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APPENDIX 1 — MANDATORY

PREPARATION OF TECHNICAL INQUIRIES TO THE


BOILER AND PRESSURE VESSEL COMMITTEE

1-100 INTRODUCTION (a) Scope. Involve a single rule or closely related


rules. An inquiry letter concerning unrelated subjects
The ASME Boiler and Pressure Vessel Committee will be returned.
meets regularly to consider written requests for interpre- (b) Background. State the purpose of the inquiry,
tations and revisions to the Code rules, and to develop which would be either to obtain an interpretation of
new rules as dictated by technological development. Code rules, or to propose consideration of a revision
The Committee’s activities in this regard are limited to the present rules. Provide concisely the information
strictly to interpretations of the rules or to the consider- needed for the Committee’s understanding of the in-
ation of revisions to the present rules on the basis of quiry, being sure to include reference to the applicable
new data or technology. As a matter of published Code Section, Division, Edition, Addenda, paragraphs,
policy, ASME does not approve, certify, rate, or endorse figures, and tables. If sketches are provided, they shall
any item, construction, proprietary device, or activity, be limited to the scope of the inquiry.
and, accordingly, inquiries requiring such consideration (c) Inquiry Structure. Prepare statements in a con-
will be returned. Moreover, ASME does not act as a densed and precise question format, omitting superfluous
consultant on specific engineering problems or on the background information, and, where appropriate, com-
general application or understanding of the Code rules. posed in such a way that “yes” or “no” (perhaps with
If, based on the inquiry information submitted, it is provisos) would be an acceptable reply. This inquiry
the opinion of the Committee that the inquirer should statement should be technically and editorially correct.
seek assistance, the inquiry will be returned with the (d) Proposed Reply. State what it is believed that
recommendation that such assistance be obtained. the Code requires. If in the inquirer’s opinion a revision
All inquiries that do not provide the information to the Code is needed, recommended wording shall be
needed for the Committee’s full understanding will be provided.
returned.

1-300 SUBMITTAL
Inquiries shall preferably be submitted in typewritten
form; however, legible handwritten inquiries will also
be considered. They shall include the name and mailing
1-200 INQUIRY FORMAT address of the inquirer, and be mailed to the following
address:
Inquiries shall be limited strictly to interpretations Secretary
of the rules or to the consideration of revisions to the ASME Boiler and Pressure Vessel Committee
present rules on the basis of new data or technology. Three Park Avenue
Inquiries shall be submitted in the following format. New York, NY 10016-5990

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APPENDIX 2 A02

GUIDELINE ON THE APPROVAL OF NEW


MATERIALS UNDER THE
ASME BOILER AND PRESSURE VESSEL CODE

Code Policy. It is the policy of the ASME Boiler Committee with adequate data on which to base design
and Pressure Vessel Committee to adopt for inclusion values for inclusion in the applicable tables. The data
in Section II only such specifications as have been shall include values of ultimate tensile strength, yield
adopted by the American Society for Testing and strength, reduction of area, and elongation, at 100°F
Materials (ASTM), by the American Welding Society (or 50°C) intervals, from room temperature to 100°F
(AWS), and by other recognized national or international (or 50°C) above the maximum intended use temperature,
organizations. unless the maximum intended use temperature does not
It is expected that requests for Code approval will exceed 100°F. Any heat treatment that is required
normally be for materials for which there is a recognized to produce the mechanical properties should be fully
national or international specification. For materials described.
made to a recognized national or international specifica- If adoption is desired at temperatures at which time-
tion other than those of ASTM or AWS, the inquirer dependent behavior may be expected to control design
shall give notice to the standards developing organiza- values, stress-rupture and creep rate data for these
tion that a request has been made to ASME for adoption time-dependent properties shall be provided, starting at
of their specification under the ASME Code and shall
temperatures about 50°F (or 25°C) below the tempera-
request that the organization grant ASME permission
ture where time-dependent properties may govern (see
to reprint the specification. For other materials, a request
Appendix 1 of Section II, Part D) and extending to
shall be made to ASTM, AWS, or a recognized national
about 100°F (or 50°C) above the maximum intended
or international organization to develop a specification
use temperature. The longest rupture time at each test
that can be presented to the Code Committee.
temperature must be in excess of 6000 hr and the
It is the policy of the ASME Boiler and Pressure
shortest about 100 hr, with at least three additional tests
Vessel Committee to consider requests to adopt new
materials only from boiler, pressure vessel, or nuclear at stresses selected to provide rupture times nominally
power plant component Manufacturers or end users. equally spaced in log (time); i.e., times nominally of 100,
Further, such requests should be for materials for which 300, 800, 2200, and 6000 hr at each test temperature.
there is a reasonable expectation of use in a boiler, Obviously, longer times and additional tests are benefi-
pressure vessel, or nuclear power plant component cial. The interval between successive test temperatures
constructed to the rules of one of the Sections of shall be chosen such that rupture lives shall not differ
this Code. by more than a factor of about 10 at any given
Application. The inquirer shall identify to the Com- stress for two adjacent temperatures. In general, test
mittee the Section or Sections and Divisions of the temperatures should be in about 50°F (or 25°C) intervals
Code in which the new material is to be incorporated, if maximum test times are no longer than 6000 hr.
the temperature range of application, whether cyclic The goal of the testing is to facilitate data analysis to
service is to be considered, and whether external pres- estimate the average and minimum stresses for rupture
sure service is to be considered. The inquirer shall in 100,000 hr and an average creep rate of 10−5
identify all product forms, size ranges, and specifications %/hr for each temperature where design stresses are
for which incorporation is desired. established. Alternative test plans that deviate from the
Mechanical Properties. Together with the specifica- prior description but achieve the overall objective may
tion for the material, the inquirer shall furnish the be considered.

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Minimum creep rate data shall be provided over the data shall also be furnished over the range of design
same range of temperatures as above, with the lowest temperatures desired.
stress at each temperature selected to achieve a minimum In general, for all mechanical properties, data shall
creep rate of 1.0 to 2.0 ⴛ 10− 4 %/hr or less. Creep be provided from at least three heats of material meeting
rate data may be obtained in the course of stress-rupture all of the requirements of a specification for at least
testing or may be obtained on additional specimens. If one product form for which adoption is desired, for
it can be conclusively demonstrated that creep rate each test at each test temperature. When adoption for
does not control the design stresses, the creep rate data both cast and wrought product forms is desired, data
may be sparse in relation to the stress-rupture data. from at least three heats each of a wrought and of a
Submission of creep curves for evaluation of creep rate cast product form shall be submitted. It is desired that
behavior is acceptable and encouraged. the data represent all product forms for which adoption
For materials that will be used in welded applications, is desired. For product forms for which the properties
sufficient time-dependent data shall be provided for may be size dependent, data from products of different
weldments and filler metals to allow ASME to assess sizes, including the largest size for which adoption is
the properties in comparison with the base material. desired, shall be provided.
In the time-dependent range, this includes providing Test methods employed shall be those referenced in
stress-rupture data for specimen tests in excess of 6000 or by the material specifications, or shall be appropriate
hr at each temperature and for each welding process. ASTM test methods or recommended practices for the
In addition, minimum creep rate data on filler metals properties tested.
shall also be provided to rates below 1.0 to 2.0 ⴛ Information describing service experience in the tem-
10− 4 %/hr. perature range contemplated will be useful to the Com-
If adoption at temperatures below room temperature mittee.
is requested, and if it is desired to take design advantage Other Properties. The inquirer shall furnish to the
of increased strength at lower temperatures, data on Committee adequate data necessary to establish values
the time-independent properties shall be provided at for coefficient of thermal expansion, thermal conductiv-
100°F (or 50°C) intervals to and including the lowest ity and diffusivity, Young’s modulus, shear modulus,
and Poisson’s ratio, when the construction Code in
intended use temperature.
which adoption is desired requires explicit consideration
Notch toughness data shall be provided for materials
of these properties. Data shall be provided over the
for which Code toughness rules would be expected to
range of temperatures for which the material is to
apply. The data shall include test results for the intended
be used.
lowest service metal temperature and for the range of
Weldability. The inquirer shall furnish complete data
material thicknesses desired. For welded construction,
on the weldability of material intended for welding,
the notch toughness data shall include the results of
including data on procedure qualification tests made in
Code toughness tests for weld metal and heat-affected
accordance with the requirements of Section IX. Weld-
zone for weldments made by the intended welding
ing tests shall be made over the full range of thickness
processes. in which the material is to be used. Pertinent informa-
If the material is to be used in components that tion, such as postweld heat treatment required, suscepti-
operate under external pressure, stress–strain curves bility to air hardening, effect of welding procedure and
(tension or compression) shall be furnished, at 100°F heat-affected zone and weld metal notch toughness,
(or 50°C) intervals over the range of design temperatures and the amount of experience in welding the material
desired. External pressure charts are based on the early shall be given.
portion (up to 1% strain) of the stress–strain curve. Physical Changes. For new materials, it is important
The stress–strain curve (not load versus extension) shall to know the structural stability characteristics and the
be determined using a Class B-2 or better accuracy degree of retention of properties with exposure at
extensometer as defined in ASTM E 83. Numerical temperature. The influence of fabrication practices, such
data, when available, should be submitted. The data as forming, welding, and thermal treatment, on the
should include the original cross-sectional area of the mechanical properties, ductility, and microstructure of
test specimen and stress–strain curves with units marked the material are important, particularly where degrada-
on them. tion in properties may occur. Where particular tempera-
If the material is to be used in cyclic service and ture ranges of exposure or heat treatment, cooling
the construction Code in which adoption is desired rates, combinations of mechanical working and thermal
requires explicit consideration of cyclic behavior, fatigue treatments, fabrication practices, exposure to particular

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environments, etc., cause significant changes in the (k) Have external pressure considerations been de-
mechanical properties, microstructure, resistance to brit- fined and have stress–strain curves been submitted for
tle fracture, etc., it is of prime importance to call the establishment of external pressure charts?
attention to those conditions that should be avoided in (l) Have cyclic service considerations and service
service or in manufacture of parts or vessels from the limits been defined and has appropriate fatigue data
material. been submitted?
Requests for Additional Data. The Committee may (m) Has physical properties data (coefficient of ther-
request additional data, including data on properties or mal expansion, thermal conductivity and diffusivity,
material behavior not explicitly treated in the construc- Young’s modulus, shear modulus, Poisson’s ratio) been
tion Code in which adoption is desired. submitted?
New Materials Checklist. To assist inquirers desiring (n) Have welding requirements been defined and has
Code coverage for new materials, or extending coverage procedure qualification test data been submitted?
of existing materials, the Committee has developed the (o) Has influence of fabrication practices on material
following checklist of items that ought to be addressed properties been defined?
by each inquiry. The Committee reserves the right to Requirements for Requests for ASME Acceptance
request additional data and application information when of Material Specifications of Recognized National or
considering new materials. International Organizations Other Than ASTM or
(a) Has a qualified inquirer request been provided? AWS. The Committee will consider only requests for
(b) Has a request either for revision to existing Code specifications in the English language and in U.S. or
requirements or for a Code Case been defined? SI/metric units. The Committee will consider accepting
(c) Has a letter to ASTM or AWS been submitted specifications of recognized national or international
requesting coverage of the new material in a specifica- organizations, such as, but not limited to, American
tion, and has a copy been submitted to the Committee? Petroleum Institute (API), ASTM, AWS, Canadian Stan-
Alternatively, is this material already covered by a dards Association (CSA), European Committee for Stan-
specification issued by a recognized national or interna- dardization (CEN), and Japanese Standards Association
tional organization and has an English language version (JIS). Material specifications of other than national or
been provided? international organizations, such as those of material
(d) Has the construction Code and Division coverage producers and suppliers, will not be considered for
been identified? acceptance.
(e) Has the material been defined as ferrous or Requirements for Recognized National or Interna-
nonferrous and has the application (product forms, size tional Specifications. Acceptable material specifications
range, and specification) been defined? will be identified by date or edition. Approved edition(s)
will be stated in the subtitle of the ASME specification.
(f) Has the range (maximum/minimum) of tempera-
Eventually, acceptable previous editions will be main-
ture application been defined?
tained in appendices to Section II, Parts A and B.
(g) Has mechanical property data been submitted Minimum requirements that must be contained in a
(ultimate tensile strength, yield strength, reduction of material specification for which acceptance is being
area, and elongation at 100°F or 50°C intervals, from requested include such items as name of national or
room temperature to 100°F or 50°C above the maximum international organization, scope, reference documents,
intended use temperature for three heats of appropriate process, manufacture, conditions for delivery, heat treat-
product forms and sizes)? ment, chemical and tensile requirements, forming prop-
(h) If requested temperatures of coverage are above erties, testing specifications and requirements, workman-
those at which time-dependent properties begin to gov- ship, finish, marking, inspection, and rejection.
ern design values, has appropriate time-dependent prop- Publication of Recognized National or Interna-
erty data for base metal, weld metal, and weldments tional Specifications. Specifications for which ASME
been submitted? has not been given permission to publish by the originat-
(i) If coverage below room temperature is requested, ing organization will be referenced on a cover sheet
has appropriate mechanical property data below room in appropriate appendices in Section II, Parts A and
temperature been submitted? B. Information on obtaining a copy of those documents
(j) Have toughness considerations required by the will be maintained in those Parts. Documents that are
construction Code been defined and has appropriate referenced in accepted national or international material
data been submitted? specifications will not be published by ASME. However,

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information on obtaining a copy of those documents (c) the inquirer shows that there will be a reasonable
will be maintained in Section II, Parts A and B. demand for the material by industry and that there
Additions and exceptions to the material specification exists an urgency for approval by means of a Code Case;
will be noted in the subtitle of the specification. (d) the requests for approval of the material shall
Code Case. The Code Committee will consider the clearly describe it in specification form, including such
issuance of an ASME Code Case, to be effective for items as scope, process, manufacture, conditions for
a period of 3 years, permitting the use of a new
delivery, heat treatment, chemical and tensile require-
material, provided that the following conditions are met:
ments, forming properties, testing specifications and
(a) the inquirer provides evidence that a request for
requirements, workmanship, finish, marking, inspection,
coverage of the material in a specification has been
and rejection;
made to ASTM or a recognized national or international
organization; (e) all other requirements identified previously under
(b) the material is commercially available and can Code Policy and Application apply; and
be purchased within the proposed specification require- (f) the inquirer shall furnish the Code Committee
ments; with all the data specified in this Appendix.

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