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are in use over the globe by the scientiBc commu- ProBling Drifter (AUPD) (Bgure 1). The Brst sea
nity for different target depths. The variable trial of an indigenous AUPD Coat was conducted in
buoyancy Coat operates on the principle of either 2008 in the Arabian Sea.
changing mass or volume (Rossby et al. 1986; Davis The technical challenges met in the AUPD
et al. 1992; Schwithal and Roman et al. 2009; development are developing the buoyancy engine,
Andre et al. 2010). maximizing energy eDciency to achieve endurance
An international ARGO program, a collabora- of minimum 150 surfacing cycles and achieving
tive partnership of more than 30 countries started reliable satellite communication. This paper
in the year 2000, provide real-time data for climate describes the AUPD system, design speciBcations,
and ocean science studies (Roemmich and Owens performance and procedure for testing and quali-
2000; Riser et al. 2016). More than 3000 autono- Bcation of AUPD Coats and Beld experiment in
mous proBler monitors were deployed under the 2013–2015.
ARGO to measure the temperature and salinity of
the upper 2000 m of the ice-free global ocean and
2. Means and methods
currents from intermediate depths (Roemmich
et al. 1999; Mizuno 2000). The data from these
2.1 AUPD system
proBlers enhance our understanding of the coupling
between the oceans and atmosphere. The inferred The major components of the AUPD are variable
drifts at the parking depth at 2000 m and at surface buoyancy engine (VBE) to perform descend and
are utilized for deriving the Cow patterns. India has ascend, CTD sensor to sample the ocean column,
been contributing to the ARGO International control electronics to schedule various phases of
project for global ocean monitoring since 2002. As the mission cycle and a satellite telemetry system
part of the International ARGO Program, India to send proBle data to the base station. The tech-
has deployed 459 ARGO Coat hitherto. NIOT, nical speciBcations of the developed Coat are shown
Chennai, indigenized technologies for ARGO pro- in table 1.
gram and developed an Autonomous Underwater
2.1.1 Physical
Table 1. AUPD features. chamber rubber bladder. Ascend and descend of the
Coat in the water column are achieved by varying the
Feature Description
buoyancy of the body without varying the weight.
Operating depth 2000 m This is made possible by inCating and deCating a
Sensor CTD sensor rubber bladder attached to the pressure hull using a
Pressure casing Al Alloy 6061-T6
Cuid in a piston-cylinder driven by a geared DC
Communication ARGOS 401.65 MHz
motor (motor, gear box) through a re-circulating
ProBle cycle 2 days
Endurance *150 proBles
ball screw. The piston and cylinder are required to
Energy source Primary lithium battery pump the Cuid from the pressure hull to the external
Weight 175 Ah, 14.4VDC rubber bladder and vice versa. Maximum continu-
Dimension Cylindrical shape with 0.15 m ous torque provided by the motor is 8.826 Nm. The
diameter 0.09 m thick and working Cuid used for volume change is hydraulic oil
1.52 m length with viscosity 31 mm2/s at 40°C.
The external rubber bladder is designed to have two
sections, one for hydraulic oil and the other for air. The
bladder is made of nitrile material. This elastomeric
rubber coating material has a higher hardness,
strength, and lower resilience, abrasion, heat, and oil
and fuel resistance, along with lower temperature
Cexibility. An air pump inCates the air bladder com-
partment of the external bladder and increases the
proBler’s freeboard on the sea surface for data trans-
mission. A solenoid valve controls the air Cow of air
pump from hull to external bladder and vice versa.
Mg ¼ qVg: ð1Þ
Here M is the mass of AUPD, g is the gravitational
Figure 2. Internal assembly of AUPD.
force, q the density of the Cuid in which AUPD is
submerged and V is the volume of the displaced
body of Cuid. Kenji et al. (2001) explain about the
buoyancy engine and the other side is Btted with weight adjustment of the Coat to make it neutral
embedded electronics and batteries. Access to buoyant at parking depth.
these subcomponents is through lower end cap of The Coat volume V(t,p) at the parking depth is
the proBler. calculated using equation (2)
V ðt; pÞ ¼ V0 ½ð1 cP Þ þ a½ðTðpÞ Tð0ÞÞ: ð2Þ
2.1.2 Variable buoyancy engine (VBE)
Here, a is the coefBcient of thermal expansion of
VBE allows the Coat to descend and ascend in the sea the Coat volume, and c is the compressibility of the
by retracting and pumping the hydraulic Cuid from Coat. V0 is the Coat volume at room temperature
internal reservoir to external bladder, respectively. (an appropriate standard temperature is selected)
The total variable volume change of 250 cm3 was and 1 atm. V0 is given by equation (3)
chosen to compensate for the range of water densities
V0 ¼ Vs þ dV ; ð3Þ
the Coat may encounter in the water column (Gould
2005). Buoyancy engine mainly consists of piston where Vs is Coat volume at surface and dV is the
and cylinder, ball screw and nut assembly and a twin displacement provided by the buoyancy engine. As
11 Page 4 of 13 J. Earth Syst. Sci. (2023)132:11
the Coat mass remains constant at sea surface and transmits the data to the shore station through
at parking depth, from M ¼ qV , equation (4) Argos communication satellite at uplink frequency
equates the mass at sea surface and at parking of 401.65 MHz. For each cycle, 512 bytes of proBle
depth. Equation (5) is derived from equations data is collected, which is transmitted in 16 packets
(2–4). (each packet consists 32 bytes of data). The Brst
byte of every packet is a checksum byte to detect if
qð0ÞV0 ¼ qðpÞV ðt; pÞ; ð4Þ any error is introduced during transmission and
data transfer.
qð0ÞðVs þ dV Þ ¼ qðpÞV0 ½ð1 cP Þþ aðTðpÞ Tð0ÞÞ: The onboard processor is programmed to exe-
ð5Þ cute the scheduled mission, perform proBler’s dive
to the parking depth, active ballast, proBle data
Here qð0Þ is the density of seawater at surface logging, data transmission and time sequencing of
and qðpÞ is the in-situ seawater density at parking the complete mission. The application software is
pressure p. T ðpÞ and Tð0Þ in-situ temperature at programmed in embedded C language, which
parking depth and sea surface, respectively. At simpliBes maintenance of the system software.
parking depth, the expansion of the bladder is nil,
as it retrieves the full oil from external bladder to
internal reservoir to attain neutral buoyancy, so Vs 2.1.4 Sensors and measuring scheme
becomes V0 as given in equation (6)
There are three sensors used in the system: (i) con-
qð0ÞV0 ¼ qðpÞV0 ½ð1 cP Þ þ aðTp T0 Þ: ð6Þ ductivity temperature and depth (CTD) sensor
Equation (7) gives the following volume which is from Seabird ScientiBc and provides highly
displacement required for AUPD Coat to ascend stable and accurate temperature and salinity on
to sea surface from parking depth proBling Coats. This CTD is widely used over
standard Coats of Argo International Program. The
dV qðpÞ SBE 41 CTD uses the proven MicroCAT tempera-
¼ f1 cp þ aðTp T0 Þg 1: ð7Þ
V0 qð0Þ ture, conductivity, and pressure sensors and has
engineered anti-foul protection (model 41 pumped
2.1.3 Control electronics and software MicroCAT with accuracies of 0.002°C, 0.0035 PSU
and 2 dbar for temperature, salinity and pressure,
The main processor of the control electronics is 32 respectively. Complete speciBcation of the CTD is
bit Atmel microcontroller which performs buoy- provided in table 2. CTD samples are collected in
ancy control, sensor data acquisition, data logging discrete mode and sampled every 10 dbar from the
and data transmission. The control electronics surface up to depth of 400 m and from there on
consists of analog to digital converter (ADC), two every 50 dbar up to the target depth 2000 m. A
serial communication ports, buoyancy engine typical cycle of 2 days for proBling to the depth of
motor drive circuit, pneumatic circuit control, 2000 m, a total of 73 levels are programmed to
EEPROM for proBle data storage, and satellite collect the CTD samples. (ii) Onboard vacuum
transmitter interface as shown in Bgure 3. sensor is integrated to check for any leak from the
The ADC measures battery voltage, oil level in seals of the hull. The onboard vacuum sensor mon-
internal reservoir, and internal hull pressure. The itors the hull’s internal pressure and this data is
ADC channels are conBgured and monitored stored in memory and transmitted to satellite as
through customized software. Once the system is system health parameter. The analog voltage read
deployed, these channels are sampled as per mis- from the vacuum sensor is conditioned using an
sion requirements and stored in memory to be instrumentation ampliBer which is then read by an
transmitted via satellite. The Argos transmitter analog channel of the microcontroller. (iii) Linear
receives the data from the controller of the Coat variable differential transformer (LVDT) sensor to
over serial link. The transmitter is programmed to observe the oil level as it is desired to know the
check the incoming character periodically over quantity of oil in the bladder. This is achieved by
RS232 link. This check is only interrupted at the measuring the piston level with respect to the
time of transmission, and it resumes once the cylinder. Except CTD, other sensor data is stored in
transmission is over. The AUPD ascends to sea memory and transmitted as health or engineering
surface at the end of each mission cycle and parameter of the system.
J. Earth Syst. Sci. (2023)132:11 Page 5 of 13 11
3. Mission
Figure 4. Mission cycle.
m/sec. During ascend, the Coat ascends to the sea survive minimum of 150 cycles taking account of
surface by successive pumping of the hydraulic oil self-discharge and eDciency of each cell.
from internal reservoir to the external bladder in The Coat consumes a total energy of 43 kJ for
Bxed intervals. Time taken by the Coat to reach the each proBle. Buoyancy engine is the most energy-
surface is maximum 7 hours. To obtain an unin- expensive device of the AUPD Coat, and consumes
terrupted full depth proBle, the proBle is collected 30 kJ in one proBle to descend to target depth and
during the ascent phase. ascend back to sea surface. Energy consumed by
The Bnal transmission time that the Coat spends Argos transmitter is 7.8 kJ to transmit the com-
on sea surface to transmit the data may vary if plete dataset of one proBle. CTD consumes 0.648
different satellite communication is used. There are kJ in every single proBle. Figure 5 shows the energy
a number of Coats which use Iridium communica- consumption chart of the Coat.
tion (higher bandwidth compared to Argos system)
in which the transmission time is very less as
compared to the one which uses Argos communi- 5. Testing and evaluation
cation, so they remain on the surface for very less
time (hardly one hour). In this case, the surface The AUPD Coats, once deployed, work autono-
drift will be lesser comparatively. Such difference mously for their entire life. The Coat is tested in
does not impact the measurement methodology various test facilities to qualify its ability to per-
and quality of the datasets as the measurements form at operational depth. Hyperbaric test facility,
are taken while ascending. The standard velocity of buoyancy engine test rig, Coat volume test facility,
ascend in standard Argo Coat is 0.08 m/sec and the ballasting test setup and post-ballasting test facil-
same is maintained in AUPD Coat. ity were designed and established in NIOT and
qualiBcation tests were conducted. Following
qualiBcation tests were performed to operationally
4. Energy qualify the system for deployment at sea.
The energy source for the AUPD Coat is a primary 5.1 Hyperbaric test
lithium battery. As the AUPD works with battery
power and power demand for prolonged operation The Coat is rated for 2000 m and the hyperbaric
of AUPD depends on the power package density. test is conducted for 220 bars pressure. NIOT has
Also the battery pack has space and weight con- 3 m long and 1 m diameter hyperbaric test facility
straints, so the selection of battery had been a to test the systems up to 900 bars pressure. The
primary aspect while designing the AUPD. Con- pressure enclosure of the Coat was tested for the
sidering the required power, and the merits and pressure of 220 bars at NIOT pressure chamber
demerits of lithium battery, lithium thionyl chlo-
ride batteries were chosen for the Coat. However,
certain kinds of mistreatment may cause lithium
primary batteries to explode; necessary safety
measures were taken while handling the same.
They are one of the most popular types of battery
for portable electronics, with high energy-to-
weight ratios, no memory eAect, and a slow loss of
charge when not in use. The electrochemical sys-
tem of Li-SOCl2 cell oAers the highest energy
density of any available primary battery, up to
*650 Wh/kg.
The battery bank of the Coat contains Li-SOCl2
primary lithium D-cells which oAer high current
capability and low voltage drop over time. The life
span of the AUPD depends on how far the batteries
can be discharged before failing to supply the
required voltage. AUPD battery bank has a
capacity of 9072 kJ, which allows the Coat to Figure 5. Energy consumption of AUPD.
J. Earth Syst. Sci. (2023)132:11 Page 7 of 13 11
5.3 Ballasting
Table 3. Positional increment of weight with Ocean Research Vessel Sagar Manjusha on 16th
increase in pressure during ballasting. May 2013. The ocean column was proBled for
Pressure Position change in upward
temperature and salinity over a period of nine
(bar) direction (inch) months.
0 0
25 0 6. Results and discussion
50 0
100 0 The results from the qualiBcation tests show that
150 0 the Coat has the ability to sustain and operate up
160 0 to operational pressure of 200 bar. During hyper-
170 0 baric test, hull of the Coat was qualiBed for high
180 1.6 pressure in hyperbaric test facility for pressure up
190 3.6
to 220 bar. The observed weight of the hull, before
200 6.5
and after the pressure test, was the same with an
203 6.7
accuracy of ±2 grams. No deformation in shape
was observed after the pressure test. During
buoyancy engine test, functionality of the sub-
ballast control and ascend operations of the AUPD components was observed for the sequence of
Coat. The vertical test setup was made with PVC pumping the hydraulic oil from internal reservoir
pipe of 16 m length and 0.32 m diameter with view to the external rubber bladder and retrieving it
ports at the intermediate length for watching the back. The power consumption of buoyancy engine
vertical movement of the AUPD Coat. Salinity of (PMDC motor power) at different pressure was
the water was adjusted approximately to the monitored and is shown in Bgure 7. The plot in
deployment location and was measured at 34 PSU Bgure 7 shows the current consumption of the
in the test setup. The temperature observed in the motor increased with the increase in external
setup on surface was 30.19°C, and minimum at the pressure, which was acting on the external rubber
bottom of the test setup was 28.18°C. The Coat was bladder. The motor was sourced from 14 VDC
activated in the mission mode operation and was during the test and consumed 1.05 A at 200 bar
deployed in vertical test setup. The extensive test pressure which was within the acceptance criteria.
was carried out to record the in-situ temperature The VBE test concluded that the VBE of AUPD is
and salinity proBle of AUPD Coat during ascent capable to operate up to the pressure of 200 bar.
cycle and qualify the Coat for the sea trail. The result from ballast test was obtained in the
form of trim mass obtained, which was measured
5.5 Sea trial from the positional increment in the chain link
added to Coat, shown in table 3. Trim mass
The Coat was deployed in Arabian Sea (oA Cochin) weighed 87.1 grams in water. The Bnal weight of
beyond Exclusive Economic Zone of India, using the system was observed as 25.071 kg after
J. Earth Syst. Sci. (2023)132:11 Page 9 of 13 11
including the trim mass and compensation mass. Functional and environmental tests were con-
During the post-ballast test, it was observed ducted in laboratories, on subcomponents of
that the Coat was capable of diving and sur- AUPD Coat initially and then on the integrated
facing in the water, which had the property of Coat. These tests allowed us to validate all the
target water in terms of salinity and tempera- functionalities before deployment of AUPD Coat at
ture. The mission program was tested for Bve sea. In particular, the assessment of the buoyancy
cycles and the performance of the Coat was engine concluded that the Coat was capable of
observed satisfactory. proBling 150 cycles up to 2000 m.
11 Page 10 of 13 J. Earth Syst. Sci. (2023)132:11
Figure 10. Trajectory of AUPD (blue) and WMO (red) Coat, temperature proBles are compared at X1, Y1 on 24 Nov 2013 and at
X2, Y2 on 04 Dec 2013.
The AUPD Coat survived more than 270 days in through quality check as per the Argo Quality
sea and has provided 135 proBles, among which 101 control method and none of the proBles received a
proBles had achieved a parking depth of 1600 m bad Cag.
and below. The plots of temperature and salinity These plots in Bgures 8 and 9 include observation
proBle are shown in Bgures 8 and 9, respectively. period from May 2013 to October 2013. Water near
Data received from these Coats were passed the surface is warmer and coldest at deeper levels.
J. Earth Syst. Sci. (2023)132:11 Page 11 of 13 11