Heater & Air Conditioner: SC EL

HEATER &
AIR CONDITIONER GI
SECTION HA MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................2 Operational Check .....................................................26

CL
Supplemental Restraint System (SRS) ″AIR Main Power Supply and Ground Circuit Check ........28
BAG″ and ″SEAT BELT PRE-TENSIONER″...............2 Intake Door ................................................................29 MT
Precautions for Working with HFC-134a (R-134a) .....2 Blower Motor..............................................................36
Precautions for Leak Detection Dye............................3 Magnet Clutch............................................................42
General Refrigerant Precautions .................................3 Insufficient Cooling ....................................................51 AT
Precautions for Refrigerant Connection ......................3 Insufficient Heating ....................................................59
A/C Identification Label................................................6 Noise..........................................................................60
Precautions for Servicing Compressor........................6 SERVICE PROCEDURE................................................61
AX
Precautions for Service Equipment .............................7 HFC-134a (R-134a) Service Procedure ....................61
Wiring Diagrams and Trouble Diagnosis.....................9 Maintenance of Lubricant Quantity in SU
PREPARATION .............................................................10 Compressor ...............................................................63
Special Service Tools ................................................10 Compressor ...............................................................66
HFC-134a (R-134a) Service Tools and Compressor Clutch ....................................................67 BR
Equipment..................................................................11 Thermal Protector ......................................................70
DESCRIPTION ...............................................................14 Heater & Cooling Unit (Heater Core) ........................71
Refrigeration System .................................................14 Blower Unit ................................................................72 ST
Component Layout ....................................................15 A/C Evaporator ..........................................................73
Control Operation ......................................................16 Refrigerant Lines .......................................................75
RS
Discharge Air Flow.....................................................17 Checking Refrigerant Leaks ......................................76
System Description....................................................18 Electronic Refrigerant Leak Detector ........................76
TROUBLE DIAGNOSES................................................19 Fluorescent Dye Leak Detector.................................79 BT
Component Location..................................................19 Belt.............................................................................80
Circuit Diagram - Air Conditioner...............................21 Idle Air Control Valve (IACV) - Auxiliary Air
Wiring Diagram - Heater - .........................................22 Control (AAC) Valve ..................................................80
Wiring Diagram - A/C, M - .........................................23 SERVICE DATA AND SPECIFICATIONS (SDS) .........81
How to Perform Trouble Diagnoses for Quick General Specifications...............................................81
and Accurate Repair ..................................................25 Inspection and Adjustment ........................................81
SC
EL
IDX
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
Supplemental Restraint System (SRS) “AIR

BAG” and “SEAT BELT PRE-TENSIONER” NIHA0001
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN B15 is as follows:
쐌 For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
쐌 For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
쐌 To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
쐌 Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
쐌 Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for Working with HFC-134a
(R-134a) NIHA0002
WARNING:
쐌 CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
are mixed and compressor failure is likely to occur, refer to “CONTAMINATED REFRIGERANT”
below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refrig-
erant Recovery/Recycling Recharging equipment (ACR4) (J-39500-B) and Refrigerant Identifier.
쐌 Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor failure is likely to occur.
쐌 The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
a) When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
b) When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as pos-
sible to minimize the entry of moisture into system.
c) Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.
d) Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose
and throat. Remove R-134a from the A/C system, using certified service equipment meeting
requirements of SAE J2210 (R-134a recycling equipment), or J2209 (R-134a recovery equipment).
If accidental system discharge occurs, ventilate work area before resuming service. Additional
health and safety information may be obtained from refrigerant and lubricant manufacturers.
e) Do not allow lubricant (Nissan A/C System Oil Type R) to come in contact with styrofoam parts.
Damage may result.
CONTAMINATED REFRIGERANT NIHA0002S01
If a refrigerant other than pure R-134a is identified in a vehicle, your options are:
쐌 Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into
the atmosphere.
쐌 Explain that recovery of the contaminated refrigerant could damage your service equipment and refriger-
ant supply.
HA-2
PRECAUTIONS
Precautions for Working with HFC-134a (R-134a) (Cont’d)
쐌 Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.
쐌 If you choose to perform the repair, recover the refrigerant using only dedicated equipment and con- GI
tainers. Do not recover contaminated refrigerant into your existing service equipment. If your facil-
ity does not have dedicated recovery equipment, you may contact a local refrigerant product retailer for
available service. This refrigerant must be disposed of in accordance with all federal and local regulations. MA
In addition, replacement of all refrigerant system components on the vehicle is recommended.
쐌 If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact Nissan
Customer Affairs for further assistance. EM
Precautions for Leak Detection Dye
쐌 The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultravio-
NIHA0091
LC
let (UV) lamp is required to illuminate the dye when inspecting for leaks.
쐌 Always wear fluorescence enhancing UV safety glasses to protect your eyes and enhance the visibility of EC
the fluorescent dye.
쐌 A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal
should only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995). FE
쐌 Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a
future service.
쐌 Do not allow dye to come into contact with painted body panels or interior components. If dye is spilled, CL
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed.
쐌 Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.). MT
쐌 Do not use more than one refrigerant dye bottle (1/4 ounce / 7.4 cc) per A/C system.
쐌 Leak detection dyes for R-134a and R-12 A/C systems are different. Do not use R-134a leak detection AT
dye in R-12 A/C systems or R-12 leak detection dye in R-134a A/C systems or A/C system damage may
result.
쐌 The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure AX
occurs.
General Refrigerant Precautions NIHA0003
SU
WARNING:
쐌 Do not release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged. BR
쐌 Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.
쐌 Do not store or heat refrigerant containers above 52°C (125°F).
ST
쐌 Do not heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water. RS
쐌 Do not intentionally drop, puncture, or incinerate refrigerant containers.
쐌 Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.
쐌 Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent BT
suffocation.
쐌 Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and R-134a have been
shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or
property damage. Additional health and safety information may be obtained from refrigerant manu- SC
facturers.
Precautions for Refrigerant Connection NIHA0004 EL
A new type refrigerant connection has been introduced to all refrigerant lines except the following portion.
쐌 Expansion valve to cooling unit
FEATURES OF NEW TYPE REFRIGERANT CONNECTION
IDX
NIHA0004S01
쐌 The O-ring has been relocated. It has also been provided with a groove for proper installation. This elimi-
nates the chance of the O-ring being caught in, or damaged by, the mating part. The sealing direction of
the O-ring is now set vertically in relation to the contacting surface of the mating part to improve sealing
characteristics.
HA-3
PRECAUTIONS
Precautions for Refrigerant Connection (Cont’d)
쐌 The reaction force of the O-ring will not occur in the direction that causes the joint to pull out, thereby
facilitating piping connections.
SHA815E
O-RING AND REFRIGERANT CONNECTION NIHA0004S02
LHA116
CAUTION:
The new and former refrigerant connections in some systems use different O-ring configurations. Do
not confuse O-rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will
leak at, or around, the connection.
HA-4
PRECAUTIONS
O-Ring Part Numbers and Specifications NIHA0004S0201
Connec- O-ring
Part number* D mm (in) W mm (in)
GI
tion type size
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728) MA
New 12 92472 N8210 10.9 (0.429) 2.43 (0.0957)

EM
New 16 92473 N8210 13.6 (0.535) 2.43 (0.0957)
LC
SHA814E
New 19 92474 N8210 16.5 (0.650) 2.43 (0.0957)
*: Always check with the Parts Department for the latest parts information. EC
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system
is less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove FE
it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following. CL
쐌 When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.
MT
쐌 When connecting tubes, always use a torque wrench and a back-up wrench.
쐌 After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
쐌 When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera- AT
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
쐌 Allow components stored in cool areas to warm to working area temperature before removing seal AX
caps. This prevents condensation from forming inside A/C components.
쐌 Thoroughly remove moisture from the refrigeration system before charging the refrigerant. SU
쐌 Always replace used O-rings.
쐌 When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion. BR
Lubricant name: Nissan A/C System Oil Type R
Part number: KLH00-PAGR0
쐌 O-ring must be closely attached to dented portion of tube. ST
쐌 When replacing the O-ring, be careful not to damage O-ring and tube.
쐌 Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that RS
the O-ring is installed to tube correctly.
쐌 After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten BT
connections of seal seat to the specified torque.
SC
EL
IDX
HA-5
PRECAUTIONS
RHA861F
A/C Identification Label NIHA0092

Vehicles with factory installed fluorescent dye have this identifica-
tion label on the under side of hood.
NOTE:
Vehicles with factory installed fluorescent dye have a green
label.
Vehicles without factory installed fluorescent dye have a blue
label.
WHA243
Precautions for Servicing Compressor NIHA0005

쐌 Plug all openings to prevent moisture and foreign matter from entering.
쐌 When the compressor is removed, store it in the same position as it is when mounted on the car.
쐌 When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to HA-63.
쐌 Keep friction surfaces between clutch and pulley clean. If the surface is contaminated, with
lubricant, wipe it off by using a clean waste cloth moistened with thinner.
쐌 After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
쐌 After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. [Gap between clutch disc and pulley is 0.3 - 0.6 mm (0.012 - 0.024 in)]
HA-6
PRECAUTIONS
Precautions for Service Equipment
Precautions for Service Equipment NIHA0006

RECOVERY/RECYCLING EQUIPMENT NIHA0006S01
Follow the manufacturer’s instructions for machine operation and
GI
machine maintenance. Never introduce any refrigerant other than
that specified into the machine. MA
ELECTRONIC LEAK DETECTOR NIHA0006S02
Follow the manufacturer’s instructions for tester operation and
tester maintenance. EM
LC
VACUUM PUMP NIHA0006S03
The lubricant contained inside the vacuum pump is not compatible EC
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric
pressure. So the vacuum pump lubricant may migrate out of the FE
pump into the service hose. This is possible when the pump is
switched off after evacuation (vacuuming) and hose is connected
to it. CL
To prevent this migration, use a manual valve situated near the
hose-to-pump connection, as follows.
쐌 Usually vacuum pumps have a manual isolator valve as part MT
of the pump. Close this valve to isolate the service hose from
the pump.
쐌 For pumps without an isolator, use a hose equipped with a AT
manual shut-off valve near the pump end. Close the valve to
isolate the hose from the pump.
쐌 If the hose has an automatic shut off valve, disconnect the AX
hose from the pump: as long as the hose is connected, the
valve is open and lubricating oil may migrate.
SU
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended. BR
RHA270D
MANIFOLD GAUGE SET

Be certain that the gauge face indicates R-134a or 134a. Make
NIHA0006S04 ST
sure the gauge set has 1/2″-16 ACME threaded connections for
service hoses. Confirm the set has been used only with refrigerant RS
HFC-134a (R-134a) along with specified lubricant.
BT
SHA533D
SERVICE HOSES NIHA0006S05

SC
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive
shut off devices (either manual or automatic) near the end of the EL
hoses opposite the manifold gauge.
IDX
RHA272D
HA-7
PRECAUTIONS
Precautions for Service Equipment (Cont’d)
SERVICE COUPLERS NIHA0006S06
Never attempt to connect HFC-134a (R-134a) service couplers to
an CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers
will not properly connect to the CFC-12 (R-12) system. However, if
an improper connection is attempted, discharging and contamina-
tion may occur.
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
REFRIGERANT WEIGHT SCALE NIHA0006S07

Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2″-16
ACME.
RHA274D
CALIBRATING ACR4 WEIGHT SCALE NIHA0006S08

Calibrate the scale every three months.
To calibrate the weight scale on the ACR4 (J-39500-B):
1. Press Shift/Reset and Enter at the same time.
2. Press 8787. “A1” will be displayed.
3. Remove all weight from the scale.
4. Press 0, then press Enter. “0.00” will be displayed and change
to “A2”.
5. Place a known weight (dumbbell or similar weight), between
4.5 and 36.3 kg (10 and 80 lb) on the center of the weight
scale.
6. Enter the known weight using four digits. (Example 10 lbs =
10.00, 10.5 lbs = 10.50)
7. Press Enter — the display returns to the vacuum mode.
8. Press Shift/Reset and Enter at the same time.
9. Press 6 — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00” will be dis-
played.
11. Press Shift/Reset to return the ACR4 to the program mode.
CHARGING CYLINDER NIHA0006S09

Using a charging cylinder is not recommended. Refrigerant may be
vented into air from cylinder’s top valve when filling the cylinder
with refrigerant. Also, the accuracy of the cylinder is generally less
than that of an electronic scale or of quality recycle/recharge
equipment.
HA-8
PRECAUTIONS
Wiring Diagrams and Trouble Diagnosis
Wiring Diagrams and Trouble Diagnosis NIHA0007

When you read wiring diagrams, refer to the following:
쐌 GI-11, “HOW TO READ WIRING DIAGRAMS” GI
쐌 EL-11, “Wiring Diagram — POWER —”
When you perform trouble diagnosis, refer to the following: MA
쐌 GI-35, “HOW TO FOLLOW TROUBLE DIAGNOSES”
쐌 GI-25, “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN
ELECTRICAL INCIDENT” EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
HA-9
PREPARATION
Special Service Tools
Special Service Tools NIHA0008

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV99234330 Installing pulley

(J-38873)
Pulley installer
LHA171
KV99233130 Removing pulley

(J-29884)
(with small adapter)
Pulley puller
LHA172
— Clutch disc holding tool

(J-44614)
Clutch disc holding tool
WHA230
HA-10
PREPARATION
HFC-134a (R-134a) Service Tools and Equipment
HFC-134a (R-134a) Service Tools and

Equipment =NIHA0009
Never mix HFC-134a refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/or its lubri-
GI
cant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/ MA
lubricant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid EM
mixed use of the refrigerants/lubricant.
Adapters that convert one size fitting to another must never be used: refrigerant/lubricant contamination will
occur and compressor failure will result. LC
Tool number
Tool name EC
HFC-134a (R-134a) Container color: Light blue
refrigerant Container marking: HFC-134a (R-134a) FE
Fitting size: Thread size
쐌 Large container 1/2″-16 ACME
CL
NT196
KLH00-PAGR0 Type: Poly alkylene glycol oil (PAG), type R MT

( — ) Application: HFC-134a (R-134a) vane rotary com-
Nissan A/C System Oil pressors (Nissan only)
Type R Lubricity: 40 m (1.4 US fl oz, 1.4 Imp fl oz) AT
NT197
AX
(J-39500-B) Function: Refrigerant Recovery and Recycling and
Recovery/Recycling Recharging
Recharging equipment SU
(ACR4)
BR
ST
NT195
(J-41995) Power supply:

Electronic refrigerant 쐌 DC 12V (Cigarette lighter) RS
leak detector
BT
SC
AHA281A
EL
IDX
HA-11
PREPARATION
HFC-134a (R-134a) Service Tools and Equipment (Cont’d)
Tool number
Tool name
(J39183-C) Identification:
Manifold gauge set 쐌 The gauge face indicates R-134a.
(with hoses and cou- Fitting size: Thread size
plers) 쐌 1/2″-16 ACME
NT199
Service hoses Hose color:

쐌 High side hose 쐌 Low side hose: Blue with black stripe
(J-39500-72B) 쐌 High side hose: Red with black stripe
쐌 Low side hose 쐌 Utility hose: Yellow with black stripe or green
(J-39500-72R) with black stripe
쐌 Utility hose Hose fitting to gauge:
(J-39500-72Y) 쐌 1/2″-16 ACME
NT201
Service couplers Hose fitting to service hose:

쐌 High side coupler 쐌 M14 x 1.5 fitting is optional or permanently
(J-39500-20A) attached
쐌 Low side coupler
(J-39500-24A)
NT202
(J-39699) For measuring of refrigerant

Refrigerant weight scale Fitting size: Thread size
쐌 1/2″-16 ACME
NT200
(J-39649) Capacity:
Vacuum pump 쐌 Air displacement: 4 CFM
(Including the isolator 쐌 Micron rating: 20 microns
valve) 쐌 Oil capacity: 482 g (17 oz)
Fitting size: Thread size
쐌 1/2″-16 ACME
NT203
(J-43926) Power supply:

Refrigerant dye leak DC 12V (Battery terminal)
detection kit
Kit includes:
(J-42220) UV lamp and
UV safety glasses
(J-41459) Refrigerant
dye injector
(J-41447) Qty. 24
R-134a refrigerant dye
(J-43872) Refrigerant
dye cleaner
LHA176
HA-12
PREPARATION
HFC-134a (R-134a) Service Tools and Equipment (Cont’d)
Tool number
Tool name GI
(J-42220) Power supply: DC12V (Battery terminal)
Fluorescent dye leak For checking refrigerant leak when fluorescent dye MA
detector is installed in A/C system
Includes: UV lamp and UV safety glasses
EM
LHA177 LC
(J-41447) Application: For R-134a PAG oil
R134a fluorescent leak Container: 1/4 ounce (7.4 cc) bottle
detection dye (Box of (Includes self-adhesive dye identification labels for
EC
24, 1/4 ounce bottles) affixing to vehicle after charging system with dye)
FE
LHA178
(J-41459) For injecting 1/4 ounce of Fluorescent Leak Detec- CL

R134a dye injector tion Dye into A/C system
Use with J-41447, 1/4
ounce bottle MT
AT
LHA179
(J-43872) For cleaning dye spills

Dye cleaner
AX
SU
LHA180
BR
COMMERCIAL SERVICE TOOL NIHA0009S01

ST
Tool name Description
Refrigerant identifier For checking refrigerant purity and for system con- RS
equipment (R-134a) tamination
(J-41810-B)
BT
SC
NT765 EL
IDX
HA-13
DESCRIPTION
Refrigeration System
Refrigeration System
REFRIGERATION CYCLE NIHA0010
Refrigerant Flow NIHA0010S01
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser, the liquid tank,
through the evaporator, and back to the compressor. The refrigerant evaporation through the evaporator coil
is controlled by an externally equalized expansion valve, located inside the evaporator case.
Freeze Protection NIHA0010S02
The compressor cycles go on and off to maintain the evaporator temperature within a specified range. When
the evaporator coil temperature falls below a specified point, the thermo control amplifier interrupts the com-
pressor operation. When the evaporator coil temperature rises above the specification, the thermo control
amplifier allows compressor operation.
Refrigerant System Protection NIHA0010S03
Refrigerant Pressure Sensor NIHA0010S0301
The refrigerant system is protected against excessively high or low pressures by the refrigerant pressure
sensor, located on the liquid tank. If the system pressure rises above, or falls below the specifications, the
refrigerant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the
ECM/PCM. ECM/PCM makes the A/C relay go OFF and stops the compressor when pressure on the high
pressure side detected by refrigerant pressure sensor is over about 2,746 kPa (28 kg/cm2, 398 psi) or below
about 177 kPa (1.8 kg/cm2, 26 psi).
Pressure Relief Valve NIHA0010S0302
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compres-
sor. When the pressure of refrigerant in the system increases to an abnormal level [more than 3,727 kPa (38
kg/cm2, 540 psi)], the release port on the pressure relief valve automatically opens and releases refrigerant
into the atmosphere.
RHA347H
HA-14
DESCRIPTION
Component Layout
Component Layout NIHA0011
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
LHA123
HA-15
DESCRIPTION
Control Operation
Control Operation NIHA0012
LHA109
FAN CONTROL SWITCH NIHA0012S01

This switch turns the fan ON and OFF, and controls fan speed.
REAR WINDOW DEFOGGER SWITCH NIHA0012S06
This switch turns the rear window defogger ON and OFF.
MODE CONTROL KNOB NIHA0012S02
This control knob controls the outlet air flow.
When DEF or F/D mode is selected, the push control unit sets the intake door to FRESH.
The compressor turns on when DEF mode is selected.
TEMPERATURE CONTROL KNOB NIHA0012S03
This knob adjusts the temperature of the discharge air.
RECIRCULATION (REC) SWITCH NIHA0012S04
OFF position: Outside air is drawn into the passenger compartment.
ON position: Interior air is recirculated inside the vehicle.
The indicator lamp will also light.
Recirculation is canceled when DEF or F/D mode is selected, and resumes when another mode is
chosen.
AIR CONDITIONER (A/C) SWITCH NIHA0012S05
The air conditioner switch controls the A/C system. When the switch is depressed with the fan ON, the com-
pressor will turn ON. The indicator lamp will also light.
The air conditioner cooling function operates only when the engine is running.
HA-16
DESCRIPTION
Discharge Air Flow
Discharge Air Flow NIHA0013
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
LHA127
HA-17
DESCRIPTION
System Description
System Description NIHA0014

SWITCHES AND THEIR CONTROL FUNCTIONS NIHA0014S01
Knob/Switch position
Knob/Switch Air outlet Intake air Compressor
A/C
A/C 쎻 — — ON*1
쎻 VENT — —
쎻 B/L — —
Mode
쎻 FOOT — —
쎻 F/D FRE —
쎻 DEF FRE ON*1
쎻 — REC*2 —
*1: Compressor is operated by ECM/PCM.

*2: In DEF and F/D modes, REC switch is canceled.
HA-18
TROUBLE DIAGNOSES
Component Location
Component Location NIHA0015

ENGINE COMPARTMENT NIHA0015S01
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
LHA117
HA-19
TROUBLE DIAGNOSES
Component Location (Cont’d)
PASSENGER COMPARTMENT NIHA0015S02
LHA118
HA-20
TROUBLE DIAGNOSES
Circuit Diagram — Air Conditioner
Circuit Diagram — Air Conditioner NIHA0016
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
WHA104
HA-21
TROUBLE DIAGNOSES
Wiring Diagram — Heater —
Wiring Diagram — Heater — NIHA0074
WHA105
HA-22
TROUBLE DIAGNOSES
Wiring Diagram — A/C, M —
Wiring Diagram — A/C, M — NIHA0017
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
WHA106
SC
EL
IDX
LHA169
HA-23
TROUBLE DIAGNOSES
Wiring Diagram — A/C, M — (Cont’d)
WHA107
LHA170
HA-24
TROUBLE DIAGNOSES
How to Perform Trouble Diagnoses for Quick and Accurate Repair
How to Perform Trouble Diagnoses for Quick

and Accurate Repair NIHA0018
GI
WORK FLOW NIHA0018S01
MA
EM
LC
LHA198
EC
*1: HA-26 FE
SYMPTOM TABLE NIHA0018S02

CL
Symptom Reference page
쐌 Intake door does not change in VENT, B/L or FOOT 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-29 MT
mode. INTAKE DOOR”.
쐌 Air outlet does not change. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-32 AT
쐌 Mode door motor does not operate normally. MODE DOOR”.
쐌 Air mix door does not change. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR AIR HA-34
MIX DOOR”. AX
쐌 Blower motor does not rotate at all. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-36
BLOWER MOTOR”. SU
쐌 Magnet clutch does not engage when A/C switch and 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR MAG- HA-42
fan switch are ON. NET CLUTCH”.
BR
쐌 Insufficient cooling. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-51
INSUFFICIENT COOLING”.
쐌 Insufficient heating. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-59 ST

INSUFFICIENT HEATING”.
쐌 Noise 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-60 RS

NOISE”.
BT
SC
EL
IDX
HA-25
TROUBLE DIAGNOSES
Operational Check
Operational Check =NIHA0019

The purpose of the operational check is to confirm that the system
operates properly.
CONDITIONS: NIHA0019S01
쐌 Engine running and at normal operating temperature.
PROCEDURE: NIHA0019S02
1. Check Blower NIHA0019S0201
1. Turn fan control switch to 1-speed.
Blower should operate on 1-speed.
2. Then turn fan control switch to 2-speed, and continue check-
ing blower speed until all speeds are checked.
3. Leave fan control switch on 4-speed.
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR
BLOWER MOTOR”, HA-36.
If OK, continue with next check.
LHA110
2. Check Discharge Air NIHA0019S0202

1. Turn knob to each mode.
LHA111
2. Confirm that discharge air comes out according to the air dis-
tribution table at left.
Refer to “Discharge Air Flow”, HA-17.
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR MODE
DOOR”, HA-32.
NOTE:
Confirm that the compressor clutch is engaged (visual inspec-
tion) and intake door position is at FRESH when the DEF
mode is selected.
Confirm that the intake door position is at FRESH when the
F/D mode is selected.
Intake door position is checked in the next step.
RHA654F
HA-26
TROUBLE DIAGNOSES
Operational Check (Cont’d)
3. Check Recirculation NIHA0019S0203
1. Press REC switch.
Recirculation indicator should illuminate. GI
2. Listen for intake door position change (you should hear blower
sound change slightly).
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR INTAKE
MA
DOOR”, HA-29.
If OK, continue with next check. EM
NOTE:
쐌 Recirculation does not operate in DEF and F/D
LHA112 modes. LC
4. Check Temperature Decrease NIHA0019S0204
1. Turn temperature control knob to full cold. EC
2. Check for cold air at discharge air outlets.
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR INSUF-
FICIENT COOLING”, HA-51. FE
CL
WHA191
MT
5. Check Temperature Increase NIHA0019S0205
1. Turn temperature control knob to full hot. AT
2. Check for hot air at discharge air outlets.
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR INSUF- AX
FICIENT HEATING”, HA-59.
SU
BR
WHA192
6. Check Air Conditioner Switch NIHA0019S0206

Turn the fan control switch to the desired (1- to 4-speed) position
ST
and push the A/C switch to turn ON the air conditioner.
The indicator lamp should come on when air conditioner is ON. RS
If NG, go to “TROUBLE DIAGNOSIS PROCEDURE FOR MAG-
NET CLUTCH”, HA-42.
BT
WHA193
SC
EL
IDX
HA-27
TROUBLE DIAGNOSES
Main Power Supply and Ground Circuit Check
Main Power Supply and Ground Circuit Check =NIHA0021

POWER SUPPLY CIRCUIT CHECK NIHA0021S01
Check power supply circuit for air conditioner system.
Refer to EL-11, “Wiring Diagram — POWER —”.
HA-28
TROUBLE DIAGNOSES
Intake Door
Intake Door
TROUBLE DIAGNOSIS PROCEDURE FOR INTAKE DOOR
SYMPTOM:
=NIHA0023
GI
쐌 Intake door does not change.
INSPECTION FLOW MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
LHA142
*1: HA-30 *2: HA-26 *3: HA-25 RS
BT
COMPONENT DESCRIPTION NIHA0024

SC
Intake Door Motor NIHA0024S01
The intake door motor is installed on the intake unit. Using a link,
it opens and closes the intake door. EL
When REC switch is ON, the ground line of the motor is switched
from terminal 2 to 1. This starts the motor because the position
switch contacts built into it make current flow. When REC switch is IDX
OFF, the ground line is switched from terminal 1 to 2. The contacts
turn along with the motor. When they reach the non-current flow
position, the motor will stop.
LHA124
HA-29
TROUBLE DIAGNOSES
Intake Door (Cont’d)
INTAKE DOOR MOTOR CIRCUIT =NIHA0025

SYMPTOM:
쐌 Intake door does not change.
1 CHECK POWER SUPPLY FOR INTAKE DOOR MOTOR
Disconnect intake door motor harness connector.
Do approx. 12 volts exist between intake door motor harness terminal Nos. 1, 2 and body ground?
LHA168
Yes or No
Yes 䊳 GO TO 3.
No 䊳 GO TO 2.
HA-30
TROUBLE DIAGNOSES
2 CHECK CIRCUIT CONTINUITY BETWEEN INTAKE DOOR MOTOR AND AIR CONTROL UNIT
Check circuit continuity between air control harness terminal Nos. 10 (11) and intake door motor harness terminal Nos. 2 GI
(1).
MA
EM
LC
EC
FE
CL
MT
AT
AX
LHA140
SU
If OK, check harness for short.
Yes or No BR
Yes 䊳 Replace air control.
No 䊳 Repair harness or connector. ST
3 CHECK CIRCUIT CONTINUITY OF INTAKE DOOR MOTOR

RS
Check circuit continuity between intake door motor harness terminal No. 1 and No. 2.
BT
SC
EL
LHA139
OK or NG
IDX
OK 䊳 GO TO 4.
NG 䊳 Replace intake door motor.
HA-31
TROUBLE DIAGNOSES
4 CHECK INTAKE DOOR LINKAGE

Refer to “CONTROL LINKAGE ADJUSTMENT”, HA-32.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Repair or adjust.
CONTROL LINKAGE ADJUSTMENT NIHA0026

Intake Door Motor NIHA0026S01
1. Install intake door motor on intake unit.
Ensure that the intake door motor lever is fitted into the slit
portion of intake door link.
2. Connect the intake door motor harness connector.
3. Turn ignition switch to “ON” position.
4. Check that intake door operates properly when REC switch is
turned ON and OFF.
LHA125 MODE DOOR NIHA0095
Trouble Diagnosis Procedure for Mode Door NIHA0095S01
SYMPTOM:
쐌 Mode door does not change.
HA-32
TROUBLE DIAGNOSES
INSPECTION FLOW
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
LHA146
*1: HA-17 *3: HA-26 *4: HA-25

*2: HA-34
SC
EL
IDX
HA-33
TROUBLE DIAGNOSES
Control Linkage Adjustment NIHA0095S02
Mode Door Control Linkage NIHA0095S0201
쐌 Turn mode door control knob to position.
쐌 Set side link in DEF mode.
쐌 Pull on outer cable in direction of arrow and then clamp it.
쐌 After positioning mode door control cable, check that it
operates properly.
AIR MIX DOOR NIHA0096
Trouble Diagnosis Procedure for Air Mix Door NIHA0096S01
WHA188 SYMPTOM:
쐌 Air mix door does not change.
INSPECTION FLOW
WHA190
*1: HA-26 *2: HA-25
HA-34
TROUBLE DIAGNOSES
TEMPERATURE CONTROL LINKAGE ADJUSTMENT NIHA0081
Temperature Control Cable
쐌 Turn temperature control knob to the full cold position. GI
쐌 Set the air mix door lever in the full cold position by hand.
쐌 Pull on cable cover in the direction of the arrow and then clamp MA
cable cover.
After positioning air mix door control cable, check for proper
operation. EM
WHA189 LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
IDX
HA-35
TROUBLE DIAGNOSES
Blower Motor
Blower Motor
TROUBLE DIAGNOSIS PROCEDURE FOR BLOWER MOTOR =NIHA0036
SYMPTOM:
쐌 Blower motor does not rotate at all.
INSPECTION FLOW
LHA138
*1: HA-37 *2: HA-26 *3: HA-25
HA-36
TROUBLE DIAGNOSES
Blower Motor (Cont’d)
BLOWER MOTOR CIRCUIT =NIHA0037

SYMPTOM:
쐌 Blower motor does not rotate. GI
Symptom
INCIDENT
table No. MA
1 Fan fails to rotate.
2 Fan does not rotate at 1-speed. EM

3 Fan does not rotate at 2-speed.
4 Fan does not rotate at 3-speed. LC

5 Fan does not rotate at 4-speed.
EC
1 DIAGNOSTIC PROCEDURE
FE
Check if blower motor rotates properly at each fan speed.
Conduct checks as per symptom table above.
1 䊳 GO TO 2. CL
2, 3, 4 䊳 GO TO 8.
5 䊳 GO TO 10. MT
2 CHECK POWER SUPPLY FOR BLOWER MOTOR AT

1. Disconnect blower motor harness connector.
2. Do approx. 12 volts exist between blower motor harness terminal + and body ground?
AX
SU
BR
ST
LHA137
RS
Yes or No
Yes 䊳 GO TO 3.
No 䊳 Check 15A (Nos. 14 and 16) fuses at fuse block. Refer to EL-15, “Ignition Power Supply
BT
— Ignition SW. in ’ON’”.
SC
EL
IDX
HA-37
TROUBLE DIAGNOSES
3 CHECK CIRCUIT CONTINUITY FOR BLOWER MOTOR

1. Turn fan control switch to any position except OFF.
2. Check circuit continuity between blower motor harness terminal – and body ground.
LHA136
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Reconnect blower motor harness connector. GO TO 5.
4 CHECK BLOWER MOTOR

Refer to “ELECTRICAL COMPONENTS INSPECTION”, HA-41.
OK or NG
NG 䊳 Replace blower motor.
5 CHECK BLOWER MOTOR CIRCUIT BETWEEN BLOWER MOTOR AND FAN RESISTOR
Do approx. 12 volts exist between fan resistor harness terminal No. 1 and body ground?
LHA135
Yes or No
Yes 䊳 Disconnect fan control switch harness connector. GO TO 7.
No 䊳 Disconnect blower motor and fan resistor harness connectors. GO TO 6.
HA-38
TROUBLE DIAGNOSES
6 CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND FAN RESISTOR

Check circuit continuity between blower motor harness terminal – and fan resistor harness terminal No. 1. GI
MA
EM
LC
LHA134 EC
OK or NG
OK 䊳 Check harness for short. FE
NG 䊳 Repair harness or connector.
CL
7 CHECK GROUND CIRCUIT FOR FAN CONTROL SWITCH
Check circuit continuity between fan control switch harness terminal No. 5 and body ground.
MT
AT
AX
SU
LHA133
BR
OK or NG
OK 䊳 GO TO 8.
ST
RS
8 CHECK RESISTOR AFTER DISCONNECTING IT
OK or NG
BT
OK 䊳 GO TO 9.
NG 䊳 Replace fan resistor.
9 CHECK FAN RESISTOR HARNESS CONNECTOR SC

Reconnect fan resistor harness connector.
1 䊳 GO TO 12. EL
2, 3, 4 䊳 GO TO 10.
IDX
HA-39
TROUBLE DIAGNOSES
10 CHECK FAN CONTROL SWITCH CIRCUIT

Do approx. 12 volts exist between each fan control switch harness terminal and body ground?
LHA131
Yes or No
Yes 䊳 GO TO 12.
No 䊳 GO TO 11.
11 CHECK CIRCUIT CONTINUITY BETWEEN FAN CONTROL SWITCH AND FAN RESISTOR
Check circuit continuity between fan control switch harness terminal and fan resistor harness terminal.
LHA132
OK or NG
OK 䊳 Check harness for short.
12 CHECK FAN CONTROL SWITCH AFTER DISCONNECTING IT

OK or NG
NG 䊳 Replace fan control switch.
HA-40
TROUBLE DIAGNOSES
ELECTRICAL COMPONENTS INSPECTION =NIHA0038
Fan Control Switch
Check continuity between terminals at each switch position.
NIHA0038S01
GI
Fan control switch position Continuity between terminals
OFF
MA
1 4—5—6
EM
2 3—5—6
3 2—5—6
LHA163 LC
4 1—5—6
EC
FE
CL
MT
Blower Motor NIHA0038S02
Confirm smooth rotation of the blower motor. AT
쐌 Ensure that there are no foreign particles inside the intake unit.
AX
SU
BR
Fan Resistor
Check resistance between terminals.
NIHA0038S03 ST
Terminal No.
Resistance RS
(+) (−)
3 Approx. 1.305 - 1.595Ω

BT
4 1 Approx. 2.457 - 3.003Ω
2 Approx. 0.225 - 0.275Ω
LHA164
SC
EL
IDX
HA-41
TROUBLE DIAGNOSES
Magnet Clutch
Magnet Clutch
TROUBLE DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH =NIHA0039
SYMPTOM:
쐌 Magnet clutch does not operate when A/C switch and fan control switch are ON.
INSPECTION FLOW
LHA147
*1: HA-76 *3: HA-26 *5: MA-16

*2: HA-43 *4: HA-25 *6: MA-25
HA-42
TROUBLE DIAGNOSES
Magnet Clutch (Cont’d)
MAGNET CLUTCH CIRCUIT =NIHA0040

SYMPTOM:
쐌 Magnet clutch does not engage when A/C switch and fan GI
control switch are ON.
1 CHECK POWER SUPPLY FOR COMPRESSOR MA
Disconnect compressor harness connector.
Do approx. 12 volts exist between compressor harness terminal No. 1 and body ground?
EM
LC
EC
FE
LHA148
CL
Yes or No
Yes 䊳 GO TO 2.
MT
No 䊳 GO TO 3.
2 CHECK MAGNET CLUTCH COIL

AT
Disconnect magnet clutch connector.
Do approx. 3.2Ω exist between A/C compressor harness terminal No. 1 and body ground? AX
SU
BR
ST
LHA214 RS
Yes or No
Yes 䊳 End inspection. BT
No 䊳 Replace magnet clutch. Refer to “OVERHAUL”, HA-67.
SC
EL
IDX
HA-43
TROUBLE DIAGNOSES
3 CHECK CIRCUIT CONTINUITY BETWEEN A/C RELAY AND COMPRESSOR HARNESS

Disconnect A/C relay.
Check circuit continuity between A/C relay harness terminal No. 3 and compressor harness terminal No. 1.
LHA149
OK or NG
OK 䊳 GO TO 4.
4 CHECK POWER SUPPLY FOR A/C RELAY

Disconnect A/C relay.
Do approx. 12 volts exist between A/C relay harness terminal Nos. 1, 5 and body ground?
LHA150
Yes or No
Yes 䊳 GO TO 5.
No 䊳 Check power supply circuit and 10A (No. 15) fuse at fuse block. Refer to EL-15, “Ignition
Power Supply — Ignition SW. in ’ON’”.
5 CHECK A/C RELAY AFTER DISCONNECTING IT

Refer to “A/C Relay”, HA-49.
OK or NG
OK 䊳 Reconnect A/C relay. GO TO 6.
NG 䊳 Replace A/C relay.
HA-44
TROUBLE DIAGNOSES
6 CHECK COIL SIDE CIRCUIT OF A/C RELAY

Reconnect A/C relay. GI
Do approx. 12 volts exist between ECM [QG18DE (Calif. CA Model) and SR20DE]/PCM [QG18DE (Except Calif. CA
Model)] harness terminal No. 23 and body ground?
MA
EM
LC
EC
LHA151
Yes or No FE
Yes 䊳 GO TO 8.
No 䊳 Disconnect A/C relay. Disconnect ECM [QG18DE (Calif. CA Model) and SR20DE]/PCM CL
[QG18DE (Except Calif. CA Model)] harness connector. GO TO 7.
MT
7 CHECK CIRCUIT CONTINUITY BETWEEN A/C RELAY AND ECM [QG18DE (Calif. CA Model) &
SR20DE]/PCM [QG18DE (EXCEPT Calif. CA Model)] HARNESS
Check circuit continuity between A/C relay harness terminal No. 2 and ECM [QG18DE (Calif. CA Model) and SR20DE]/ AT
PCM [QG18DE (Except Calif. CA Model)] harness terminal No. 23.
AX
SU
BR
ST
LHA152
RS
OK or NG
OK 䊳 Check ECM [QG18DE (Calif. CA Model) and SR20DE]/PCM [QG18DE (Except Calif. CA
Model)]. Refer to “ECM Terminals and Reference Value”, EC-1495 or “PCM Terminals and BT
Reference Value”, EC-156.
SC
EL
IDX
HA-45
TROUBLE DIAGNOSES
8 CHECK VOLTAGE FOR ECM [QG18DE (Calif. CA Model) & SR20DE]/PCM [QG18DE (EXCEPT Calif. CA
Model)]
Do approx. 12 volts exist between ECM [QG18DE (Calif. CA Model) and SR20DE]/PCM [QG18DE (Except Calif. CA
Model)] harness terminal No. 44 and body ground?
LHA153
Yes or No
Yes 䊳 GO TO 9.
No 䊳 Check harness and connector. If OK, check ECM [QG18DE (Calif. CA Model) and
SR20DE]/PCM [QG18DE (Except Calif. CA Model)]. Refer to “ECM Terminals and Refer-
ence Value”, EC-1495 or “PCM Terminals and Reference Value”, EC-156.
9 CHECK REFRIGERANT PRESSURE SENSOR

Refer to “Refrigerant Pressure Sensor”, HA-49.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace refrigerant pressure sensor.
10 CHECK POWER SUPPLY FOR THERMO CONTROL AMP.

Do approx. 12 volts exist between thermo control amp. harness terminal No. 1 and body ground?
LHA155
Yes or No
Yes 䊳 GO TO 11.
No 䊳 Check power supply circuit and 10A (No. 15) fuse at fuse block. Refer to EL-15, “Ignition
Power Supply — Ignition SW. in ’ON’”.
쐌 If OK, check for open circuit in wiring harness.
Repair or replace as necessary.
쐌 If NG, replace fuse and check wiring harness for short circuit.
Repair or replace as necessary.
HA-46
TROUBLE DIAGNOSES
11 CHECK POWER SUPPLY FOR THERMO CONTROL AMP.

Do approx. 12 volts exist between thermo control amp. harness terminal No. 2 and body ground? GI
MA
EM
LC
LHA154 EC
Yes or No
Yes 䊳 GO TO 12. FE
No 䊳 Repair or replace thermo control amp.
CL
12 CHECK THERMO CONTROL AMP. OPERATION
Disconnect thermo control amp. harness connector.
Check circuit continuity between thermo control amp. harness terminal No. 3 and body ground. MT
AT
AX
SU
LHA156
BR
OK or NG
OK 䊳 GO TO 13. ST
NG 䊳 GO TO 14.
RS
13 CHECK THERMO CONTROL AMP.
Refer to “Thermo Control Amp.”, HA-50. BT
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace thermo control amp.
SC
EL
IDX
HA-47
TROUBLE DIAGNOSES
14 CHECK CIRCUIT CONTINUITY BETWEEN THERMO CONTROL AMP. AND AIR CONTROL
Disconnect air control harness connector.
Check circuit continuity between thermo control amp. harness terminal No. 3 and air control harness terminal No. 7.
LHA157
OK or NG
OK 䊳 GO TO 15.
15 CHECK CIRCUIT CONTINUITY BETWEEN FAN CONTROL SWITCH AND AIR CONTROL
Disconnect air control and fan control switch.
Check circuit continuity between fan control switch harness terminal No. 6 and air control harness terminal No. 8.
LHA159
OK or NG
OK 䊳 GO TO 16.
HA-48
TROUBLE DIAGNOSES
16 CHECK FAN CONTROL SWITCH GROUND

Disconnect fan control switch harness connector. GI
Does continuity exist between fan control switch harness terminal No. 5 and body ground?
MA
EM
LC
EC
LHA158
Yes or No
FE
Yes 䊳 Replace air control.
No 䊳 Repair harness or connector.
CL
MT
ELECTRICAL COMPONENT INSPECTION NIHA0041
A/C Relay NIHA0041S01
AT
Check continuity between terminal Nos. 3 and 5.
Conditions Continuity AX
12V direct current supply between terminal Nos. 1 and 2 Yes
No current supply No SU
If NG, replace relay.
BR
LHA160
Refrigerant Pressure Sensor

Make sure that higher A/C refrigerant pressure results in higher
NIHA0041S02 ST
refrigerant-pressure sensor output voltage.
RS
BT
RHA639H
SC
EL
IDX
SHA315F
HA-49
TROUBLE DIAGNOSES
Thermal Control Amp. NIHA0041S03
1. Run engine and operate A/C system.
2. Connect voltmeter from harness side.
3. Check thermo control amp. operation shown in the table.
Evaporator outlet air temperature °C Thermo amp.
Tester
(°F) operation
Decreasing to 2.5 - 3.5 (37 - 38) Turn OFF Approx. 12V
Increasing to 4.0 - 5.0 (39 - 41) Turn ON Approx. 0V
LHA215
HA-50
TROUBLE DIAGNOSES
Insufficient Cooling
Insufficient Cooling
TROUBLE DIAGNOSIS PROCEDURE FOR INSUFFICIENT COOLING
SYMPTOM:
=NIHA0082
GI
쐌 Insufficient cooling
INSPECTION FLOW MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
WHA295
EL
*1: HA-32 *5: HA-25 *9: EC-1802
*2: HA-55 *6: HA-73 *10: HA-32
*3: HA-52 *7: EC-532 *11: HA-46 (Perform steps 10 and 11.) IDX
*4: HA-26 *8: EC-1176
HA-51
TROUBLE DIAGNOSES
Insufficient Cooling (Cont’d)
PERFORMANCE TEST DIAGNOSES =NIHA0083
LHA196
*1: HA-54 *2: HA-55
HA-52
TROUBLE DIAGNOSES
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
LHA202
EL
*1: HA-42 *2: MA-16 *3: MA-25
IDX
HA-53
TROUBLE DIAGNOSES
PERFORMANCE CHART =NIHA0090

The Nissan A/C system uses a thermal expansion valve to provide
a restriction which causes a pressure change and also controls
refrigerant flow through the evaporator.
The best way to diagnose a condition in the refrigerant system is
to note the system pressures (shown by the manifold gauges) and
the clutch cycle rate and times. Then, compare the findings to the
charts.
쐌 The system pressures are low (compressor suction) and high
(compressor discharge).
쐌 A clutch cycle is the time the clutch is engaged plus the time
it is disengaged (time on plus time off).
쐌 Clutch cycle times are the lengths of time (in seconds) that the
clutch is ON and OFF.
Test Condition NIHA0090S01
Testing must be performed as follows:
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. switch Max. COLD
Mode switch (Ventilation) set
REC switch (Recirculation) set
(blower) speed 4-speed
Engine speed 1,500 rpm
Operate the air conditioning system for 10 minutes before taking measurements.
Test Reading NIHA0090S02

Recirculating-to-discharge Air Temperature Table NIHA0090S0201
Inside air (Recirculating air) at blower assembly inlet

Discharge air temperature at center ventilator °C (°F)
Relative humidity % Air temperature °C (°F)
20 (68) 6.6 - 8.3 (44 - 47)
25 (77) 10.4 - 12.4 (51 - 54)
50 - 60 30 (86) 14.2 - 16.7 (58 - 62)
35 (95) 18.2 - 21 (65 - 70)
40 (104) 22.0 - 25.2 (72 - 77)
20 (68) 8.3 - 9.8 (47 - 50)
25 (77) 12.4 - 14.4 (54 - 58)
60 - 70 30 (86) 16.7 - 18.9 (62 - 66)
35 (95) 21.0 - 23.6 (70 - 74)
40 (104) 25.2 - 28.1 (77 - 83)
HA-54
TROUBLE DIAGNOSES
Ambient Air Temperature-to-operating Pressure Table NIHA0090S0202
Ambient air GI
High-pressure (Discharge side) kPa (kg/ Low-pressure (Suction side) kPa (kg/cm2,
Relative humidity % Air temperature °C cm2, psi) psi)
(°F)
MA
20 (68) 961 - 1,187 (9.8 - 12.1, 139 - 172) 108 - 157 (1.1 - 1.6, 16 - 23)
25 (77) 1,295 - 1,599 (13.2 - 16.3, 186 - 228) 161.8 - 215.8 (1.65 - 2.2, 23.5 - 31.3)
EM
50 - 70 30 (86) 1,285 - 1,599 (13.1 - 16.0, 186 - 228) 167 - 216 (1.7 - 2.2, 24 - 31)
35 (95) 1,520 - 1,863 (15.5 - 19.0, 220 - 279) 235 - 284 (2.4 - 2.9, 34 - 41)
LC
40 (104) 1,765 - 2,158 (18 - 22, 256 - 313) 289.3 - 353.1 (2.95 - 3.6, 41.9 - 51.2)
EC
FE
CL
MT
TROUBLE DIAGNOSES FOR ABNORMAL PRESSURE NIHA0084
Whenever system’s high and/or low side pressure is abnormal, diagnose using a manifold gauge. The marker AT
above the gauge scale in the following tables indicates the standard (normal) pressure range. Since the stan-
dard (normal) pressure, however, differs from vehicle to vehicle, refer to “Ambient Air Temperature-to-operat-
ing Pressure Table”, HA-55. AX
SU
BR
ST
RS
BT
SC
EL
IDX
HA-55
TROUBLE DIAGNOSES
Both High and Low-pressure Sides are Too High. NIHA0084S01
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high and low-pressure sides 쐌 Pressure is reduced soon Excessive refrigerant charge Reduce refrigerant until
are too high. after water is splashed on in refrigeration cycle specified pressure is
condenser. obtained.
Air suction by cooling fan is Insufficient condenser cool- 쐌 Clean condenser.

insufficient. ing performance 쐌 Check and repair cooling
" fan as necessary.
1. Condenser fins are
clogged.
2. Improper fan rotation of
cooling fan
쐌 Low-pressure pipe is not Poor heat exchange in con- Evacuate repeatedly and
cold. denser recharge system.
쐌 When compressor is (After compressor operation
stopped high-pressure stops, high pressure
AC359A value quickly drops by decreases too slowly.)
approximately 196 kPa (2 "
kg/cm2, 28 psi). It then Air in refrigeration cycle
decreases gradually there-
after.
Engine tends to overheat. Engine cooling systems mal- Check and repair each
function. engine cooling system.
쐌 An area of the low-pres- 쐌 Excessive liquid refrigerant Replace expansion valve.

sure pipe is colder than on low-pressure side
areas near the evaporator 쐌 Excessive refrigerant dis-
outlet. charge flow
쐌 Plates are sometimes cov- 쐌 Expansion valve is open a
ered with frost. little compared with the
specification.
"
1. Improper thermal valve
installation
2. Improper expansion valve
adjustment
High-pressure Side is Too High and Low-pressure Side is Too Low. NIHA0084S02
High-pressure side is too high and Upper side of condenser and High-pressure tube or parts 쐌 Check and repair or
low-pressure side is too low. high-pressure side are hot, located between compressor replace malfunctioning
however, liquid tank is not so and condenser are clogged parts.
hot. or crushed. 쐌 Check lubricant for con-
tamination.
AC360A
HA-56
TROUBLE DIAGNOSES
High-pressure Side is Too Low and Low-pressure Side is Too High. NIHA0084S03
Gauge indication Refrigerant cycle Probable cause Corrective action GI

High-pressure side is too low and High and low-pressure sides Compressor pressure opera- Replace compressor.
low-pressure side is too high. become equal soon after tion is improper.
compressor operation stops. " MA
Damaged inside compressor
packings
EM
No temperature difference Compressor pressure opera- Replace compressor. LC

between high and low-pres- tion is improper.
sure sides "
Damaged inside compressor EC
packings.
AC356A FE
Both High- and Low-pressure Sides are Too Low. NIHA0084S04 CL

Both high- and low-pressure sides 쐌 There is a big temperature Compressor discharge 쐌 Replace liquid tank. MT
are too low. difference between capacity does not change. 쐌 Check lubricant for con-
receiver drier outlet and (Compressor stroke is set at tamination.
inlet. Outlet temperature is maximum.)
extremely low.
AT
쐌 Liquid tank inlet and
expansion valve are
frosted. AX
쐌 Temperature of expansion High-pressure pipe located 쐌 Check and repair malfunc-
valve inlet is extremely low between receiver drier and tioning parts. SU
as compared with areas expansion valve is clogged. 쐌 Check lubricant for con-
near liquid tank. tamination.
쐌 Expansion valve inlet may
be frosted.
BR
AC353A
쐌 Temperature difference
occurs somewhere in high-
pressure side ST
쐌 Expansion valve and liquid Low refrigerant charge Check refrigerant for leaks.
tank are warm or only cool " Refer to “Checking Refriger- RS
when touched. Leaking fittings or compo- ant Leaks”, HA-76.
nents
There is a big temperature Expansion valve closes a 쐌 Remove foreign particles BT

difference between expan- little compared with the by using compressed air.
sion valve inlet and outlet specification. 쐌 Check lubricant for con-
while the valve itself is " tamination.
frosted. 1. Improper expansion valve
adjustment
2. Malfunctioning thermal SC
valve
3. Outlet and inlet may be
clogged. EL
An area of the low-pressure Low-pressure pipe is clogged 쐌 Check and repair malfunc-
pipe is colder than areas or crushed. tioning parts.
near the evaporator outlet. 쐌 Check lubricant for con- IDX
tamination.
Air flow volume is not Evaporator is frozen. Replace expansion valve.

enough or is too low.
HA-57
TROUBLE DIAGNOSES
Low-pressure Side Sometimes Becomes Negative. NIHA0084S05
Low-pressure side sometimes 쐌 Air conditioning system Refrigerant does not dis- 쐌 Drain water from refriger-
becomes negative. does not function and charge cyclically. ant or replace refrigerant.
does not cyclically cool the " 쐌 Replace liquid tank.
compartment air. Moisture is frozen at expan-
쐌 The system constantly sion valve outlet and inlet.
functions for a certain "
period of time after com- Water is mixed with refriger-
pressor is stopped and ant.
restarted.
AC354A
Low-pressure Side Becomes Negative. NIHA0084S06
Low-pressure side becomes nega- Liquid tank or front/rear side High-pressure side is closed Leave the system at rest
tive. of expansion valve’s pipe is and refrigerant does not flow. until no frost is present. Start
frosted or dewed. " it again to check whether or
Expansion valve or liquid not the problem is caused by
tank is frosted. water or foreign particles.
쐌 If water is the cause, ini-
tially cooling is okay. Then
the water freezes causing
a blockage. Drain water
from refrigerant or replace
refrigerant.
쐌 If due to foreign particles,
remove expansion valve
and remove particles with
dry and compressed air
AC362A (not shop air).
쐌 If either of the above
methods cannot correct
the problem, replace
expansion valve.
쐌 Replace liquid tank.
쐌 Check lubricant for con-
tamination.
HA-58
TROUBLE DIAGNOSES
Insufficient Heating
Insufficient Heating
TROUBLE DIAGNOSIS PROCEDURE FOR INSUFFICIENT HEATING
Symptom:
=NIHA0080
GI
쐌 Insufficient heating
Inspection Flow MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
WHA296
EL
*1: HA-35 *5: MA-27 *9: LC-31
*2: HA-26 *6: LC-11 *10: MA-19
*3: HA-25 *7: LC-29 *11: MA-28 IDX
*4: MA-18 *8: LC-13
HA-59
TROUBLE DIAGNOSES
Noise
Noise
TROUBLE DIAGNOSIS PROCEDURE FOR NOISE =NIHA0047
SYMPTOM:
쐌 Noise
INSPECTION FLOW
WHA297
*1: HA-67 *3: HA-63 *5: MA-25

*2: HA-69 *4: MA-16
HA-60
SERVICE PROCEDURE
HFC-134a (R-134a) Service Procedure
HFC-134a (R-134a) Service Procedure NIHA0048

SETTING OF SERVICE TOOLS AND EQUIPMENT NIHA0048S01
GI
Discharging Refrigerant NIHA0048S0101
WARNING:
Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and MA
throat. Remove HFC-134a (R-134a) from A/C system using certified service equipment meeting require-
ments of SAE J2210 (R-134a recycling equipment) or J2209 (R-134a recovery equipment). If acciden-
tal system discharge occurs, ventilate work area before resuming service. Additional health and safety EM
information may be obtained from refrigerant and lubricant manufacturers.
LC
EC
FE
CL
MT
AT
AX
WHA166
Evacuating System and Charging Refrigerant SU

NIHA0048S0102
BR
ST
RS
BT
SC
LHA167
EL
IDX
HA-61
SERVICE PROCEDURE
HFC-134a (R-134a) Service Procedure (Cont’d)
WHA168
*1: HA-63 *3: HA-77 *5: HA-2

*2: HA-76 *4: HA-52 *6: HA-81
HA-62
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor
Maintenance of Lubricant Quantity in

Compressor
The lubricant in the compressor circulates through the system with
NIHA0049
GI
the refrigerant. Add lubricant to compressor when replacing any
component or after a large gas leakage occurred. It is important to MA
maintain the specified amount.
If lubricant quantity is not maintained properly, the following mal-
functions may result: EM
쐌 Lack of lubricant: May lead to a seized compressor
쐌 Excessive lubricant: Inadequate cooling (thermal exchange
interference) LC
LUBRICANT NIHA0049S01
Name: Nissan A/C System Oil Type R EC
Part number: KLH00-PAGR0
CHECKING AND ADJUSTING NIHA0049S02 FE
Adjust the lubricant quantity according to the test group shown
below.
1 LUBRICANT RETURN OPERATION CL
Can lubricant return operation be performed?
쐌 A/C system works properly. MT
쐌 There is no evidence of a large amount of lubricant leakage.
Yes or No
AT
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
AX
2 PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start engine, and set the following conditions: SU
쐌 Test condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON BR
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
2. Perform lubricant return operation for about 10 minutes. ST
3. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation. RS
䊳 GO TO 3.
BT
3 CHECK COMPRESSOR
Should the compressor be replaced?
Yes or No
Yes 䊳 GO TO “REMOVAL AND INSTALLATION”, HA-66.
SC
No 䊳 GO TO 4.
EL
IDX
HA-63
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor (Cont’d)
4 CHECK ANY PART

Is there any part to be replaced? (Evaporator, condenser, liquid tank or in case there is evidence of a large amount of
lubricant leakage.)
Yes or No
Yes 䊳 GO TO “Lubricant Adjusting Procedure for Components Replacement Except
Compressor”, HA-65.
No 䊳 Carry out the A/C performance test.
HA-64
SERVICE PROCEDURE
Lubricant Adjusting Procedure for Components

Replacement Except Compressor =NIHA0049S0201
After replacing any of the following major components, add the GI
correct amount of lubricant to the system.
Amount of lubricant to be added
MA
Lubricant to be added to
system
Part replaced Remarks
Amount of lubricant
EM
m (US fl oz, Imp fl oz)
Evaporator 75 (2.5, 2.6) — LC

Condenser 75 (2.5, 2.6) —
Liquid tank 5 (0.2, 0.2)

Add if compressor is not EC
replaced. *1
30 (1.0, 1.1) Large leak

In case of refrigerant FE
leak — Small leak *2
*1: If compressor is replaced, addition of lubricant is included in the table. CL

*2: If refrigerant leak is small, no addition of lubricant is needed.
Lubricant Adjustment Procedure for Compressor

Replacement MT
NIHA0049S0202
1. Before connecting ACR4 to vehicle, check ACR4 gauges. No
refrigerant pressure should be displayed. If OK, recover refrig- AT
erant from equipment lines.
2. Confirm refrigerant purity in supply tank using ACR4 and refrig-
erant identifier. If NG, refer to “CONTAMINATED AX
REFRIGERANT”, HA-2.
3. Connect ACR4 to vehicle. Confirm refrigerant purity in vehicle
A/C system using ACR4 and refrigerant identifier. If NG, refer SU
to “CONTAMINATED REFRIGERANT”, HA-2.
4. Discharge refrigerant into the refrigerant recovery/recycling
equipment. Measure lubricant discharged into the recovery/ BR
recycling equipment.
5. Drain the lubricant from the “old” (removed) compressor into a ST
graduated container and recover the amount of lubricant
drained.
6. Drain the lubricant from the “new” compressor into a separate, RS
clean container.
7. Measure an amount of new lubricant installed equal to amount
drained from “old” compressor. Add this lubricant to “new” com- BT
pressor through the suction port opening.
8. Measure an amount of new lubricant equal to the amount
recovered during discharging. Add this lubricant to “new” com-
pressor through the suction port opening.
9. If the liquid tank also needs to be replaced, add an additional SC
5 m (0.2 US fl oz, 0.2 Imp fl oz) of lubricant at this time.
Do not add this 5 m (0.2 US fl oz, 0.2 Imp fl oz) of lubri-
cant if only replacing the compressor. EL
IDX
HA-65
SERVICE PROCEDURE
RHA065DD
Compressor
REMOVAL AND INSTALLATION NIHA0050
LHA121
HA-66
SERVICE PROCEDURE
Compressor (Cont’d)
GI
MA
EM
LC
EC
FE
CL
MT
AT
LHA122
AX
SU
BR
Compressor Clutch ST
OVERHAUL NIHA0051
RS
BT
SC
EL
IDX
LHA119
HA-67
SERVICE PROCEDURE
Compressor Clutch (Cont’d)
REMOVAL NIHA0052
쐌 When removing center bolt, hold clutch disc with clutch disc
tool.
쐌 Remove the clutch disc.
WHA228
쐌 Remove the snap ring using external snap ring pliers.
RHA072C
쐌 Pulley removal:
Use a pulley puller with small adapter. Position the small
adapter on the end of the drive shaft and the center of the
puller on the small adapter. Remove the pulley assembly with
the puller.
To prevent deformation of the pulley groove, the puller
claws should be hooked under (not into) the pulley
groove.
쐌 Remove the snap ring using external snap ring pliers.
쐌 Remove the magnet coil harness clip using a screwdriver, the
three magnet coil fixing screws and remove the magnet coil.
LHA173
WHA212
INSPECTION NIHA0053
Clutch Disc NIHA0053S01
If the contact surface shows signs of damage due to excessive
heat, replace clutch disc and pulley.
Pulley NIHA0053S02
Check the appearance of the pulley assembly. If contact surface of
pulley shows signs of excessive grooving, replace clutch disc and
pulley. The contact surfaces of the pulley assembly should be
cleaned with a suitable solvent before reinstallation.
WHA183
HA-68
SERVICE PROCEDURE
Coil NIHA0053S03
Check magnet coil for loose connection or cracked insulation.
GI
MA
EM
LC
INSTALLATION NIHA0054
쐌 Install the magnet coil. EC
Be sure to align the magnet coil pin with the hole in the
compressor front head.
쐌 Install the magnet coil harness clip using a screwdriver. FE
CL
WHA213
MT
쐌 Install the pulley assembly using the installer and a wrench,
and then install the snap ring using snap ring pliers. AT
AX
SU
BR
LHA174
쐌 Install the clutch disc on the drive shaft, together with the
original shim(s). Press the clutch disc down by hand. ST
RS
BT
WHA184
쐌 Using the clutch disc tool to prevent clutch disc rotation, tighten SC
the bolt to 12 to 15 N·m (1.2 to 1.5 kg-m, 9 to 11 ft-lb) torque.
쐌 After tightening the bolt, check that the pulley rotates
smoothly. EL
IDX
WHA229
HA-69
SERVICE PROCEDURE
쐌 Check clearance all the way around the clutch disc.
Clutch disc-to-pulley clearance:
0.25 - 0.40 mm (0.010 - 0.016 in)
If the specified clearance is not obtained, replace adjusting
spacer and readjust.
WHA294
Break-in Operation NIHA0054S01

When replacing compressor clutch assembly, always conduct the
break-in operation. This is done by engaging and disengaging the
clutch about 30 times. Break-in operation raises the level of trans-
mitted torque.
Thermal Protector
INSPECTION NIHA0055
쐌 When servicing, do not allow foreign matter to enter compres-
sor.
쐌 Check continuity between two terminals.
LHA128
HA-70
SERVICE PROCEDURE
Heater & Cooling Unit (Heater Core)
Heater & Cooling Unit (Heater Core)

REMOVAL NIHA0056
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
LHA203
SU
1. Drain the cooling system. Refer to MA-17 (QG18DE), or MA-26
(SR20DE), “Changing Engine Coolant”.
2. Discharge the A/C system. Refer to “Discharging Refrigerant”, BR
HA-61.
3. Disconnect the two heater hoses from inside the engine com-
partment. ST
4. Remove the cooling unit. Refer to “REMOVAL”, HA-73.
5. Remove the instrument panel assembly and steering member RS
assembly. Refer to BT-21, “INSTRUMENT PANELASSEMBLY”.
6. Remove the heater unit.
7. Remove the heater core. BT
Install in the reverse order of removal.
When filling radiator with coolant, refer to MA-17 (QG18DE), or
MA-26 (SR20DE), “Changing Engine Coolant”.
Recharge the A/C system. Refer to “Evacuating System and SC
Charging Refrigerant”, HA-61.
EL
IDX
HA-71
SERVICE PROCEDURE
Blower Unit
Blower Unit
REMOVAL NIHA0058
LHA204
1. Discharge the A/C system. Refer to “Discharging Refrigerant”,

HA-61.
2. Disconnect the two refrigerant lines from the engine compart-
ment.
Cap the A/C lines to prevent moisture from entering the sys-
tem.
3. Remove the glove box and mating trim. Refer to BT-21,
“INSTRUMENT PANEL ASSEMBLY”.
4. Remove cooling unit. Refer to “REMOVAL”, HA-73.
5. Disconnect the resistor and blower motor connector.
LHA130 6. Remove blower unit.
7. Remove the three bolts and then remove the motor from the
blower case.
Install in the reverse order of removal.
Recharge the A/C system. Refer to “Evacuating System and
Charging Refrigerant”, HA-61.
HA-72
SERVICE PROCEDURE
A/C Evaporator
A/C Evaporator
REMOVAL NIHA0060
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
LHA181
SU
1. Discharge the A/C system. Refer to “Discharging Refrigerant”,
HA-61.
2. Remove clamp bolt and remove low-pressure and high-pres- BR
sure lines from cooling unit (expansion valve). Remove lines
from retaining clip on dash panel and move lines away from
dash panel for clearance. ST
3. Install caps over cooling unit (expansion valve) ports and lines.
RS
BT
4. Remove one bolt and remove expansion valve cover and SC

grommet cover.
5. Remove both side front console side covers.
6. Remove passenger side instrument panel lower cover and left EL
lower instrument cover clip (from blower case).
7. Remove center console.
IDX
8. Remove instrument stay assemblies LH and RH.
9. Remove floor air duct risers on the right and left sides of the
console front brackets (Canada only).
10. Disconnect cooling unit drain hose from lower cooling unit
RHA673H cover.
HA-73
SERVICE PROCEDURE
A/C Evaporator (Cont’d)
11. Remove five screws and clip from heating and cooling unit
lower cover.
12. Drop lower cover as far as possible, reach inside of case and
slide evaporator core rearward away from dash panel as far as
possible so that rear of evaporator core slides up on case
retaining tabs. Evaporator core may be pushed from engine
compartment to ease movement. (This provides clearance at
the front of the unit so that the cover can be removed).
13. Remove lower cover.
LHA199
14. Mark installation point of thermo probe and remove thermo

probe from evaporator core.
15. Remove evaporator core from case by sliding forward off of
case retaining tabs.
16. Remove expansion valve from evaporator core (if necessary).
Installation is the reverse of removal*.
Recharge the A/C system. Refer to “Evacuating System and
Charging Refrigerant” HA-61.
*: When installing lower cover to cooling unit case, ensure that the
LHA195 thermo probe is in the same location as originally installed, and that
the thermo probe wire is properly positioned in case slot.
NOTE:
Be sure that the evaporator core is fully seated against the
dash panel before securing lower cover.
HA-74
SERVICE PROCEDURE
Refrigerant Lines
Refrigerant Lines
REMOVAL AND INSTALLATION
쐌 Refer to “Precautions for Refrigerant Connection”, HA-3.
=NIHA0062
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SC
EL
LHA120
IDX
HA-75
SERVICE PROCEDURE
Checking Refrigerant Leaks
Checking Refrigerant Leaks =NIHA0063

PRELIMINARY CHECK NIHA0063S01
쐌 Perform a visual inspection of all refrigeration parts, fittings,
hoses and components for signs of A/C lubricant leakage,
damage and corrosion. A/C lubricant leakage may indicate an
area of refrigerant leakage. Allow extra inspection time in these
areas when using either an electronic refrigerant leak detector
or fluorescent dye leak detector.
쐌 If dye is observed, confirm the leak with an approved electronic
refrigerant leak detector. It is possible a prior leak was repaired
and not properly cleaned.
쐌 When searching for leaks, do not stop when one leak is found
but continue to check for additional leaks at all system compo-
nents and connections.
쐌 When searching for refrigerant leaks using an electronic leak
detector, move the probe along the suspected leak area at 1
to 2 inches per second an no further than 1/4 inch from the
component.
NOTE:
Moving the electronic leak detector probe slower and closer to
the suspected leak area will improve the chances of finding a
leak.
Electronic Refrigerant Leak Detector NIHA0093

PRECAUTIONS FOR HANDLING LEAK DETECTORNIHA0093S01
When performing a refrigerant leak check, use a J-41995 electronic
refrigerant leak detector or equivalent. Ensure that the instrument
is calibrated and set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak
detector properly, read the operating instructions and perform any
specified maintenance.
Other gases in the work area or substances on the A/C
components, for example, anti-freeze, windshield washer
SHA196FA fluid, solvents and lubricants, may falsely trigger the leak
detector. Make sure the surfaces to be checked are clean.
Clean with a dry cloth or blow off with shop air. Do not allow
the sensor tip of the detector to contact with any substance.
This can also cause false readings and may damage the detec-
tor.
1. Position probe approximately 5 mm (3/16 in) away from point

to be checked.
SHA707EA
HA-76
SERVICE PROCEDURE
Electronic Refrigerant Leak Detector (Cont’d)
2. When testing, circle each fitting completely with probe.
GI
MA
EM
SHA706E LC
3. Move probe along component approximately 25 to 50 mm (1
to 2 in)/sec.
EC
FE
CL
SHA708EA
MT
CHECKING PROCEDURE NIHA0093S02
To prevent inaccurate or false readings, make sure there is no AT
refrigerant vapor, shop chemicals, or cigarette smoke in the
vicinity of the vehicle. Perform the leak test in calm area (low
air/wind movement) so that the leaking refrigerant is not dis- AX
persed.
1. Turn engine off.
2. Connect a suitable A/C manifold gauge set to the A/C service
SU
ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 BR
kg/cm2, 50 psi) above 16°C (61°F). If less than specification,
recover/evacuate and recharge the system with the specified
amount of refrigerant. ST
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected
since the system may not reach 345 kPa (3.52 kg/cm2, 50 psi). RS
4. Conduct the leak test from the high side (compressor dis-
charge a to evaporator inlet g) to the low side (evaporator drain
hose g to shaft seal l). Refer to “Refrigerant Lines”, HA-75. BT
Perform a leak check for the following areas carefully. Clean
the component to be checked and move the leak detector
probe completely around the connection/component.
쐌 Compressor
Check the fitting of high and low pressure hoses, relief valve SC
and shaft seal.
쐌 Liquid tank
Check the pressure switch, tube fitting, weld seams and the EL
fusible plug mount.
쐌 Service valves
Check all around the service valves. Ensure service valve caps IDX
are secured on the service valves (to prevent leaks).
HA-77
SERVICE PROCEDURE
NOTE:
After removing A/C manifold gauge set from service valves,
wipe any residue from valves to prevent any false readings by
leak detector.
쐌 Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15
seconds to dissipate any refrigerant trace in the cooling unit.
Wait a minimum of 10 minutes accumulation time (refer to the
manufacturer’s recommended procedure for actual wait time)
before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least ten seconds. Use caution
not to contaminate the probe tip with water or dirt that may be
in the drain hose.
5. If a leak detector detects a leak, verify at least once by blow-
ing compressed air into area of suspected leak, then repeat
check as outlined above.
6. Do not stop when one leak is found. Continue to check for
additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start engine.
8. Set the heater A/C control as follows:
1) A/C switch ON.
2) Face mode
3) Recirculation switch ON
4) Max cold temperature
5) Fan speed high
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Turn engine off and perform leak check again following steps
4 through 6 above.
Refrigerant leaks should be checked immediately after

stopping the engine. Begin with the leak detector at the
compressor. The pressure on the high pressure side will
gradually drop after refrigerant circulation stops and pres-
sure on the low pressure side will gradually rise, as shown
in the graph. Some leaks are more easily detected when
pressure is high.
SHA839E
11. Before connecting ACR4 to vehicle, check ACR4 gauges. No

refrigerant pressure should be displayed. If pressure is
displayed, recover refrigerant from equipment lines and then
check refrigerant purity.
12. Confirm refrigerant purity in supply tank using ACR4 and refrig-
erant identifier.
13. Confirm refrigerant purity in vehicle A/C system using ACR4
and refrigerant identifier.
14. Discharge A/C system using approved refrigerant recovery
equipment. Repair the leaking fitting or component as neces-
sary.
HA-78
SERVICE PROCEDURE
15. Evacuate and recharge A/C system and perform the leak test
to confirm no refrigerant leaks.
16. Conduct A/C performance test to ensure system works GI
properly.
MA
EM
LC
Fluorescent Dye Leak Detector NIHA0094
PRECAUTIONS FOR FLUORESCENT DYE LEAK EC
DETECTION NIHA0094S01
쐌 The fluorescent dye leak detector is not a replacement for an
electronic refrigerant leak detector. The fluorescent dye leak FE
detector should be used in conjunction with an electronic
refrigerant leak detector (J-41995) to pinpoint refrigerant leaks.
쐌 For your safety and your customer’s satisfaction, read and fol- CL
low all manufacturer’s operating instructions and precautions
prior to performing the work.
MT
쐌 Refer to “Precautions for Leak Detection Dye”, HA-3.
CHECKING SYSTEM FOR LEAKS USING THE
FLUORESCENT LEAK DETECTOR AT
NIHA0094S02
1. Check A/C system for leaks using the UV lamp and safety
glasses (J-42220) in a low sunlight area (area without windows AX
preferable). Illuminate all components, fittings and lines. The
dye will appear as a bright green/yellow area at the point of
leakage. Fluorescent dye observed at the evaporator drain SU
opening indicates an evaporator core assembly (tubes, core or
TXV) leak.
2. If the suspected area is difficult to see, use an adjustable mir- BR
ror or wipe the area with a clean shop rag or cloth, then check
the cloth with the UV lamp for dye residue.
3. Confirm any suspected leaks with an approved electronic ST
refrigerant leak detector.
4. After the leak is repaired, remove any residual dye using dye
cleaner (J-43872) to prevent future misdiagnosis. RS
5. Perform a system performance check and verify the leak repair
with an approved electronic refrigerant leak detector. BT
DYE INJECTION NIHA0094S03
(This procedure is only necessary when re-charging the system or
when the compressor has seized and was replaced.)
Refer to “Precautions for Leak Detection Dye”, HA-3.
1. Check A/C system static (at rest) pressure. Pressure must be SC
at least 345 kPa (50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye
into the injector tool (J-41459). EL
3. Connect the injector tool to the A/C LOW PRESSURE side
service fitting.
4. Start engine and switch A/C ON. IDX
5. With the A/C operating (compressor running), inject one bottle
(1/4 ounce / 7.4 cc) of fluorescent dye through the low-pres-
sure service valve using dye injector tool J-41459 (refer to the
manufacturer’s operating instructions).
HA-79
SERVICE PROCEDURE
Fluorescent Dye Leak Detector (Cont’d)
6. With the engine still running, disconnect the injector tool from
the service fitting.
CAUTION:
Be careful not to allow dye to spray or drip when disconnect-
ing the injector from the system.
NOTE:
If repairing the A/C system or replacing a component, pour the
dye directly into the open system connection and proceed
with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix
the dye with the system oil. Depending on the leak size, oper-
ating conditions and location of the leak, it may take from min-
utes to days for the dye to penetrate a leak and become visible.
Belt
TENSION ADJUSTMENT NIHA0064
쐌 Refer to MA-16 (QG18DE) or MA-25 (SR20DE), “Checking
Drive Belts”.
Idle Air Control Valve (IACV) — Auxiliary Air

Control (AAC) Valve
INSPECTION NIHA0065
쐌 Refer to EC-455 [QG18DE (except Calif. CA Model)], or
EC-1108 [QG18DE (Calif. CA Model)], or
EC-1776 (SR20DE), “SystemDescription”.
HA-80
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
General Specifications NIHA0097

COMPRESSOR NIHA0097S01
GI
Model ZEXEL make DKV-11G
Type Vane rotary

MA
3
Displacement cm (cu in)/rev. 110 (6.71)
Direction of rotation Clockwise (viewed from drive end)

EM
Drive belt Poly V
LUBRICANT LC
NIHA0097S02
Model ZEXEL make DKV-11G
Name Nissan A/C System Oil Type R

EC
Part number KLH00-PAGR0
Total in system 180 (6.1, 6.3)

FE
Capacity
m (US fl oz, Imp fl oz) Compressor (Service part) charging amount 180 (6.1, 6.3)
CL
REFRIGERANT NIHA0097S03
Type HFC-134a (R-134a) MT

Capacity kg (lb) 0.45 - 0.55 (0.99 - 1.21)
AT
AX
SU
BR
Inspection and Adjustment NIHA0098 ST

ENGINE IDLING SPEED (WHEN A/C IS ON) NIHA0098S01
쐌 Refer to EC-699 [QG18DE (except Calif. CA Model)], EC-1364
[QG18DE (Calif. CA Model)], or EC-1955 (SR20DE), “Idle RS
Speed and Ignition Timing”.
BELT TENSION NIHA0098S02 BT
쐌 Refer to MA-16 (QG18DE), or MA-25 (SR20DE), “Checking
Drive Belts”.
SC
EL
IDX
HA-81
NOTES

Heater & Air Conditioner: SC EL

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HEATER &

PRECAUTIONS ...............................................................2 Operational Check .....................................................26

Supplemental Restraint System (SRS) “AIR

O-RING AND REFRIGERANT CONNECTION NIHA0004S02

O-Ring Part Numbers and Specifications NIHA0004S0201

New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728) MA

New 12 92472 N8210 10.9 (0.429) 2.43 (0.0957)

A/C Identification Label NIHA0092

Precautions for Servicing Compressor NIHA0005

Precautions for Service Equipment NIHA0006

MANIFOLD GAUGE SET

SERVICE HOSES NIHA0006S05

REFRIGERANT WEIGHT SCALE NIHA0006S07

CALIBRATING ACR4 WEIGHT SCALE NIHA0006S08

CHARGING CYLINDER NIHA0006S09

Wiring Diagrams and Trouble Diagnosis NIHA0007

Special Service Tools NIHA0008

KV99234330 Installing pulley

KV99233130 Removing pulley

— Clutch disc holding tool

HFC-134a (R-134a) Service Tools and

KLH00-PAGR0 Type: Poly alkylene glycol oil (PAG), type R MT

(J-41995) Power supply:

Service hoses Hose color:

Service couplers Hose fitting to service hose:

(J-39699) For measuring of refrigerant

(J-43926) Power supply:

(J-41459) For injecting 1/4 ounce of Fluorescent Leak Detec- CL

(J-43872) For cleaning dye spills

COMMERCIAL SERVICE TOOL NIHA0009S01

Component Layout NIHA0011

Control Operation NIHA0012

FAN CONTROL SWITCH NIHA0012S01

Discharge Air Flow NIHA0013

System Description NIHA0014

쎻 DEF FRE ON*1

*1: Compressor is operated by ECM/PCM.

Component Location NIHA0015

PASSENGER COMPARTMENT NIHA0015S02

Circuit Diagram — Air Conditioner NIHA0016

Wiring Diagram — Heater — NIHA0074

Wiring Diagram — A/C, M — NIHA0017

How to Perform Trouble Diagnoses for Quick

SYMPTOM TABLE NIHA0018S02

쐌 Insufficient heating. 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-59 ST

쐌 Noise 쐌 Go to “TROUBLE DIAGNOSIS PROCEDURE FOR HA-60 RS

Operational Check =NIHA0019

2. Check Discharge Air NIHA0019S0202

6. Check Air Conditioner Switch NIHA0019S0206

Main Power Supply and Ground Circuit Check =NIHA0021

*1: HA-30 *2: HA-26 *3: HA-25 RS

COMPONENT DESCRIPTION NIHA0024

INTAKE DOOR MOTOR CIRCUIT =NIHA0025

3 CHECK CIRCUIT CONTINUITY OF INTAKE DOOR MOTOR

4 CHECK INTAKE DOOR LINKAGE

CONTROL LINKAGE ADJUSTMENT NIHA0026

*1: HA-17 *3: HA-26 *4: HA-25

*1: HA-26 *2: HA-25

*1: HA-37 *2: HA-26 *3: HA-25

BLOWER MOTOR CIRCUIT =NIHA0037

2 Fan does not rotate at 1-speed. EM

4 Fan does not rotate at 3-speed. LC

2 CHECK POWER SUPPLY FOR BLOWER MOTOR AT

1: HA-30 2: HA-26 *3: HA-25 RS

1: HA-17 3: HA-26 *4: HA-25

1: HA-26 2: HA-25

1: HA-37 2: HA-26 *3: HA-25

1: HA-76 3: HA-26 *5: MA-16

1: HA-54 2: HA-55

1: HA-67 3: HA-63 *5: MA-25

1: HA-63 3: HA-77 *5: HA-2