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Supply chain
Lean supply chain management in management
healthcare: a systematic review
and meta-study
Sasan T. Khorasani
Department of Industrial Engineering,
Edward E. Whitacre Junior College of Engineering, Texas Tech University, Received 16 July 2018
Revised 20 September 2018
Lubbock, Texas, USA 31 December 2018
Accepted 21 January 2019
Jennifer Cross
Department of Industrial, Manufacturing and Systems Engineering,
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Abstract
Purpose – By applying a systematic literature review, this paper aims to identify the major healthcare
problem domains (i.e. target areas) for lean supply chain management (LSCM) and to provide a list of the most
common techniques for implementing LSCM in healthcare. Moreover, this study intends to investigate
various contingency factors that may have influenced the selection of LSCM target areas or the application of
LSCM techniques by healthcare organizations.
Design/methodology/approach – A systematic literature review was carried out following the method
presented by Tranfield et al. (2003). Thereby, 280 peer-reviewed journal articles, published between 1995 and
2018, were selected, profiled and reviewed. In total, 75 papers were also selected for a qualitative analysis,
known as meta-study, on the basis of high relevancy to the research objectives.
Findings – This work extracts, from previous research, a set of target areas for improving supply chain in
healthcare by applying lean approaches. The work also unifies the language of lean thinking and supply
chain in healthcare by defining metaphors in circumstances under which healthcare organizations pursue
similar objectives from their supply chain management and lean programs (Schmitt, 2005). This paper also
outlines a list of applications of lean for supply chain improvement in healthcare. Finally, a set of contingency
factors in the field of lean supply chain in healthcare is found via the published literature.
Practical implications – This paper provides insights for decision-makers in the healthcare industry
regarding the benefits of implementing LSCM, and it identifies contingency factors affecting the
implementation of LSCM principles for healthcare. Implementing LSCM can help healthcare organizations
improve the following domains: internal interaction between employees, supply chain cost management,
medication distribution systems, patient safety and instrument utilization.
Social implications – The research shows potential synthesis of LSCM with the healthcare industry’s
objectives, and, thus, the outcome of this research is likely to have positive influence on the quality and cost of
healthcare services. The objectives of the healthcare industry are cost reduction and providing better service
quality, and LSCM implementation could be an effective solution to help healthcare to achieve these objectives.
Originality/value – The prime value of this paper lies in conducting a systematic literature review using a
meta-study to identify the major factors of implementing LSCM in healthcare. Only a few other studies have
been published in the literature about LSCM in healthcare.
International Journal of Lean Six
Sigma
Keywords Lean, Supply chain management, Healthcare service, Systematic literature review © Emerald Publishing Limited
2040-4166
Paper type Literature review DOI 10.1108/IJLSS-07-2018-0069
IJLSS 1. Introduction
Lean supply chain management (LSCM) in healthcare is in an early phase of development;
therefore, a lack of academic research in the field has been recognized (Olsson and Aronsson,
2015). In recent years, improving the healthcare sector’s supply chain management (SCM)
system has become remarkably important, due in part to the fact that healthcare inventory
costs are continuously increasing. Thus, delivering quality of service without passing on the
cost burden to the patients is a critical issue for healthcare organizations. Current evidence
shows how amelioration of the supply chain system in healthcare is essential. For instance,
statistical data from 2011 suggests that healthcare costs exceeded 17 per cent of the US GDP
(Porter and Kaplan, 2011). The National Health Expenditure Data Highlights (US Centers for
Medicare and Medicaid Services annual report) also show that healthcare costs increased to
17.9 per cent of the US GDP in 2016 and are expected to rise to 19.7 per cent by 2026 (Cuckler
et al., 2018). Accordingly, minimizing inventory cost, reducing waste, maximizing supply
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chain interaction, and creating value in SCM in healthcare are fundamental for reducing
healthcare costs in general (Nollet and Beaulieu, 2003). Furthermore, hospitals suffer from
long wait times caused by an imbalance between supply and the number of patients in the
system (Setijono et al., 2010; Khurma et al., 2008). Parnaby and Towill (2008) also express
that it will be beneficial to observe the healthcare delivery system from a supply chain
perspective because the balance between patient needs and supply (doctors, nurses, staff
members, medications, and medical devices) reduces non-added-value activities in hospitals.
Recent studies revealed that healthcare organizations must view SCM as an opportunity
to improve their system’s flow by eliminating non-added-value parameters.
Correspondingly, lean thinking is widely known as a powerful method for removing such
non-added-value elements from a system. Therefore, adapting lean concepts within supply
chain – LSCM – seems to be able to improve the abovementioned healthcare issues. LSCM is
a relatively new stream of research, which can be applied to healthcare (Jasti and Kodali,
2015). The general goal of applying LSCM to healthcare is, as mentioned above, removing
the waste derived from non-added-value activities including waiting, overproduction,
motion, transportation, excessive processing, inventory, and underutilization of staff
members, which are all costly and troublesome in healthcare (Khorasani et al., 2015). Thus, it
would appear that LSCM can solve many issues for healthcare organizations. Nonetheless,
relatively few studies have been conducted on LSCM in healthcare, and no systematic
literature reviews exist to synthesize knowledge across the studies that have been done.
Therefore, in our research, we explore major healthcare problem domains (i.e. target areas)
and effective LSCM tools. This study attempts to fill the knowledge gap in the following
directions.
First, although several literature review articles on supply chain or general
implementation of lean tools in healthcare have been published in recent years, few works of
any type have been conducted specifically on LSCM for healthcare. For instance, we found
that only 17 out of 280 papers considered in the primary phase of the study focused on lean
supply chain in healthcare. The most similar previous studies appear to be the conceptual
work carried out by Habidin et al. (2014), Machado Guimarães and Crespo de Carvalho
(2013), Wijewardana and Rupasinghe (2013) and de Vries et al. (2011), each of whom aim to
develop the theoretical foundations for lean supply chain implementation in healthcare
based on traditional narrative literature reviews and case studies.
Second, a systematic and structured literature review method is applied to address the
previous studies in the field of LSCM, lean healthcare systems and healthcare supply chain
(HSC). Some of these prior studies, such as Halldorsson et al. (2007) and Parente et al. (2008),
analyze different factors in SCM by using survey and meta-analysis methods (Schmidt and
Hunter, 2014). However, Flynn et al. (2010) argue that a lack of comprehensive reviews still Supply chain
prevents researchers from fully understanding the conception of supply chain. Systematic management
literature reviews using qualitative analysis are required to enhance the findings of previous
statistical healthcare studies (Berger et al., 2018). Based on the findings of the present study,
there appear to be no previous literature review papers (systematic or otherwise) focused on
LSCM exclusively in the healthcare management field. This lack motivated us to conduct a
systematic literature review in which meta-synthesis (Paterson and Canam, 2001) is used for
determining the set of LSCM target areas (which we defined as those healthcare problem
domains that can be improved by LSCM), their applications, and the major contingency
factors to implementing lean thinking in HSC. In addition, this literature review differed
from other recent systematic literature reviews in the fields of lean healthcare and operation
management, as it used the meta-study method presented by Paterson and Canam (2001)
along with the systematic literature review method presented by Tranfield et al. (2003). To
the authors’ knowledge, the combination of a systematic literature review and meta-study
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has not yet been applied to SCM in any context. Based on the research objectives, we derived
the following three research questions:
RQ1. What are the major target areas for LSCM in healthcare?
RQ2. What are the tools/techniques most frequently used in implementing LSCM in
healthcare?
RQ3. What are the central contingency factors affecting the implementation of LSCM in
healthcare?
2. Theoretical background
According to Goldsby et al. (2006), LSCM aims to provide a flow of goods, services and
technology from suppliers to customers without waste. As companies are under pressure to
reduce lead time and cost, and increase the service quality level, the integration of lean
principles and SCM has emerged as a new, effective approach to assist companies in
improving their service quality, achieving faster order delivery, and increasing profits
through more effective cooperation with suppliers rather than bargaining with them over
lower prices (Frazzon et al., 2017; Manzouri and Rahman, 2013).
Evidence shows that HSC arguably needs significant improvements in efficiency and
effectiveness. One successful technique, which has been widely used, is lean. The term “lean
thinking” was presented by James Womack and Daniel Jones in their in-depth study of
Toyota’s improvement system (Womack and Jones, 1996). Lean thinking aims to organize
human activities to produce more added value and eliminate waste – waste being defined as
any activity that consumes resources without adding value. Besides being utilized in a wide
spectrum of industries, lean thinking has been practiced in healthcare for several years, and
has been mostly focused on reducing waste in hospitals. Table I shows example healthcare
wastes by category.
The main goal of HSC is to provide medicines and equipment on time (Burns et al., 2002).
In this context, several stakeholders are involved. Complying with their functions,
stakeholders in HSC are categorized into three main groups: producers (suppliers, such as
pharmaceutical companies), purchasers (such as pharmaceutical wholesalers) and provider
customers (such as hospitals) (Burns et al., 2002).The producers deliver products, whether
directly to the patient or through a distributor (Mathew et al., 2013). However, this value
chain process does not seem effective and efficient enough for healthcare organizations at
both operational and strategic levels (Schneller and Smeltzer, 2006). The main problem of
IJLSS Waste category Definition Healthcare example
the current HSC is the lack of integration between different levels of the supply chain, which
prevents the supply chain from acting as a coherent system (Mathew et al., 2013). According
to Vitasek et al. (2005), LSCM is a set of organizations in different supply chain levels that
collaboratively work to decrease cost and eliminate waste in the system. Moreover,
Manzouri and Rahman (2013) reveal that LSCM applications can improve organizational
interaction at the operational level by increasing the speed of data interchange and
operational flexibility. Shamah (2013) and Kim (2015) highlight the LSCM roles at the
strategic level, which can assist firms in achieving long-term relationships with their
suppliers. As HSC requires improvements in both operational and strategic levels, as well as
increased integrity between different supply chain levels, implementing LSCM in healthcare
has high potential for process improvement. For instance, one area of improvement could be
the pharmaceutical supply chain. Pharmaceutical product delivery is one of the most critical
parts of SCM in healthcare, accounting for 25-30 per cent of hospitals’ operational costs
(Roark, 2005). Thus, controlling this process is an essential element for assuring that both
service and cost objectives are being fulfilled (Mathew, et al., 2013). Evidence shows that
applying LSCM in healthcare has the potential to increase the efficiency and effectiveness of
the pharmaceutical product delivery system and improve waste management (Nightingale,
2005). However, it is less clear how much progress healthcare organizations have made to
date in implementing LSCM and what factors are related to implementation success.
Therefore, the review of literature on this topic is valuable and potentially stimulates the
improvement of HSC (Khorasani et al., 2015).
3. Methodology
The method adopted for this research is a systematic literature review utilizing meta-study.
Literature reviews are a substantial principle in any research field (Cooper, 1988; Baker,
2000), allowing researchers to discover research gaps and investigate fruitful results (Fischl
et al., 2014). Systematic reviews are different from traditional narrative reviews in that they
use a replicable, scientific, and clear process; they use a detailed methodology that decreases
bias through in-depth literature searches of published and unpublished studies and by
preparing a series of verifications of the reviewers’ decisions, procedures and outcomes
(Cook et al., 1997). The method of systematic review and its related approach, meta-
synthesis, have been practiced over the past 10 years and now play an important role in
evidence-based practice. Evidence-based practice has a significant influence in several Supply chain
disciplines but has been most notably applied in medical science, where knowledge management
extraction from an often contradictory mass of evidence is a complex process (Brittberg
et al., 1994). As systematic review and meta-synthesis involve a set of techniques for
minimizing bias and error, they are widely used for identifying “high-quality” evidence
(Tranfield et al., 2003).
A key element of any literature review is the research synthesis process. “Research
synthesis” is a general expression aiming at “bringing together of a body of research on a
particular topic” (Ten Ham-Baloyi and Jordan, 2016, p. 123). The purpose of research
synthesis is usually to explain analyses and to achieve clear findings on the evidence of
various studies, applying it to make decisions about the efficacy of healthcare interventions
(Ten Ham-Baloyi and Jordan, 2016).
Most fields involve both quantitative and qualitative evidence, and healthcare is no
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exception (Ring et al., 2011). Quantitative evidence can be synthesized through methods
such as meta-analysis (Schmidt and Hunter, 2014), which use statistical pooling of numerical
data to predict the impact of an intervention (Ring et al., 2011). However, in many systematic
reviews, including the one reported in this paper, the heterogeneity of research data
obstructs purely quantitative synthesis methods, such as meta-analysis.
The synthesis of qualitative evidence can be attained using other methods, such as
realist synthesis, meta-synthesis or meta-ethnography, which rely on interpretative and
inductive methods (Barnett-Page and Thomas, 2009). In most systematic literature reviews,
the heterogeneity of study data from different paradigms increases the accuracy of the
research outcome. Meta-ethnography is a method of meta-synthesis that proposes
“reciprocal translations” between similar issues in different fields. Meta-ethnography
provides a complementary method of grounded theory analysis for open coding and data
classifications by unifying the language of phenomena from different fields (Beck, 2001).
Qualitative synthesis methods are more about fact-finding and require deeper
understanding of the studied phenomena than quantitative methods (Paterson and Canam,
2001). One reason for this is that the research objectives are not always straightforward in
the title of primarily qualitative studies. Hence, finding and analyzing qualitative studies is
usually more complicated and difficult in comparison to quantitative studies (Ring et al.,
2011). For this reason, qualitative synthesis methods, such as Cochrane reviews (Higgins
and Green, 2008), consist of exhaustive protocols and processes, which are often referred to
as meta-study methods. The meta-study methodology consists of three steps introduced by
Paterson and Canam (2001): meta-data analysis, meta-method, and meta-theory. Meta-study
does not merely aim to raise questions about what is already known, but also to build
theoretical approaches that may extend what is currently possible. In most meta-study
research, it is be possible to predict the degree to which new theory can be synthesized from
existing literature until the products of meta-theory, meta-method and meta-data analysis
are individually and collectively interpreted.
Meta-theory focuses on identifying the main cognitive paradigms and schools of thought
that are indicated in both the theoretical frameworks and the revealed theory of selected
research. Meta-theory suggests systematic tools of realization, and evaluates the theory that
results from qualitative research (Paterson and Canam, 2001). The goal of meta-method is to
indicate how the interpretation and implementation of qualitative research methods have
intensified research findings and developing theory in a specific field of knowledge
(Paterson and Canam, 2001). Meta-data determines the findings of research by, for instance,
using meta-ethnography to unify the language of main findings across different studies. The
goal is to provide a comprehensive understanding of the text to achieve a reliable result.
IJLSS Each primary study is translated into metaphors that are then compared with the metaphors
of other studies to produce a new interpretation that covers all reports (Paterson and Canam,
2001).
The systematic literature review methodology presented by Tranfield et al. (2003) was
adopted for this study; the three major stages of this approach are as follows: planning the
literature review process, conducting the review, and reporting the results.
Firstly, six leading databases (Scopus, Science Direct, Google Scholar, Emerald, Pubmed,
SpringerLink, and EBSCO) were used to search for articles related to LSCM in healthcare.
Search strings restricted to the title and abstract were: “lean supply chain AND healthcare
OR health care OR health service”, “supply chain in healthcare OR health care OR health
service, “lean AND healthcare OR health care OR health service” and “lean supply chain.”
The resulting search contained 852 documents. This study was limited to the peer-reviewed
academic journal articles published in English after 1995. Therefore, all non-peer-reviewed
journal articles and articles written in languages other than English were removed from the
article pool. To verify the quality of journals, their SJR score (2016) and H index were
investigated. For the majority of the journals, we were able to obtain the SJR score. In cases
when the SJR score was not found, we checked the quality of the journal through its website
and other creditable index databases, such as PubMed. Accordingly, 134 peer-reviewed
academic journals were included in this study. The journals were published in 16 countries
all over the world. The geographic distribution of journals is shown in Table II. The name of
each journal, number of selected publications from each journal and other related details are
illustrated in Appendix. Finally, papers with fewer than four citations were deleted from the
selection pool, except for very recent articles published after 2016. The initial paper selection
criteria are summarized in Table III.
In the next step, we began categorizing the articles into “relevant” and “non-relevant”
documents by reviewing the titles and abstracts. Then, backward and forward searches
followed to add remarkable cited documents to our paper pool. In total, 280 papers remained
in our primary selection pool (the first round of review) at the conclusion of this stage.
Figure 2 shows the numbers of articles in the first round of review. As can be seen, the
number of articles with the main scope of LSCM for healthcare is limited, and the majority of
them were published after 2010.
Supply chain
Identification of Search Strings: management
Selection of Database: “Lean supply chain AND healthcare OR
health care OR health service”, “supply
Scopus, ScienceDirect, Google Scholar, chain in healthcare OR health care OR
Emerald, SpringerLink, EBSCO health service, “, “lean AND healthcare OR
health care OR health “service” and “lean
supply chain”.
852 documents
Yes
Backward and Forward search: Relevant to
Archive
Exclude redundant articles and Research Scope?
irrelevant to the scope of research
280 Documents No
Figure 1.
Exclude Planning the
literature review
process
1 UK 61 169
2 USA 46 62
3 The Netherlands 12 33
4 Iran 2 2
5 Germany 2 2
6 Hong Kong 1 2
7 South Africa 1 1
8 Nigeria 1 1
9 Israel 1 1
10 Brazil 1 1
11 Chile 1 1
12 Australia 1 1
13 Japan 1 1
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16
14
14
13
12
12
11 11
10 10
10
9
8 8 8 8 8 8
8
7 7 7
6
5 5 5 5 5 5 5
4 4 4 4 4 4 4
4
3 3 3 3
2 2 2 2 2 2 22
2
1 1 1 1 1 1 1 1 11 1 1
Figure 2.
0 00 0 0
Numbers of articles in 0
the first round of
review
Lean healthcare Supply chain healthcare LSCM LSCM for healthcare
The code assigned to each paper was based on the search strings. For example, if a paper Supply chain
was found from “lean supply chain AND healthcare OR health care OR health service”, the management
LS code was assigned to that paper. If a paper was found using multiple strings, the TO
code was assigned to that paper. As stated previously, lean thinking is a trending approach
in SCM (Nightingale, 2005); thus, the year of publication was of interest and was also
included in the code. Most of the 280 selected papers were published after 2000, while the
oldest one was published in 1995. Finally, the papers’ research objectives and findings were
reviewed. To increase the quality of this study, we created a shortlist of papers as a
secondary review pool. Then, the meta-study was conducted on the shortlist. Figure 3 shows
the steps of the meta-study method applied in this research. To select the articles for
secondary review (the meta-study stage), we defined 18 tags (Table V). Then, we explored
the degree to which each paper captured the defined tags. All papers were assigned at least
one tag, and no paper captured more than eight tags. Based on the number of assigned tags,
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we classified papers as having low, medium, or high relevance. Based on the actual
distribution of the tags, as well as the tag content, it was assumed that highly relevant
papers should obtain at least 30 per cent of the defined tags. Therefore, papers with at least
six tags were assigned a high (H) relevancy code and selected for our secondary pool. In
total, 75 papers were selected for the secondary pool. These papers were then analyzed using
meta-study.
4. Reporting results
The first major group in the primary pool were the articles related to supply chain in
healthcare: 79 papers. 55 papers in this group used qualitative methods; 22 used quantitative
methodologies; and two – Bendavid et al. (2012) and Masoumi et al. (2012) – contained a
combination of qualitative and quantitative methods. One of the major themes noted for this
group of papers was that surveys and questionnaires were the most common methods of
data collection. Hamid Abu Bakar et al. (2009), Kumar et al. (2009), Burns and Lee (2008), Pan
and Pokharel (2007), Ketikidis et al. (2006), Breen and Crawford (2005) and Aptel and
Pourjalali (2001) used surveys and questionnaires in their works. Meanwhile, another set of
papers – Uthayakumar and Priyan (2013), Masoumi et al. (2012), Kelle et al. (2012), Miori
et al. (2011), Shah et al. (2011), Burns and Lee (2008), and Nicholson et al. (2004) – applied
mathematical models for analyzing their research cases. Different qualitative methods were
also been used by authors in this group. For example, Chakraborty et al. (2014) used a
conceptual framework developed for supply chain collaboration (SCC), while Böhme et al.
(2013) applied Quick Scan Audit Methodology. Overall, 20 per cent of the literature in this
group was identified as highly relevant to this study and was transferred to the secondary
pool.
In total, 117 articles in the primary pool of 280 papers were identified as featuring
applications of lean tools in healthcare (the second group). In total, 77 per cent of these
articles used qualitative research methods, and 23 per cent utilized quantitative
Conduct meta-theory:
Conduct meta-method:
Meta-data:
methodologies. This paper set included 20 literature reviews – such as Honeycutt (2018),
Rotter et al. (2018), D’Andreamatteo et al. (2015), Sloan et al. (2014), McIntosh et al. (2014),
Guimarães and de Carvalho (2012), Papadopoulos et al. (2011), Holden (2011), Brandao de
Souza (2009), Joosten et al. (2009), Cooper and Mohabeersingh (2008) and Kollberg et al.
(2006). Eight of the systematic literature reviews were identified as highly relevant to our
research on the basis of the tagging system, which was explained in the previous section.
The remaining 97 articles used various research methodologies. The importance of using
simulation in lean healthcare is one of the major themes in these articles, Robinson et al.
(2012), Chiocca et al. (2012) and Khurma et al. (2008) deployed simulation tools for their lean
studies. Overall, about 25 per cent of the articles related to the applications of lean tools in
Relevancy measurement
Supply chain
mechanism management
Search strings Tags Low Medium High
Supply chain in healthcare *Supply chain *Lean* Healthcare 1 or 2 tags 3, 4, 5 tags 6, 7, 8 tags
*Inventory
*Waste management *Technology/tools/
techniques
Lean healthcare *Cost management
*Transportation/logistics*movement of
material*distribution channel
Lean supply chain *Improvement/quality improvement*
Adding value Table V.
Lean supply chain in *Human factor*safety* Wait/time Tags for measuring
Healthcare *Efficiency *Effectiveness *Performance relevance
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5. Findings
This section presents the findings related to each of the three main components of meta-
study – meta-data analysis, meta-method and meta-theory – as well as the overall findings.
IJLSS
Theory/school of Influential domains in
thought Description LSCM Frequency
Lean theory/ Lean means increasing the customer value by Service delivery and 21
principles eliminating the waste in the system and utilizing patient safety
fewer resources. The lean philosophy is one of
the operations management theories that can be
used to decrease internal/external healthcare
expenditure, increase the level of patient safety,
raise profits, reduce litigation and diminish the
dependence on Government and Insurance
(Correa et al., 2005)
Transaction cost The transaction cost approach was introduced Inter-organizational 4
economics by Richard Coase. This theory refers to the cost
of pricing goods or services in the market
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Relational view The core of this concept is based upon Relational and inter- 1
interorganizational strategies, which are not organizational
created by any individual firm (Zajac and Olsen,
1993). Small firms can make their network and
“rent” from the following resources: 1.
Investment in specific assets; 2. Organization’s
knowledge; 3. Capabilities and technologies; and
4. Regulations. According to the relational view
of knowledge exchange, IT systems are defined
as antecedents of effective SCM, which can be
developed by interorganizational relationships
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quality of operating rooms. Indeed, the literature clearly reveals that lean, as an operations
management theory, is significantly influential and effective in healthcare. In addition, the
vast majority of papers consider the lean way of thinking as a cognitive approach, which
can influence different aspects of healthcare services.
The theory analysis indicates that transaction cost economics (Chen et al., 2013), dynamic
capabilities (Winter, 2003), (Gowen et al., 2008), knowledge-based views (Cohen and
Levinthal, 1990) and relational views (Zajac and Olsen, 1993) have been used to realize how
knowledge generation should be managed within SCM to increase the level of healthcare
service quality. Moreover, an integrated supplier-buyer relationship has been identified as
another main scope of work conducted by Pinna et al. (2015) and Kumar et al. (2008). The
authors of these articles apply JIT (Just in Time) as a theory to explain how collaboration
between suppliers and hospitals can reduce the level of inventory and result in fast flows of
material. Inventory is an important factor in US hospital supply chain expenditures (Kumar
et al., 2008). The synergy created from relationship optimization improves pharmaceutical
flow optimization, allows healthcare to overcome weaknesses, and increases the quality of
patient care (Pinna et al., 2015). In general, the increased agility of pharmaceutical systems
significantly reduces waste in healthcare SCM (Khorasani et al., 2017). Chen et al. (2013) also
uses the knowledge-based view to discuss the role of trust in building strong supplier-
hospital relationships. This meta-theory study has revealed that optimization of knowledge
flow and an integrated system between supplier and hospital are the main areas of
investigation for authors who attempt to find rational responses to the question: “How can
knowledge exchange and integrity between a hospital and suppliers generate more profit?”
Another insight extracted from the meta-theory results is the relationship between the
background of the authors and the scope of the journals in which they have published their
papers (Table VII). Knowing the background of the authors, such as their fields of study and
professions, helps us to better understand their schools of thought and use of language. This
analysis reinforces the finding that lean supply chain in healthcare is a diverse field with a
variety of perspectives being applied. The analysis also shows that applying lean in
healthcare has been an emerging topic for both academics and practitioners; however, to
date, most authors (almost 75 per cent) have been from purely academic backgrounds. Most
researchers have been from management and business backgrounds (51 per cent total), but
medical science was the next largest discipline (23 per cent); four other disciplines were also
represented. In terms of the journals’ scopes, there were almost equal numbers of
publications in operations management and medical science (approximately 30 per cent
each), while SCM was the next largest area (21 per cent).
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IJLSS
Table VII.
vs journal scope
Author field of study
Author’s Field of study Industrial Medical Decision Chemical
Scope of journal Business engineering Management science Economics science engineering Total
Operation Management 4 4 12 2 2 0 0 24
Medical Science 4 1 2 15 0 1 0 23
SCM 3 2 7 0 2 0 2 16
Business Economics 6 0 2 0 2 0 0 10
Information Management 0 2 0 0 0 0 0 2
Chemical Engineering 0 0 0 0 0 0 2 2
Total 17 9 21 17 6 1 4 77
5.2 Meta-method and meta-data findings Supply chain
We classified the core research questions of the selected papers. In the first class, about 37 management
per cent of the secondary pool articles contained research questions related to the influence
of lean in healthcare. These works included: Farrokhi et al. (2013), Chiarini and Bracci (2013),
Wijewardana and Rupasinghe (2013), Machado Guimarães and Crespo de Carvalho (2013),
Robinson et al. (2012), Radnor et al. (2012), Holden (2011), Aronsson et al. (2011), Setijono
et al. (2010), Joosten et al. (2009), Cooper and Mohabeersingh (2008) and Koning et al. (2006).
In the second class, the research questions about 16 per cent of articles consider the influence
of technology in healthcare. Ker et al. (2014), Bendavid et al. (2012), Papadopoulos et al.
(2011), Revere et al. (2010), Correa et al. (2007) and Correa (2005) present research questions
related to the role of technology and its impact on healthcare. In the third class, articles focus
mainly on emerging trends in pharmaceuticals logistics. Pinna et al. (2015), Narayana et al.
(2014) and Xie et al. (2012) propose research questions related to new information flow
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design in the pharmaceutical supply chain. Other research questions proposed in the
literature are as follows:
RQ4. What are the main challenges encountered during lean implementation in HSC?
(Grove et al., 2010).
RQ5. Why has lean implementation been slower in healthcare in comparison to other
sectors? (de Souza and Pidd, 2011).
Meta-method and meta-data analysis explain how authors identify research gaps, and
furthermore, how they approach filling the gaps by using different applications. We also
aimed to find the target areas affected by lean tool applications in HSC. Therefore, we
unified the language used for different papers, which, as described above, has been provided
by authors with different backgrounds. For this reason, we applied meta-ethnography
(Paterson and Canam, 2001). Therefore, as Paterson and Canam (2001) suggested, we
defined metaphors to translate all the target areas and applications extracted from the
secondary pool to a standard language. As the metaphors must be representative of the role
of lean implementation in healthcare, they were defined based on lean tools and waste. Four
categories of metaphors for the types of improvement targeted by the lean interventions
were identified: Waste, Safety, Value chain, and Cost.
5.2.1 Metaphors for waste (muda). Muda is a waste term in lean thinking (Womack and
Jones, 1996), and we define waste metaphors as follows:
(1) Patient-based (waste patient service delivery improvement).This metaphor is
assigned whenever at least one of a paper’s main scopes is associated with
improving service quality to patients by implementing LSCM in healthcare. Holden
(2011) has determined that many aspects of lean’s impact on patients must be
further discovered. Robinson et al. (2012) has identified lean as serving a
complementary role in service quality for patients, while Correa et al. (2005) has
identified the effects of new technology on patient scheduling, and LaGanga (2011)
arues for strategic development through lean application.
(2) Staff-based (waste organizational improvement). This metaphor is assigned
whenever at least one of a paper’s main scopes is recognized as LSCM
implementation for improving the efficiency of staff interactions. In hospitals, this
improvement is derived from better internal communication between managers,
doctors, and nurses. Grove et al. (2010) has reported bad communication among
staff and inefficient leadership as aspects of poor lean comprehension in health
organizations, which cause additional waste. Chiarini and Bracci (2013) have also
IJLSS discussed operational uniformity development and its significant role in waste
reduction.
(3) Instrument-based (waste of time reduction related to instrument usage). Papers
focused on saving time by better organizing instrument layout in operating rooms
are assigned the instrument-based metaphor. For example, Farrokhi et al. (2013)
applied 5S to instrument organization in an operatimg room, which reduced the
average number of instruments per surgery by 70 per cent; moreover, setup time
diminished by approximately 40 per cent.
(4) Drug distribution process-based (waste drug distribution system improvement).
Papers focused on drug distribution system improvement were assigned this
metaphor. For example, Ker et al. (2014) has studied the effect of digital scanning in
a drug distribution case study, which decreased more than one third of the overall
cost and significantly increased order processing time. Bendavid et al. (2012) has
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5.2.2 Metaphors for safety (patient safety improvement). This metaphor was assigned to
papers attempting to implement LSCM in healthcare to reduce the risk of errors and adverse
effects to patients. According to Healthcare Purchasing News (2006), 70 per cent of
healthcare firms announced that using technology like RFID improved patient safety in
their organizations. For instance, RFID boosts communication between different
departments and patient placement (Revere et al., 2010). Correa et al. (2005) affirms that
patient safety is the first motivation for hospitals and pharmacies to implement RFID. This
argument shows the importance of patient safety for healthcare providers who allocate
budget to increase patient safety levels in their organizations. Healthcare companies are
aware that they must not sacrifice patient safety for expenditure reduction. Furthermore, Six
Sigma and IT applications have been used by healthcare companies to resolve patient safety
issues. Lloyd and Holsenback (2006) suggest that Six Sigma is applied by healthcare
companies to improve their organizational performance. Consequently, increased internal
organizational performance allows them to raise patient safety levels. Moreover, IT
applications can improve staff scheduling, which increases the availability of nurses for
patients. This improvement enables the nursing staff to pay more attention to each patient,
which, consequently, improves patient safety (Mullaney et al., 2005).
5.2.3 Metaphor for value chain (value chain). This metaphor was assigned to papers Supply chain
with a holistic view of the entire value chain and overall performance improvement. Shah management
et al. (2011) indicates that creating a value chain from innovation management and research
development is equally as essential as optimizing material distribution in the
pharmaceutical supply chain. Another example is Susarla and Karimi (2012), who apply a
mixed integrated linear programming (MILP) model for a multinational pharmaceutical
company. The outcome of their research shows that the integrated model, which can include
inventory control, material flow, manufacturing and procurement, supports rational
decisions for solving long-term, complex problems for SCM in healthcare.
5.2.4 Metaphor for cost (cost reduction). If the main scope of a paper was connected to
healthcare system cost, this metaphor was assigned to the research. Total expenditure for
healthcare services is the main scope of many articles. This might be the most important
variable researchers have been attempting to minimize in healthcare SCM, and it can be
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directly linked to applying lean. Papadopoulos et al. (2011), Arlbjørn et al. (2011), Joosten
et al. (2009), and Kumar et al. (2009) illustrate lean’s impact on overall cost. Koning et al.
(2006) attempts to depict how a combination of Six Sigma and lean can boost healthcare cost
reduction. Heinbuch (1995) also emphasizes the role of technology employment in inventory
cost management.
Figure 4 shows the frequency of the target area metaphors that occurred more than once
in the data set. As shown in Figure 4, organizational improvement (staff-based waste)
emerged as the most significant target area for applying lean thinking in healthcare SCM
among selected papers, with 18 papers focusing on it. Cost reduction was second, with 17
papers, and patient delivery service improvement (patient-based waste) was third, with 14
papers. All other metaphors accounted for nine or fewer papers.
5.2.5 Metaphors for lean tools or techniques. Each lean tool or technique applied for
reducing both waste and the cost of SCM in healthcare was identified as a metaphor.
Figure 5 shows a total of ten different applications for improving HSC in the secondary pool.
Value stream mapping (VSM) was the most commonly used technique for reducing cost and
eliminating waste in the supply chain system in hospitals and clinics, with 24 papers
focusing on this topic. Kaizen (continuous improvement) methods, including using IT
applications (ITAPP), was the second most popular technique (14 papers), even though
8 47% 7
40%
6
4 24% 3 3 3
20%
2
0 0%
Waste Cost Reducon Waste paent Waste drug Over waste in paent safety Waste of me value chain Figure 4.
organizaonal
improvement
service
delivery
distribuon
system
healthcare improvement reducon
related to
Pareto chart for
improvement improvement instrument frequency of lean
usage
Frequency Cumulave Pct 80%Marker
target areas
IJLSS 30 120%
68%
15 60%
51%
10 40%
32%
5 20%
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Figure 5.
Pareto Chart for
0 0%
frequency of lean
VSM Kaizen Heijunka RFID 5s Simlean Takt me Poka Yoke Kanban 3p
applications Frequency Cumulave Pct 80%Marker
ITAPP is not associated with the “traditional” lean toolkit. Specific IT applications
discussed in the literature under the ITAPP category include “no carbon required” (Ker
et al., 2014), electronic health records (LaGanga, 2011), smart partial least squares (Smart
PLS) (Chen et al., 2013), electronic data interchange (Breen and Crawford, 2005), and digital
scanning (Ker et al., 2014). Heijunka (production leveling) facilitating JIT is the third most
popular application, with 12 papers in the literature. Interestingly, although also not part of
the “traditional” lean toolkit, RFID was the next most commonly applied lean tool, with 11
papers. Many recent papers have focused on RFID application to reduce the time of
healthcare service delivery, including papers presented by and Bendavid et al. (2012).
It is also worth noting here that, while investigating which lean tools are most commonly
applied together was outside the scope of this research, a combination of lean tools are often
applied in practice to holistically improve organizations. For instance, Kaizen can be
integrated with VSM in healthcare organizations as a powerful improvement plan. In this
case, VSM is used to identify the Kaizen opportunities in the current system, which may
include the application of additional lean tools (5S, Standard Work, etc.). Afterwards,
process-level Kaizen activities, often organized as a workshop or Kaizen event, will take
place to implement these opportunities. For example, Nicholas (2012) shows how integrating
Kaizen events, VSM, 5S, and Standard Work can reduce operational costs in the hospital
facility redesign process.
The overall insight provided by the meta-data analysis is shown as the connection
between each lean application and target area (Table VIII). Table VIII shows that the
application of VSM has had the most significant impact to date in the areas of waste
reduction (particularly organizational and patient service delivery) and cost reduction.
Kaizen is the second most common lean application for healthcare LSCM. To date, many
hospitals have applied Kaizen for improving information flow and reducing errors in
various contexts. Kaizen has been most frequently applied to address patient service
delivery waste. The findings of this study also demonstrate that implementations of Kaizen
applications in hospitals improve the medication distribution system, decrease healthcare
cost, create value change, and improve organizational waste. Thus, we can conclude that,
based on the existing research literature, the first suggestions for improving the SCM
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Waste Waste
Target Waste Patient service Drug distribution Overall waste
area Cost organizational delivery improvement Patient safety improvement in Waste related to Value
Application reduction improvement improvement system improvement healthcare instrument usage chain Total
VSM 5 9 4 2 2 2 24
Kaizen 3 1 6 2 2 14
Heijunka 3 3 3 3 12
RFID 4 2 1 3 1 11
5S 1 1 1 3
Simulation 1 1 2
3P 1 1 2
Poka Yoke 2 2
Takt Time 2 2
Kanban 1 1 2
Total 17 18 14 9 3 7 3 3 74
area relationships
Application-target
Supply chain
Table VIII.
management
IJLSS system in healthcare by using a lean thinking approach could be setting up workshops for
creating optimized VSM and implementing Kaizen events. The literature also suggests that,
to date, RFID implementation efforts have shown it to be helpful for healthcare
organizations, principally in reducing their cost and improving patient safety.
To increase the reliability of this study’s outcomes, we also report the other contingency
factors that may influence the target areas and applications used for lean implementation in
HSC (Table X).
Supply chain characteristics Complexity of HSC, involvement of the entire supply chain, cross- 15
sector collaboration, fear of stock out situation, collaboration with
suppliers, traceability, logistical ease, security of supply, inventory
holding costs, materials’ shelf-lives, delivery priority, supply chain
strategy, supply chain actors, operational and strategic capabilities,
supply chain configuration
Leadership and top Involvement of healthcare managers (5), management styles (4), 14
management characteristics leadership determination to lean programs (2), lack of communication
willingness of managers to change project management capabilities
Table IX. Organization characteristics Organizational structure (4), resistance to change (2), size of 13
The most dominant organization (2) organizational commitment, institutional issues, ,
contingency factor professional and functional silos, incentive mechanisms,
categories communication channels
Category Specific contingency factors Count
Supply chain
management
Stakeholders Multiple stakeholders (3), role of insurance companies (2) stakeholder’s 9
characteristics interest in lean programs, influence of powerful groups (e.g. unions),
conflict of interests, drug regulatory agencies
Human resources Staff characteristics (e.g. roles, capabilities, mindsets, and perceptions) 9
(5), Human resources involvement (2), poor understanding of the lean
philosophy, staff training
ICT Information and Communication Technology (ICT) (4), using limited 8
IT technology, manual processes, advanced software packages,
information sharing
Cost and funding-related Current structures related to funding (2), commissioning of services, 7
issues cost of implementation, international tax differentials, healthcare fiscal
intermediaries and payers, cost of care
Hospital characteristics Hospital management system, coordination of pharmacists and 7
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research has some limitations. Readers and other researchers should consider these
limitations for future studies.
First, this study used the following six databases: Scopus, ScienceDirect, Google scholar,
Emerald, SpringerLink and EBSCO. Despite the fact that these six databases seem likely to
cover an adequate number of documents for this study, if more databases had been utilized,
it is possible that additional relevant papers could have been identified, further increasing
the study’s accuracy.
Second, the research methodology excluded papers with fewer than four citations (except
those published after 2016), as these papers were assumed to have lower relevancy to the
research. However, some papers with fewer than four citations were ultimately considered in
this study through the backward and forward search processes, and as mentioned above,
exceptions had already been made for more recent articles, which might be expected to have
fewer than four citations simply due to the short time since their publication. However,
despite these measures, it is possible that some articles with high relevancy, but fewer than
four citations, were excluded from the research.
IJLSS Finally, four main search strings were applied for the study’s search protocol: “lean
supply chain AND healthcare OR health care OR health service”, “supply chain in
healthcare OR health care OR health service, “lean AND healthcare OR health care OR
health service” and “lean supply chain”. An article was selected for the primary pool if any
of the sets of keywords were detected in the title of the paper or mentioned in its abstract.
Due to this method, it is possible that papers may have been missed that were relevant but
did not include any of the main search terms in their titles or abstracts.
healthcare SCM by discovering major target areas, common techniques, and contingency
factors for lean implementation in the HSC. The research outcome is expected to be helpful
for practitioners and researchers in healthcare and the supply chain.
In this study, 280 recent, peer-reviewed articles from credible scientific journals were
examined using a qualitative methodology called meta-study. To draw the final conclusions
from our research, we revisit each of our research questions.
The first research question was “What are the major target areas for LSCM in
healthcare?” Conducting this meta-study, we detected and classified these target areas; we
next translated them into a common language by defining metaphors (applying meta-
ethnography). The outcome emerges as a set of target areas for lean implementation in the
HSC. The frequency of each target area was then explored. Most articles in this review focus
on applying lean concepts for decreasing waste from organizational issues, reducing cost,
and minimizing waste in patient service delivery. The fourth and fifth target areas –
implementing LSCM for minimizing waste in the drug distribution system and improving
patient safety – seem to have not been covered sufficiently yet in existing literature.
Our second research question was “What are the tools/techniques most frequently used in
implementing LSCM in healthcare?” In our meta-study, the tools and techniques applied for
eliminating waste, decreasing healthcare SCM cost, and improving safety were identified and
ranked based on frequency of appearance in the literature. Some of the tools most frequently
applied are traditionally known as “lean tools,” such as VSM; yet some of the most commonly
applied tools, such as RFID, are not recognized as “traditional” lean tools. The strongest
connection demonstrated to date between application and target area appears between VSM and
lean thinking for organizational improvement, with nine papers claiming a positive relationship.
This indicates that VSM is a strong lean tool for improving HSC. Moreover, VSM has more links
to the target areas than any of the other tools. Specifically, the literature indicates that VSM has
been applied for improving six different target areas: cost reduction, waste organizational
improvement, waste patient service delivery improvement, waste drug distribution system
improvement, overall waste in healthcare, and waste related to instrument usage.
Finally, our third research question was: “What are the central contingency factors
affecting the implementation of LSCM in healthcare?” Our results imply that there are 18
categories of contingency factors influencing lean supply chain in healthcare. The
characteristics of the supply chain, leadership and top management roles, and
organizational characteristics appear to have the most significant effects on implementing
LSCM in healthcare.
Several areas for potential future research can be identified based on this study’s findings.
First, the research demonstrates that the drug distribution system is an important area for
LSCM. However, to date, an insufficient number of studies have been detected on this topic. Supply chain
Similarly, although improving patient safety in the HSC is also a key topic, there is a relative management
lack of research in this area as well, with only three papers detected in the study’s secondary
pool. Another area for future research is comparing costs versus the potential savings of lean
implementation in each HSC target area. Although the benefits of implementing lean in SCM
are often identified in existing literature, they are not always quantified, and costs are much
less often addressed. Finally, future researchers should also study the effects of using multiple
lean applications in each target area of lean implementation, as most of the studies only focus
on one, or a few, applications and often do not address the relationships between applications.
In addition, analyzing the effects of implementing more than one lean application on each
target area was out of the present study’s scope; consequently, the authors believe that
understanding the impact of multiple applications will be a substantial extension of this study.
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IJLSS Appendix
Netherlands
79 Healthcare Financial Management 1 0.13 16 USA
80 Healthcare Management Science 1 0.72 45 The
Netherlands
Table AI. 81 Healthcare Quarterly 1 0.15 28 Canada
Corresponding author
Sasan T. Khorasani can be contacted at: sasan.torabzadehkhorasani@ttu.edu
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