Operating Manual: 906-0014-00 Rev 8 EN 2002 Rofin-Sinar UK Ltd. Rofin SC X30

Operating Manual
ROFIN SC x30
OEM CO2 Slab Laser
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd. ROFIN SC x30

This manual is copyrighted with all rights reserved. Under copyright laws, this
manual may not be copied in whole or part or reproduced in any other media
without the express permission of Rofin-Sinar UK Ltd. Permitted copies must
carry the same proprietary and copyright notices as were affixed to the original.
Under law, copying includes translation into another language.
Please note that while every effort has been made to ensure that the data given
in this document is accurate, the information, figures, illustrations, tables,
specifications and schematics contained herein are subject to change without
notice. The most recent additions and supplementary information is given in the
Additional Information Section – Appendix 2.
Rofin-Sinar UK Ltd.
York Way
Willerby
Kingston upon Hull
U.K. HU10 6HD
Tel: 44 (0) 1482 650088

Fax: 44 (0) 1482 650022
August 2002

Contents
Page
Section 1 Safety Instructions and Precautions
1.0 General Information 1-1

1.1 Laser Radiation Safety Standards 1-1
1.2 Intended Use for the Laser Equipment 1-2
1.3 Equipment Safety Standards 1-3
1.4 Training 1-3
1.5 Recommended Administrative Precautions 1-3
1.6 Laser Radiation Hazards 1-4
1.7 Fume and Vapour Hazard 1-6
1.8 Electrical Hazard 1-6
1.9 Safety Precautions 1-7
1.10 Additional Recommended Safety Precautions 1-7
1.11 Safety Warning Labels 1-8
Section 2 General Description
2.0 Description of Operation of ROFIN SC x30 2-1

2.1 Laser Head Layout 2-2
2.2 Technical Specification 2-3
2.3 Cooling Water Specification 2-7
2.3.1 General Information 2-7
2.3.2 Requirements and Additives 2-7
2.4 Purge Gas 2-9
2.5 Fuses 2-10
2.6 Enquiries 2-10
2.7 Warranty Information 2-10
2.8 Warranty Shipments, Returns and Adjustments 2-11
2.9 Service and Repair 2-11
Section 3 Installation and Operation
3.0 Delivery Check 3-1

3.1 Unpacking 3-1
3.2 Installation 3-1
3.2.1 Mechanical Considerations 3-2
3.2.2 Cooling 3-3
3.2.3 Purge Gas 3-4
3.3 Electrical Interfacing 3-4
3.3.1 Additional Information on 3 Phase Wiring 3-5
3.4 Signal Interfacing 3-7
3.5 Status Lamps 3-11
3.6 RF Cable 3-12
3.7 Modulation Input Parameters 3-13
3.8 Additional Interfacing Notes 3-13
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd SC x30 Contents

3.8.1 Open Collector Output 3-13
3.8.2 RS422 Interfacing 3-14
3.9 Safety Shutter Mechanism 3-14
3.10 Back Reflection of the Laser Beam 3-14
Section 4 Maintenance
4.0 General Information 4-1

4.1 Optical Surfaces 4-1
4.2 Output Window 4-2
4.3 Optics Cleaning Materials 4-2
4.4 Cleaning Optical Surfaces 4-2
4.5 Purge Gas Supply 4-3
4.6 General Cleaning 4-3
Appendix 1 Safety Labels
Appendix 2 Additional Information
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd SC x30 Contents

Section 1
Safety Instructions and Precautions

Section 1 – Safety Instructions and Precautions
1.0 General Information
It is strongly recommended that any personnel who are involved with the
installation, operation or maintenance of this laser equipment should first
read and fully understand the contents of this manual and in particular
Section 1 on Safety Instructions and Precautions.
If there are any questions or doubts on any of the safety aspects of the
equipment, then do not hesitate to contact your nearest ROFIN sales or
service office or distributor for advice before proceeding.
The installation, operation, maintenance and repair of this laser equipment

must only be carried out by ROFIN service personnel or trained staff who
have received correct instruction concerning the hazards associated with
this particular equipment.
Take extensive precautions to prevent exposure of laser energy to the eye

and skin from either direct or diffusely reflected laser beams. In addition,
precautions must be taken to prevent the hazards of fire, electrical injury
and pollution.
The information and precautions given in the following sections are

extensive but may not be complete. Laser users are advised to supplement
this information with information regarding current technological advances
as they become available.
All safety critical instructions contained within this documentation

are framed with a border and printed in bold italic typeface. In
addition, the safety warning symbol shown on the left indicates that
care should be taken when working with or on the laser equipment.
Strict compliance with the safety precautions set out and referred to in this
manual and extreme care in use are essential to minimise the chance of
accidental damage to the equipment or personal injury. ROFIN does not
accept liability for any damage or injury howsoever caused or arising.
The symbol given on the left is also used on the equipment and indicates
that the user should refer to the Equipment Operator’s Manual for more
information on the safe operation or installation of the equipment.
1.1 Laser Radiation Safety Standards
a) The European standard for the Radiation Safety of Laser Products is

EN60825. The ROFIN SC range of carbon dioxide lasers are
classified as Class 4 lasers and as such, the user should appoint a
Laser Safety Officer and should be familiar with the content of
EN60825.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1-1

b) Special attention is drawn to section 3 of the EN60825 User’s Guide,
clauses 10 to 13.4.
c) The United States guidelines for the manufacture and subsequent

sale of laser equipment are governed by the Centre for Devices and
Radiological Health (CDRH). The laser safety requirements are
covered in subchapter J of the Radiation Standards, 21 CFR. This
laser product is designated solely for use as a component laser and
therefore does not meet all the requirements of 21 CFR 1040.10. In
the United States it is the responsibility of the buyer of these
components to ensure that the final system sold to an end user
complies with all the relevant laser safety requirements prior to the
sale of that system. The buyer is also required to provide a system
report filing to CDRH before the system is shipped to an end user.
d) The average output power, peak power per pulse, the pulsed
frequency, the wavelength of the radiation and other specifications for
the particular carbon dioxide (CO2) laser covered by this manual can
be found in the Technical Specification in Section 2.
This is a Class 4 (Class IV) laser product. All precautions relevant to

this class of laser product should be strictly observed. Use of
controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
Strict compliance with the safety precautions set out and referred to
in this manual and extreme care in use are essential to minimise the
chance of accidental damage to the equipment or personal injury.
ROFIN does not accept liability for any damage or injury howsoever
caused or arising.
1.2 Intended Use for the Laser Equipment
The CO2 laser equipment described in this documentation is intended to be

used for processing materials in an industrial environment. The laser is a
source of radiation and as such forms part of a laser processing system.
The intended use of the laser is therefore determined by the type of laser
system into which it is incorporated (e.g. cutting, welding, marking, surface
working) as well as by the manufacturer’s instructions.
The use of the laser equipment for applications other than the
intended one constitutes misuse and the laser manufacturer, ROFIN,
does not accept liability for any damage or injury howsoever caused
or arising.
In addition, ROFIN does not accept liability for any damage or injury
howsoever caused or arising where the laser equipment has been
modified without the prior written permission of Rofin-Sinar UK Ltd.
Do not use the laser beam to heat foodstuffs as this may cause injury
and can produce poisonous substances, fumes or vapours.
Work on organic materials, such as wood or plastics may also be

dangerous. Before working on any material with a laser beam, ensure
that all personnel are familiar with the applicable safety precautions.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1 - 2

1.3 Equipment Safety Standards
The ROFIN SC range of CO2 laser systems are manufactured to the

following Safety Standards:
I) The United States guidelines for the manufacture and subsequent

sale of laser equipment are governed by the Centre for Devices and
Radiological Health (CDRH). The laser safety requirements are
covered in subchapter J of the Radiation Standards, 21 CFR. This
laser product is designated solely for use as a component laser and
therefore does not meet all the requirements of 21 CFR 1040.10. In
the United States it is the responsibility of the buyer of these
components to ensure that the final system sold to an end user
complies with all the relevant laser safety requirements prior to the
sale of that system. The buyer is also required to provide a system
report filing to CDRH before the system is shipped to an end user.
II) EN60825 European Standard for the Radiation Safety of Laser

Products – Class 4 laser equipment
III) 73/23/EEC Low Voltage Directive EN60950 – Class 1 Appliance, must

be connected to an electrical earth. Note that when the laser
equipment is incorporated into other machinery, eg. a laser cutting
system, then the full machinery installation may have to conform to
EN60204 and/or EN292 (Machinery Directive EN89/392/EEC) and
any other applicable standards.
iv) 89/336/EEC Electro-Magnetic Compatibility Directive

EN50082-2 – EMC immunity for industrial environments
EN55011 – EMC emissions for equipment that include RF generators
1.4 Training
Training of installation, operator and maintenance personnel is mandatory.

ROFIN, or its authorised distributors, can provide training on the
installation, operation and maintenance of the ROFIN SC product range.
1.5 Recommended Administrative Precautions
i) Ensure that operators are given regular safety instruction (at least
once per year) and have read and understood this manual.
ii) Ensure that operators have a copy of this safety information for easy
reference.
iii) Observe all accident prevention regulations that are in force in the
work place.
iv) Attach the correct hazard warning plates and labels to the laser
equipment.
v) Ensure that untrained or unauthorised personnel do not have access
to the laser system.
vi) Ensure that the ‘laser designated area’ is properly marked out and
labelled.
vii) Combustible or flammable gases, liquids or solids can ignite when
irradiated with the laser beam. Remove any such materials from the
laser designated area.
viii) Some materials, such as metals or plastics, can give off toxic
decomposition products when processed using the laser beam.
Investigate the hazards associated with the materials that are being
processed. Professional bodies can provide this information.
ix) Ensure that all objects which may accidentally reflect the laser beam
are removed from the laser designated area.

x) Always check the safety of the laser system before beginning any
work, especially any safety shutters, beam delivery devices and
nozzle systems.
1.6 Laser Radiation Hazards
The wavelength of the output beam from a Carbon Dioxide (CO2) laser can
be in the range 9.3µm to 11.5 µm. The wavelength range is invisible to the
human eye and is in the infra-red part of the electromagnetic spectrum.
The ROFIN SC CO2 laser emits a high-power beam of infra-red radiation

which is invisible, but behaves in most other respects like visible light.
The beam is powerful enough, when focused, to cut materials such as

plastic, but is potentially dangerous even without focusing.
CO2 laser radiation can be absorbed by most dielectrics such as water,
biological tissue, glass and plastic and is instantly absorbed by the first
absorbent material it contacts.
CO2 laser radiation can be reflected from smooth metallic surfaces, even
though they may be blackened.
CO2 laser radiation can be focused with lenses in order to be useful for
cutting or marking applications. Beyond the focal point the laser beam
rapidly diverges, causing dissipation of the energy density or intensity of
the beam.
The Laser Aperture is clearly marked with a label stating 'LASER

APERTURE'. Avoid eye or skin exposure to direct or scattered laser
radiation.
The ROFIN SC laser output beam characteristics are described in section

2 (Technical Specification) of this manual.
i) Eye Protection
If laser radiation enters the eye, even after reflection from a metal
object, it can burn the surface of the eye causing permanent damage.
Because the CO2 laser beam is highly absorbed by water, the cornea
and the sclera are the predominant ocular structures at risk for injury
and may suffer irreversible damage and scarring as a result of direct
or indirect exposure to the CO2 laser beam. Severity of injury to these
structures depends on how concentrated or diffuse the beam is and
the length of exposure time.
PERMANENT EYE DAMAGE MAY RESULT IF LASER RADIATION

IS ALLOWED TO ENTER THE EYE EITHER DIRECTLY OR BY
REFLECTION FROM A METALLIC SURFACE DURING
PROCEDURES INVOLVING ACCESS TO THE LASER OUTPUT.
ALL PERSONNEL MUST WEAR SAFETY SPECTACLES

SUITABLE FOR USE WITH CARBON DIOXIDE LASERS WHEN
THE LASER IS IN A CLASS 4 OPERATIONAL STATE.
PERSONNEL NOT SO PROTECTED MUST BE EXCLUDED FROM

THE AREA OR ROOM CONTAINING THE LASER.

The following precautions are pertinent for protection from 9.3 - 11.5
micron (µm) wavelength CO2 laser energy only.
1. As a precaution against accidental CO2 laser exposure to the output

beam or its reflection, anyone within the area should wear the
appropriate protective goggles with side shields.
2. The appropriate plastic prescription glasses may be substituted for

protective goggles at the individual's own risk since they do not have
side shield protection. (Glass can be shattered by a high power
density laser beam)
3. Contact lenses and reading (half) glasses do not provide sufficient

protection.
4. Glass windows normally provide sufficient protection from CO2 laser

energy, to any outside 'passer-by'.
5. Never look directly into the carbon dioxide laser light source or
scattered laser light from reflective surfaces.
6. The working area must be shielded with metal, acrylic or

polycarbonate, and should incorporate a safety interlocked door.
7. The door interlock should be used to automatically disable the laser

when the guard door is opened. In addition, the door interlock circuit
should be designed or configured such that operator intervention is
required before the interlock circuit is remade, when the guard door is
opened and then closed by the operator.
ii) Skin Protection
If laser radiation is exposed to the skin it can burn and cut the flesh
causing temporary or permanent damage.
The following precautions are pertinent for protection from 9.3 - 11.5
micron (µm) wavelength CO2 laser energy only.
1. Do not place hands or any other object in the pathway of the CO2
laser beam.
2. The laser beam should never be turned on without a target to

absorb the energy.
3. Metallic objects will reflect the CO2 laser beam. Blackened metallic
objects may also be reflective to the laser beam. Objects that are
brushed or dimpled will diffuse the laser beam. Items that absorb
the laser beam will become hot.
4. In the event of an emergency (laser or non-laser related), the

laser should be shutdown immediately. Some criteria for
emergency shutdown include the following:
• Faulty shutter operation

• Water leaking from the laser or its power supplies
• Fire
• Misuse of the laser
• Unauthorised use of the laser

iii) Protection against Fire
Combustible objects which are placed in the laser beam path can be
set on fire.
1. A CO2 laser can ignite most non metallic materials.
2. Never operate the laser in the presence of flammable gases or

liquids.
3. Never operate the laser in the presence of explosive materials.
4. Ensure the laser system is installed with the correct level of safety
interlocking.
1.7 Fume and Vapour Hazard
Laser induced reactions can release hazardous particulate and gaseous

matter. These by-products may be poisonous. Before working on any
material with the laser beam, ensure that all the applicable safety
standards are being followed.
The laser beam provides the user with a ‘hot’ beam that can be used as a
controlled method of heating or burning the surface of certain materials –
like a very fine flame torch.
Some materials break down chemically when they are heated and these
materials can emit hazardous fumes in the form of gases or particulate
matter eg. polyvinyl chloride (PVC) and polycarbonate.
Standard materials handbooks or the manufacturer of the material should

be contacted before attempting to process such materials with a laser.
In addition, fume extraction is recommended for removing the smoke

plume. Specialist filters can also be used to filter the fume in the workplace.
Filters must be cleaned and/or replaced in accordance with safety
regulations to prevent environmental pollution.
1. Do not attempt to process a material with a laser beam unless the

heating characteristics of the material have been fully investigated
and understood.
2. Provide a method for safely shielding and extracting the fume

produced by the laser process.
3. If you are cutting plastics, filter the cutting vapours downwards.
4. Do not cut PVC (polyvinyl chloride) with a laser beam. The

chemical heat reaction in combination with the humidity in the air
will produce hydrochloric acid. Hydrochloric acid is hazardous to
the operator and the laser system.
1.8 Electrical Hazard
Any installation, service or repair work must be undertaken by qualified

ROFIN personnel or by skilled engineers after consultation with the
relevant local ROFIN Service Department. If in doubt contact the Service
Department at the phone number given at the beginning of this manual.

1. Do not remove the covers from the laser or its power supplies.
Removing these covers will expose voltages. In addition,
removing internal covers from around the laser or its correction
optics may allow leakage of laser light.
2. The area around the laser and its power supplies should be kept
dry.
3. Never operate the laser if there is any sign of leakage of water

from the system. Call the local Service Department.
4. Do not operate the laser if the mains cable is faulty or frayed.
5. The laser should undergo routine inspection and maintenance

according to ROFIN’s recommendations, as detailed in section 4
of this manual.
1.9 Safety Precautions
The ROFIN SC range of lasers incorporate various safety features as

required by EN60825 and CDRH radiation safety standards. The end user
will be required to utilise these functions within a full system installation to
meet these safety standards. These are as follows:
i) Safety Interlocks
No sections of the laser’s protective housing can be easily opened

without special tools. The CO2 laser has no user serviceable parts
within the protective housing and does not contain any access panel
with Safety Interlocks within the meaning of EN60825 section 4.3.
ii) Laser Radiation Emission Warning Lamp
It is to be assumed that for the purpose of safety, that if the laser

emission lamp is illuminated, then laser radiation output from the
system is possible. The laser emission lamp is located on the top of
the laser head housing.
If the emission lamp fails during operation of the system, then an
emission lamp failure signal is provided for the systems integrator.
See section 3 of this manual for details of the signal.
iii) Safety Shutter
A solenoid driven Safety Shutter is incorporated into all ROFIN SC

systems. This allows the user to block or dump the laser output beam
with a reflective mechanical blade. There are also two position
sensors for the Shutter Open and Shutter Closed positions for safety
monitoring.
For details of the inputs and outputs required to operate the Shutter
and monitor its position, see section 3 of this manual.
1.10 Additional Recommended Safety Precautions
In addition, the end user will also be required to add the following functions
within a full system installation to meet the CDRH, EN60825, Machinery
Directive EN89/392/EEC (EN60204 and EN292) and NFPA 79 safety
standards:

i) Emergency Shut Off Switch
It is recommended that the end user adds the facility for an

emergency shut off switch for the laser equipment to the control panel.
This switch should be of the red mushroom type with force make/force
break contacts and approved to the relevant electrical standards.
ii) Power On/Off Key Switch
It is also recommended that the end user adds the facility for a power
on/off key switch, such that the system can be switched off and the
key removed when the laser in not in operation.
iii) Manual Restart
It is a statutory requirement of 21 CFR 1040.10 that the laser output

should not be restored automatically if the mains power fails or an
interlock is broken and then reset. The end user must provide for a
manual restart mechanism under these circumstances.
1.11 Safety Warning Labels
In accordance with the requirements of EN60825, appropriate warning

labels are positioned in specific locations on the system to indicate
conditions under which the user could be exposed to laser radiation. In
addition, for systems supplied into the USA the product identification
label carries a statement on the requirements of 21 CFR 1040.10.
Except for the laser warning symbol, which has no written words, all
labels are written in the language specified by the user. Reproductions
of these labels and their positions are given in Appendix 1.
The applicable year for EN60825 is given in Appendix 1.

Section 2
General Description

Section 2 – General Description
2.0 Description of Operation of the ROFIN SC x30
The ROFIN SC x30 laser is a high-frequency excited, diffusion-cooled CO2

Slab Laser, designed for industrial use as a cutting, welding or marking
tool.
Figure 2.0-1 shows the principle of operation of the Slab laser. A laser gas
discharge (active zone) (8) is established between the waveguiding
electrodes (9) by a radio frequency voltage (5, 10). The rear mirror (7) and
output mirror (3) form the optical resonator. The laser beam (1) is produced
within the resonator and is emitted through a window (2). Water (4, 6) is
used to cool the electrodes.
Figure 2.0-1 Diffusion Cooled Slab Laser Layout
Due to the nature of the electrodes in a slab laser, the emitted laser beam
diverges at different rates in the x (free space) and the y (waveguide)
directions. In order to make the beam round it is necessary to reshape the
output beam using reflective correction optics.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd General Description 2-1

This can be achieved by using single optical elements or the combination
of cylindrical and spherical optics.
Depending on the configuration of the resonator, there may also be

diffraction effects due to the output optic of the resonator. This can produce
secondary lobes on the main output beam that need to be scraped or
filtered out. This is achieved by the use of a spatial filter.
After beam correction and spatial filtering the beam quality from a slab
laser is ideal for any material processing operation that requires excellent
mode quality and stability.
2.1 Laser Head Layout
Figure 2.1-1 shows the layout of the inside of the laser head housing. After
exiting the Laser Tube (1), the laser beam is turned through 45 degrees by
a plane turning mirror and is then directed onto a spherical turning mirror.
Both turning mirrors are contained within the Turning Mirror Module (2).
The spherical mirror focuses the beam to a line focus at the Spatial Filter
Module (3).
The Spatial Filter is used to scrape off any unwanted ‘free space’
secondary lobes on the laser beam. After exiting the Spatial Filter the
beam enters the Beam Correction Module (4).
Here, a third turning mirror (cylindrical element) corrects the shape of the
beam to make it round and the beam is then deflected from another plane
turning mirror, which directs the beam towards a Safety Shutter and then
the Final Output Window (5).
The Safety Shutter is used to block off any unwanted laser output during
operation, using a rotary solenoid and a reflective blade. When in place,
the Safety Shutter deflects the beam into a thermal dump.
Figure 2.1-1 Laser Head Layout
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd General Description 2 - 2

The ‘Final Output Window’ can be either a plane window or a lens,
depending on the specific laser beam characteristics required by the
customer.
The Laser Tube, Spatial Filter and Shutter Module are all water cooled and
the water flow is monitored by a Flow Switch (6).
2.2 Technical Specification
a) Laser Head Details
Laser Tube: Sealed Cavity, RF excited, Diffusion

Cooled, Slab Carbon Dioxide Laser
Excitation Frequency: 81 MHz
Tube Lifetime: > 10,000 hrs continuous running
Output Power: 300 Watts

o
Guaranteed at 20 C coolant temperature 400µs
pulse width and 50% duty cycle. Allow 0.8% per
o
C power decline for coolant temperatures up to
o
30 C.
Power Range: 10 – 300 Watts
Peak Power: 180 – 750 Watts
Power Stability: ± 7%
Pulsed Frequency: up to 10kHz (full modulation depth)

Higher frequencies for quasi-CW operation
Pulse Energy: 10 – 540mJ
Pulse Rise/Fall Time: <45µs
External Dimensions(mm): 1178(L) x 230(W) x 232.5(H)
Weight: 63 kg
b) Laser Beam Characteristics
M2 (K) <1.2 (>0.8)
Beam Divergence: <2mrad (full angle)
Beam Ellipticity: <1.2:1
Beam Pointing Stability: <250µrad (half angle)
Beam Diameter (1/e2): 8.5 ± 0.5mm

For standard beam correction
Wavelength: 10.4 – 11.2µm
Polarisation: Linear
(45 degrees to base of laser head)

Figure 2.2-1 External Dimensions for the Laser Head
(note: all dimensions in millimetres)
c) Power Supply Unit (combined RF and DC Power Supply)
External Dimensions(mm): 620(L) x 540(W) x 310(H)
Weight: 71 kg
Input Voltage: 400V ac ± 10%, 50/60 Hz - three

phase plus neutral line and ground
(earth)

Input Voltage per phase: 196 – 264V ac, 50/60Hz
Average Input Current (max): 13.9A RMS per phase at 230V ac
Peak Input Current (max): 19.5A per phase at 264V ac input
Typical Power Consumption: 2.4kW per phase at 230V ac input

(400µs pulse width and 50% duty cycle)
Fuse Rating: 20 AT per phase
Cable Rating: Each phase should be wired with

appropriate external cable rated for 25
Amps @ 230V ac
Power Factor: >0.9 per phase
RF Power Supply (located inside the Power Supply Unit)
Output Frequency: 81MHz
Output Power: 3.6kW average (6kW peak)
Input Voltage: 48V dc ± 2%
Input Current: 150 Amps (max RMS)
Input VA: 7.2kW max
DC Power Supply (located inside the Power Supply Unit)
Output Voltage: 48V dc ± 1%
Output Current (max): 150 Amps
Figure 2.2-2 External Dimensions for the Power Supply Unit

(note: all dimensions in millimetres)

d) RF Cable (connects between the Laser Head Module and the
Power Supply Unit)
Cable Type: T-COM 600
Cross section diameter: 15mm
Static minimum bend radius: 152mm – for a static cable
Dynamic minimum bend radius: 400mm – for a moving cable
RF connector torque setting: 25Nm (18.45 ft-lb)
Cable length: depends on customer order. In general

specific lengths are available from
approximately 1 to 10m.
For more information on RF cable properties and lengths refer to the

relevant sales data sheet, which is available from you local
ROFIN/Distributor Sales Office.
e) Cooling Requirements
Heat Load: 7000 Watts max.
Coolant flow rate: 6 litres/min (minimum)
Coolant temperature: 19 – 25oC (± 1oC from coolant setting)
Coolant pressure: > 3.0 bar (44 psi)

< 6.0 bar (88 psi)
In line filter: 100µm
Connections: 8mm OD tubing

or barb fitting for 3/8” ID tubing
For more detailed information on the Cooling Water Specification

see section 2.3 below.
f) Environmental Specification
Ambient temperature: +5 to +40oC (+41 to +104oF)
Storage temperature*: -10 to +70oC (+14 to +158oF)
Humidity: 10 to 85% relative humidity

(non-condensing)
Altitude: < 3000m
* note that when storing or transporting the system, the water

cooling pipes must be drained and blown out with compressed air to
prevent the possibility of freezing and damage to the cooling circuit.

2.3 Cooling Water Specification
2.3.1 General Information
The inlet and outlet of the cooling water supply are clearly marked
and must not be confused.
Only use pipe work that is impervious to light to reduce the

possibility of the formation of germs in the cooling water
system.
To avoid condensation forming on the resonator and beam delivery

optics, the temperature of the cooling water must be kept above the
dew point.
2.3.2 Requirements and Additives
To ensure trouble-free operation of the laser and to prevent

corrosion in the cooling circuit, the following requirements must be
complied with:
a) Quality of the Cooling Water
Use de-mineralised water whenever possible
Where de-mineralised water cannot be used, then the following

specifications must be observed: If water is used with a hardness >
0.1 mol/m3 (Ca++, Mg++), hardness stabilizers have to be added to
prevent boiler scale deposit. However, the overall hardness must not
exceed 2 mol/m3 (Ca++, Mg ++)
Conductivity of the water with additives: < 1000 µS/cm

Chloride content of the water: < 50 mg/l
pH value of the water: 7 - 8
b) Suspended Particles
To remove particulate contamination, a filter with a pore size of 100

µm must be used. The filter should be located as close as possible
and in line with the cooling water inlet of the laser head.
c) Corrosion Inhibitor
To prevent corrosion of the cooling water circuit an appropriate

corrosion inhibitor must be added. Use a multi-metal corrosion
inhibitor which will ensure effective protection against corrosion with
stainless steel, copper, copper alloys and tin.
Pay particular attention to the instructions of the additive

manufacturer.
To prevent corrosion of the cooling water circuit, ROFIN recommends

the use of the organic corrosion inhibitor VARIDOS LASERCOOL
GLS manufactured by Messrs. Schilling-Chemie. VARIDOS
LASERCOOL GLS works simultaneously as a bacteriostatic and
water hardness stabilizer. No additional substances are necessary.

The amount of VARIDOS LASERCOOL GLS to be used depends
upon the water quality:
1 % (10.0 kg/m3): de-mineralised water with reverse osmosis water.

The water should not exceed a max. hardness of 2 mol/m3 (Ca++,
Mg++)
Check both the concentration of VARIDOS LASERCOOL GLS with

the Schilling-Chemie test kit and the pH value as below:
• during initial installation

• Approx 4 weeks from initial installation
• Every 6 months thereafter
Carefully follow all the instructions provided by the manufacturer

VARIDOS LASERCOOL GLS.
d) Germ Formation in the Cooling Water
The addition of VARICID T removes germs (algae and slime) from the
cooling water and the cooling water circulation. The concentration of
VARICID T to be used is: 0.02 % - 0.05 % (0.2 - 0.5 kg/m3).
Please note:
• Make sure that the two additives (VARIDOS and VARICID) are
mixed well with the cooling water and avoid over dosing!
• The cooling water must be changed after about 2 to 8 days.
• Do not operate the laser continually with VARICID T in the cooling
water.
Pay attention to the instructions of the VARICID T manufacturer.
If VARIDOS LASERCOOL GLS is not available (e.g. in the USA), the

inhibited anti-freeze Dowtherm SR-1 produced by Dow Chemical can
be used in a concentration of 20 % - 35 % by volume. Do not use less
than 20 % by volume as the corrosion protection will not be effective.
Concentrations of less than 10 % by volume can lead to the formation
of highly corrosive glycol acids. If Dowtherm SR-1 is used, there is no
need to add biocides and hardness stabilizers. If none of the above
additives are available, a comparable product from alternative
suppliers can be considered provided that it meets the required
specification to protect against the formation of corrosion, boiler scale
deposit and algae growth. We would strongly advise that you check
with ROFIN prior to using alternative suppliers.
e) Frost Protection
If you wish to add anti-freeze to the cooling water, please note that the
addition of additives will affect the cooling characteristics of the water
and can reduce the effectiveness and efficiency of any chiller that is
used. (Pay particular attention to the instructions of the anti-freeze
manufacturer). In this case, please consult ROFIN. A combination of
anti-freeze and corrosion inhibitors may result in undesired chemical
reactions. ROFIN recommends VARIDOS LASERCOOL GLS mixed
with pure ethylene glycol or the use of an inhibited anti-freeze based
on glycol. Please consult ROFIN for further information and advice on
frost protection.

2.4 Purge Gas
The ROFIN SC x30 Laser Head is sealed with a rubber gasket material
between the main structure and the external and internal system covers. In
relatively clean environments, these seals will normally prevent dust, fume
and debris contamination of the optics and other parts inside the Laser
Head.
If the internal or external beam delivery is contaminated with fume, water

vapour or debris then these contaminants can absorb the laser energy and
cause laser power fluctuations and steering of the laser beam.
Where contamination is suspected to be an issue, the system may require

a clean, dry and non-flammable purge gas supply for slight pressurisation
of the Laser Head and/or the external beam delivery.
The purge gas can also be used to prevent condensation on the water
cooled optics and other parts inside the Laser Head.
Note that when using a chiller for cooling the system, the water
temperature should be set to avoid condensation on pipe work, etc. ie. set
above dew point. Where this is not possible, then the purge gas can be
used to prevent condensation inside the Laser Head.
The purge gas should be clean, dry and non-flammable eg. nitrogen, air,
etc.
The purge gas should be supplied at a pressure of approximately 2 psi,

and at a rate of approximately 1 litre per minute, using 6mm (or 1/4”)
polyethylene tubing. The tubing connects directly to the ‘push in’ type fitting
on the front panel of the Laser Head.
Note that the ‘red’ blanking plug should not be removed from the
‘push-in’ fitting where purge gas is not used. Removal of the plug will
expose a contamination path into the Laser Head.
The inlet to any air compressor system should be kept away from any fume
or debris contamination sources such as the laser processing zone or the
exhaust port of any process gas/debris extraction unit.
Nitrogen Purge Gas Specification:
Purity: ≥ 4.6
Pressure: 1 to 3 psig (0.07 to 0.21 bar)
Flow Rate: 1 to 2 l/min
Air Purge Gas Specification:
Oil: ≤ 0.005 mg/m3
Water: ≤ 0.05 g/m3
Particles: ≤ 0.05 µm
Pressure: 1 to 3 psig (0.07 to 0.21 bar)
Flow Rate: 1 to 2 l/min

For more information on air purification options contact the local
ROFIN/Distributor sales department.
2.5 Fuses
There is only one user accessible fuse on the system which is on the
Power Supply Unit. This fuse is used to protect the small control board in
the laser head and the DC power supply for the laser tube’s pre-ioniser
circuit.
FAUX 500mA, anti-surge, 20 x 5mm
2.6 Enquiries
Every effort has been made to ensure that the information in this manual is
correct, however components may be subject to design changes and
upgrading, from time to time.
Please direct any questions or comments on this manual to Rofin-Sinar UK

Ltd, Customer Services Department, stating the part number and revision
given at the bottom of this page.
Immediate response, to any service enquiries, can be achieved by

contacting the relevant ROFIN/Distributor Service Office.
Always identify the instrument, by both the model number and the serial
number, in all correspondence. This information is contained on the serial
number panel, which is located on the rear flange of the Laser Head
Housing.
2.7 Warranty Information
ROFIN warrants that the product will be free from defects in material and
workmanship for twelve (12) months from delivery, if a warranty for the
individual product is not specified. All special warranty terms, eg. Laser
tubes, etc., are contained in the ROFIN SC System warranty terms that are
current, when the system is purchased. Copies of the ROFIN SC System
Warranty Terms can be obtained from ROFIN. ROFIN only warrants to the
original purchaser and only at the original location.
Major sub systems manufactured by other firms but integrated into ROFIN
systems are covered by the original manufacturer's warranty. In order to
comply with this warranty, all internal adjustments or hardware/software
modifications and servicing of the system must be made by a ROFIN
certified field engineer or with the express written permission of Rofin-Sinar
UK Ltd., Service Department.
The warranty does not cover misuse of the equipment, negligence or

accidental damage. Please also note that damage due to laser beam back
reflection, insufficient water cooling flow, corrosion, condensation or
freezing of water pipes is also not covered by the warranty for the system.
Please consult the section on Installation and Operation (section 3) for
more information on these issues.
The liability of ROFIN, under valid warranty claims, is limited to repair or

replacement at ROFIN’s plant, or purchaser's place of business (or, if
practicable, a refund of the purchase price), all at the discretion of ROFIN
unless otherwise specified by law, in the country where the equipment was
sold.

ROFIN cannot accept liability for any other costs associated with down time
due to misadjustment, failure or servicing of the system.
2.8 Warranty Shipments, Returns and Adjustments
Warranty claims must be made promptly and must be received by ROFIN,

during the applicable warranty period.
If it becomes necessary to return a product for repair and/or adjustment,

authorisation from ROFIN for the return and instructions as to how and
where these products should be shipped must be obtained from the
Service Department.
Service Department
Rofin-Sinar UK Ltd.
York Way
Willerby
Kingston upon Hull
HU10 6HD
U.K.
Telephone: 44 (0) 1482 650088

Fax: 44 (0) 1482 650022
Note: Drop the 0 for international calls (UK country code is 44)
2.9 Service and Repair
Servicing or calibration of the system can only be carried out by trained

ROFIN Service Engineers, or customers who have undertaken and passed
a ROFIN approved service training course. Details of training courses and
servicing can be obtained from the local ROFIN/Distributor Service Office.

Section 3
Installation and Operation

Section 3 – Installation and Operation
3.0 Delivery Check
An itemised list of the ordered equipment is provided by ROFIN. On

delivery, check the equipment against the list to ensure that all items are
present. If any equipment is missing, inform ROFIN immediately.
Check the outside of the packing boxes for obvious signs of damage or
change of the shock or tilt labels.
If any damage to the packaging or change to the tilt or shock labels has
occurred in transit, inform both ROFIN and the relevant shipping company,
before taking any other action.
3.1 Unpacking
a) Cut the bands on the outside of each of the two packing boxes. Open
the box lids and remove the cardboard outer packaging.
b) Remove the cables, spares kit and documents in the top section of the
Laser Head box and store in a secure location in preparation for
installation. If a ROFIN Control unit was ordered it will be located in a
compartment within the packaging at one end of the Laser Head box.
c) Now remove the top and side sections of the support packaging to
reveal the Laser Head and in the other box the Power Supply Unit.
d) Check all the components for signs of damage. If any damage has
occurred in transit, inform both ROFIN and the relevant shipping company,
before taking any other action.
e) Carefully lift each component out of the packaging. Note that this will
require the correct lifting equipment for the weights involved.
f) Place each component on a clean, flat, dry surface in preparation for

installation.
3.2 Installation
It is strongly recommended that any personnel who are involved with the
installation, operation or maintenance of this laser equipment should first
read and fully understand the contents of this manual and in particular
Section 1 on Safety Instructions and Precautions.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Installation & Operation 3-1

This is a Class 4 (Class IV) laser product. All precautions relevant to
this class of laser product should be strictly observed. Use of
controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
Strict compliance with the safety precautions set out and referred to
in this manual and extreme care in use are essential to minimise the
chance of accidental damage to the equipment or personal injury.
ROFIN does not accept liability for any damage or injury howsoever
caused or arising.
3.2.1 Mechanical Considerations
The Laser Head and Power Supply Unit should be mounted and bolted into
the appropriate positions within the processing machinery. See section 2.2
of this manual for dimension and weight information.
The Laser Head should be secured using the eight 8.5mm diameter
securing thro’ holes on the two brackets fixed to the base of the module,
using M8 bolts, flat washers and spring washers. See Figure 3.2.1-1 for the
recommended holes (holes D) to use for fixing the Laser Head.
Figure 3.2.1-1 Laser Head dimensions and fixing brackets

(all dimensions are in millimetres)
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Installation & Operation 3 - 2

When securing the Power Supply Unit in place, ensure that there is
sufficient clearance (>100mm) at the front and back of the unit for
unrestricted air flow through the cooling fans of the DC power supply
element. Also ensure sufficient clearance at the front of the unit for
connection of the water cooling pipes and the RF cable and its minimum
bend radius or right angled connector (see section 2.2 d for more
information on the RF cable).
Figure 3.2.1-2 Power Supply Unit dimensions

(all dimensions are in millimetres)
3.2.2 Cooling
The Laser Head and Power Supply Unit require water cooling. The cooling
specification is given in section 2.2e and section 2.3. Use 8mm O.D. tubing
– spare fittings are supplied in the Spares Kit. The recommended flow
direction and route for the water cooling is given in Figure 3.2.2-1. The
Laser Head and Power Supply Unit have ‘Water In’ and ‘Water Out’ labels
to indicate which connections to use – the water flow is monitored by a
direction sensitive flow switch inside the Laser Head.
To remove particulate contamination, a filter with a pore size of 100 µm

must be used. The filter should be located as close as possible and in line
with the cooling water inlet of the laser head.
Figure 3.2.2-1 Water Coolant Flow Direction

Note that where a closed cycle water cooler or chiller is used, corrosion
inhibitors should be added to the coolant – details are given in section 2.3.
Cooling water should be maintained at or above the minimum required flow

rate to ensure sufficient cooling of the laser and its power supplies. In
addition, the cooling water temperature should be adjusted and maintained
above the dew point to avoid condensation on the laser optics and
electronic parts.
The Laser Head and its Power Supplies should always be drained of any
water cooling fluid before shipping or transportation of the system. This will
prevent possible freezing of the liquid and the consequential damage to the
internal water pipes inside the Laser Head and the Power Supplies.
Damage due to insufficient water cooling flow, corrosion, condensation or

freezing is not covered by the warranty for the laser system.
The Power Supply Unit contains a DC Power Supply that is air-cooled.

Ensure that the front and back of the Power Supply Unit are not obstructed
to allow for adequate air flow through the axial fans at the front of the
power supply and out through the grill at the rear of the supply (>100mm
clearance).
3.2.3 Purge Gas
For the purge gas requirements and specification please refer to section
2.4 of this manual.
Where used, the purge gas should be supplied at a pressure of

approximately 2 psig, and at a rate of approximately 1 litre per minute,
using 6mm (or 1/4”) polyethylene tubing. The tubing connects directly to
the ‘push in’ type fitting on the front panel of the Laser Head.
Note that the ‘red’ blanking plug should not be removed from the
‘push-in’ fitting where purge air is not used. Removal of the plug will
expose a contamination path into the Laser Head.
For more information on air purification options contact the local

ROFIN/Distributor sales department.
3.3 Electrical Interfacing
The Laser Head and Power Supply Unit are connected together by various
cabling and remote connectors. The customer will need to supply control
signals to operate the laser and will also need to monitor various output
signals for status information. An overall block diagram of the wiring is
given in Figure 3.3-1.
When connecting the mains supply to the Power Supply Unit ensure that
the supply, fusing, cabling and any isolation switch meets the specification
given in section 2.2 c) Power Supply Unit.
The Power Supply Unit must also be connected to a three phase supply
with a neutral line and also a ‘ground’ (or ‘earth’).
The ROFIN SC range of products are Class 1 Appliances, as defined

by 73/23/EEC Low Voltage Directive EN60950, and as such, must be
connected to an electrical earth (ground). For more information on
electrical safety, see section 1 (Safety) of this manual.

Figure 3.3-1 Cabling Connection Diagram
When the Power Supply is supplied with a mains lead, the following are the
colour designations for the wiring:
Brown Live 1 196 – 264Vac, 50/60Hz

Black Live 2 196 – 264Vac, 50/60Hz
Black Live 3 196 – 264Vac, 50/60Hz
Blue Neutral
Green/Yellow Ground (earth)
When wiring directly into the mains terminal block located inside the cover
at the rear of the Power Supply:
Terminal 1 Live 1 196 – 264Vac, 50/60Hz

Terminal 4 Neutral
Terminal 5 Neutral
Terminal 6 Neutral
Terminal 7 Ground (earth)
3.3.1 Additional Information on 3 Phase Wiring Connections
The DC Power Supply Unit consists of three identical modules which must
be connected between each phase of a 3 phase mains electrical supply
and a Neutral connection.
It is essential that the DC Power Supply is connected to a real Neutral

that comes from the main distribution box. Failure to make this
connection will result in damage and consequent failure of the DC
Power Supply.

Details of the mains wiring connections and terminals are given in section
3.3 of this manual. Figure 3.3.1-1 shows the correct connection details for
the DC Power Supply, where a Neutral connection is available.
If the mains supply does not have a wired Neutral connection then
under no circumstances should it be connected to a local earth –
THIS WILL CAUSE DESTRUCTION OF ALL OF THE THREE DC
MODULES WITHIN THE POWER SUPPLY.
3 Phase Supply DC Power Su pply : 3 Modu le
L1
L1
L2
L3
L2
N
L3
PE PE
Figure 3.3.1-1 Correct mains connection of the DC Power Supply

(when a Neutral connection is available)
Where a Neutral connection is not available, a transformer must be added

to generate a local Neutral connection. This transformer should have a
rating of 8 to 10 kVA. Figure 3.3.1-2 shows the correct connection where a
Neutral connection is not available.
L1
L2
L1
L1
L3
Or L2
L1
L2
L3
N
L3
L2
L3
Figure 3.3.1-2 Correct mains connection of the DC Power Supply

(when a Neutral connection is not available)

The Power Supply should NEVER be connected as shown in Figure
3.3.1-3. This will cause catastrophic failure of the modules within the
DC Power Supply.
3 Phase Supply DC Power Supply : 3 Module
L1
L1
L2
L3
L2
Local Earth
L3
Figure 3.3.1-3 WARNING! NEVER connect the Power Supply as shown above
3.4 Signal Interfacing
The details given below show the connection details for the 25 way Control
and PSU Interface Cables and the 15 way Diagnostics Cable (Remote
Connectors).
Essential connections and signal inputs to operate the laser are as follows:
A. 25 Way D-Type - PSU Interface Cable

(Laser Head to Power Supply)
This cable is supplied with the system and must be connected
between the Laser Head Module and the Power Supply Unit.
The length supplied will be determined by the RF cable length.
B. RF Cable
(Laser Head to Power Supply Unit)
Connect the RF cable. Ensure that the hex fittings at each end
of the cable are securely tightened using a spanner to prevent
any possibility of poor RF connection and potential loosening of
the connectors during operation of the laser – DO NOT
OVERTIGHTEN THE CONNECTORS.
C. 25 Way D-Type - Control Cable

(Laser Head to User Interface)
Pin 12 RF Power Supply Enable (+5V dc input)
Pin 21 Diode Enable (+5 to +24V dc) – where fitted
Pins 19 & 20 External Interlock – normally closed for
operation (eg. link together). Note that Pin 19 is
at 12V dc, 100mA – this voltage should not be
used as a source for any external application -
note that this function is also available on the
Diagnostic 15 Way D-Type – see item D below
pins 14 & 7.
Pin 1 Shutter Enable (5 - 24V dc (1mA) input)
Pins 13 & 14 Modulation Input – for laser output (RS422
input) For recommended pulse widths and
frequency of operation see section 3.7
below.

See below for full details of the other inputs/outputs available
on the 25 way D-type Control connector.
D. 15 Way D-Type (Diagnostics)

(Laser Head to User Interface)
Pins 14 & 7 External Interlock – normally closed for
operation (eg. link together). Note that Pin 14 is
at 12V dc, 100mA – this voltage should not be
used as a source for any external application –
note that this function is also available on the
Control 25 Way D-Type – see item C above
pins 19 & 20.
See below for full details of the other inputs/outputs available on
the 15 way D-type Control connector.
In addition, to meet the requirements of the Laser Radiation Safety

Standard EN60825 and CDRH standards:
E. 25 Way D-Type (Control Cable)

Pins 3 & 5 Shutter Open and Closed Sensors
to continuously monitor the status of the
Shutter (opto-isolated open collector outputs)
Pin 8 Internal Emission Lamp OK signal (opto-
isolated open collector output)
Pin 2 External Emission Lamp (opto-isolated open
collector output)
Pin 25 Opto-isolator common. If any of the opto-
isolated signals are monitored then the user
should return this pin to ground on the user
control or at source (pin 6) – see * below.
*note: In this case, the jumper (J7) on the printed circuit board
inside the Laser Head is linked between pins 1 & 2. To ground
pin 25 via the circuit board the link should be moved to connect
pins 2 & 3. Pin 1 is closest to the J7 indication printed on the
component side of the board (ie. furthest to the left)
F. Emergency Shut Off Switch
It is recommended that the end user adds the facility for an

emergency shut off switch to the control panel for the laser
equipment.
This switch should be of the red mushroom type with force

make/force break contacts and approved to the relevant
electrical standards.
G. Power On/Off Key Switch
It is also recommended that the end user adds the facility for a
power on/off key switch, such that the system can be switched
off and the key removed when the laser in not in operation.
H. Manual Restart
It is a statutory requirement of 21 CFR 1040.10 that the laser

output should not be restored automatically if the mains power
fails or an interlock is broken and then reset.

This is also a requirement of EN60825, where a remote
interlock connection is being used as a safety interlock on an
access panel of a protective enclosure that when removed, will
change the class of the installed system to a Class 4 (Class IV)
laser product. The end user must provide for a manual restart
mechanism under these circumstances.
It is also recommended that the other inputs/outputs are used for complete
fault and status monitoring eg. water flow, laser not struck, etc.
25 Way D-Type Control Wiring Details (Remote Connector) – Laser Head

to User Interface
Pin 1 Shutter Enable 5 - 24V dc (1mA) Input to open and

close the shutter
Pin 2 External Emission Indicator Opto-isolated Open Collector Output
(active low – 220Ω source impedance)
Pin 3 Shutter Open Sensor Opto-isolated Open Collector Output
(active low - 220Ω source impedance)
Pin 4 Ground Connection
Pin 5 Shutter Closed Sensor Opto-isolated Open Collector Output

(active low - 220Ω source impedance)
Pin 7 DC Power Supply OK Opto-isolated Open Collector Output

Pin 8 Emission Lamp OK Opto-isolated Open Collector Output
Pin 9 not used
Pin 10 RF Reflected Output 0 – 12 V output

(see RF Forward & Reflected below)
Pin 11 RF Forward Output 0 – 12 V output
(see RF Forward & Reflected below)
Pin 12 RF Supply Enable + 5V to enable power supply
(500 ms delay before supply turns on)
Pin 13 Modulation Input True Modulation Input: +ve RS 422
(see section 3.8 below)
Pin 14 Modulation Input Inverted Modulation Input: -ve RS422
(see section 3.8 below)
Pin 15 Over Modulation Output Logic Low Level when active
(see Over Modulation note below)
Pin 16 VSWR Status Output True Output: +ve RS 422
(see VSWR Status note below)
Pin 17 VSWR Status Output Inverted Output: -ve RS 422
(see VSWR Status note below)
Pin 18 RS232 Tx see separate protocol document
Pin 19 External Interlock see notes in C above
Pin 20 External Interlock Return see notes in C above
Pin 21 Diode Enable +5 to +24V dc – where fitted

Pin 22 RS232 Rx see separate protocol document
Pin 23 not used
Pin 24 not used
Pin 25 Opto-isolator common see note E above

Additional Control Signal Notes:
VSWR Status – Pin 16 & 17
The RF Power Supply is specified for operation into loads of up to 1.6:1

VSWR (Voltage Standing Wave Ratio). However, internal monitoring of the
reflected power protects the power supply from potentially dangerous load
conditions – eg. the laser will not strike. If a load problem is detected then
the RF power supply is shut down for a period of 1ms ie. no laser output.
Following that period any further modulation pulses will be allowed to
operate the RF power supply providing that the load problem is removed. If
the problem persists then the 1ms shut down periods will be repeated.
The VSWR status is output on pins 16 & 17 of the 25 way D type connector
(Control Cable). The outputs are RS422 and VSWR OK is indicated by a
high logic level.
Over Modulation Status – Pin 15
The maximum duty cycle for the power supply is limited to a predetermined
value (eg. 50%) with a maximum pulse on time (eg. 400µs). If the
modulation input for either of these values is exceeded, then the RF output
power will be limited to a safe operating level. See section 3.7 for the pulse
with, duty cycle and frequency limits. The following rules are applied:
a. any pulses > maximum allowed pulse width are truncated to 400µs
b. any pulses < minimum allowed pulse width are blocked ie. there will
be no laser output for pulse widths that are less than the minimum
allowed pulse width
c. any modulation frequency > maximum allowed frequency is blocked
ie. there will be no laser output for frequencies greater than the
maximum allowed frequency
d. Any pulse that is > (1/f) x maximum duty cycle is truncated to (1/f) x
maximum duty cycle
Eg. working frequency = 25kHz, required pulse width = 25µs and
maximum duty cycle = 0.5 (ie. 50% duty). In this case the maximum
pulse width allowed would be 20µs.
The Over Modulation Status is output on pins 15 of the 25 way D type

connector (Control Cable). If, due to any of the conditions stated above, the
modulation input is modified (ie. the laser output is modified), then the
output on pin 15 is a logic low level ie. normal operation is a logic high
level.
RF Forward and Reflected Power Monitor – Pins 11 & 10
The forward and reflected RF power signals are analogue representations

of the RF power loaded into and reflected from the laser tube. These
signals can be used to monitor the status of correct RF power delivery to
the laser tube ie. an unstruck laser will have a high reflected signal.
In general the ratio of reflected to forward signal should be less than 0.3.
Typically, the signals on pins 11 and 10 will be less than 10V dc.
RF Enable – Pin 12
A 5V dc level is required to enable the RF Power Supply. Note that after

the signal is applied there is a 500ms delay before the power supply is
enabled. This signal can be used to switch off the power supply,
irrespective of the state of the modulation input eg. for safety interlocks.

In normal operation, the 5V dc level must be applied at least 500ms before
any modulation input to ensure the required laser output. Note that there
can be no laser output, without the modulation input signals.
15 Way D-Type Diagnostics Wiring Details (Remote Connector) – Laser

Head to User Interface
Pin 1 Not used

Pin 2 Not used
Pin 3 Laser temperature fault Opto Isolated Open Collector Output
Pin 4 Not used
Pin 5 Not used
Pin 6 Interlock fault See note D above
Pin 7 External Interlock Return See note D above

Pin 9 Diode On – where fitted Opto Isolated Open Collector Output
Pin 10 Water flow fault Opto Isolated Open Collector Output
Pin 11 Not used
Pin 12 Not used
Pin 13 Not used
Pin 14 External Interlock Opto Isolated Open Collector Output
(active low – 1KΩ source impedance)
see notes in D above
Pin 15 Opto-isolator common If any of the opto-isolated signals are
monitored then the user should return
this pin to ground on the user control or
at source (pin 8).
3.5 Status Lamps
There are sixteen status lamps located on the rear flange of the Laser
Head. These are intended as a visual diagnostic aid for the current status
of the system. The lamps are coded 1 to 16 and their details are as follows
(assume lamp on for the following conditions):
1 RF Power Supply Enabled Green

2 Shutter Open Green
3 RF Power Supply Disabled Red
4 Shutter Closed Green
5 Not used
6 RF VSWR Status Yellow
7 Not used
8 RF Over Modulation Yellow
9 Not used
10 Not used
11 No Water Flow Red
12 Laser Over Temperature Red
13 External Interlock Open Red
14 Laser Diode Enabled Green (where fitted)
15 Not used
16 DC Power Supply OK Green
Any red lamp will disable the laser. Yellow indications are warning lamps
but will not disable operation. Green lamps indicate correct operation.

3.6 RF Cable
The RF cable is manufactured to a matched cable length and cannot be

altered by the customer. A variety of different lengths are available to order
from ROFIN. If the standard length supplied is not suitable, please contact
your nearest ROFIN Sales Office or Distributor with details of your
preferred cable length.
As a general rule, cables are available in various lengths up to

approximately 10m. Longer cables can also be supplied at larger cross
sectional diameter. More information on the RF Cable is given in the
specification section 2.2d or on the relevant RF Cable Data Sheet which is
available from the local ROFIN/Distributor sales office. Note that right angle
RF connectors and/or converters are also available.
For applications where the RF cable remains static e.g. a fixed installation,
the system integrator should ensure that any bends in the cable are not
reduced below the minimum bend radius specified for the particular RF
cable used.
For applications where the Laser Head is moving e.g. robotic installation,
the RF cable will have a finite lifetime which depends on the number of
bends that the RF cable experiences and the smallest bend radius that is
required. As the bend radius is reduced, the lifetime of the cable will
become shorter. In these cases the system integrator should allow for RF
cable replacement as a maintenance requirement.
When installing RF cables, the following general good practice guidelines

should be observed:
a) Use the shortest length of RF cable possible

b) Allow as large a bend radius on the cable as possible. Pay
close attention to the minimum bend radius specification for the
cable
c) When the cable is connected to the RF Power Supply and the
Laser Head, ensure that the connectors at either end of the
cable are not over stressed i.e. do not try to bend the cable as
soon as it exits the connector. Note that right angle RF
connectors and/or converters are available for the cable and
may help to alleviate this installation issue
d) Do not hard clamp the RF cable with ‘cable ties’ or other
clamping devices – allow free movement of the cable
e) Do not run the RF cable with other cables or water pipes – use
a separate cable track
f) Always ensure that the RF connectors are tightened to the
required torque setting
g) In addition, for moving applications:
i) Ensure that the RF cable can move freely over the
full range of motion of the system with no danger of
abrasion to the cable
ii) Where possible, allow the RF cable to move and
bend freely to avoid repeated bending of the cable
in the same position
iii) Ensure that the RF cable is oriented or positioned
to avoid twisting of the cable along its axis

3.7 Modulation Input Parameters
The modulation input signals should be adjusted for the desired output
power as shown in the Output Power vs Duty Cycle graph included with the
warranty documentation for the system.
The modulation signals should be adjusted to remain within the following

limits:
Pulse width limits: 5µs to 400µs
Duty cycle: up to 50% maximum
Frequency: up to 62.5kHz
At certain pulse frequencies there can be mechanical resonance effects

that in turn cause unpleasant acoustical resonance or noise. These specific
frequencies should be avoided and are at approximately 1.5kHz and
3.0kHz for the ROFIN SC x30 laser system.
3.8 Additional Interfacing Notes
3.8.1 Open Collector Output
Figure 3.8.1-1 Open Collector Output
The circuit diagram for the ‘open collector’ outputs on the 25 way D-type
connector is shown in figure 3.8.1-1. Item 1 is the source impedance and
the ‘active low’ state is achieved when the transistor (2) is turned on. Item 3
is the output pin.
The opto-isolator will sink 5 to 10mA depending on its current transfer ratio.
The source impedances quoted above are for protection of the opto-
isolators.

3.8.2 RS422 Interfacing
The differential RS422 signals used for driving the modulation input of the
RF Power Supply can be achieved in a number of ways.
The following is a suggested circuit for producing the signals from a single
square wave modulation input signal. Note that the circuit also supplies the
5V dc RF Enable signal. A 0 – 5V composite output signal will be produced
on pins 13 and 14.
Figure 3.8.2-1 Modulation Input Circuit
The device used (DS8921) is an RS422 driver from National

Semiconductor.
3.9 Safety Shutter Mechanism
The Safety Shutter incorporated into the Laser Head Module can be
operated to block off the laser beam so that it is not transmitted through the
final output window/lens of the system. The Shutter is intended to be used
as a safety device and has not been designed to operate as a process
control shutter.
When the Safety Shutter is operated a copper blade deflects the beam into
a water cooled beam dump inside the Laser Head Module. As the copper
blade does absorb some of the energy from the laser beam, it can get hot if
the laser is run continuously with the shutter in the closed position.
It is therefore not recommended to use the Safety Shutter as a process

management device to control the laser beam output from the system. This
type of control can be achieved by using the ‘modulation’ and ‘enable’
control signals described in section 3.4 above.
As a general guide, the laser beam should not be run into the shutter for
more than approximately two minutes at any one time followed by a 15
minute cooling period.
3.10 Back Reflection of the Laser Beam
Laser light can be reflected back from a work piece or its supporting fixture
on material processing equipment. For example, if plastic sheet is cut on
an aluminium backing plate, a large fraction of the laser beam power could
be reflected from the supporting aluminium back into the beam delivery
and the laser head once the laser has cut through the plastic sheet. These
back reflections can damage beam delivery optics and, even worse,
destroy the cavity optics of the laser itself thereby rendering the laser
inoperative.

Systems that are used to cut metals or other reflective materials or which
have a metal supporting fixture for the work piece should be fitted with a
back reflection optical isolator that prevents reflected beams from entering
the laser head. Back reflection optical isolators are commercially available
from beam delivery component suppliers. Please contact the local ROFIN
office or its Distributor for more details on optical isolators.
Please note that back reflection damage is not covered by the warranty for
the laser system and as such, it is the responsibility of the system
integrator to protect the laser from back reflection.

Section 4
Maintenance

Section 4 – Maintenance
4.0 General Information
The ROFIN SC range of systems have been designed to be low

maintenance processing lasers. There is no requirement for internal routine
maintenance procedures.
The system's sealed construction and limited moving parts ensures trouble
free and reliable operation.
One external item that will require periodic inspection and cleaning is the
final optical element which is located on the output flange of the Laser
Head Module. The frequency of inspection and cleaning will depend on
how the system is integrated into the customer’s machine and more
importantly, how well the final optic is protected from dust and other forms
of contamination.
Warning – Use of controls or adjustments or performance of

procedures other than those specified herein may result in hazardous
laser radiation exposure. This is a Class 4 (Class IV) Laser and the
beam is invisible to the eye. Please review all safety instructions and
precautions given in section 1 (Safety) of this manual before
attempting to operate or service the system.
Always ensure that the laser system is switched off and isolated from
the mains supply before attempting any cleaning or maintenance
procedures.
4.1 Optical Surfaces
The information contained in this section is intended to be used as a

general guideline for cleaning optical grade materials.
It is strongly recommended that a thorough understanding of this

section be attained before any optic cleaning or handling procedures
are attempted.
Peak performance and efficiency of optical systems is only possible when

the surfaces of the optical components are absolutely free of
contamination.
For example, a film of oily substance or specks of dust can substantially

reduce the performance of the system. In most cases this will be seen as a
gradual deterioration in the intensity of the beam on the target material ie.
slower cutting speed.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Maintenance 4-1

Optical surfaces can be irreparably damaged by seemingly harmless
debris or lint.
This section is designed to introduce correct and safe methods for the
cleaning of optical components.
4.2 Output Window
Always ensure that the system is switched off and isolated from the
mains supply before attempting any cleaning procedures.
The only externally exposed optical surface on the ROFIN SC system is

the output window or lens.
The most common sources of surface contaminants are fingerprints and

airborne contaminants (dust, lint, smoke, etc.).
If allowed to remain on optical surfaces, such contaminants will cause

absorption and light scattering and in extreme cases this may permanently
damage the optic and its coatings.
If removed improperly, they can cause permanent damage.
Switch off the laser system and isolate from the mains supply.
Remove any beam delivery or beam shroud which is attached to the front
flange of the Laser Head and inspect the output optic. Clean if necessary,
observing the methods described in the following sections 4.3 and 4.4.
Leave the optic in its holder during the cleaning process.
4.3 Optics Cleaning Materials
Lens tissue (first quality)
Tissues (non perfumed for rough work, wiping hands, etc).
Disposable lint-free gloves.
Solvents (highest purity, preferably anhydrous):
Methanol, Ethanol, Isopropyl Alcohol
Photographic blower brush
Containers of various sizes, stainless steel or glass, of volume appropriate

to the objects being cleaned.
4.4 Cleaning Optical Surfaces
Hands should be thoroughly washed to remove all oils, perspiration and

grit. The hands should then be rinsed free of soap. Lint free gloves can be
used for added protection of the optic.
If there is visible dust, lint or other solid matter on the optics surface, gently
blow it off with a photographic blower brush.
Coated optics require careful handling, even the type labelled 'hard-
coated'.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Maintenance 4 - 2

If the surfaces are not badly contaminated, cleaning can be done fairly
easily, a fresh sheet of lens tissues folded to form a pad several layers
thick. Its size will be a compromise between fully covering the diameter or
width of the surface and being too large to clean evenly.
Enough optical grade solution to just dampen the pad should be applied
with a medicine type dropper.
The pad should then be drawn across the surface in one smooth stroke,
using very light pressure. The soiled pad must then be discarded.
Repeat as necessary, using a clean pad for each stroke. Using new pads
each time will minimise the possibility of scratching the optical coating.
When the optic is clean, replace the optic and lens shroud and reconnect
the compressed air.
Where severe contamination has permanently damaged the optic, replace

with a new component of the correct specification.
4.5 Purge Gas Supply
A purge gas supply may be required where there is a possibility of

contamination of the optics and other parts inside the Laser Head when the
system is operated in humid or very dusty environments. Contamination of
the optics will result in optics damage and a reduction in the optical output
power from the Laser Head.
If the internal or external beam delivery is contaminated with fume, water

vapour or debris then these contaminants can absorb the laser energy and
cause laser power fluctuations and steering of the laser beam.
To prevent this contamination, a clean, dry and non-flammable gas

supply is recommended in humid or very dusty environments to provide
slight positive pressure on inside the Laser Head. The purge gas
requirements and recommended specification are given in section 2.4 of
this manual.
Refer to the relevant manufacturer’s instructions for maintenance of the

purge gas supply and any associated equipment.
4.6 General Cleaning
Always ensure that the system is switched off and isolated from the
mains supply before attempting any cleaning procedures.
The external surfaces of the system can be cleaned with a mild detergent.
It is advisable to use a damp cloth to facilitate the cleaning of the external
cabinets, etc.
Take care not to allow entry of water into any of the electrical cabinets.
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Maintenance 4-3

Appendix 1
Safety Labels

Appendix 1 – Safety Labels
ROFIN SC Series Safety Labels
As required by EN60825, appropriate warning labels have been positioned

in specific locations on the system to indicate conditions under which the
user could be exposed to laser radiation. The following gives details of those
labels, their part numbers and their specific positions on the system.
A1.1 Laser Hazard Symbol – 905-0018-00
The Laser Hazard symbol is intended to warn the operator of the possibility
of hazardous laser radiation.
A1.2 Class 4 Laser Warning Label - 905-0011-00
906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety Labels A1 - 1

A1.3 Laser Technical Data Label – 905-0132-00
A1.4 Laser Aperture Label – 905-0013-00
A1.5 Non Interlocked Panel Label – 905-0014-00
A1.6 Cover Warning Label – 905-0015-00
A1.7 400V AC Warning Label – 905-0135-00

A1.8 Voltage Hazard Label – 905-0017-00
A1.9 Product Identification Label – 905-0134-00
A1.10 Emission Warning Lamp – see photo A1.11 for position
A1.11 Position of Labels on Laser Head Module

(the other labels are positioned either inside the Laser Head or on the Power
Supplies)

Appendix 2
Additional Information

PSU Interface F. aux.
RF output
ROFIN - SINAR UK
PSU Interface F. aux.
RF output
ROFIN - SINAR UK
1 2 3 4 5 6 7 8
RF CABLE
003-0060-00 003-0051-00
LASER TUBE
FET 3kW 002-0003-00
003-0146-00 PSU INTERFACE 091-0122-00
1 1 /VSWR STATUS 1 1 1 1 1
2 VSWR STATUS 2 SK2 SK1 114 14 14 14 /MODULATION 1 J1
2 2 2 PREIONISER
3 3 OVER MODULATION 3 3 2 2 2 2 3
4 /MODULATION 4 15 15 15 15 OVER MODULATION SHUTTER NORMALLY CLOSED
4 5 4 4
5 MODULATION 5
5 3 3 3 3 5 IN THE DE-ENERGISED STATE
D 6
6 RF ENABLE 6
6 16 16 16 16 VSWR STATUS 6 D
7 RF FORWARD 7 4 4 4 4 0V
7 8 RF REFLECTED 8 7 7
8 8 17 17 17 17 /VSWR STATUS
8
9...15 0V 9...15 5 5 5 5 NOT
9...15 9...15 9
091-0113-00 18 18 18 18 48V DC
10 CONNECTED
6 6 6 6 48V RETURN
11
19 19 19 19 DC ENABLE
12
J6
7 7 7 7 PSU OK1
13 1 1 SHUTTER OPEN 1 1 J1 J3 1 1
20 20 20 20 DC ENABLE RETURN 14 2 2 0V 2 2 2 2
8 8 8 8 RF TEMPERATURE 15 3 3 SHUTTER CLOSED 3 3
21 21 21 21 4 4 0V 4 4 SCX30 SHUTTER LASER
48V +VE 16
1 9 9 9 9 PSU OK2
17 5 5 DIODE DRIVE 5 5 SENSOR DIODE
PL2 22 22 22 22 6 6 0V 6 6 007-0005-00 OPTION
48V RETURN 2 18
3 10 10 10 10 RF REFLECTED 19 7 7 SHUTTER DRIVE 7 7
23 23 23 23 8 8 12V 8 8 J2 1 1 RED
48V DC 20
1 11 11 11 11 RF FORWARD 21 2 2 BLACK
47000uF PL3 24 24 24 24 091-0140-00
48V +VE 2 22
3 12 12 12 12 RF ENABLE 23
500mA 25 25 25 25
47000uF 24
13 13 13 13 MODULATION
25
091-0119-00 26 J3 LASER TEMPERATURE SWITCH
IDC26 1 1 LASER TEMPERATURE 1
1
091-0115-00 1 1 2 2 2 LASER TEMPERATURE 2 SHUTTER DUMP TRIP
2 2
PL6 3 3 SHUTTER DUMP TRIP 1
3 3 4 4 SHUTTER DUMP TRIP 2 WATER FLOW SWITCH
3-PHASE 4 4
3 4 5 5 WATER FLOW SWITCH 1
DC PSU 5 5 6 6 WATER FLOW SWITCH 2
C PL6/6 INTERFACE 7 7 0V C
005-0060-00 6 6 5 6
7 7 CARD 8 8 48V
8 8 9 9 PREIONISOR
9 9
TYPE A 7 8 10 10 0V
10 10 001-0100-00 11 11 LAMP DRIVE LASER EMISSION
11 PL6/11 11 12 12 48V LAMP
12 PL6/12 12
9 10
13 13
14 PL6/14 14 12
PL6/15 11
15 15 SCX 30
16 16
17 17 13 14 CONTROL
18 18 009-0021-00
19 19 16
20 PL6/20 20
15
IDC20 IDC20
CONTROL 091-0121-00
SCX30 3-PHASE DC&FET 1 1 SHUTTER ENABLE
1
L1 14 14 /MODULATION 2
J2 LIGHT NUMBER DESCRIPTION
005-0028-00 2 2 USER INDICATOR 3
L2 15 15 OVER MODULATION 4 1 RF SUPPLY ENABLE
3 3 SHUTTER OPEN 5 2 SHUTTER OPEN LASER HEAD MODULE
L3 16 16 VSWR STATUS 6 3 RF SUPPLY DISABLE
4 4 0V 7 4 SHUTTER CLOSED 004-0005-00 SCx30
N1 17 17 /VSWR STATUS 8 5 NOT USED
B 5 5 SHUTTER CLOSED 9 6 VSWR STATUS 004-0013-00 SCx30 Diode B
N2 18 18 TX 10
7 NOT USED
6 6 0V 11 8 OVER MODULATION
N3 19 19 EXTERNAL INTERLOCK 12 9 NOT USED
EXTERNAL 7 7 48V OK 13
10 NOT USED
20 20 EXTERNAL INTERLOCK RETURN 14
11 WATER FLOW
INTERLOCK 8 8 EMISSION LAMP HEATHY 15 12 LASER TEMPERATURE
21 21 DIODE ENABLE 16
13 EXTERNAL INTERLOCK
9 9 17
14 LASER DIODE ENABLE
22 22 RX 18
15 NOT USED
10 10 RF REFLECTED 19
16 48V OK
23 23 20
11 11 RF FORWARD 21
24 24 22
12 12 RF ENABLE 23
25 25 OPTO_COMMON 24
13 13 MODULATION 25
26
IDC26
DIAGNOSTICS 091-0120-00
1 1 1
9 9 LASER DIODE ON J4
2 2 2
10 10 WATER FLOW FAULT 3
3 3 LASER HEAD TEMPERATURE 4
11 11 5
4 4 6
12 12 7
A 8 A
5 5 Drawn By N.PRIESTLEY York Way, Willerby SHEET
13 13 9 Date 2-Aug-2002 Kingston Upon Hull
6 6 INTERLOCK FAULT 10 7 Removed unused labels 01/07/02 Scale
14 14 EXTERNAL INTERLOCK 11 6 LED Description change 27/02/02
HU10 6HD England 1 OF 1
12 Tel: 01482 650088
7 7 EXTERNAL INTERLOCK RETURN 5 Shutter open/closed assignement change 07/02/00 Fax: 01482 650022
15 15 13 CHECKED
OPTO COMMON 14 4 LED 10 & 12 COLOUR CHANGE 21/01/00 TITLE
8 8 0V 3 TEXT CORRECTIONS 18/01/00 SCX30 WIRING DIAGRAM (3-PHASE)
15 2 MODIFICATIONS 24/12/99 Mech Eng
16 1 NEW DRAWING 10/11/99 Proj Eng PART No. REVISION
IDC16 REV MODIFICATION DATE Elec Eng 150-0056-03 A3 7
C:\Work\SCX30_wiring\3-PHASE\0056_3rev7.Sch 11:53:29
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D D
SR3A ISO1A ISO4C R44

LASER TEMPERATURE 3 J4/5 2 1 15 1 5 11 J4/2 9 DIODE ON
FAULT L06-3S-100R 100R
5
16 2 6 12
ILQ5 ILQ5 SR9D
C13 L05-1S-10K
1nF
1
R11 ISO1D ISO1C SR3C
EXTERNAL INTERLOCK 10 8 5 11 5 6
FAULT 6 J4/11 J4/4 10 WATER FLOW FAULT
100R L06-3S-100R
9 7 6 12
ILQ5 ILQ5
C C
8 1
J4/14 15 OPTO COMMON
15 9
15 WAY FEMALE/SOCKET
FRONT VIEW
12V
J4/1 1
R21
B 2K2 J4/3 2 B
EXTERNAL_INTERLOCK 14 J4/12
J4/7 4
Q1
R1 BC337
EXTERNAL_INTERLOCK_RETURN 7 J4/13
2K2 J4/9 5
R4 C2
10K 10nF
J4/6 11
0V 0V 0V J4/8 12
J4/10 13
0V 8 J4/12
0V
A A
Drawn By N.PRIESTLEY York Way, Willerby SHEET
Date 22-Aug-2002 Kingston Upon Hull
Scale HU10 6HD England OF
1 3
Tel: 01482 650088
CHECKED Fax: 01482 650022
TITLE
2 A536 13/08/02 Mech Eng

SCx 30 LASER INTERFACE - Diagnostic
1 NEW DRAWING 25/07/00 Proj Eng PART No. REVISION
REV MODIFICATION DATE Elec Eng 150-0065-03 A3 2
C:\Work\SCX30_wiring\connection details\Rev2\0065rev2_1.sch 12:22:53
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Q4
BC337 U5A
FL8 DS8922N 1/4 J2/2 13 MODULATION
DSS306-470pF 16
RF_REFLECTED 10 J2/19 1 RI1+
R41 R1 RF Modulation Input
RI1- 15
10K-MF12
D 0V Q3 J2/25 14 \MODULATION
D
Q1 FL6
U4B
BC337 DSS306-1nF
BC327 DS8922N 2/4 J2/6 16 VSWR_STATUS
FL9 14
DSS306-470pF 0V DO1+
2 D1
RF_FORWARD 11 J2/21 13 FL7 VSWR STATUS
R38 DO1- DSS306-1nF
10K-MF12 J2/8 17 \VSWR_STATUS
0V Q2
0V
BC327 FL5
DSS306-1nF
0V J2/4 15 OVER_MODULATION
D1
R23 0V
FL2 1K-MF12
DSS306-470pF 1N4148 Q18
R17 BC337
RF_ENABLE 12 J2/23 1 SR11A 2 5 SR11C 6
22K-MF12 J2/1 1 SHUTTER ENABLE
C19 L06-3S-10K L06-3S-10K
2
R33 47uF
C 0V 10K-MF12 C
TZ3
12V L06-3S-10K SA5.0 C24 13 1
SR11A 1nF
0V 0V
1
R21
2K2
0V 0V 0V 0V 25 14
EXTERNAL_INTERLOCK_OUT 19 J2/12 25 WAY FEMALE/SOCKET
Q1
R1 BC337 Front View
EXTERNAL_INTERLOCK_RETURN 20 J2/14 ISO3A R89
2K2 1 15 J2/3 2 USER_INDICATOR
220R
R4 C2 2 16
10K 10nF
ILQ5
ISO4A R47
1 15 J2/5 3
0V 0V 0V SHUTTER_OPEN
220R
2
2 16
Q11 ILQ5
R30 R40 BC337 SR9A C18
DIODE_ENABLE 21 J2/16 L05-1S-10K 1nF
10K 4K7
TZ2
1
9 J2/17 SA5.0
B B
ISO4B R45
23 J2/20 4 14 J2/9 5 SHUTTER_CLOSED
220R
3
0V 0V 3 13
24 J2/22 U4 ILQ5
SR9B C16
MAX232 L05-1S-10K 1nF
18 J2/10 Tx 14 T1OUT T1IN 11
RS232 Tx
1
22 J2/18 Rx 13 R1IN R1OUT 12

RS232 Rx
ISO3D R16
7 10 8 10
T2OUT T2IN J2/13 7 48V_OK
150R
8 R2IN R2OUT 9 7 9
ILQ5
0V 4 J2/7
ISO4D R88
J7 8 10
HEADER3 J2/15 8 EMISSION_LAMP_OK
0V 6 J2/11 220R
7 9
1
2
3
0V
ILQ5
OPTO_COMMON 25 J2/24
A A
Drawn By N.AVCI York Way, Willerby SHEET
2 3
Tel: 01482 650088
TITLE
2 A536 13/08/02 Mech Eng

SCx 30 LASER INTERFACE - Control
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
J1/10 18 48V
50R
12V
D D
LED16 0V
LED/3/GREEN
D8
R41
R7 J1/12 19 DC ENABLE
1N4148 560R
1K2
ISO3D Q6
8 10 BC327 R87
J1/14 20 DC ENABLE RETURN
33K
7 9
ILQ5
Q1
BC337
R22 J1/1 1
PSU OK 2 9 J1/17
0_RES
R6 J1/3 2
0_RES
C C
J1/5 3
PSU OK1 7 J1/13

1 13
J1/9 5
0V
J1/15 8 14 25
25 WAY MALE/PLUG
J1/16 21
Front View
J1/18 22
U5B
DS8922N 2/4 J1/20 23
RF MODULATION + 13 J1/25 14 DO1+

D1 2 J1/22 24
RF MODULATION - 14 J1/2 13 DO1-
J1/24 25
B RF REFLECTED 10 J1/19 SEE SHEET 2 J1/7 4 B

RF FORWARD 11 J1/21 SEE SHEET 2
J1/11 6
RF ENABLE 12 J1/23 SEE SHEET 2
OVER MODULATION 15 J1/4 SEE SHEET 2 0V
VSWR STATUS 16 J1/6 SEE SHEET 2
/VSWR STATUS 17 J1/8 SEE SHEET 2
A A
Drawn By N.PRIESTLEY York Way, Willerby SHEET
3 3
Tel: 01482 650088
TITLE
2 A536 13/08/02 Mech Eng

SCx 30 LASER INTERFACE - PSU Interface
1 2 3 4 5 6 7 8
ROFIN SC System
TTL – RS422 Converter Mk11 (Part No. 009-0020-00)
PLEASE READ AND ENSURE YOU UNDERSTAND THIS

DOCUMENT THOROUGHLY PRIOR TO USING THE
EQUIPMENT
1. Overview
The RF Power Supply used to drive the Laser Head is fitted with a
specialised interface. This is a 15 pin male “D” type connector and carries
all the signals required to drive the laser and monitor the status of the RF
Power Supply. In order to provide maximum immunity from ambient noise
some of these signals are in what is known as a differential two wire
format. The purpose of the converter is to allow the user to be able to
control the drive to the laser by means of simple TTL level 5V signals.
The converter is shipped with two cables:-
Part No. 091-0103-00 has a 15 pin Female “D” type connector which
attaches to the RF Power Supply. At the other end of the cable the 15 pin
Male end mates with the female connector on the converter.
Part No.091-0104-00 has a 15 pin Female “D” type connector fitted to one
end but is not terminated at the other. This is a screened 12-core cable and
is intended to be connected to the user’s pulse generation and monitoring
circuitry.
TTL – 422
RF POWER
CONVERTER
SUPPLY
091-0103-00 091-0104-00
2. Minimum Signal Requirements
In order to drive the Laser, the following signals MUST be supplied by the
user as a minimum requirement :-
5V supply for the converter
The converter needs powering from a 5v dc stabilised power supply.
Laser modulation signal
This signal is the user-generated waveform required to drive the Laser. It

needs to be a TTL level signal and is active high. The signal must meet the
requirements of the RF Power Supply for pulse width and duty cycle
otherwise it will be over-ridden by the monitoring electronics within the RF
Power Supply itself. For further details on this see the relevant Operating
Manual.
____________________________________________________________________________________________________________
906-0012-00 Rev 1  1999 Rofin-Sinar UK Ltd Rofin SC System
Signal ground
There are four connections provided. As they are all internally connected
within the converter, the user is free to select whichever they wish when
driving the Laser.
Chassis ground
This connects to the chassis of the converter and to the chassis of the RF
Power Supply.
Pin Number Wire Colour Function

1 RED Output VSWR Status (inverted output)
2 BLUE Output VSWR Status (normal output)
3 GREEN Output Over-modulation output
4 YELLOW Input Modulation signal for laser
5 WHITE Input 5v supply to converter at approximately 50 mA
6 BLACK Input: User supplied RF Enable input signal TTL level
(Active High)
7 BROWN Output RF Forward power
8 VIOLET Output RF Reflected power
9 ORANGE Ground Signal ground
10 PINK Ground Signal ground
11 TURQUOISE Ground Signal ground
12 GREY Ground Signal ground
13 Not Connected
14 Not Connected
15 CABLE SCREEN Ground Chassis ground of RF Power Supply
Wiring Details (15 pin male on converter unit)
IMPORTANT
It must be understood that if the system is powered up and the minimum signals
as detailed previously are supplied, Laser Radiation will be produced. All
safety procedures as detailed in the relevant Operator's Manual must be
implemented and followed.
This is a Class 4 (Class IV) laser product. All precautions relevant to this
class of laser product should be strictly observed. Use of controls or
adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure. Strict compliance with
the safety precautions set out and referred to in this manual and extreme
care in use are essential to minimise the chance of accidental damage to
the equipment or personal injury. Rofin-Sinar does not accept liability for
any damage or injury howsoever caused or arising
____________________________________________________________________________________________________________
3. Additional Signals
Inside the converter unit is a two-position jumper. The Factory setting is in the
ON position. If switched to the OFF position, an RF ENABLE signal must also
be provided by the user. This Signal (PIN 6 on 15 Way D-Type) is also TTL
level and is Active high. Without this signal there can be no Laser emission. The
user may wish to take advantage of this as a further safety feature.
RF ENABLE ON/OFF Switch
____________________________________________________________________________________________________________
1 2 3 4 5 6 7 8
D D
R6
C5 10K J2
J1 10nF
16
CON2 RF_REFLECTED
15
1
2
14
RF_FORWARD
13
0V
C R3 12 C
RF_ENABLE_SIGNAL
11
1K VCC
10
9
CON1 8
PULSE_INPUT
R7 R2 R5 7
8 RF_REFLECTED
C4 10K C1 D1 6
15 1K 2K2 OVER_MODULATION
R8 10nF C2 22uF 35V SA5.0 5
7 RF_FORWARD
10nF 4
14 1K U1 VSWR_STATUS
3
6 RF_ENABLE 1
VCC 2
13 8 VSWR_STATUS_N
RI+ 1
5 MODULATION_IN 7 2 0V
RI- RO CON16
12 0V 0V
4 MODULATION_IN_N 6
DO+ R1
11 3
R9 DI
3 OVER_MODULATION 5 4 1K
DO- GND
10 1K 0V
2 R10 VSWR_STATUS DS8921 R4
9 1K C3 10K
1 R11 VSWR_STATUS_N 1500pF TP1
1K TESTPOINT
DB15F
0V 0V 0V 0V
1
0V
B B
MOUNTING HOLES
MNT1 MNT2 MNT3 MNT4 MNT5 MNT6 MNT7 MNT8
CON1 CON1 CON1 CON1 CON1 CON1 CON1 CON1
1
1
1
1
1
1
1
1
A A
Drawn By York Way, Willerby SHEET
Date Kingston Upon Hull
1 1
Tel: 01482 650088
0V Fax: 01482 650022
CHECKED
TITLE
TTL TO RS422 CONVERTER
Mech Eng
Proj Eng PART No. REVISION
\\Necatia\sharing neca\0011rev3.sch 28-Jun-1999 11:56:32
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ROFIN - SINAR UK

Operating Manual: 906-0014-00 Rev 8 EN 2002 Rofin-Sinar UK Ltd. Rofin SC X30

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Operating Manual: 906-0014-00 Rev 8 EN 2002 Rofin-Sinar UK Ltd. Rofin SC X30

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Operating Manual

OEM CO2 Slab Laser

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd. ROFIN SC x30

Tel: 44 (0) 1482 650088

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd. ROFIN SC x30

1.0 General Information 1-1

Section 2 General Description

2.0 Description of Operation of ROFIN SC x30 2-1

Section 3 Installation and Operation

3.0 Delivery Check 3-1

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd SC x30 Contents

4.0 General Information 4-1

Appendix 1 Safety Labels

Appendix 2 Additional Information

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd SC x30 Contents

Safety Instructions and Precautions

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd. ROFIN SC x30

The installation, operation, maintenance and repair of this laser equipment

Take extensive precautions to prevent exposure of laser energy to the eye

The information and precautions given in the following sections are

All safety critical instructions contained within this documentation

1.1 Laser Radiation Safety Standards

a) The European standard for the Radiation Safety of Laser Products is

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1-1

c) The United States guidelines for the manufacture and subsequent

This is a Class 4 (Class IV) laser product. All precautions relevant to

1.2 Intended Use for the Laser Equipment

The CO2 laser equipment described in this documentation is intended to be

Work on organic materials, such as wood or plastics may also be

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1 - 2

The ROFIN SC range of CO2 laser systems are manufactured to the

I) The United States guidelines for the manufacture and subsequent

II) EN60825 European Standard for the Radiation Safety of Laser

III) 73/23/EEC Low Voltage Directive EN60950 – Class 1 Appliance, must

iv) 89/336/EEC Electro-Magnetic Compatibility Directive

Training of installation, operator and maintenance personnel is mandatory.

1.5 Recommended Administrative Precautions

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1-3

1.6 Laser Radiation Hazards

The ROFIN SC CO2 laser emits a high-power beam of infra-red radiation

The beam is powerful enough, when focused, to cut materials such as

The Laser Aperture is clearly marked with a label stating 'LASER

The ROFIN SC laser output beam characteristics are described in section

PERMANENT EYE DAMAGE MAY RESULT IF LASER RADIATION

ALL PERSONNEL MUST WEAR SAFETY SPECTACLES

PERSONNEL NOT SO PROTECTED MUST BE EXCLUDED FROM

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1 - 4

1. As a precaution against accidental CO2 laser exposure to the output

2. The appropriate plastic prescription glasses may be substituted for

3. Contact lenses and reading (half) glasses do not provide sufficient

4. Glass windows normally provide sufficient protection from CO2 laser

6. The working area must be shielded with metal, acrylic or

7. The door interlock should be used to automatically disable the laser

ii) Skin Protection

2. The laser beam should never be turned on without a target to

4. In the event of an emergency (laser or non-laser related), the

• Faulty shutter operation

906-0014-00 Rev 8 EN  2002 Rofin-Sinar UK Ltd Safety 1-5

1. A CO2 laser can ignite most non metallic materials.

2. Never operate the laser in the presence of flammable gases or

3. Never operate the laser in the presence of explosive materials.

1.7 Fume and Vapour Hazard

Laser induced reactions can release hazardous particulate and gaseous