Professional Documents
Culture Documents
DVD PLAYER
DVP-2000
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
BLOCK DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
"DTS" and "DTS Digital Out" are trademarks of Digital Theater Systems Inc.
SPECIFICATIONS
ITEM CONDITIONS UNIT NOMINAL LIMIT
3. Audio (PCM)
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply : AC230 V 60 Hz
3. Load imp. : 100 K ohm
4. Room ambient : +25 °C
1-1-1 E5638SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Laser Pickup
Turntable
1-2-1 DVD_LASER
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set.
safety-related characteristics which are often not evi-
dent from visual inspection, nor can the protection K. Crimp type wire connector
they give necessarily be obtained by replacing them The power transformer uses crimp type connectors
with components rated for higher voltage, wattage, which connect the power cord and the primary side
etc. Parts that have special safety characteristics are of the transformer. When replacing the transformer,
identified by a ! on schematics and in parts lists. Use follow these steps carefully and precisely to pre-
of a substitute replacement that does not have the vent shock hazards.
same safety characteristics as the recommended Replacement procedure
replacement part might create shock, fire, and/or other 1)Remove the old connector by cutting the wires at a
hazards. The Product’s Safety is under review contin- point close to the connector.
uously and new instructions are issued whenever Important: Do not re-use a connector. (Discard it.)
appropriate. Prior to shipment from the factory, our 2)Strip about 15 mm of the insulation from the ends
products are carefully inspected to confirm with the of the wires. If the wires are stranded, twist the
recognized product safety and electrical codes of the strands to avoid frayed conductors.
countries in which they are to be sold. However, in
3)Align the lengths of the wires to be connected.
order to maintain such compliance, it is equally impor-
Insert the wires fully into the connector.
tant to implement the following precautions when a set
is being serviced. 4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete clo-
Precautions during Servicing sure of the tool.
L. When connecting or disconnecting the internal con-
A. Parts identified by the ! symbol are critical for nectors, first, disconnect the AC plug from the AC
safety. Replace only with part number specified. outlet.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
1-3-1 DVD_SFNP
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original posi- Chassis or Secondary Conductor
tions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety Primary Circuit Terminals
standards.
d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
≥ 3mm(d) Fig. 1
230 V
≥ 6 mm(d’)
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
Exposed Accessible Part
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF termi-
nals, antenna terminals, video and audio input and AC Voltmeter
output terminals, microphone jacks, earphone jacks, Z (High Impedance)
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an One side of
B
AC voltmeter to measure across the terminals of load Power Cord Plug Prongs
Z. See Fig. 2 and the following table.
Fig. 2
1-3-2 DVD_SFNP
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Remove / Install Flat Pack-IC
a. The output pin of the 3 pin Regulator ICs is indi- 1. Removal
cated as shown.
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
Top View Bottom View
machine, then apply hot air to the Flat Pack-IC
Input (about 5 to 6 seconds). (Fig. S-1-1)
Out In
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Pin 1
Fig. S-1-1
10
(2) Remove the flat pack-IC with tweezers while apply-
c. The 1st pin of every male connector is indicated as ing the hot air.
shown. (3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
Pin 1 up. Then remove (glue will be melted). (Fig. S-1-6)
(1) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
Instructions for Connectors 1. Do not supply hot air to the chip parts around the
1. When you connect or disconnect the FFC (Flexible flat pack-IC for over 6 seconds because damage to
Foil Connector) cable, be sure to first disconnect the chip parts may occur. Put masking tape around
the AC cord. the flat pack-IC to protect other parts from damage.
(Fig. S-1-2)
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle. 2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
FFC Cable
Hot-air
Flat Pack-IC
Desoldering
Machine
Connector CBA
CBA
1-4-1 DVD_NOTE
With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the
(1) Using desoldering braid, remove the solder from all CBA; when removing entire flat pack-IC, first apply
pins of the flat pack-IC. When you use solder flux soldering iron to center of the flat pack-IC and heat
which is applied to all pins of the flat pack-IC, you up. Then remove (glue will be melted). (Fig. S-1-6)
can remove it easily. (Fig. S-1-3) (5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Flat Pack-IC Desoldering Braid Note:
When using a soldering iron, care must be taken
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
Fig. S-1-3
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Sharp
Pin
1-4-2 DVD_NOTE
2. Installation Instructions for Handling
(1) Using desoldering braid, remove the solder from Semi-conductors
the foil of each pin of the flat pack-IC on the CBA
Electrostatic breakdown of the semi-conductors may
so you can install a replacement flat pack-IC more
occur due to a potential difference caused by electro-
easily.
static charge during unpacking or repair work.
(2) The “I” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 1. Ground for Human Body
on the PCB when positioning for installation. Then Be sure to wear a grounding band (1MΩ) that is prop-
presolder the four corners of the flat pack-IC. (See erly grounded to remove any static electricity that may
Fig. S-1-8.) be charged on the body.
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
2. Ground for Workbench
(4) Be sure to place a conductive sheet or copper plate
Example : with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body ground-
ing band, be careful to avoid contacting semi-con-
ductors with your clothing.
< Incorrect >
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Presolder
CBA
Flat Pack-IC
CBA
1MΩ
CBA
1MΩ
Conductive Sheet or
Copper Plate
1-4-3 DVD_NOTE
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures
(2): Name of the part
This flowchart indicates the disassembly steps to gain (3): Figure Number for reference
access to item(s) to be serviced. When reassembling,
(4): Identification of parts to be removed, unhooked,
follow the steps in reverse order. Bend, route, and
unlocked, released, unplugged, unclamped, or
dress the cables as they were originally.
desoldered.
P=Spring, L=Locking Tab, S=Screw,
[1] Top Cover CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
[2] Front Assembly e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
[3] DVD Mecha (5): Refer to “Reference Notes.”
Reference Notes
[4] AV CBA [5] DVD Main CBA Unit
CAUTION 1: Locking Tabs (L-1), (L-2) and (L-3) are
fragile. Be careful not to break them.
[6] Rear Panel
1-1. Connect the wall plug to an AC outlet and press
the OPEN/CLOSE button to open the Tray.
1-2. Remove the Tray Panel by releasing two Locking
Tabs (L-1).
2. Disassembly Method
1-3. Press the OPEN/CLOSE button again to close
the Tray.
REMOVAL
ID/ 1-4. Press the POWER button to turn the power off.
LOC. PART REMOVE/*UNHOOK/ 1-5. Unplug an AC cord.
Fig.
No. UNLOCK/RELEASE/ Note
No. 1-6. Release two Locking Tabs (L-2). Then, release
UNPLUG/DESOLDER
five Locking Tabs (L-3) (to do this, first release
[1] Top Cover 1 5(S-1) - two Locking Tabs (A) at the side, and then three
Locking Tabs (B) at the bottom.)
1-1
1-2 CAUTION 2: Electrostatic breakdown of the laser
Front *2(L-1), Tray Panel, 1-3 diode in the optical system block may occur as a
[2] 2 potential difference caused by electrostatic charge
Assembly *2(L-2), *5(L-3) 1-4
1-5 accumulated on cloth, human body etc, during
1-6 unpacking or repair work.
2 To avoid damage of pickup follow next procedures.
2-1 2-1. Slide out the pickup unit as shown in Fig. 4.
DVD 3(S-2), *CN101,
[3] 3,4 2-2
Mecha *CN401 2-3 2-2. Short the three short lands of FPC cable with sol-
3 der before removing the FFC cable (CN101) from
it. If you disconnect the FFC cable (CN101), the
5(S-3), 5(S-4), laser diode of pickup will be destroyed. (Fig. 4)
[4] AV CBA 5 -
*CN1001, *CN1601
2-3. Disconnect Connector (CN401). Remove three
DVD Main Screws (S-2) and lift the DVD Mecha. (Fig. 3)
[5] 5 3(S-5) -
CBA Unit CAUTION 3: When reassembling, confirm the FFC
cable (CN101) is connected completely. Then remove
Rear
[6] 6 3(S-6) - the solder from the three short lands of FPC cable.
Panel
(Fig. 4)
↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5)
1-5-1 E5638DC
(S-1) DVD Mecha A
[1] Top Cover
(S-1)
Fig. D1
Tray Panel
(L-2)
(L-1)
(L-1) View for A
(A)
OR
Slide
[2] Front Assembly
(B) C
(L-3) (A)
Fig. D2
Pickup Unit
CN401
CN101
Fig. D3
1-5-2 E5638DC
[4] AV CBA CN1601 (S-4) (S-6)
CN1001 [6] Rear Panel
(S-4)
(S-5)
(S-3)
(S-3)
Fig. D6
Top Case
1
Tray Manual
Eject Hole
DVD Mecha
1-5-3 E5638DC
BLOCK DIAGRAMS
System Control Block Diagram
AV CBA
IC601 IC2001
(DVD HOST PROCESSOR) (FRONT PANEL CONTROL)
FL2001
IC301 CN501 CN1001
200 TFWD
(FRONT END PROCESSOR) VFD-STB 3 21 FP-STB 21 2 FP-STB 1G 23
201 TREV GRID FIP
~
~
VFD-DIN 1 22 FP-DIN 22 28 FP-DIN 7G 17
187 TIN
VFD-DOUT 2 23 FP-DOUT 23 27 FP-DOUT
TFWD 188 TOUT
42 TFWD VFD-CLK 204 24 FP-CLK 24 1 FP-CLK
TREV
41 TREV REMOTE 125 26 REMOTE 26
TIN
59 TIN PWRCON 207 20 PWRCON 20 a/KEY-1 7
TOUT +3.3V
60 TOUT IC605 OC-KEY 105 25 OC-KEY 25 b/KEY-2 8
SCK
70 SCK c/KEY-3 9
FROM/TO STDIO
72 STDIO 5 RESET 4 124 RESET d/KEY-4 10
RF SIGNAL SEN
10 SEN REMOTE e 11 SEGMENT
PROCESS MUTE
/SERVO 46 MUTE HANG 48 SENSOR f 12
PS
BLOCK 47 PS Q701 RM2001 g 13
DIAGRAM h 14
i 16
CD/DVD SW2014
71 CD/DVD
CFE OPEN/CLOSE
62 CFE
CAS READY 49 208 READY
63 CAS
STANDBY /FERS 82 186 /FERS K2 4 KEY
64 STANDBY MATRIX
IC606 K1 3
(INVERTER)
OSCI 23
OSCO 24 2 4 120 CLOCK
X301
(16.9344MHz) +3.3V
13 X601 27MHz
BUSCLR 53 22 BUSCLR
~
16 Q2021
SDA 52
26 CPUADR0
ADDRESS BUS SDA 51 20 SDA
~
40 D2022
FROM/TO 84 CPUDT0 STANDBY
DVD SIGNAL DATA BUS
~
FG-IN 80 14 12
CN401
FG
10 FG-IN
SENSOR
RELAY DVD MAIN CBA UNIT
FG CBA
CBA
DATA(VIDEO/AUDIO) SIGNAL FOCUS SERVO SIGNAL TRACKING SERVO SIGNAL SLIDE SERVO SIGNAL DISK SERVO SIGNAL
FOCUS FOCUS 22
BALANCE ERROR DET
CN101 Q102
7
CD-LD 20 AMP 4
20
DVD-LD 12 AMP 2 LPC
Q101
PD-MONI 11 3 AMP STANDBY
11
GND(DVD-PD) 14 1 SCK
SERIAL 13
GND(LD) 13 STDIO
I/F 14
GND(CD-PD) 19 SEN
12
1 3
IC103 CD/DVD
(SW) 6
4
TS FS IC401 (SERVO DRIVE) IC201 (SERVO DSP)
CN101
FS(+) 17 12 FOCUS 6 115 DAC1 FBAL 66
FS(-) 16 11 MOTOR DRIVE TBAL 65
TS(+) 15 OFTR 51
TS(-) 18 14 TRACKING 5 114 DAC0 BDO 52
13 MOTOR DRIVE AD1 118
FROM/TO
IC102 SYSTEM CONTROL
MUTE 21
RELAY CBA CN401
(OP AMP) BLOCK DIAGRAM
CFE
LOADING M LM(+) 1 10 LOADING 1 AD0 117 5 7
MOTOR LM(-) 2 9 MOTOR DRIVE 2
SPINDLE M SP(-) 6 + 24
MOTOR TRCRS 90 8 10
SP(+) 7 18 SPINDLE - 23 68 SPDRV
SLIDE M SL(+) 9 17 MOTOR DRIVE 22
MOTOR SL(-) 8 CAS
+ 27 V-REF
AD2 119 3 1
TRAY-IN 3 15 SLIDE - 26 67 TRSDRV
TRAY MOTOR DRIVE
GND 5 16 25 Q401
-IN
TRAY-OUT 4 +3.3V OVER VOLTAGE AD3 120
POWER
SAVE 4 PROTECTOR
MUTE
TFWD
TREV
TRAY-OUT TIN
PS
TOUT
SW CBA
DATA(VIDEO/AUDIO) SIGNAL
PLL
VCO
PARA0 172
PARA1 168
PARA2 166
DATA DVD
ARF SLICER VIDEO/AUDIO PARA3 164
FROM/TO RF SIGNAL 111 DEMODULATOR INTERFACE PARA0-PARA7 TO VIDEO
NARF PARA4 160 BLOCK DIAGRAM
PROCESS/SERVO 110
PARA5 158
BLOCK DIAGRAM TESTSG
82 BCA PARA6 151
PARA7 149
MEMORY
MANAGER
30
~
CPUADR0
22
~
17
ADDRESS BUS CPUADR17
~
9
44 CPUDT0 CPU
FROM/TO DATA BUS
~
X201
(16.9344MHz)
79 OSCI1
80 OSCO1
CPU CACHE
SUBSYSTEM
~
PERIPHERALS COMMAND & LINK
~
BLOCK DIAGRAM 13 PARA7 PCM-DATA0
PORTS PORT INTERFACE 52
AUDIO PCM-SCLK TO AUDIO
55 BLOCK
DECODER PCM-LRCLK
56 DIAGRAM
SPDIF
ST20 ARBITER & 57
MEMORY CONTROLLER
A-MUTE
191 A-MUTE
ADAC-MD
TO AUDIO 190 ADAC-MD
BLOCK DIAGRAM ADAC-MC
189 ADAC-MC
ADAC-ML JK1401
192 ADAC-ML S-VIDEO
OUT
33 12 VIDEO-C 12 2
CPU INTERFACE
IC602
(8Mbit FLASH MEMORY) SDRAM ARBITER
161 WF3 4dB 2dB
25 LPF DRIVER 33
AMP AMP
~
A0 16 170 ADDR1
OSD, SP
~
CN701 CN1601
~
DATA0-DATA15
~
CE 26 132 CS3
DQML
DQ15
AD13
CAS
RAS
DQ0
~
AD0
WE
~
OE 28 117 OE
CS
4dB 2dB
12 LPF DRIVER 24 11 VIDEO-G
AMP AMP
66 ~ 73 58 ~ 63 84 ~ 93 97 ~ 102 77 76 79 80 78 74 OUT
8 ASPECT
+3.3V
Q1522
20 ~ 26 29 ~ 35 2 ~ 13 42 ~ 53 17 18 15 39 16 19
CAS
RAS
LDQM
UDQM
WE
CS
AD13
AD0
DQ15
~
DQ0
~ JK1402
FROM CN701 CN1601
SYSTEM CONTROL ASPECT Q1521 COMPOSITE
5 ASPECT 5 VIDEO OUT
IC604 BLOCK DIAGRAM
(64Mbit SDRAM)
IC1204
FIBER OPTIC
TRANS MODULE
WF6
VREF
JK1404
12 Q1202
ZERO DETECT Q1204 AUDIO-R
FROM ADAC-MD 11 1
13 OUT
VIDEO ADAC-MC
14 SERIAL
BLOCK ADAC-ML
15 CONTROL
DIAGRAM AUDIO-L
Q1201 3 OUT
SYSTEM CLOCK +3.3V
Q1203
16
+3.3V
PCM-SCLK
A-MUTE
D1001, D1002
AC1001
AC CORD F1001 L1001 D1004, D1005 T1001
1A 250V D1003
LINE BRIDGE
FILTER RECTIFIER 2 11 RECTIFIER
D1030
12 RECTIFIER
D1013 IC1002
CN1001
15 SCHOTTKY +1.8V 1 P-ON+1.8V
BARRIER REG.
2 P-ON+1.8V
3 EV+2.5V
Q1004 4 EV+2.5V
16
5 P-ON+5V
6 P-ON+5V
D1016
14 EV+9V
7 17 RECTIFIER 15 EV+9V
16 EV+3.3V
Q1011
17 P-ON+3.3V
18 P-ON+3.3V
6 18
Q1008 19 P-ON+3.3V
20 PWRCON
SWITCHING Q1005
CONTROL
IC1001
ERROR -FL
VOLTAGE DET
F2
F1
4 1 P-ON+3.3V
P-ON+5V
EV+3.3V
HOT
Q1002
P-ON+12V
3 2 Q1006 EV+5V
(Bottom View)
Transistor or Digital Transistor
E C B
ECB ECB
(Top View) (Top View)
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defec-
tive before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Voltage indications for PLAY modes on the schematics are as shown below:
1 2 3 PLAY mode
Unit: Volts
5.0 5.0
1-D3
3 1-B1
Distinction Area AREA D3
Line Number
(1 to 3 digits) 2 AREA B1
Examples:
1. "1-D3" means that line number "1" goes to area "D3". 1 1-D3
2. "1-B1" means that line number "1" goes to area "B1".
A B C D
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-7-2 E5638SC
DVD Main 1/4 Schematic Diagram
E5638SCD4
CAUTION !
Switching power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, check to see that all components in the
power supply circuit are not defective before you connect the AC plug to the
AC power supply. Otherwise it may cause some components in the power
supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
NOTE :
THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING
HOT GND AS A COMMON TERMINAL.
WF1
PIN 8 OF
CN1601
WF2
PIN 10 OF
CN1601
WF3
PIN 12 OF
CN1601
WF4
PIN 16 OF
CN1601
WF5
PIN 18 OF
CN1601
WF6
PIN 21 OF
CN1601
WF1
PIN 8 OF
CN1601
WF2
PIN 10 OF
CN1601
WF3
PIN 12 OF
CN1601
WF4
PIN 16 OF
CN1601
WF5
PIN 18 OF
CN1601
WF6
PIN 21 OF
CN1601
NOTE:
Input
CD: 1kHz PLAY
(WF4~WF6)
DVD: POWER ON (STOP) MODE
(WF1~WF3)
VIDEO-Y 0.2V 20usec AUDIO-R 1V 0.5msec
AUDIO-L 1V 0.5msec
1 P-ON+1.8V 1
5
SLIDE
M
M
M
2 P-ON+1.8V 2
6
MOTOR
MOTOR
MOTOR
SPINDLE
LOADING
3 EV+2.5V 3
7
8
4 EV+2.5V 4
9
5 P-ON+5V 5
CN3001 6 P-ON+5V 6
1 LM(+) 1 7 GND 7
SCART JACK
2 LM(-) 2 8 GND 8
TRAY-IN
3 TRAY-IN 3 9 GND 9
4 TRAY-OUT 4 10 GND 10
OUT
5 GND 5 11 GND 11
VIDEO
6 SP(-) 6 12 GND 12
CN401
7 SP(+) 7
10 12 14 16 18 20
13 GND 13
CN501
CN1001
11 13 15 17 19 21
8 SL(-) 8
1-9-1
RELAY CBA
14 EV+9V 14
AUDIO
OUT(L)
9 SL(+) 9 15 EV+9V 15
10 FG-IN 10 16 EV+3.3V 16
11 P-ON+3.3V(D) 11 17 P-ON+3.3V 17
AUDIO
OUT(R)
18 P-ON+3.3V 18
19 P-ON+3.3V 19
20 PWRCON 20
21 FP-STB 21
DIGITAL
22 FP-DIN 22
AUDIO OUT
23 FP-DOUT 23
24 FP-CLK 24
25 OC-KEY 24
OUT
26 REMOTE 24
FG
S-VIDEO
SENSOR
FG CBA
1 /FERS
2 GND
OPTICAL
3 RDY-HIF
AUDIO OUT
4 SCL
CN302
AV CBA
5 SDA
6 BUSCLR
(NO CONNECTION)
7 SENSJ
DVD MAIN CBA UNIT
BE56A3F01016
DVD MECHA
BE56A3F01015 or
W1601
1 NU 1
WIRING DIAGRAM
1 GND
2 VIDEO-G 2
2 VREF
AC CORD
3 GND 3
3 P-ON+5V
4 VIDEO-R 4
4 F
5 ASPECT 5
5 E
6 VIDEO-B 6
6 A
7 GND 7
7 D
8 VIDEO-Y 8
8 NU
DETECTOR
9 GND 9
9 B
10 VIDEO-CVBS 10
10 C
11 GND 11
CN101
11 PD-MONI
12 VIDEO-C 12
12 DVD-LD
13 GND 13
CN701
CN1601
13 GND(LD)
14 GND 14
14 GND(DVD-PD)
15 A-L-MUTE 15
15 TS(+)
16 AUDIO-L 16
16 FS(-)
TS
FS
17 A-R-MUTE 17
17 FS(+)
18 AUDIO-R 18
PICK UP UNIT
18 TS(-)
19 A-MUTE 19
19 GND(CD-PD)
20 AUDIO+5V 20
20 CD-LD
21 SPDIF 21
21 CD/DVD
1-9-2
1 MONI0
2 MONI2
3 JITTER
CN201
4 GND
(NO CONNECTION)
E5638WI
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MODE] buttons on
the remote control unit in that order. The tray will
open automatically.
Fig. d VFD in Programming Mode (Example)
Fig. a appears on the screen and Fig. b appears on
the VFD. The appearance shown in (*2) of Fig. c is
described as follows:
VERSION: ********
COMPLETED SUM:7abc(*3)
Fig. b VFD in Version Up Mode
BE F/W VERSION UP MODE Fig. f VFD upon Finishing the Programing Mode (Example)
1-10-1 E5638ROM
SYSTEM CONTROL TIMING CHARTS
LSW2 0V
LSW1 +5V
+6V
LM- 0V
+6V
LM+ 0V
4.4s
+2V
I/o 0V
(TL123) 700ms
2.0s
+5V
1.2s
SP 0V
( TP122 )
1.7s
+2V
Tv 0V
( TL122 )
1-11-1 E5638TI
IC PIN FUNCTION DESCRIPTIONS
IC2001 [ PT6315-S/ PT6315-S(-TP) ]
Pin Signal
In/Out Name Function
No. Name
1 In CLK Clock Input
2 In STB Serial Interface Strobe
3 In K1 Key Data 1 Input
4 In K2 Key Data 2 Input
5 - VSS GND
6 - VDD Power Supply
1-12-1 E5638PIN
LEAD IDENTIFICATIONS
E C B E C B G D S
PQ018EF01SZ
PT6315-S
NJM4558D KIA431-AT
PT6315-S(-TP)
KIA4558P
28 15
8 5
1 4 1 14
1 4
R A K
0C-0805T-002
GP1FA512TZV MM1567AJ
LTV-817B-F
34 18 LTV-817C-F
A C
Note:
A: Anode
K E K: Cathode
1 17 E: Emitter
1 2 3 C: Collector
B: Base
R: Reference
1 VCC
2 GND
3 OUT
1-13-1 E5638LE
EXPLODED VIEWS
Cabinet
2L011
2L011
A16
See Electrical Parts List
for parts with this mark.
Some Ref. Numbers are
not in sequence. A31
A2 2L021
2L021
2L021
2L031
2L011
1B1
2B4
W1601
JK1401 JK1402
JK1404
JK1201
DVD Main
CBA Unit W1001 IC1204
2L031
2L031
AC1001
F1001
2L031
AV CBA 2L031
2L071 2L071
2L041
A26
A17
2L071
A13 A15
A1X A13
1-14-1 E5638EX
Packing
X12 X1 X10 X5 X2
S2
X4
S4
S2
Unit
S9
S1
1-14-2 E5638EX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
! have special characteristics important to safety.
Before replacing any of these components, read care-
fully the product safety notice in this service manual.
Don't degrade the safety of the product through
improper servicing.
NOTE:
Parts that are not assigned part numbers (---------) are
not available.
CN1001 FMN CONNECTOR, TOP 26P 26FMN-BTRK JCFNG26JG002 RECTIFIER DIODE 1N4005 ND8Z001N4005
CN1601 FMN CONNECTOR, TOP 21P 21FMN-BTRK JCFNG21JG002 D1052 RECTIFIER DIODE 1N4005 or NDQZ001N4005
D1001 RECTIFIER DIODE 1N4005 or NDQZ001N4005 D1053 RECTIFIER DIODE 1N4005 or NDQZ001N4005
D1002 RECTIFIER DIODE 1N4005 or NDQZ001N4005 D1201 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1003 RECTIFIER DIODE BA157 or NDQZ000BA157 D1202 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1004 RECTIFIER DIODE 1N4005 or NDQZ001N4005 D1203 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1005 RECTIFIER DIODE 1N4005 or NDQZ001N4005 D1204 SWITCHING DIODE 1N4148M or NDTZ01N4148M
D1008 SCHOTTKY BARRIER DIODE ERB81-004 or AERB81004*** D1401 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1009 RECTIFIER DIODE BA157 or NDQZ000BA157 D1402 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1011 RECTIFIER DIODE BA159 or NDQZ000BA159 D1501 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1012 PCB JUMPER D0.6-P5.0 JW5.0T D1502 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
D1013 SCHOTTKY BARRIER DIODE SB140 or NDQZ000SB140 ZENER DIODE MTZJT-7713B QDTB00MTZJ13
SCHOTTKY BARRIER DIODE ERA81-004 QDPZERA81004 D1503 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS
FAST RECOVERY DIODE ERA18-04 QDPZ0ERA1804 D2001 SWITCHING DIODE 1N4148M or NDTZ01N4148M
D1036 ZENER DIODE DZ-13BSBT265 or NDTB00DZ13BS IC1201 IC:OP AMP KIA4558P or NSZBA0SJY004