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ABSTRACT Superscripts
A comprehensive basic analysis for various counter-rotating
- non-dimensional value (divided by u A or u )
turbines is given with the blade element stage assumption. Similar
to the classical analysis of common turbine stages, the appropri- non-dimensional value of unit blade row
ate independent variables and evaluation criteria of the
counter-rotating turbine stages are first presented and then three Subscripts
typical kinds of rotating blade rows are defined and all possible A first rotating blade row of a counter-rotating turbine
typical schemes of counter-rotating turbine stages are enumer- stage
ated. Their performances of specific work, load factor distribu- B second rotating blade row of a counter-rotating turbine
stage
tion between two counter-rotating shafts and efficiency are ana-
lysed and discussed for different shaft rotating speed ratios. This C third rotating blade row of a counter-rotating turbine
stage
information is useful for the selection and preliminary design of a
counter-rotating turbine. From the analysis results, it is con- e exit
i inlet
cluded that the load capacity per unit engine length of
counter-rotating turbines can be much higher than that of com- u tangential
z axial
mon turbines (approximately twice) without efficiency penalty or
1 in front of the first rotating blade row of a stage
even with higher efficiency. Some triple counter-rotating tur-
bines suitable for three shaft gas turbine power plants are pro- 2 behind the first rotating blade row of a stage
posed and analysed briefly too. 3 behind the second rotating blade row of a stage
4 behind the third rotating blade row of a stage
NOMENCLATURE
c absolute velocity INTRODUCTION
h * stage specific work (enthalpy drop) A counter-rotating turbine consists of several (at least two)
m number of blade rows in a stage co-axial counter-rotating blade rows (Fig.1), the working fluid
n rotating speed 1 2 3
u peripheric velocity
w relative velocity
a absolute velocity angle (measured from axial direction)
/3 relative velocity angle (measured from axial direction)
sy total-static efficiency
r^ • total-total efficiency
p reaction degree
'Presented at the Gas Turbine and Aeroengine Congress and Exposition—June 11-14, 1990—Brussels, Belgium
flows in series through these blade rows and delivers output pow- will be used: h= h * / u 2, since the peripheric velocity of the
er. There may be a stator row in front of or behind the first blade row is usually not lower than the second one. In order
counter—rotating blade rows; for example, a nozzle row in front to fairly compare load capacity of different configurations, an
of the rotating rows, additional criterion is defined: the average load factor of unit
There had been some practical counter—rotating turbines blade row h=ham / m where m is the blade row number of the
since the early days of this century, most of them had been the stage (for example, for an ordinary stage m = 2, for a Curtis stage
radial counter—rotating multistage steam turbines (Ljungstrom m=4 and for a common counter—rotating stage m=2 or 3 ).
2
TYPICAL KINDS OF THE COUNTER—ROTATING TUR- the axial component of the velocity in axial gap generally in-
BINE STAGES creases along the flow direction and there are cascade internal
In the classical analysis of ordinary turbine stages, it is first losses, the flow in such impulse cascade will not be divergent on
to define two typical stages: impulse and reactive, then the load- the whole, such condition is selected as the lower limit of the
ing capacity and efficiency of such two typical stages are analysed practical flow acceleration in the cascade. A rotating cascade is
respectively and some optimum matching relations between cer- defined as a standard reactive cascade if its inlet relative velocity
tain independent variables are obtained. Similar to the is axial (w ; =0) and abbreviated to R. In addition, a rotating
above—mentioned classical analysis, several typical conditions are cascade is defined as axial inlet if the inlet absolute velocity is
axial (c ; = 0) and abbreviated to A. When this rotating cascade is
IIA
C 1 W ^ W3 W24
C; w zB C z
IRA IRD W. -^
2
c1 w1w28 C w 2A c w1 W 2A
w c wc
3 3IAD 3
C' w1
w 3 C 3 w 2B C 2 w 2A
RIA RID
c1
w , w ze C 2 W24
w
w 3 C 3w 3
C I
c3
, W zB C z w zA
RRA /\RRD -^
NN
w 2B C w zA w 3 C 3 w ze C 2 W 2A
w ; c3RAD
C1 w i
Ii'
2B C 2 w 2A
AJA AID 3 C3
w 3 C 3 w 2B C2W 2A
ARA ARD
-1—Cl W,
W 20C
W3 C 2 W 2A
3
3
two counter—rotating cascade row stages, there will be different bles in this paper.
typical types with different permutation of I, R and A as well as The basic performance expressions are analysed according
different exit conditions. It can be recognized easily that the reac- to the above—mentioned stage classifiation and independent vari-
tion degree (not the absolute value of enthalpy drop in the cas- ables and are shown in Table 1., for example, the
cade) of A will be higher than that of R, and the reaction degree non—dimensional work output of the IIA and RRD stages are
of R will be higher than that of I; the conditions of the reaction ç = 2(1 + i 8 ) 2 and h * = (1 + ü 8 ) 2 respectively. Some ex-
degree higher than A and lower than I are inappropriate or planation of how Table 1 has been produced is given in
unnecessary. Appendix. The work output characteristics are shown in Fig. 3
4
Table I Work Output Characteristic of Counter—Rotating Turbine Stages
cIx tanrx c1. tanfJ 1 F 2: tanf 2A c2, tana 2Cu tan^ 2eE lan13
1 IIA 2(l+ue) 1+2u e —(1+2u,) —2ue — ue
2 IRA 2+i 5 1+uB —(l+ue) —ue 0 ue
3 RIA 1 0 —(1+2u5) —2ue —ue ue
4 RRA 1 0 — (l + u e ) —i5 0 ue
uzs 1+ue+u,l+ue)/uB
(
0 l+u e sina i
_ z 1/uB
1 l+ue ue(1+UB) (l+uB) sinal
1 1/ue sina,
1 ue l+u e
5
ized directly except that the parameters h ' / u 3 and sign process can be started from interpolation between two simi-
uH / u Aare replaced with h' / u it and UA / U 5 ; for other typical lar stage curves (the names of these two stages have two identical
stages, another modification has to be added: the curves of IRA alphabets). For example, if a counter rotating turbine stage with
and RIA replace each other, similar replacement exists between ue = 0.7 and hA / hB =2 is desired, then it can be seen from
TAD and AID(AIA) as well as between RAD and ARD(ARA). Fig.4 that an intermediate stage between AIA and RIA is a pos-
The load ratio h;, / h a is also an important performance sible selection. It means that the reaction degree of the first ro-
parameter, it represents the work distribution between the coun- tating blade row is somewhat larger than that of RIA, or the tri-
ter—rotating turbine shafts. In most practical cases, its value is angle ( c,, w 1 , uA) has an intermediate position between that of
cate stages XXD (including AIA and ARA) are inverse ratio THE EFFICIENCY OF COUNTER—ROTATING TUR-
curves. It is clear in physical meaning: since the differences of in- BINES
let and outlet absolute tangential velocities in two counter—ro- The turbine efficiency characteristic can not be determined
tating blade rows of such stages are equal , the work output is and described as explicit as the work output characteristic since
completely proportional to the rotating speed. the latter depends on the flow velocity triangles only but the for-
Both Fig.3 and Fig.4 are very important for the under- mer depends on the cascade internal losses also. Therefore, some
standing and preliminary design of the counter—rotating turbines empirical loss formulas have to be adopted for the sake of ob-
since all three parameters --the specific work output delivered taining a representative efficiency characteristic.
by the turbine, the work distribution and the rotating speed ratio In order to fairly compare the efficiency condition of differ-
between the counter—rotating shafts are key design parameters. ent counter—rotating turbine stages with the ordinary turbine
Generally, the preliminary design process can be started with stages, the empirical cascade flow friction loss coefficient relation
Fig.4 to select the type of counter—rotating turbine according to proposed by Abiantz (1979) is adopted here. The detail of this re-
the design value of load ratio and rotating speed ratio, then to lation is given in Appendix. The reason of adopting this relation
check whether the specific work output is satisfied or not with is as follows: It considers both the influences of flow turning and
Fig.3. For example, if the design object is a single stage flow acceleration and is better than the relation adopted by Louis
counter—rotating turbine with inlet nozzle and u a = 0.8, (1985) to analyse the counter—rotating turbine stage efficiency
hA / hB = 2, h' = 4, then it can be concluded from the which only considers the influence of flow turning. In addition,
curves in Fig.4 and 3 that a RIA type counter—rotating turbine is the relation proposed by Abiantz(1979) can be presented in ana-
the right solution (its efficiency is good also, it will be described in lytical form and easier to be used. The trailing loss is not consid-
next paragraph ). Of course, the design point is commonly not ered here since it mainly depends on the thickness of the blade
just right on the lines shown in Fig.3 and 4. In such case, the de- trailing edge and does not directly depend on the blade element
stage flow condition. The empirical blade end loss relation with
analytical form proposed by Gykasova et al. (1960) is used also,
A and it is assumed that the aspect ratio is unity in the following
A analysis. Since the blade end loss is not the main loss when the
aspect ratio is not less than unity, the qualitative conclusion ob-
tained in the following discussion is valid for stages with longer
blades.
For the sake of simplicity, all turbine stages in the compari-
son analysis satisfy following conditions: u A =U B , c 1 =c2z=c3,. In
addition, the absolute value of the maximum flow angle in front
of or behind the cascades is assumed to be 70 °. Raising this angle
value will commonly lower the flow efficiency in the cascade and
the flow capacity but improve the stage output, 70 °is the common
i, compromise value.
The efficiency characteristic of various turbine stages with
above—mentioned assumptions is shown in Fig.5 and 6, where
Fig.4 Load Ratio of Various Counter—Rotating turbine Stages RA and IA represent the ordinary axial exit reactive and impulse
turbine stage respectively. The axial exhaust stages are commonly
used in single stage turbine, then the total—static efficiency is
adopted as the criterion; when a t *0, a nozzle cascade in front of
the first rotating cascade is necessary, therefore, the average load
factor of unit blade row is adopted as the criterion instead of h'.
The duplicate stages are commonly used as the stages in
multistage turbine other than the first and last stages, therefore,
—o Curtis
In three shaft gas turbines, it is often that
UB =0.7u4, uc <ua and he =(h! +he)/2.
1 2 3 Stages ARIA and ARRA are easier to meet these conditions ac-
Fig.5 Typical Efficiency of Single Stage Counter—Rotating Tur- cording to Table 2. Among them, ARIA would have higher out-
bines put capacity and ARRA would have higher efficiency.
' • RA ARD
°^ RAD oRRD RID
SUMMARY
0.95 \ IRD
1. A comprehensive basic study of the counter—rotating tur-
CIA oAID bine is given to thoroughly analyse the influences of various pos-
IAD
Counter Rotating Stages sible velocity triangles and rotating speed ratio on the work out-
put capacity, the work distribution between counter—rotating
Ordinary Stages
shafts and the efficiency.
0.85 Curtis 1i ' 2. An elementary counter—rotating turbine stage may consist
1 2 3 4 of two counter—rotating blade rows or may consist of these two
Fig.6 Typical Total—Total Efficiency of Counter—Rotating Tur- blade rows and a stator row in front of or behind them. There-
bine Stages fore, it is recommended to evaluate the work output capacity
AIIA AIRA ARIA ARRA
hA ' 2(i,+uc) 2i,+,uc ue ue
h a '2(i +2u c )u s 2(i 3+ u c )u s 3uauc (us+uc)us
e 2u2 u2 2u 22u
ACKNOWLEDGEMENT
This study was supported by the National Science Founda-
tion of China.