WA110876 01 Installation TRite

HTH600
Series Harvester
Installation & Commissioning

Manual
(TimberRite Controller)
WA110876
ENG
HTH600 Installation - TimberRite

Revision Number
This manual applies to Installation & Commissioning Manual revision 01
Manual Replacement
When re-ordering this manual, quote the part number WA110876 and revision number.
Copyright Waratah NZ Limited.

No part of this document may be reproduced or photocopied without the prior written consent of Waratah NZ
Limited.
The contents of this manual are subject to change without notice. Due to updates, there may be differences be-
tween information in this manual and the products described.
While every effort has been made to ensure the accuracy of the information in this manual, Waratah NZ Limited
accepts no responsibility for any errors or consequences.

Contents
1. Safety
1.1 General 1-2
Safety Symbols 1-2
Signal Word 1-2
Definitions 1-2
1.2 Warning Labels 1-3
Key Ring Label 1-3
Electrical Label 1-3
Key Switch Label 1-3
Cab Labels 1-4
Head Labels 1-4
Head Label Positions 1-6
1.3 Safety Precautions 1-7
General Safety 1-7
Operational Safety 1-8
Servicing/Maintenance Safety 1-8
2. Hydraulics
2.1 Installation 2-2
Schematic 2-2
Introduction 2-3
Warning 2-3
Hydraulics 2-3
Service and Repair 2-5
Logic Valve 2-5
Hose and Fittings 2-5
Waratah Supply 2-5
Waratah Return 2-5
Waratah Case Drain 2-5
Pilot Valve 2-5
Rotator 2-6
Oil Sampling and Flow Testing 2-6
Isolation 2-6
2.2 Installation Kits 2-7
2.3 Connecting the Waratah 2-9
Hydraulic Oil Flow and Pressure 2-9
Pipes and Hoses to Head 2 - 10

Contents
3. Electrical
3.1 Introduction 3-2
Installation Kit 3-2
Welding 3-2
General Specifications 3-2
CPU Module 3-3
Key Switch 3-3
Crossfire Module and Terminal Box 3-3
Display Module 3-4
PC Keyboard and Touchpad Mouse 3-4
Handles 3-5
Interface Module 3-5
Button Configuration 3-5
3.4 Logic Block Installations 3-7
Operation 3-7
Forms
Warranty Registration - HTH 600 Series
Oil Sample Report
Installation Test Sheet
CommissioningReport
Training Check - List

1. Safety
IMPORTANT
INSTALLATION
INFORMATION
DO NOT attempt to install a Waratah harvester before first reading and understanding the Safety and installation
specifications as documented in this manual. If unsure please contact your local Waratah representative. Failure
to comply may Cause Serious Injury or Death.
Warranty may be void if specifications are not met
1.1 General 1-2

Safety Symbols 1-2
Signal Word 1-2
Definitions 1-2
1.2 Warning Labels 1-3
Key Ring Label 1-3
Electrical Label 1-3
Key Switch Label 1-3
Cab Labels 1-4
Head Labels 1-4
Head Label Positions 1-6
1.3 Safety Precautions 1-7
General Safety 1-7
Operational Safety 1-8
Servicing/Maintenance Safety 1-8

1-1
1.1 General
As the installer, ensure that you become familiar

with all occupational safety regulations pertaining to
forest machinery as well as all safety instructions
relating to this equipment. Observe the instructions
provided in this manual.
This equipment should not be operated or maintained
by personnel other than those who have been
thoroughly trained.
Safety Symbol
The safety alert symbol is used throughout the
manual to call your attention to areas which
carelessness or failure to follow specific procedures
may result in personal injury and/or component
damage or malfunction
Signal Word
DANGER Identifies the most serious hazards
which, if not avoided, will result in death or
serious injury.
WARNING Identifies a potentially hazardous

situation, which, if not avoided, could result in
death or serious injury.
CAUTION Identifies a potentially hazardous

situation, which, if not avoided, could cause
serious injury or damage to equipment.
Definitions
HAZARD A source of potential injury to a
person.
May Should be understood to mean
‘permissive’.
Shall Should be understood to mean
‘mandatory’.
Should Should be understood to mean
‘advisory

1-2
1.2 Warning Labels
All labels should be periodically inspected and

cleaned as necessary to maintain their legibility for
safe viewing. They should be replaced when they no
longer meet legibility requirements
When an operator does not follow the instructions of
a warning label, they expose themselves and anyone
inside the safe working zone to unnecessary risk.
Ignoring advice by performing a task as it has always
been done in the past does not make it right – it
means you were lucky!
Key Ring Label

Tag part number WA100467.
The option of operating the harvester in manual is
available for servicing. Extreme care is required
when operating the harvester in manual and this
label is printed on the key ring tag to remind the
operator.
The reverse side of the key ring tag holds
information regarding model and serial number of
the head, information that is required when ordering
parts.
Electrical Labels
Label part number WAI02973.
This “NEVER operate…” warning label is attached
to the lid of the cabin module box and the lid of the
head module.
The harvester is a very powerful piece of equipment.
It uses over 300litres of oil a minute at 150 bar to
move a log up to 4 metres a second. Operating,
servicing or adjusting, a setting without fully
understanding how the harvester works can have
very serious implications on safety.
Key switch label

Label part numberWA103138.
The harvester controller contains sensitive electronic
components. If welding is to occur on the carrier, or
head, the electronic components must be isolated
first. To isolate the electronic components turn the
key switch to the “off” position.

1-3
Cab Labels
These labels are positioned inside the carrier cab, in
full view of the operator.
Label part number WA100419.
In the event that a chain link breaks, the chain can
fly off the saw at extreme speed. This label is
positioned next to any forward facing window that
can be opened. It warns of the potential hazard and
alerts the operator of the consequences from opening
that window.
It is most important that the operator is aware of
their surroundings and of the safe working zone. It is
also important that the operator is in total control of
the harvester and is focused on operating it safely.
To achieve this the operator must be seated.
Servicing the harvester with the carrier’s engine
running is extremely hazardous. The hydraulic valve
on the head controlling the functions operates when
it receives an electrical high signal and a low signal.
(I.e. an electrical short circuit can cause a function to
operate.) It is therefore imperative that the carrier
engine is turned off. Turning off the carrier engine
removes the hydraulic power to the head and makes
it safe for servicing.
Head Labels
Do not stand or work in the cutting direction of the
chain saw while the machine is running. In the event
of a chain link breaking the chain can fly off the saw
at high speed. The safety distance without protective
clothing when sawing is 70 metres.
Servicing the harvester with the carrier’s engine
running is extremely hazardous. Turning off the
carrier engine removes the hydraulic power to the
head and makes it safe for servicing.
Servicing the harvester is extremely hazardous.
Always use the locking pin provided to prevent the
hanging bracket falling over.

1-4
When servicing or carrying out maintenance, work
from a safe platform. Never stand on the harvester;
the surfaces of the harvester are not designed to be
stood on. There is no tread grip pattern embossed
onto any plates and the surfaces of a harvester can
become very slippery. Never stand on the
harvester, it is not stable. The link from the arm/
stick to the head has freedom of movement in four
directions. Altering the balance can cause the head
to move unpredictably.
The knife-edges and chain saw are razor sharp.
Grabbing hold of them, handling them without
protective gloves or knocking into them can cause
personal injury. Extreme care is required around
the arms to avoid being inside the ‘pinch’ areas.
The hydraulic cylinders creep and move
unpredictably if a fault occurs. Servicing the
harvester with the carrier’s engine running is
extremely hazardous. Turning off the carrier
engine removes the hydraulic power to the head
and makes it safe for servicing.
Never rely on the boom cylinders or the arm/stick
cylinder to keep the harvester suspended. Should
circumstance prove it necessary to work on a
raised boom and harvester they must be supported
and secured to prevent the boom from lowering.

1-5
Head Label Positions
Positioned on the head module

box lid, underneath the main
valve guard Two labels - one each side
Two labels - one each side
Positioned
on far side
Additional label/s if
topping saw is fitted

1-6
1.3 Safety Precautions
Forest harvesting is a potentially hazardous

operation. Whilst acknowledging the need and
CAUTION enthusiasm to start using this machine in a
productive capacity as quickly as possible, we
strongly recommend time be taken to read both your
National and Local Safety Regulations as well as the
additional safety precautions listed below. There will
always be new ways of having accidents but the
following points cover some of the known potential
dangers common to forestry. Failure to read and
understand this section combined with your National
and Local Safety Regulations may result in Personal
Injury or Death.
General Safety
Do not operate or work on this machine unless you
have read and understand the warnings and
instructions detailed in this manual.
It is the owner's responsibility as well as the
operator’s to ensure that all security mechanisms (i.e.
guards and covers) are in place, in good working
order, and comply with safety regulations.
The Harvester must be fitted to a carrier that has
been adapted for forestry use.
Inspect the machine daily. Do not operate a damaged
or poorly maintained machine.
Factory fitted safety stickers are attached to indicate
dangerous areas. Pay particular attention to these
warning signs.
Wear all of the appropriate safety equipment and
protective clothing covered in the various safety
codes conditional to your area, state or country. Do
not wear neckties, scarves, or loose clothing when
working near the harvester or other associated
equipment.
Be prepared if a fire breaks out. Keep a first aid kit
and a fire extinguisher close to hand. Have telephone
numbers of local doctors, hospitals, fire departments,
and rescue services available in case of an
emergency.

1-7
Operational Safety Servicing/Maintenance Safety
When starting an operation in a new location Understand all the control levers and their functions,
determine a work zone around the harvester and the note all safety devices on the machine and insure that
base machine. they are working properly.
Choose an agreed working procedure amongst the Do not modify, move, or remove safety devices
team working with the harvester and do not change it fitted to the harvester.
without further discussion.
Where possible lower all equipment to the ground so
Before each period of operation ensure the correct the head is in a “SAFE and SECURE” position , stop
function of all safety equipment, instruments and engine and remove the key. Turn off and isolate
controls have been tested as operational and are power to the head control system. In the cab window
working correctly. hang a “DO NOT USE” sign and if possible lock cab
Keep windows and doors securely shut when door.
operating. When servicing or carrying out maintenance on the
Turn the machine off immediately someone enters head always ensure that the tilt bracket is secured to
the safety zone. the head by the locking pin to prevent the head from
falling over .
Even outside the safety zone ensure that no one
stands in the cutting direction of the saw chain. Note:- The pin is retained in the tool box
When the harvester is running, a broken chain will
leave the machine at high speed. The estimated safe INSERT
distance without protective clothing is 70 metres LOCKING PIN
(230 feet).
Before felling a tree or processing a stem make sure
the work zone is clear.
Whilst local safety regulations may vary, a check
should be made with the local authorities. Anticipate
a safety zone of at least 5 metres, (15 feet), between
power lines and the nearest point of contact of the
harvester and the base machine.
When working in a restricted area check for
interference with cylinder rods, hydraulic hoses,
electrical cables, etc.
Never leave a load suspended. Should circumstance prove it necessary to work on a
raised boom, or harvester head, they must be
Never pass a load over another vehicle even if it supported and secured to prevent the boom from
appears empty. Somebody could be out of the lowering. The harvester’s locking pin must be fitted.
operator's line of sight.
NEVER work in the “Pinch Area” or the Saw area of
Always allow enough distance between the stem and the Harvester head while the hydraulic system is
the carrier cab. “live” - turn off carrier.
When freeing a log from a stack, avoid making Never stand under a suspended harvester
sudden moves or giving sharp raps with the
harvester. Such moves may damage the attachment Never attempt to alter or change the physical,
and can be costly in terms of parts and down time. It mechanical, electrical, or hydraulic operation of the
may also constitute a potential source of injury. attachment during the warranty period without first
consulting your local dealer or Waratah
When working at night, ensure that the work area representative .
has adequate lighting. Use a recognised safety light
with a wire cage protected bulb. (The filament of a
broken bulb is a dangerous source of fire.)

1-8
Because of the size of some of the product
components, service personnel should always use
proper lifting procedures when removing any items. WARNING
Ensure the machine adjustments are correct and the
delimb knives and chainsaw are sharp. Take extreme
care when moving around these areas. If necessary, Care must be taken when handling valves. The
wrap all sharp items in a protective blanket, or electrical controls and solenoids are not intended
similar. Failure to do so could result in personal for carrying.
injury. The manual actuator shaft on the harvester section
Keep a watchful eye on exposed parts such as of the valve has been removed to prevent the valve
from being manually activated causing the head to
cylinder rods, hoses, etc. and replace immediately if
they are damaged. stand up thereby causing injury to the person
moving the valve. The locking pin must be
When removing the main valve guard for any reason, installed when carrying out this procedure.
always stop the engine and lock the tilt bracket with
the harvesting head in the horizontal position. If the In the event of the valve or the actuator being
head suddenly stands up, serious bodily injury may replaced, ensure the actuator shaft is cut back to
result. prevent manual actuation of the valve. Failure to
heed this warning may result in personal injury or
Note: - The pin is retained in the toolbox. death.
Check the hydraulic oil regularly and top up when
required.
Improper disposal of fluids can cause irreversible
harm to the environment. Find out the approved
INSERT way to dispose of waste from an environmental
LOCKING PIN agency.
Securely replace all guards and safety devices
BEFORE attempting a restart after maintenance.
NEVER ATTEMPT A RESTART unless all

Should it prove necessary to work on the hydraulic service personnel and equipment are clear of the
system whilst it is still live (searching for leaks etc.) agreed work zone.
NEVER USE YOUR HANDS, wear gloves, full
protective clothing and search for leaks using a piece
of cardboard.
NEVER try a visual check on hydraulic leaks
without wearing full, approved eye protection.
Hydraulic oil under pressure can easily penetrate
bare skin. Should this happen the fluid MUST be
removed IMMEDIATELY by a physician.
Always reduce hydraulic system pressure to zero
before attempting to work on any hydraulic
component. Hydraulic oil becomes hot during
operation. Do not allow hot hydraulic oil to come in
contact with the skin as it may cause severe burns.

1-9
1 - 10
2. Hydraulics
IMPORTANT
INSTALLATION
INFORMATION

Schematic 2-2
Introduction 2-3
Warning 2-3
Hydraulics 2-3
Logic Valve 2-5
Hose and Fittings 2-5
Waratah Supply 2-5
Waratah Return 2-5
Waratah Case Drain 2-5
Pilot Valve 2-5
Rotator 2-6
Oil Sampling and Flow Testing 2-6
Isolation 2-6
2.2 Installation Kits 2-7
2.3 Connecting the Waratah 2-9
Hydraulic Oil Flow and Pressure 2-9
Pipes and Hoses to Head 2 - 10

2-1
2.1 Installation
Schematic

2-2
Introduction
Hydraulic installation varies slightly when a harvester is fitted to different machines but the basic principles
remain the same. These specifications have been designed to ensure reliable and optimum performance from the
Waratah/Carrier combination.
Warning
In the interest of operator and service personnel safety, Waratah strongly recommends that an isolation system
of the pilot control circuit be fitted in accordance with Waratah’s installation documentation.
Standard Method
• To have all hydraulics isolated to the head when Carrier bail lock is in the deactivated position
• When the Waratah key is in the manual position the Carrier base functions must be isolated at all times
and the main oil supply will not go to the head until the Carrier bail lock is in the active position (Auto)
The following schematics are suggested ways to achieve the method mentioned above. Due to the variation in
the design of the base unit hydraulics there may be other ways to achieve the same results
Hydraulics
Load Sense System

2-3
Standard Hydraulic System
Electrical System

2-4
Service and Repair Waratah Case Drain.
Removal of any hydraulic components is to be done The case drain is to be ¾” diameter and have a good
with cleanliness as top priority. All hoses are to be quality filter installed. The line should then be
capped when removed. connected into the carrier return line filter. It is not
to be connected to the Waratah return line.
Logic Valve Note:Case drain pressure should not exceed 2bar
The Waratah Logic valve is a fail safe shut off valve, at operating temperature.
which can only be opened with the pilot bail down
and the controller key switch in Manual or Auto. In Pilot Valve
most cases this is not required because isolation can
The Pilot valve is controlled by the Waratah
be achieved by the carrier control valve spools.
controller, which activates the Carrier control valve
according to the flow requirements of the selected
Hoses and Fittings Waratah function. The Waratah controller key switch
All main pressure hoses and fittings should be rated has three positions; Manual, Off and Auto. They
to 350bar (5000) psi. directly effect how the pilot operates.
Particular care should be taken to ensure minimum Manual; This electrically isolates the Waratah and
flow restrictions occur through fittings and hoses. isolates the carrier pilot system so no functions can
Things to be wary of are: Fittings with small internal be operated i.e. boom, slew, stick etc. This enables
diameters and short radius bends etc. pressure checks to carried out on the Waratah safely.
Solenoid bail lock & 1 pump are activated.
The main supply hose to the Waratah should be 1”
diameter and the return line should be 1 ¼”. Off; This isolates the Waratah both hydraulically
and electrically which allows the carrier to be
Waratah Supply operated without any influence from the Waratah.
No solenoids are activated.
As mentioned above, the supply line is to be 1” Auto; This allows all Waratah and carrier functions
diameter and it is recommended that a high-pressure to operate simultaneously. Solenoid 1 Pump is
filter be installed in the supply line to the Waratah. activated for minor functions and solenoids 1 pump
The filter is to be an infinite fatigue rated 400bar & 2 pump are activated for feed rollers This valve
(6000 psi) pressure filter. The rated flow is to be contains 3 orifices, 2 of which control the speed that
500l/min (130 GPM) and have a particle retention the carrier control valve spools open and close. It is
ratio of B25 = 200 important that the valve does not open or close too
i.e. 25 micron absolute. fast otherwise pressure spikes will occur in the
supply to the Waratah and cause damage to hoses
Waratah Return and pipes.
The return line is to be 1 ¼” diameter and have a

gritstop filter and a 2bar (30psi) minimum check
valve installed (4bar 60psi recommended). The
gritstop filter is to remove any large particles that
could potentially block the oil cooler and the 4 bar
check valve is for anticavitation purposes on the
Waratah. The return oil is to be directed through the
oil cooler and the return filter of the carrier.

2-5
Rotator
The Rotator requires a maximum flow of 30 l/min(9GPM) @ 80 bar(1200 psi) and should be activated
hydraulically by the right hand joy stick. (Normally bucket function)
A 1/4” case drain line is to be attached to the case drain (top port) of the motor and connected to the case
drain line at the end of the arm.
Oil Sampling and Flow Testing

An oil sample shall be taken from every carrier before the hydraulic installation is begun. This will determine
the cleanliness of the oil in the carrier before work is commenced. Past experience has proven that new
carriers cannot be relied upon to have uncontaminated oil. It is highly recommended that a second sample be
taken at completion of the hydraulic installation, especially if the carrier’s hydraulic system has been modified
in any way e.g. enlarged hydraulic tank. This will determine the cleanliness of the oil in the carrier after work
is completed. The oil samples are to be taken in accordance with the Oil Sample Report attached to this
document. A Flow test is to be carried out in accordance with the Installation Test Sheet, also attached to this
document.
Isolation
The Waratah must be completely isolated hydraulically when the carrier pilot isolation switch is disengaged
unless the Waratah key switch is in Manual

2-6
2.2 Installation Kits
Three installation kits are available; a full kit, and

two region specific kits.
The kits are made up of combinations of the major
components illustrated on the schematic and
commonly required items.
WA105262 Full
WA100044 4 Washer Hardened 1/2 "
WA100162 1 Seal 1 1/2 SAE "
WA100185 4 Bolt UNC S/Cap 3/8x3 1/4 "
WA100348 1 Valve Block Rotator Control
WA100565 4 Dowty Washer 1 1/4 "
WA100904 1 Filter Gritstop 1 1/4" BSPP
WA101092 1 Pressure Switch Grit Stop
WA101135 1 Test Point 1/4 BSPF
WA101140 1 Dowty Washer 1/4BSP "
WA101278 2 Bolt MetC S/Cap 4x16
WA101341 1 Filter Status Indicators
WA101488 2 Seal 1 1/4 SAE "
WA101542 20 Crimp Pin Insulated 1.0mm
WA101570 1 Filter HP 1 1/2" Code 62
WA101910 1 Flange Adaptor
WA101922 1 Strip Terminal Boom Junction
WA101944 1 Valve Block Pilot Isolation
WA102323 1 Check Valve 1 1/2" BSPP
WA102336 1 Documentation Installation
WA102460 1 Kit T10 Display Bracket
WA102525 4 Washer Hardened 5/16 "
WA102618 1 Filter Assy Case Drain
WA102625 2 Bolt UNC G8 1/2x2 1/2 "
WA102993 2 Clamp Tube 10.9mm
WA103098 4 Bolt MetC S/cap 16x55
WA103107 4 Bolt MetC C10.9 8x25
WA105349 1 Kit, Mounting Brackets
WA109562 South America

WA100162 1 Seal 1 1/2 SAE "
WA100565 1 Dowty Washer 1 1/4 "
WA101341 1 Filter Status Indicators
WA101488 2 Seal 1 1/4 SAE "
WA104352 1 Wire Junction Box
WA104353 1 Wire Junction Box Lid

2-7
WA106199 USA
WA100207 1 Check Valve 1/4 BSP 5-7 PSI
WA102460 1 Kit T10 Display Bracket
WA102618 1 Filter Assy Case Drain

2-8
2.3 Connecting the Waratah
Connecting the Waratah to the carrier is only to be done after the completion of the Installation Test
Sheet.
Failure to do so may result in serious damage and void warranty.
Waratah Harvesting Head Installation Requirements
Hydraulic Oil Flow and Pressure

HTH 616, 622B, –
1 Pump (Low Flow) - 180 l/min @ 210 bar. (47 GPM @ 3000 psi) To be activated for saws, drive and delimb
arms, and tilt.
2 Pumps (High Flow) - 300 l/min @ 150 bar. (80 GPM @ 2100 psi) To be activated for drive motors and main
saw (optional.)
NOTE: To increase efficiency it is preferable that pump 1 is load sensed from the Waratah head, but this is not essential.
HTH, 24, 26 –
1 Pump (Low Flow) - 180 l/min @ 210 bar. (47 GPM @ 3000 psi) To be activated for saws, drive and delimb
arms, and tilt.
2 Pumps (High Flow) - 360 l/min @ 150 bar. (95 GPM @ 2100 psi) To be activated for drive motors and main
saw (optional.)
NOTE: To increase efficiency it is preferable that pump 1 is load sensed from the Waratah head, but this is not essential.
Supply pressure
- Optional / maximum 300 / 350 bar (4350 / 5070 psi)
- Recommended 320 bar + (4650 psi +)
Return pressure
- Optional / maximum 4 / 25 bar (58 to 360 psi)
- Recommended less than 15 bar (less than 275psi) @ 300 l/min (80 gpm)
Case drain pressure and flow

- Normal / maximum 1 to 2 bar (14.5 to 29 psi)
- Normal / maximum 2 to 4 l/min (16.5 gpm)
Oil cleanliness level

- ISO 18/15

2-9
Pipes and Hoses to Head
All main pressure pipes and hoses should be rated to a minimum of 350 bar (5075 psi)
Care should be taken to ensure that minimal flow restriction occurs through pipes, fittings and hoses.
Fittings and pipes with small internal diameters and short radius bends are not recommended.
It is recommended that a flow test be carried out before starting the installation. This will confirm that the
Carrier can deliver the required oil flow.
After the hydraulic and electrical installations have been carried out a flow test must be done prior to fitting the
head.
It is also recommended that the “Hydraulic oil is flushed” via an “external filter” and the Carrier is brought up to
normal operating temperature prior to fitting the Harvester Head.
Item Qty Description
Main Supply 1 1" NB High Pressure Pipe, 1" Hose
Main Return 1 1 1/4" NB Pressure Pipe, 1 1/4" Hose

Motor Case Drain 1 3/4" Pipe & Hose
Electrical 1 3/4" Pipe & Hose

Rotator 2 1/2" NB Pipe, 1/2" Hose
Rotator Case Drain 1 1/4" Hose

Load Sense (if Req,d) 1 3/8" Hose
Arm / stick pipes to terminate 1.4 m from harvesting head pivot.

2 - 10
3. Electrical
IMPORTANT
INSTALLATION
INFORMATION
3.1 Introduction 3-2

Installation Kit 3-2
Welding 3-2
General Specifications 3-2
CPU Module 3-3
Key Switch 3-3
Crossfire Module and Terminal Box 3-3
Display Module 3-4
PC Keyboard and Touchpad Mouse 3-4
Handles 3-5
Interface Module 3-5
Button Configuration 3-5
3.4 Logic Block Installations 3-7
Operation 3-7

3-1
3.1 Introduction
The electrical installation is one of the most critical issues surrounding the reliability of any electronic
equipment and systems. A good installation will give years of trouble-free reliability. A poor or hurried
installation may cause problems with reliability, failure and ultimately downtime and frustration for the owner.
This may in turn end up voiding the warranty.
Please take time to read, understand and follow the specifications and circuits of the system and if unsure
contact your local Waratah representative for additional information.
DO NOT, under any circumstances, connect any equipment not part of the Waratah system into any terminal or
connection.
Installation Kit
The TimberRite™ installation kit consists of the following items:
• Display Module • CrossFire Module with pre-wired terminal box
and mounting plate
• CPU Module
• Display module cable (5.5m)
• Key Switch
• CAN cables and Tee junctions
• PC Keyboard
• 6 wire boom cable (25m)
• Touchpad Mouse
• Mounting brackets for CPU Module and
• Sure grip Handles
Display Module
• Joystick Interface
• Installation Manual
Service and Repair

There are no user-serviceable parts within the modules and their associated equipment. All units must be
returned to the Waratah factory for service and repair through your local Waratah agent.
Welding
Never weld on any part of the carrier or harvesting head without first isolating the batteries, by disconnection,
and isolating the controller. (Turning off the key switch is not enough!)
General Specifications
Supply Voltage Nominal 24V DC (18 to 36 min/max range.)
Supply Current System draws approx. 7 amps continuous (max current draw 15 amps.)
Temperature -40 to 50 °C
System Protection Must be protected with max 15-amp fuse. (Mount close to battery.)
From Carrier
Output Protection Solenoid output max 1.5 amps. Solid state protected.
Analogue outputs max 1 mA. Solid state protected.
Input Protection Solid state protected.
Cable (controller 6 core.
Power Circuit System supplied directly from fused side of battery through key switch
module and 2.5mm cable in accordance with electrical installation procedures.
Control side of relay switched through carrier ignition or isolation.
Power supply cable colour coding: RED + Positive and BLACK - Negative.

3-2
3.2 Installation
To ensure the reliability of the TimberRite™

system the following instructions MUST be read and
adhered to. When connecting any part of the system
please refer to the wiring diagram supplied with the
controller manual and the photographs in this
manual.
CPU Module
The CPU (the PC) is to be mounted in the cabin in a
position that makes it accessible and easy to work
on. It is preferable to mount it as high as possible,
and away from the operator’s head, using the
mounting plate supplied. The plate can be welded or
bolted to the carrier frame.
Three main cables connect to the CPU:
• The display module cable
• The PS (power supply) cable that is supplied
wired into the Crossfire module terminal box
• The CAN cable that connects to the CAN
junction adaptor.
In addition to these cable connections the PC
keyboard and the touchpad mouse are also connected
to the CPU.
The CPU module is supplied on a vibration plate.
The vibration plate must be bolted to the mounting
plate using the rubber bushes provided. Make sure
the vibration plate is free from all other objects.
Key Switch
The key switch is mounted on the same mounting
plate as the CPU. It is wired into the terminal box.
Crossfire Module and Terminal Box

The Crossfire module and terminal box are supplied
on a plate. The plate can be positioned inside or
outside the cab. If outside, position it in the carrier's
engine compartment (or similar area) and within 3m
of the pump solenoids.
The plate can be bolted or welded to the carrier
frame. If the plate is positioned outside the cab, the
Crossfire module and terminal box must be shielded
from direct water contact. Care must be taken when
cleaning the carrier to avoid water contact with the
module and terminal box.
All cables must be tied back making sure they are
away from all components that get hot.

3-3
Display Module
The display module is to be securely mounted in the
cab in a position that is easily seen and does not
obscure the operator’s vision out of the cab. A
mounting bracket is supplied that can be either
welded or bolted to the carrier frame. (The screen
illustrated is mounted on a pedestal.)
When installing the display module ensure adequate
clearance to allow access to the CD disk drive and
the compact flash memory card slot. Prevent the
display module vibrating against the side of the cab.
When installing the display module cable, run and
securely anchor the cable in a way that does not
apply any stress or loading to the cable plugs.
PC Keyboard and Touchpad Mouse

The PC keyboard and touchpad mouse can be
attached to the side window of the cab or to the cab
frame using velcro fastener.

3-4
Handles
Suregrip handles are installed in place of standard
base handles. Adaptors (M12 thread) are provided to
fit the handles to base control levers.
When running the handle cables be sure to put at
least one full spiral of cable around the adaptor to
prevent cable breakage and ensure the cables will not
be damaged with movement of the seat and or
consoles.
Interface Module
The handle module can be installed in any
convenient place. It can be secured by four M4
screws or by cable ties as required.
The handle cables connect to the interface module
and the interface module cable, through a tee
Junction, connects to the CPU module and to the
CrossFire module.
Button Configuration
There are two types of joy stick handles available,
Danfoss and Suregrip. The standard Danfoss button
configuration is:
1 Delimb Open 7 Feed Forward
2 Delimb Close 8 Feed Reverse
3 Main Saw 9 Feed Open
4 Tilt Up 10 Feed Close
5 Tilt Down 11 Option
6 Top Saw 12 Delimb Open
The preferred Suregrip button configuration is:

1 Feed Forward Slow 11 Species 1
2 Feed Reverse Slow 12 Species 2
3 Force Open 13 Stop
4 Find End 14 Function
5 Top Saw 15 Feed Forward
6 Main Saw 16 Feed Reverse
7 Tilt Up 17 Plus
8 Tilt Down 18 Minus
9 Delimb Open 19 Head Open
10 Delimb Close 20Head Close

3-5
3.4 Logic Block Installations
When a Logic Block is used in the hydraulic installation additional wiring, which is not part of the standard
wiring configuration, is required.
Operation
The Logic Block is activated by an electrically operated Cee-top which is configured to activate and deactivate
when the base bail lever is operated. It does this through a pressure switch located in the Waratah pilot block
that senses pilot pressure in the Waratah pilot block.
When the TimberRite™ key switch is in the Auto position power is supplied to the Cee-top solenoid via the
pressure switch. When the base bail lever is down (working position) the pressure switch is closed powering
up the Logic Block Cee-top and opening it. When the base bail lever is in the up (non-working position) the
pressure switch is open powering down the Cee-top and closing the Logic Block.
With the key switch in the Manual position the base pilot system is isolated and no pilot pressure is sensed by
the pressure switch in the Waratah pilot block. Therefore to activate the Logic Block in the manual position
the pressure switch has to be by-passed.
This is achieved by connecting to the manual terminal in the Oil Box via a diode. This diode prevents a back
feed of current into the manual circuit when the key switch is in Auto.

3-6
Warranty Registration – HTH 600 Series Harvester
Important: This form must be completed and on file at Waratah New Zealand for warranty claims to be considered.
1. PRODUCT
Model Number Serial Number
Carrier Make & Model Serial Numbers
Delivery Date ___________________ Machine Hours
mm dd yy (When delivered)
2. OWNER
Name
Street Phone work ( )
City State / Prov. home ( )
Country Mailing/Zip Code mobile/machine ( )
3. DEALER
Name Dealer Number
ADDITIONAL INFORMATION (Record Dealer Installations)
DEALER ACKNOWLEDGEMENT
Dealer: To validate the new warranty offered on WARATAH products you are required to perform a Pre-Delivery Inspection where
applicable, as outlined in the Waratah ’Policy and Procedures Manual for Service and Warranty’. Detach the Dealer copy from the
inspection report and mail all other copies to your Waratah Distribution Center. A copy of the Warranty registration, signed by the
customer, must also be submitted to WARATAH NZ LTD within 14 (fourteen) days of the ‘Delivery Date’ to register the attachment in
the Waratah warranty system. Claims will not be considered without registration.
The Pre-Delivery inspection has been performed on the above-identified equipment in accordance with instructions and specifications
printed and distributed in the ’Policy and Procedures Manual for Service and Warranty’, and as amended or clarified by revisions issued by
Parts and Service Bulletins and Letters.
Service Technician Signature _____________________________ Date ________________________________

Name in Print _____________________________
OWNERS ACKNOWLEDGEMENT
I confirm that the above identified equipment, was delivered complete with (check as appropriate)
Warranty Certificate, ___ Operator and Maintenance Manual, ___ Parts Manual, ___ Operator Handbook, ___ Operation and
Maintenance Video___, Safety Manuals, ___ Accessory Manuals, ___
The safe and proper operation and maintenance of the equipment and the correct use of all controls has been completely
explained. The Product Warranty was explained
I have read and understand both sides of this form (Warranty Certificate on back).
Customer Signature _______________________________ Date__________________________________

Name in Print _______________________________
Distribution: Master Copy – Waratah New Zealand

1 Copy -Dealer
1 Copy - Customer
Rev 00/01 EF 08
Warranty Certificate – Waratah Forestry Attachments
Standard Warranty:
Waratah Forestry Attachments warrants each new Parts that show evidence of neglect, overload,
attachment to be free of failure resulting from abuse, accident, inadequate maintenance or
defective material and workmanship under proper unauthorized alteration are not covered by this
use and service for a period of Twelve (12) warranty
months or Two Thousand (2000) hours,
whichever occurs first, following date of delivery This warranty shall be void if repairs or alterations
of the attachment to the original retail customer to a Waratah attachment have been made by
(user). persons or firms not specifically approved by
Waratah Forestry Attachments so as in Waratah
The prescribed pre-delivery and start-up Forestry Attachments’ opinion to adversely affect
inspections must have been carried out and a in any way the performance or reliability of such
properly filled out Warranty Registration Form attachment.
signed by the customer submitted to the selling
Waratah Distribution Center to validate all aspects The installation on such machine of any product
of this warranty. The attachments may only be or attachment not specifically approved by
used for their designated purpose as defined in Waratah Forestry Attachments or failure to use
Waratah Technical and Marketing documents. only genuine Waratah Forestry Attachments
replacement parts shall also void this warranty.
This warranty is not valid for attachments sold
more than eighteen (18) months after delivery Liability or obligation on the part of Waratah
from the factory. Forestry Attachments for damages, whether
general, special, or for negligence and expressly
Waratah Forestry Attachments’ sole obligation including any incidental and consequential
under this warranty is limited to the repair or damages, is hereby disclaimed. Waratah Forestry
replacement, without charge at Waratah Forestry Attachments’ obligation to repair or replace shall
Attachments’ factory, warehouse, or approved be the limit of its liability under this warranty and
repair shop. Return freight to be prepaid by the the sole and exclusive right and remedy of the
user for any part or parts that Waratah Forestry user.
Attachments’ inspection shall disclose to have
been defective in material or workmanship. THIS WARRANTY IS EXPRESSLY IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR
Waratah Forestry Attachments is not responsible IMPLIED, WRITTEN OR ORAL, INCLUDING
WITHOUT LIMITATION, ANY IMPLIED
for any costs associated with the delivery of the
WARRANTIES OF MERCHANTABILITY OR
attachment to an authorized repair shop, nor any
OF FITNESS FOR A PARTICULAR PURPOSE.
costs associated with the delivery of parts to make
the repairs.
This warranty may not be changed, altered, or
modified in any way except in writing by Waratah
This warranty, in its entirety, does not cover
Forestry Attachments.
maintenance items used in servicing Waratah
Forestry Attachments, which includes, but is not
limited to feed rollers, filters, lubricating grease Waratah Forestry Attachments LTD
and oils.
1. PRODUCT
2. OWNER
Name
3. DEALER
Name Dealer Number

Name in Print _____________________________

Name in Print _______________________________

1 Copy -Dealer
1 Copy - Customer
Rev 00/01 EF 08
Standard Warranty:
the repairs.
and oils.
1. PRODUCT
2. OWNER
Name
3. DEALER
Name Dealer Number

Name in Print _____________________________

Name in Print _______________________________

1 Copy -Dealer
1 Copy - Customer
Rev 00/01 EF 08
Standard Warranty:
the repairs.
and oils.
Oil Sample Report
SECTION A: Machine Data (To be completed by Dealer)
Customer .………….………………………………….. Dealer …….……………..……………………
Head Model .…….……….……………….…………... Head Serial No ……………………………….
Exc. Make & Model ……………………….…………. Exc. Serial No ……………………..………….
SECTION B: Procedure (To be completed by Dealer)

Arrival oil sample to be taken before commencing work on the base unit.
Pre-delivery oil sample to be taken after pressure checks are completed.
Run all functions on base unit until oil is at normal operating temperature. (40 - 70°C)
Dip sample bottle into hydraulic tank to fill bottle.
Pay particular attention to ensure no extra contamination enters bottles. i.e. paint, dirt, etc.
Identify the type of oil sample. (Arrival, Pre-delivery.)
Arrival oil sample Pre-delivery oil sample Other………………..
Sample taken by Print Name Machine Hours Date
SECTION C: Testing (To be completed by Dealer)

Dealer to source suitable testing facility. (ISO 4406 capability.)
Company .………….………………………………….. Address …….…………………………………
Phone Number .…….……….…………….…………... …….…………………………………
Fax Number ……………………….……………….…. …….…………………………………
Test Results
Results to be documented.
ISO 4406 Cleanliness code recommended - 18/15 or lower.
Visual Assessment Particle Count
Engineer to analyse information
Second sample required. Yes No
Comments / Action to be taken :
_________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
SECTION D: Clearance (To be completed by Agent)

Agent’s Signature ……………………………………. Dated this .………….… day of …………… 20 …...
Distribution: Master Copy - Waratah New Zealand

1 Copy Waratah Distribution Centre (Agent)
Rev06/01 1 Copy Dealer EF-31

Oil Sample Report
Customer .………….………………………………….. Dealer …….……………..……………………


Company .………….………………………………….. Address …….…………………………………
Phone Number .…….……….…………….…………... …….…………………………………
Fax Number ……………………….……………….…. …….…………………………………
Test Results
_________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________



Oil Sample Report
Customer .………….………………………………….. Dealer …….……………..……………………


Company .………….………………………………….. Address …….…………………………………
Phone Number .…….……….…………….…………... …….…………………………………
Fax Number ……………………….……………….…. …….…………………………………
Test Results
_________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________



Customer .………….………………………………….. Dealer …………….……………………………
Head Model .…….……….……………….…………... Head Serial No ..……………………………….
Exc. Make & Model ……………………….…………. Exc. Serial No ………….…………………..….
SECTION B: Preliminary Requirements (To be completed by Dealer)

• Complete oil sample report EF-31.
• Flush new hoses. Connect hoses together and run oil through for approximately 15 minutes.
Main supply & return hoses tick when complete Rotator hoses tick when complete
if any doubt on oil cleanliness, a fine filter (3 - 6 micron) is to be installed.

• Check oil flows at full RPM and normal running temperature (40-70°C)
• Record rotator maximum flow l/min. Set rotator flow to 30 l/min @ 80 bar Tick when complete
• Bail Isolation - Excavator functions are isolated in manual. Tick when complete
SECTION C: Tests (To be completed by Dealer)

These tests are to confirm that the base unit can deliver, to the
head, the correct flow at the required pressure, as per Waratah’s
specifications. All tests to be completed with a suitable flow meter
using the illustrated set-up. P1 and P4 to be taken at the base of
the boom. P2 and P3 taken at the stick hose ends.
Test No 1 & 2. No. 1 - 1 pump (delimb) No. 2 - 2 pumps (drive motors)
PRESSURE FLOW PRESSURE FLOW
Use a function to activate the
required number of pumps. Bar l/min Bar l/min
Enter the initial pressure and the 50 Bar l/min 50 Bar l/min
flow at each pressure interval. 100 Bar l/min 100 Bar l/min
Confirm that the required 2 150 Bar l/min 150 Bar l/min
pump flow @ pressure is 200 Bar l/min 200 Bar l/min
reached. Refer to Head 250 Bar l/min 250 Bar l/min
Information table for value. 300 Bar l/min
300 Bar l/min
320 Bar l/min 320 Bar l/min
Test No 3.
With the flow meter adjusted to
give no flow, operate a 2 pump No. 3 - Minimum Pressure at No Flow No.4 - Pressure Drop
HEAD MIN. LIMIT PRESSURE REQUIRED FULL
function. The pressure must be
HTH616 300 bar bar FLOW FLOW
greater than the minimum limit.
(Recommended is 320 bar) HTH622B 300 bar bar Actual Flow bar bar
Test No 4. HTH624 300 bar bar P1 psi psi

Use the required flow value, HTH626 300 bar bar P2 psi psi
from the Head Information P3 psi psi
table, & full flow. Operate a 2 Head Information P4 psi psi
pump function. Record actual HEAD REQUIRED (2PUMP) O.K.
flow, and pressure values. HTH616 300 l/min. @ 150 bar
ΔPsup (P1-P2) psi psi
Expected required flow values HTH622B 300 l/min. @ 150 bar
ΔPret (P3-P4) psi psi
are: HTH624 360 l/min. @ 150 bar
ΔPsup (P1-P2) 150 to 200 psi HTH626 360 l/min. @ 150 bar
ΔPret (P3-P4) 60 to 100 psi
SECTION C: Clearance (To be completed by Agent)

Distribution: Yellow. - Waratah Distribution Centre (Agent)

Pink. - Waratah New Zealand
Rev 15/06 Blue. - Dealer EF-20
Customer .………….………………………………….. Dealer …………….……………………………



300 Bar l/min
Test No 3.



Customer .………….………………………………….. Dealer …………….……………………………



300 Bar l/min
Test No 3.



Commissioning Report
Date Head Model Exc. Hours
Function Refer to owners manual for correct settings

Main Supply Tick when complete Measuring arm Up Tick when complete
Top Delimb arms Close Tick when complete Measuring arm Down Tick when complete
Top Delimb arms Open Tick when complete R/H Drive motor Forward Tick when complete
Drive arms Close Tick when complete R/H Drive motor Reverse Tick when complete
Drive arms Open Tick when complete L/H Drive motor Forward Tick when complete
Harvester Up Tick when complete L/H Drive motor Reverse Tick when complete
Harvester Down Tick when complete Fixed Drive Motor Forward Tick when complete
Main Saw motor Tick when complete Fixed Drive Motor Reverse Tick when complete
Saw cylinder out Tick when complete Bottom Delimb Open Tick when complete
Saws return Tick when complete Bottom Delimb Close Tick when complete
Harvester up/down speed okay
Saw Functions Main Topping Main Topping

Chain Tension set Oiler Functions
Chain speed okay HTH 24" & 26" Topping saw max speed = 7500 rpm
Measuring System
Measuring Wheel Spins Freely Encoder Pulses when rotated
Graphic Display position & function Handles position & function
Key pad position & function Saw out light (T10 Controller) position & function
Hydraulic System
Component Movement within expectation Chafing and Wear within expectation
Spikes and Pulses within expectation Leaks no leaks
Presentation acceptable Accumulator Charged
Controller settings
Both pumps on main saw off Saw Oiler on Timer 150 ms

Pump 1 Delay 200-300 ms Saw Oiler off Timer 500 ms

1 Copy - Waratah Distribution Centre (Agent)
Rev 03/00 1 Copy - Dealer EF-05



Measuring System
Hydraulic System
Controller settings





Measuring System
Hydraulic System
Controller settings



Training Checklist
SECTION A: Trainer Details (To be completed by Trainer)
Company ………………………………………………….... Address ……………………………………..
Trainer’s Name .………….…………………………………. .…………………………………….
Business Phone No …………………………………………. ….………………………………….
CAUTION Training MUST be carried out by an

authorized trainer.
SECTION B: Trainee Details (To be completed by Trainee)

Company ………………………………………………….... Address ……………………………………..
Trainee’s Name .………….…………………………………. .…………………………………….
SECTION C: Checklist (To be completed by Trainer) Initial

when complete.
Rotator Show rotator limits and explain damage possible
Knives Outline sharpening techniques and safety procedures
Chainsaws Maintenance of chainsaws. Safe position for removal
Harvester Pin Compulsory use of locking pin and the two positions
Swing Area Outline swing area and the implications of a floppy head
Maintenance Maintenance of machine with engine tuned off
Site Hazards New hazards introduced to work site by the harvester
Electrical Settings The isolation of the harvester with the relay board key
Hydraulic Care Cleanliness and safety of lowering implements
Greasing All grease points shown
Shutdown Parking Positioning of head at shutdown
Machine Settings Outline the implications of changing settings
SECTION D: Acceptance (To be completed by Trainee)

The trainee acknowledges that all safety precautions and devices, maintenance, and operating procedures have been
explained and are understood.
Trainee’s Signature ……………………………………. Dated this .………….… day of …………… 20 …...
Distribution: Master Copy - Waratah Distribution Centre (Agent)

Rev03/01 1 Copy - Trainee EF-35
Commissioning Checklist
The following list indicates topics and their content that are to be covered by an authorized trainer with the
owner/operator when commissioning a machine. The list is to remain with the machine manual as a reference for the
owner when giving instruction to a new operator.
Chainsaws Motors
Chain care Link count, joining Case Drain Purpose
Bar Care Length, filing, tip replacement, oil hole O’ Rings Requirements, fittings, spares
cleaning Drive Motors Shimming, greasing
Studs Nuts Sizes, wasted studs Rollers building up
Cam Tensioning Losing cam tightening of wasted stud Rotator Studs, throttle valves
Saw Proximity Fixing, faultfinding, changing Chainsaw Retaining bolts
Rams Retaining washer and bolts
Oiler Grit stopper, type of oil Knives
Adjustments Topping saw and butt saw Sharpening Oilstone, filing and grinding
Sprocket Type, replacement, retaining lug Front Knife Slider maintenance
Back Knives Sharpening
Measuring Replacement
Wheel Turning off/on, checking studs Measuring Knife
Encoders How they work, Z pulse Bottom Delimbs
Scale Factor What it is, changing scale factor Cracking
Measuring Knife Sharpening, checking Welding
Photocell Cleaning, faultfinding
Diameter Measuring Spring, chain, calibration, inspection Hydraulics
Topping Saw Measuring with topping saw Mains Pressure Test port, relief
Load Sense Test port
Electric’s Delimb Soft Clamp Adjustment, test port, speed of motors
Relay Board Adjusting, faultfinding, purpose Drive Arms Adjustment, soft clamp
Test Box Faultfinding O’ Rings Replacement, spares
Boom Joiner Replacement of cable Hydraulic Rams Maintenance, sap damage
Terminal Box Cover, studs, incoming/ outgoing electric’s Warm Up Heat fracture
Photocell Hoses Damage, replacement, sizes, cleanliness
Saw Proximity x 2
Length Measuring Greasing
Diameter Measuring Rotator
Solenoid Wiring Hanging Pins
Solenoid’s Caps Swivel Bracket
Core Cable Rewiring Delimb Section
Controller Wiring Drive Arm Section
Handles Wiring, springs, switches Measuring Section
Printer Change paper Bottom Delimb Section
Excavator Pump activation Chainsaws
Drive Motors
WARNING Instruction covering each topic of this list does not

replace training by an authorized trainer.
Training Checklist
SECTION A: Trainer Details (To be completed by Trainer)
Company ………………………………………………….... Address ……………………………………..
Trainer’s Name .………….…………………………………. .…………………………………….
CAUTION Training MUST be carried out by an

authorized trainer.
SECTION B: Trainee Details (To be completed by Trainee)

Company ………………………………………………….... Address ……………………………………..
Trainee’s Name .………….…………………………………. .…………………………………….
SECTION C: Checklist (To be completed by Trainer) Initial

when complete.
Rotator Show rotator limits and explain damage possible
Knives Outline sharpening techniques and safety procedures
Chainsaws Maintenance of chainsaws. Safe position for removal
Harvester Pin Compulsory use of locking pin and the two positions
Swing Area Outline swing area and the implications of a floppy head
Maintenance Maintenance of machine with engine tuned off
Site Hazards New hazards introduced to work site by the harvester
Electrical Settings The isolation of the harvester with the relay board key
Hydraulic Care Cleanliness and safety of lowering implements
Greasing All grease points shown
Shutdown Parking Positioning of head at shutdown
Machine Settings Outline the implications of changing settings
SECTION D: Acceptance (To be completed by Trainee)

The trainee acknowledges that all safety precautions and devices, maintenance, and operating procedures have been
explained and are understood.
Trainee’s Signature ……………………………………. Dated this .………….… day of …………… 20 …...
Distribution: Master Copy - Waratah Distribution Centre (Agent)

Rev03/01 1 Copy - Trainee EF-35
Commissioning Checklist
The following list indicates topics and their content that are to be covered by an authorized trainer with the
owner/operator when commissioning a machine. The list is to remain with the machine manual as a reference for the
owner when giving instruction to a new operator.
Chainsaws Motors
Chain care Link count, joining Case Drain Purpose
Bar Care Length, filing, tip replacement, oil hole O’ Rings Requirements, fittings, spares
cleaning Drive Motors Shimming, greasing
Studs Nuts Sizes, wasted studs Rollers building up
Cam Tensioning Losing cam tightening of wasted stud Rotator Studs, throttle valves
Saw Proximity Fixing, faultfinding, changing Chainsaw Retaining bolts
Rams Retaining washer and bolts
Oiler Grit stopper, type of oil Knives
Adjustments Topping saw and butt saw Sharpening Oilstone, filing and grinding
Sprocket Type, replacement, retaining lug Front Knife Slider maintenance
Back Knives Sharpening
Measuring Replacement
Wheel Turning off/on, checking studs Measuring Knife
Encoders How they work, Z pulse Bottom Delimbs
Scale Factor What it is, changing scale factor Cracking
Measuring Knife Sharpening, checking Welding
Photocell Cleaning, faultfinding
Diameter Measuring Spring, chain, calibration, inspection Hydraulics
Topping Saw Measuring with topping saw Mains Pressure Test port, relief
Load Sense Test port
Electric’s Delimb Soft Clamp Adjustment, test port, speed of motors
Relay Board Adjusting, faultfinding, purpose Drive Arms Adjustment, soft clamp
Test Box Faultfinding O’ Rings Replacement, spares
Boom Joiner Replacement of cable Hydraulic Rams Maintenance, sap damage
Terminal Box Cover, studs, incoming/ outgoing electric’s Warm Up Heat fracture
Photocell Hoses Damage, replacement, sizes, cleanliness
Saw Proximity x 2
Length Measuring Greasing
Diameter Measuring Rotator
Solenoid Wiring Hanging Pins
Solenoid’s Caps Swivel Bracket
Core Cable Rewiring Delimb Section
Controller Wiring Drive Arm Section
Handles Wiring, springs, switches Measuring Section
Printer Change paper Bottom Delimb Section
Excavator Pump activation Chainsaws
Drive Motors
WARNING Instruction covering each topic of this list does not

replace training by an authorized trainer.

WA110876 01 Installation TRite

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HTH600

Installation & Commissioning

HTH600 Installation - TimberRite

Copyright Waratah NZ Limited.

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

1.1 General 1-2

HTH600 Installation - TimberRite

As the installer, ensure that you become familiar

WARNING Identifies a potentially hazardous

CAUTION Identifies a potentially hazardous

HTH600 Installation - TimberRite

All labels should be periodically inspected and

Key Ring Label

Key switch label

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

Positioned on the head module

Two labels - one each side

HTH600 Installation - TimberRite

Forest harvesting is a potentially hazardous

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

NEVER ATTEMPT A RESTART unless all

HTH600 Installation - TimberRite

2.1 Installation 2-2

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

The return line is to be 1 ¼” diameter and have a

HTH600 Installation - TimberRite

Oil Sampling and Flow Testing

HTH600 Installation - TimberRite

Three installation kits are available; a full kit, and

WA109562 South America

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

Waratah Harvesting Head Installation Requirements

Hydraulic Oil Flow and Pressure

Case drain pressure and flow

Oil cleanliness level

HTH600 Installation - TimberRite

Item Qty Description

Main Supply 1 1" NB High Pressure Pipe, 1" Hose

Main Return 1 1 1/4" NB Pressure Pipe, 1 1/4" Hose

Electrical 1 3/4" Pipe & Hose

Rotator Case Drain 1 1/4" Hose

Arm / stick pipes to terminate 1.4 m from harvesting head pivot.

HTH600 Installation - TimberRite

3.1 Introduction 3-2

HTH600 Installation - TimberRite

Service and Repair

HTH600 Installation - TimberRite

To ensure the reliability of the TimberRite™

Crossfire Module and Terminal Box

HTH600 Installation - TimberRite

PC Keyboard and Touchpad Mouse

HTH600 Installation - TimberRite

The preferred Suregrip button configuration is:

HTH600 Installation - TimberRite

HTH600 Installation - TimberRite

Service Technician Signature _ Date ____

Customer Signature _ Date____

Service Technician Signature _ Date ____

Customer Signature _ Date____

Service Technician Signature _ Date ____

Customer Signature _ Date____