Open Frame Power Supplies

TOL Series, 10—300 Watt

le te
Obso
Features
◆ Small and compact PCB construction
◆ Optional with chassis and cover
◆ Universal input 85–264 VAC,
◆ Output voltage adjustable
◆ Compliance to EN 61000-3-2 (PFC)
◆ EMI meets EN55022, Class B and
FCC, Level B The TOL Series switching power supplies are the best choice for many space critical
◆ Short circuit and overvoltage protection applications. They feature ultra-compact dimensions and a low profile.
As an accessory a chassis and cover kit for self-installation is available for all mo-
◆ International safety standards
dels. To make installation even more simple, prewired mating output/input con-
◆ Industrial quality standard nectors with flying leads are also offered as an accessory. Compliance with inter-
◆ 3-year product warranty national safety standards (CE/UL) and EMC specifications qualify this product for
worldwide use. A very high reliability is guaranteed by the use of industrial quality
grade components and excellent thermal management..

Models
Order Code Output Power Output Voltage Output Current max.
TOL 10-05 5 VDC 2A
TOL 10-12 10 Watt 12 VDC 0.9 A
TOL 10-24 24 VDC 0.5 A
TOL 15-05 5 VDC 3A
TOL 15-12 15 Watt 12 VDC 1.3 A
TOL 15-24 24 VDC 0.7 A
TOL 30-05 5 VDC 6A
TOL 30-12 30 Watt 12 VDC 2.5 A
Obsolete discontinued December 2013

TOL 30-24 24 VDC 1.3 A

TOL 50-05 5 VDC 10 A
TOL 50-12 50 Watt 12 VDC 4.3 A
TOL 50-24F 24 VDC 2.2 A (peak 3.0 A)*
TOL 75-05 5 VDC 15 A
TOL 75-12 75 Watt 12 VDC 6.3 A
TOL 75-24F 24 VDC 3.2 A (peak 4.5 A)*
TOL 100-05 5 VDC 20 A
TOL 100-12 100 Watt 12 VDC 8.5 A
TOL 100-24F 24 VDC 4.5 A (peak 6.3 A)*
TOL 100-48 48 VDC 2.1 A
TOL 150-05 5 VDC 30 A
TOL 150-12 150 Watt 12 VDC 13 A
TOL 150-24F 24 VDC 6.5 A (peak 9.1 A)*
TOL 150-48 48 VDC 3.3 A
TOL 300-12 12 VDC 27 A
TOL 300-24 300 Watt 24 VDC 14 A
TOL 300-48 48 VDC 6.3 A

http://www.tracopower.com Page 1 of 12
 Open Frame Power Supplies
TOL Series 10–300 Watt

Input Specifications
Input voltage range 85 – 264 VAC
Input frequency 47 – 63 Hz
Recommended circuit breaker 10 – 150 Watt models: 6 A
(characteristic C) or slow blow fuse 300 Watt models: 10 A
Output Specifications
Output voltage adjustment range ±10 %
Regulation – Input variation 0.5 % max.
– Load variation (10–100%) 0.8 % max.
Ripple and noise (20 Mhz Bandwidth) 5 VDC output models: 100 mV pp max.
12/24 VDC output models: 180 mV pp max.
48 VDC output models: 300 mV pp max. (TOL 300: 600 mV pp max)
Output current limitation (except for F versions) 105 % – 140 % of Inom.
Short circuit protection – 10 to 30 Watt models: hiccup mode, indefinite (automatic recovery)
– 50 to 300 Watt models: constant current (automatic recovery)
Overvoltage protection 115 – 135 % Vout nom.
Capacitive load – TOL 10 10’000 µF max. (24 Vout model: 2’000 µF)
– TOL 15 15’000 µF max. (24 Vout model: 6’000 µF)
– other models 18’000 µF max.
General Specifications
Temperature ranges – Operating temperature –10°C to +60°C (TOL 150: –10°C to +50°C)
– Derating above +50°C 3 %/K (TOL 150: 1.5 %/°C above 35°C)
– Storage (non operating) –20°C to +70°C
Temperature coefficient 0.02 %/K
Efficiency 75 % typ.
Humidity (non condensing) 20 % – 90 % rel. H
Switching frequency 100 kHz typ. (PWM)
Hold-up time 20 ms typ. at full load
Isolation voltage – Input / output 3‘000 VAC for 1min.
– Input / FG (or case) 2’000 VAC for 1min.
– Output / FG (or case) 500 VDC for 1min.
Isolation resistance 100 MOhm
Leakage current 0.6 mA RMS typ. / 230 VAC / 60 Hz
Electromagnetic compatibility – Conducted input RI suppression EN 55022, class B; FCC Part 15, level B
(EMC) Emission – Harmonic current emissions IEC/EN 61000-3-2, class D
Electromagnetic compatibility – Electrostatic discharge IEC/EN 61000-4-2 8kV / 15kV
(EMC) Immunity – Surge immunity IEC/EN 61000-4-5 2kV / 4kV
Environmental compliance – Reach www.tracopower.com/products/tol-reach.pdf
– RoHS RoHS directive 2002/95/EC

All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

General Specifications
Safety standards EN 60950-1, UL/cUL 1950 File e188913
Reliability, calculated MTBF (MIL-HDBK-217F, ground benign) – TOL 10 / TOL 15: > 650’000 h at +25°C
– TOL 30: > 500’000 h at +25°C
– TOL 50 / TOL 75: > 375’000 h at +25°C
– TOL 100 / TOL 150: > 350’000 h at +25°C
TOL 300: > 260’000 h at +25°C
Remote ON/OFF On: 5 VDC (input resistance 1 KOhm)
(available as option for models TOL30/50/75/100/150/300) Off: 0 VDC or open circuit
Remote sensing (only TOL300 models) – without sens line: previred connector included
– with sens line: use Molex housing/pin 67261-0400 /
67262 to connect sens line at P54
Vibration IEC 60068-2-6,
5-10 Hz with 10mm amplitude
2 gn, 60 sweeps of 10-55 Hz, each axis
Shock resistance IEC 60068-2-27, 20 gn each axis

Mating Connectors with prewired flying Leads (500mm Length)

OrderCode Description Pin no. Wire Color Cross-Section AWG
TOL-C31 Input cable for all models 1 black 0.75mm 2
18
(excl. TOL 300) 3 white 0.75mm 2
18
5 green 0.75mm 2
18
TOL-C41 TOL 10/15 output cable 1–2 black 0.4 mm2 22
3–4 red 0.4 mm 2
22
TOL-C42 TOL 30/50 output cable 1–2 black 0.75 mm 2
18
3–4 red 0.75 mm 2
18
TOL-C61 TOL 75 output cable 1–3 black 0.4 mm 2
22
4–6 red 0.4 mm2 22
TOL-C62 TOL 150 output cable + 1–6 red 0.4 mm 2
22
TOL-C71 TOL 150 output cable – 1–7 black 0.4 mm 2
22
TOL-C81 TOL 100 output cable 1–4 black 0.4 mm 2
22
5–8 red 0.4 mm2 22

Chassis / Cover Kit Mating Connectors (model information)

Order Code For Models For Connection JST ( housing / pin ) MOLEX ( housing / pin )
TOL 10-MC TOL 10-xx P1 – all models VHR-5N / SVH-21T-P1.1 51144-0500 / 50539
TOL 15-MC TOL 15-xx P51 – TOL 10/15 XHP-4 / SXH-001T-P0.6 67261-0400 / 67262
TOL 30-MC TOL 30-xx P51 – TOL 30/50 VHR-4N / SVH-21T-P1.1 51144-0400 / 50539
TOL 50-MC TOL 50-xx P51 – TOL 75/150 VHR-6N / SVH-21T-P1.1 51144-0600 / 50539
TOL 75-MC TOL 75-xx P51 – TOL 100 VHR-8N / SVH-21T-P1.1 51144-0800 / 50539
TOL 100-MC TOL 100-xx P52 – TOL 150 VHR-7N / SVH-21T-P1.1 51144-0700 / 50539
TOL 150-MC TOL 150-xx P52/53 remote on/off XHP-2 / SXH-001T-P0.6 67261-0200 / 67262
TOL 300-MC TOL 300-xx P54 – TOL 300 sens XHP-4 / SXH-001T-P0.6 67261-0400 / 67262

All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

One Power Supply - 3 Mounting Variations

TOL Standard open Frame Version

TOL Standard open Frame Version

TOL Standard open Frame Version

TOL Standard open Frame Version

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 10 standard open frame version

Voltage adjustment
L 1
(1.69 ±0.02)
50 (1.97)

43 ±0.5

N 3 (P1)
1 -Vout
5 4 x ø3.5 (P51)
4 +Vout
(FG)
(0.14)
3.5

3.5 98 ±0.5 (3.86 ±0.02)

(0.14)

105 (4.13)
18 (0.71)

Weight 75 g (2.6 oz)

(0.12 max.)
3 max.

TOL 10 with chassis / cover option

ø3.5
3.5
(0.14)

(P1)
(1.18 ±0.02)
57 (2.24)

30 ±0.5

(P51)
28.5
(1.12)

13.5
(0.53)

4 x M3
thread 5 115 ±0.5 (4.53 ±0.02)
(0.2)
125 (4.92)
3.5
(0.14)

(0.63) (0.43)
11

32 (1.26)

ø3.5
16

2 x M3 Weight 170 g (17.6 oz)

thread

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 15 standard open frame version

Voltage adjustment
L 1
(1.69 ±0.02)
50 (1.97)

43 ±0.5

N 3 (P1)
1 -Vout
5 (P51)
4 x ø3.5 4 +Vout
(FG)
(0.14)
3.5

3.5 118 ±0.5 (4.65 ±0.02)

(0.14)

125 (4.92)
18 (0.71)

Weight 95 g (3.4 oz)

(0.12 max.)
3 max.

TOL 15 with chassis / cover option

ø3.5
(0.14)
3.5
57 (2.24)

(1.18 ±0.02)
30 ±0.5

(P51)
(1.12)
28.5

(P1)
13.5
(0.53)

4 x M3
5 135 ±0.5 (5.31 ±0.02)
thread
(0.2)

145 (5.71)
(0.14)
3.5

(0.63) (0.43)

32 (1.26)
11

ø3.5
16

2 x M3
thread
Weight 210 g (7.4 oz)

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 30 standard open frame version

on/off control connection (optional)

Voltage adjustment
1
5 (P52) 2
(1.77 ±0.02)
55 (2.17)

45 ±0.5

N 3 (P1) 1 -Vout
L 1
(P51)
4 x ø3.5 4 +Vout
(FG)
(0.2)

123 ±0.5 (4.84 ±0.02)

5

5
(0.2)

133 (5.24)
23 (0.91)

Weight 200 g (7.1 oz)

(0.12 max.)
3 max.

TOL 30 with chassis / cover option

2 x ø3.5
3.5
(0.14)

(P52)
(0.79 ±0.02)

(1.57 ±0.02)
65 (2.56)

20 ±0.5

40 ±0.5

(P51)
(1.30 ±0.02)
33 ±0.5

(P1)
(0.91)
23

(0.51)
13

4 x M3
7 150 ±0.5 (5.91 ±0.02)
thread
(0.28)
163 (6.42)
3.5
(0.14)

36 (1.42)
(0.59) (0.39)
15 10

ø3.5
2 x M3
Weight 280 g (9.9 oz)
thread

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 50 standard open frame version

5
(1.77 ±0.02)
55 (2.17)

Voltage adjustment (P51)

45 ± 0.5

N 3 (P1) 1
on/off control connection (optional) -Vout
L 1 4 x ø 3.5
4 +Vout
(FG) 12
(P53)
(0.2)

5 185 ±0.5 (7.28 ± 0.02)

5

(0.2)
195 (7.68)
23 (0.91)

Weight 210 g (7.4 oz)

(0.12 max.)
3 max.

TOL 50 with chassis / cover option

2 x ø3.5
3.5
(0.14)

(P1)
(1.57 ±0.02)
65 (2.56)

(0.79 ±0.02)

40 ±0.5
20 ±0.5

(P51)
(1.30 ±0.02)
33 ±0.5
(0.91)
23

(0.51)
13

4 x M3
8 210 ±0.5 (8.27 ±0.02)
thread
(0.31)

225 (8.86)
3.5
(0.14)

36 (1.42)
(0.59) (0.39)
10

ø3.5
15

2 x M3
thread
Weight 410 g (14.5 oz)

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 75 standard open frame version

4 x ø3.5
(1.77 ±0.02)

(FG)
55 (2.17)

Voltage adjustment 1 -Vout

45 ±0.5

5
3 (P1)
(P51)
N on/off control connection (optional)
L +Vout
1 6
12
(P53)
(0.2)

5 212 ±0.5 (8.35 ±0.02)

5

(0.2)
222 (8.74)
29 (1.14)

Weight 290 g (10.2 oz)

(0.12 max.)
3 max.

TOL 75 with chassis / cover option

2 x ø4.5

(0.18)

(P51)
4.5

(P1)
(1.57 ±0.02)
(0.79 ±0.02)
65 (2.56)

40 ±0.5
20 ±0.5

(1.30 ±0.02)
33 ±0.5
(0.91)
23

(0.51)
13

4 x M4 235 ±0.5 (9.25 ±0.02)

9
thread
(0.35)
252 (9.92)
4.5
(0.18)

42 (1.65)
(0.59) (0.59)
15

ø4.5
15

2 x M4
thread
Weight 520 g (18.3 oz)

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 100 standard open frame version

1
5
N 3 (P1) (P52) -Vout
L
(2.56 ±0.02)

1
75 (2.95)

65 ±0.5

Voltage adjustment 7
1

4 x ø3.5 on/off control connection (optional) (P51) +Vout

(FG)
6
12
(P53)
(0.2)

5 212 ± 0.5 (8.35 ±0.02)

5

(0.2)

222 (8.74)
37 (1.46)

Weight 380 g (13.4 oz)

(0.12 max.)
3 max.

TOL 100 with chassis / cover option

2 x ø4.5

(P51)
(0.18)
4.5

(P1)
(1.77 ±0.02)
(0.98 ±0.02)
72 (2.83)

25 ±0.5

45 ±0.5

(1.42 ±0.02)
36 ±0.5
(0.94)
24

(0.55)
14

4 x M4
9 235 ±0.5 (9.25 ±0.02)
thread
(0.35)
252 (9.92)
(0.18)
4.5

(0.59)
45 (2.00)
15

ø4.5
(0.79)
20

2 x M4
thread

Weight 680 g (24.0 oz)

Specifications can be changed any time without notice.

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 150 standard open frame version

1
5
N 3 (P1) (P52) -Vout
L
(2.56 ±0.02)

1
75 (2.95)

65 ±0.5

Voltage adjustment 7
1

4 x ø3.5 on/off control connection (optional) (P51) +Vout

(FG)
6
12
(P53)
(0.2)

5 212 ±0.5 (8.35 ±0.02)

5

(0.2)

222 (8.74)
37 (1.46)

Weight 500 g (17.5 oz)

(0.12 max.)
3 max.

TOL 150 with chassis / cover option

2 x ø4.5

(0.18)
4.5

(P52)
(2.17 ±0.02)
(1.38 ±0.02)
85 (3.35)

55 ±0.5
35 ±0.5

(P1)
(1.69 ±0.02)

(P51)
43 ±0.5
(0.98)
25

(0.59)
15

4 x M4
thread 9 235 ±0.5
0.5 (9.25 ±0.02
0.02)

(0.35)
252 (9.92)
4.5
(0.18)

51 (2.00)
(0.59)
15

ø4.5
(0.79)
20

2 x M4
thread

Weight 830 g (29.5 oz)

Specifications can be changed without notice

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 Open Frame Power Supplies
TOL Series 10–300 Watt

Outline Dimensions mm (inches)

TOL 300 standard open frame version

N
L -Vout
98 ±0.5 (3.86 ±0.02)

(3.70 ±0.02)
94 ±0.5
(4.25)
108

Voltage adjustment +Vout

22 ± 0.5
(0.87 ±0.02) Remote sensing
6 x ø3.5
on/off control connection (optional) (P54)
12 1 4
(P53)
Weight
(0.28)

5 101 ±0.5 (3.98 ±0.02) -Vout ref. +Vout ref.

(0.2)

7
5

-Vout sens +Vout sens

(0.2) 245 ±0.5 (9.65 ±0.02) 1000 g
255 (10.04) (35 oz)
47 (1.85)

(0.12 max.)
3 max.

TOL 300 with chassis / cover option

2x ø 4.5

75 ±0.5 (2.95 ±0.02)

95 ±0.5 (3.74 ±0.02)
(4.65)
118

59 ±0.5 (2.32 ±0.02)

(0.87)
22
(0.47)
12

Weight
4 x M4 7 271 ±0.5
0.5 (10.67 ±0.02
0.02)

thread (0.28) 1400 g

285 (11.22)
(50 oz)
(0.18)
4.5

(0.67)
17

61 (2.40)

ø 4.5

2 x M4
(1.10)
28

thread

Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
Rev. December 13. 2013
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