Equipment name : 50MT Workover Rig

Category : Land Rigs

Workover Rig

Service Conditions:

The rig should be capable for undertaking work over operations in Oil / Gas / Injection / Effluent
disposal wells /CBM wells etc. up to depth of 2500 mts approximately with tubing string of 2-7/8" to
3-1/2" in 5" to 9 5/8" casings, depending on the weight of completion equipment.

The work over jobs include but are not limited to servicing/ installation of artificial lift equipment,
cleaning of well bore, gravel packing, sand screening, stimulation, well abandonment, transfer of
horizons, water shut off, gas shut off, water injection profile modification and re-completion,
retrieval of gravel pack assembly, fishing & releasing of stuck up, multi-layer resting, casing repair
etc. in vertical / deviated / horizontal / multilateral / ERD / USRD wells, etc.

1. Work over Rig

Cardwell, USA make, model KB-200C, self propelled, Back-in-type, mobile workover cum drilling rig
accommodated on heavy duty carrier having hook load capacity of 80 T. The rig is equipped with the
following technical features:

a) Mast:

4 leg leaning type, hydraulically telescoping, two section, foldable, Cardwell make, Model 96-180,
Mast with clear height of 96 ft. from ground level and rated static hook load capacity 80 T with 6
lines strung on traveling block. The mast is designed as per latest API 4E/4F standard code and
practice. The Mast can is equipped with suitable Finger Board which can accommodate 2500 mts of
range-II, 2 7/8"/3 ½” tubulars in doubles.

b) Twin safety device (floor-o-matic and crown-o-matic) in proper working condition shall be
available.

c) Suitable locking system shall be provided with additional safety manual lock. This is required after
telescoping of mast to full height.

d) The mast is designed to withstand wind speed of minimum 60 knots as per Clause 6.2.3 of API 4F
with full pipe/ setback with all guy ropes properly placed as per standard API pattern.

e) Hydraulic Cat works For make-up & breakout consisting of hydraulic make up (spinning) cylinder
providing 10000lbs (4444kg) minimum line pull and hydraulic break out cylinder to develop a
minimum line pull of 20000lbs. Control for make-up & breakout should be located at Driller's
console.

g) Draw works- Draw works is of 300 HP rating with minimum 4 forward and 1 reverse speed. Any
approved API make, KB 200C model, double drum draw works of 300 HP capacity.

i) Input HP rating should be 300 HP with standard API make water cooling auxiliary brake. Draw
works is having 4 (four) forward speed, one reverse in rotary. Draw works is having main drum,
Lebus Grooved for 7/8" drill line.
ii) Draw works is having 4 (four) forward speed, one reverse in rotary.

h) Carrier Engine

The draw works should be powered by 1 no. of "DETROIT DIESEL or equivalent" make, model

8V-92T diesel engine of 450 HP at 2100 rpm with ALLISION make, heavy duty transmission consists
of torque converter, model "CLBT 4860" and suitable power trend through compound/chain drive
and gear boxes.

i)Vendor will provide the Hook and tackle system for the rig and capable to operate 2-7/8" to 3- 1/2"
tubing and 2-7/8" to 3-1/2" drill pipes up to the required depth.

j) Racking Board- The rig should be capable to handle 2500 Mts. 2 7/8 " Drill pipes including 3 1/2"

and 4 3/4" drill collars with 3 1/2" IF connection or Drill Collar 4 3/4" with 3 1/2" IF connection, in
doubles.

2. Substructure: Simplex make, sub-structure having overall height of 15 ft, clear height of 12', rated
simultaneous set back capacity of 125 T. The sub-structure should be suitable to accommodate 17.5"
Rotary Table and completed with tong back up post for rig tongs, railing, stairway and wings etc. The
sub-structure should be having sufficient working area and space for racking the rated length of
tubulars. The substructure should be manufactured as per API 4E/4F.

The sub-structure should be having sufficient space below rotary beam to accommodate 7 1/16" x 5
M double ram BOP and annular BOP with riser and other necessary well head.

3. Rotary Equipment: Rotary table with 17.5" opening without master bushing and having static

load capacity-295 tonnes. The table be completed with master bushing and kelly bushing. The rotary
table is driven by chain-sprocket and the mechanism be powered by the drawworks.

4. Kelly :

3" face square/hexagonal kelly of 40' length having 6 5/8" API Regular Box connection on top bottom
connection 2 7/8” IF PIN. The working pressure rating 5000 PSI.

5. Swivel :

Rotary swivel having sufficient static/dead load capacity and working pressure rating 5000 psi and
completed with bail bumper support, goose neck connection to rotary hose etc.

6. Hydraulic Winch :

Winch with suitable hand braking system with hoses, wireline etc.. Pulling capacity - 3 Metric tonne,
completed with hydraulic/pneumatic motor- 1 (one) no.

7. Mud System

7.1 (a) Mud Pump : Triplex slush pump rated at 350/500 HP, unitized to a "CUMMINS or equivalent "

Make or Caterpillar make or Detroit make or equivalent diesel engine having suitable HP, through
belt drive compound and 5 speed heavy duty gear box and air clutch. Mounted on a steel oil field
skid. ,
20 gallon, 5000 PSI pulsation dampener.

7.2 Discharge System a) Rotary hose 3" dia., with suitable connection to connect stand pipe

and swivel.

7.3 Mud/Work over fluid storage / Handling arrangement

i) 2 nos. of tank, total capacity 80 cum mud system mounted on skid.

ii) Tanks are equipped with 2 no. 7.5 HP mud agitator.

iii) Tanks will have all the necessary lines for the hooper system, suction

system and gunning system.

iv) The mud system is complete with necessary piping gate valve and

system piping to handle the fluid.

v) Necessary system lines.

vi) 1 no. calibrated hooper complete with flameproof electric motor driven

centrifugal pump, butterfly valve, piping etc,.

8. Fuel Storage :

Sufficient fuel storage to undertake the workover operations without interruptions.

9. Water Storage :

Tank with storage Capacity of 40 m3 equipped with transfer pump of suitable capacity with
necessary hook up.

10. Well Control Equipment :

The following well control equipment shall be provided : a) Hydraulically operated Cameron /
Shaffer/ Hydril make, one double

ram type Blow Out Preventor of 7-1/16" X 5000 PSI working pressure having one set of blind ram
and one set pipe rams to handle size 3-1/2" and 2-7/8".

b) One set of stem & wheel for manually closing BOP as per OISD

standard-174.

c) One. No of Sara/Shanghai Shenkai Petroleum Chemical Equipment Group Co.Ltd. Make or

equivalent, 6 bottle hydraulic control unit, capable of operating the BOP with suitable Pneumatic and
electric motor driven pump. The system pressure is 3000 PSI. Necessary 1" BOP control hose to
connect BOP with control unit. 1 (one) nos., of remote control unit placed on drillers console. Flame
proof DGMS approved motor shall be used.

11. Choke and Kill Manifold :

Rigidly supported 2-1/16" x 5000 psi choke and kill manifold completed with 2 nos. 2 1/16” x 5000
psi master valve , 1 no. 2 1/16” x 5000 psi flow line valve and 5 nos. 2 9/16” x 5000 psi WP flow arm
valve, 1 (one) no. manually operated adjustable choke and 1 (one) no. fixed choke pressure gauge
and all standard

fittings like "T" and crosses, the choke and kill manifold will be mounted on steel

oil field skid. Kill manifold will have the provision for connection on to rig pump by means of

2" x 5000 psi and 3" x 5,000 psi flexible steel pipe with NRV.

The provision shall also be available to kill the well through kill line as well as one

additional line for making connection through cementing.

12. Handling tools as per API 8C : a) Center latch elevator for minimum 50MT capacity and minimum
01 no. for each category will be provided

Size / Description

2-7/8” / Upset Tubings

2-7/8” / Plain Tubings

3-1/2” / Plain Tubings

2-7/8” / I.F Drill Pipe

3-1/2” / I.F Drill Pipe

3-1/2” / Upset Tubing

b) Elevator links :

Elevator links-forged as per API 8C, rated capacity-minimum 50 MT, size

1-3/4"x72" will be provided. Qty-1 set

c) Power (Pneumatic) slips :

Light Weight pneumatic slip/spider, with sufficient spares, inserts suitable for 2-7/8"and 3-1/2"
tubing and drill pipes along with all associated connections, hoses and Couplings.

d) Hydraulic tubing tong (Qty-1) : Light weight hydraulic tubing tongs as per relevant API for 2 7/8"
and 3-1/2" tubings.

e) Heavy duty Tong. (Qty-02) : Range 2-3/8" to 4-1/2", and to handle all fishing tools and milling tools
as per relevant API, torque rating minimum 35000 ft-lbs.

13. Cross Over Subs : Bit subs, cross over subs and all necessary subs to handle work with 2-7/8" &

3-1/2" tubing and drill pipe string or their combinations will be provided.
 14. Rig instrumentation suitable for Hazardous area will be provided as below : a) Deadline weight
indicator with sensator / load cell on driller console/control panel, indicating load on hook for the
designed capacity of the rig.

c) Mud pump pressure indicator, complete, on drillers console/control panel. 0-6000 PSI.

d)Mud pump pressure gauge mounted on stand pipe of 0-6000 PSI.

e)SPM indicator for mud pump discharge at driller's console & at local mud pump control panel.

15. Safety Equipment : I. Explosion proof rig lighting at all hazardous locations as per Indian Oil
Mines

Regulation in force. II. Flame proof portable lamps (minimum 2 nos.)

III. Emergency Kill system for derrick engine (control from driller's panel).

IV. Electrical system should have suitable ELR (Earth leakage relay)

V. First aid box with stretcher facilities as per OISD standards – 204 para 6.5 and Annexure - H.

VI. Safety kits & liveries (as per standard statutory body) to be provided for operating personnel. Top
man safety belt also to be provided.

VII. All the rotating parts must have proper safety Guards.

16. Drill String (optional) :

Drill pipes 2-7/8" OD IF Right Hand, G grade of 10.4 ppf, premium Class I, Range II not less than 2500
mtrs length will be provided along with latest NDT certificate.

17. Other Equipments :

The following equipment will also be provided : a) Air system: Independent air compressor system of
suitable capacity with air tank for operating pneumatic Cellar pump. Hydraulic pump of BOP control
unit etc.

b) POL store.

c) Rig In-charge Office.

d) One bunk house for Contractor's operating personnel.

e) V door & cat walk with pipe racks on both sides.

f) Cellar pump- Air operated (Pneumatic) with suction hose of sufficient

length shall be provided by the contractor.

g) Gen set (two nos) of sufficient capacity for continuous round the clock operation including motors
of auxiliary equipments, other electrical equipment like air conditioner, fan, blower etc. and
illumination of working area etc. Illumination of Drill site area to be provided as per OMR-1984 and
its

amendments from time to time.

h) Sufficient number of suitable flanges, chicksons / flexible joints and rubber hoses for making all
types of connections for working pressure 5000 psi shall be available.

i) Welding machine/ Welding transformer.

j) One no of red aviation light flickering type fitted with lamp at crown block shall be available having
independent circuit.