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Leading oil-free
innovation
Energy efficiency redefined
BEST
IN CLASS
Innovative oil-free
compressed air technologies
ISO CLASS:
ZERO PLUS SILICONE FREE
PureAir
CompAir
from
BEST
IN CLASS
2
“ Dedicated to improving performance and efficiency
for our customers, at the same time lowering the
”
impact on our environment
”
has got the perfect oil-free solution
3
13%
Up to
Ultima™
power savings
versus traditional
oil-free technology
Ultimate
Oil-freeefficiency
ONLY Pressure
69dB(A) range
4 to 10 bar
Volume flow
6.7 to 23.9 m³/min
Motor power
75 to 160 kW
4
“ Delivering significant increases in efficiency Ultima™
il-free two-stage regulated
O
”
and exceeding environmental targets. speed screw compressor with
two permanent magnet motors
5
Ultima ™
“ Ultima is the only air-cooled oil-free compressor on
”
the market that is applicable for heat recovery
The unique drive design The Ultima design utilises an intelligent "digital gearbox"
design which continuously monitors and independently
Traditional oil-free compressors are driven by a adjust the speeds of each airend, ensuring maximum
single motor using a gearbox which in turn, drives efficiency and pressure ratios at all times.
both the low and high pressure airends. Gearboxes
require oil and create friction which equates to energy
loss. Ultima uses ultra high efficiency motors which
Premium efficiency airends
replace the gearbox and the single motor which Unlike the majority of oil-free airends that quickly
optimise performance throughout the complete succumb to performance degradation, the German
volume range, as the airends can be driven at engineered and manufactured airends featured in Ultima,
different speeds dependant on the demand. With use a special coating to ensure maximum efficiency
a single motor driving both airends together this is and protection throughout the life of the compressor.
not possible. This is where Ultima is hard to beat.
Ultima without
heat recovery 13%
Ultima heat recovery
substituting gas heater 41%
Ultima heat recovery
substituting electric heater 91%
Savings
0% 20% 40% 60% 80% 100%
* Operation @ 20m3/min 8 bar, 4.000 hours per year, electricity price 15 ct/kWh,
gas price 5 ct/kWh
6
Ultima™
il-free two-stage regulated
O
speed screw compressor with
two permanent magnet motors
Air Cooledwith
Heat Recovery-
The UltimateEfficiency
7
DH Series
Lowlifecycle
costs Oil-free water-injected
screw compressors
Pressure
range
5 to 10 bar
Volume flow
0.32 to 18.55 m³/min
Motor power
15 to 110 kW
8
“ The largest cost component of a
compressor during its lifetime is the
power to run it. CompAir incorporate
DH Series
Oil-free single-stage water-
injected screw compressor
”
that works harder and smarter.
Delivering the highest quality, oil-free compressed air for all applications
Single-stage, direct-driven compression element Fully packaged and silenced enclosure reduces noise
maximises efficiency and minimises maintenance and simplifies installation
High quality water injection lubricates, cools and seals Comprehensive control ensures safe and reliable
the compression process, maximising efficiency operation and includes remote communication capability
Variable speed technology available to reduce Connected with iConn smart flow management
energy costs - Setting Industry 4.0 standards
Energy Saving
Innovative
design concept
Secure iConn Data
Management
Pressure
range
4 to 10 bar
Volume flow
8.89 to 51.1 m³/min
Motor power
75 to 315 kW
10
“ State-of-the-art performance -
through high efficiency components,
low pressure losses, low temperatures
D Series
Oil-free two-stage
screw compressor
”
and economical control
The new two-stage oil-free screw compressor range High quality IE3 electric motor, optional IE4
has been designed with a focus on operational safety in Efficient motor cooling
demanding applications. The innovative clear construction
delivers state-of-the-art performance, in-depth control High ambient temperatures of up to 45°C
and outstanding reliability. The sophisticated Delcos Delcos XL touch screen controller with
XL controller protects your investment by continuously enhanced monitoring
monitoring operational parameters. CompAir’s own
Unique closed cooling water circuit for airend cooling
designed and manufactured airend works at constant low
temperature levels and lowers the compressor’s lifecycle Connected with iConn smart flow management
costs. With easy servicing and full PureCare warranty cover, - Setting Industry 4.0 standards
operators eliminate all possible risks to their business.
Easy servicing
The design of these packages ensures that the service
points are readily accessible. The enclosure side
doors are hinged and removable to allow complete
access to all service points. The reduced number of
moving parts further lowers the maintenance costs.
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S Series
Compressor
configuration
Pressure
range
8 to 10 bar
Volume flow
21.2 to 106 m³/hr
Motor power
4 to 15 kW
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“ Maximum flexibility from S Series
Oil-free multistage
”
sophisticated modular design scroll compressor
2 CompAir S-Series
9
1 Automatic Condensate Drain
6
2 Rigid Framework
3 5 Micron Inlet Filter
Energy efficient
Low vibration and sound levels
Compact design
Low maintenance due to less moving parts
13
AirPlus
R Series
R Series
Oil-free high-output
piston compressor
Pressure
Robust
range
4 to 12 bar
Volume flow
powerful
7.5 to 18.1 m³/min
Piston compression is known for its excellent energy efficiency, and CompAir has consolidated and at the same time
consistently developed this proven technology to maintain its cutting edge.
The design of the double-acting high-performance piston compressor brings about a big reduction in electrical
input power, at both full and half load. Rapid switching from full load to half load and back again ensures a flexible
response to compressed air demand and a low pressure difference in the network. At the same time off-load losses
are minimised, at just 8-9% of generating capacity in the case of piston compressors. The significant energy savings
result from the low input power at full load, the narrow pressure band and the low off-load losses.
Full load: 100% volume flow ➔ 100% power input Half load: 50% volume flow ➔ 53% power input
14
AirPlus
How
value
further
to
add
Complete range of
downstream equipment
• Filtration Cold water in
Specifically developed to support our oil-free product PureCARE Service plans are delivered by factory-trained
range, the CompAir PureCARE service programmes go CompAir technicians specifically to keep your oil-free
beyond traditional service schemes to ensure compressed air system at peak performance, supported
uninterrupted quality compressed air supply coupled with by the unrivalled quality and performance of CompAir
optimum compressor performance, giving you peace of genuine parts. Each PureCare Service plan is tailored to
mind for your production and budgeting processes. your specific application and site circumstances, ensuring
system reliability and productivity at optimum cost.
16
CompAir Oil-free Product Range
Technical Data
CompAir Ultima™ - Technical Data
Compressor Cooling Working Drive FAD at 8 bar g 1] FAD at 10 bar g 1] Noise Level 2] Dimensions Weight
Model Method Pressure Motor min - max min - max at 100% Load LxWxH
[bar g] [kW] [m3/min] [m3/min] [dB(A)] [mm] [kg]
Air 64 3244 x 1394 x 1992 3360
U75 4 - 10 75 6.7 - 11.9 7.7 - 9.9
Water 63 2044 x 1394 x 1992 2750
Air 65 3244 x 1394 x 1992 3360
U90 4 - 10 90 6.7 - 14.9 7.7 - 12.7
Water 64 2044 x 1394 x 1992 2750
Air 65 3244 x 1394 x 1992 3360
U110 4 - 10 110 6.7 - 18.5 7.7 - 16.3
Water 64 2044 x 1394 x 1992 2750
Air 67 3244 x 1394 x 1992 3360
U132 4 - 10 132 6.7 - 22.2 7.7 - 19.9
Water 66 2044 x 1394 x 1992 2750
Air 70 3244 x 1394 x 1992 3360
U160 4 - 10 160 6.7 - 23.9 7.7 - 23.6
Water 69 2044 x 1394 x 1992 2750
CompAir DH
Fixed Speed - Air And Water Cooled
Working Motor Free Air Delivered Noise Dimensions
Cooling Weight
Model Pressure Rating [m3/min] Level LxWxH
Method
[bar g] [kW] 8 bar g1] 10 bar g1] [dB(A)]2] [mm] [kg]
Air 68 672
D15H 8 10 15 2.30 1.80 1345 x 880 x 1612
Water 65 624
Air 68 691
D22H 8 10 22 3.50 2.89 1345 x 880 x 1612
Water 65 643
Air 71 960
D37H 8 10 37 5.86 5.04 1722 x 920 x 1659
Water 61 860
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CompAir D-Series
D75 – D315 Fixed Speed oil-free screw compressors
Motor Nominal Free Air Delivered1] Dimensions Noise Level 2]
Cooling Weight
Model Rating Pressure [m3/min] LxWxH [dB(A)]
Method
[kW] [bar g] 8 bar g 10 bar g [mm] 8 bar g 10 bar g [kg]
Air 75 74 3023
D75 75 8 - 10 12.91 10.63 2597 x 1744 x 2001
Water 72 70 3223
Air 76 75 3223
D90 90 8 - 10 15.65 13.79 2597 x 1744 x 2001
Water 73 72 3423
Air 77 77 3265
D110 110 8 - 10 19.51 17.39 2597 x 1744 x 2001
Water 75 74 3465
Air 78 78 3432
D132 132 8 - 10 22.39 20.50 2597 x 1744 x 2001
Water 77 76 3632
Air 78 3644
D160 160 10 – 22.33 2597 x 1744 x 2001 –
Water 77 3844
Air 29.0 78 78 5170
D165 160 8 - 10 24.9 3300 x 1994 x 2190
Water 29.1 77 78 4715
Air 35.8 81 81 5515
D200 200 8 - 10 32 3300 x 1994 x 2190
Water 36.1 80 81 5060
Air 44.1 84 83 5670
D250 250 8 - 10 37.2 3300 x 1994 x 2190
Water 44.5 81 82 5215
Air 8 N.A. 87 N.A. 5975
D315 315 49.2 3300 x 1994 x 2190
Water 8 - 10 44.5 81 82 5520
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CompAir S-Series – Premium Oil-Free Rotary Scroll Compressors
Simplex
Nominal Drive FAD at 8 bar FAD at 10 bar Noise
Dimensions Weight
Model Pressure Motor g1] g1] level
[bar g] [kW] [m³/hr] [m³/hr] [dB(A)] L x W x H [mm] [kg]
Duplex
Nominal Drive FAD at 8 bar FAD at 10 bar Noise
Dimensions Weight
Model Pressure Motor g1] g1] level
[bar g] [kW] [m³/hr] [m³/hr] [dB(A)] L x W x H [mm] [kg]
R135 Water 4 - 12 75 13.3 83 1796 x 1630 x 1364 2480 73 2766 x 2016 x 1860 3580
4-7 90
R180 Water 18.1 83 2021 x 1835 x 1553 2760 73 2766 x 2016 x 1860 3860
8 - 12 110
1]
Data measured and stated in accordance with ISO 1217 Edition 4, Annex C & E at the following conditions:
Air Intake Pressure 1 bar a / 14.5 psi; Air Intake Temperature 20° C / 68° F ; Humidity 0 % (dry)
2]
Measured in free field conditions in accordance with ISO 2151, tolerance ± 3 dB (A)
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Global experience ‒
truly local service
www.compair.com sales@compair.com