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SEN00184-06 10 Structure,function and maintenance standard

Valve and valve guide

Unit: mm

No. Check item Criteria Remedy


Valve Standard size Tolerance Repair limit

Intake 1.88 ± 0.10 2.51 Replace valve or


1 Sinking distance of valve
valve seat
Exhaust 1.20 ± 0.10 1.90

Valve Standard size Repair limit

Intake 2.10 1.7


2 Thickness of valve lip Replace valve

Exhaust 1.50 1.2

Intake Exhaust Correct or replace


3 Valve seat angle
Standard 30° ± 15ÅL 45° ± 15ÅL valve or valve seat
Valve Standard size Tolerance
-0.045
Intake 9
Diameter of valve stem -0.065 Replace valve
-0.050
Exhaust 9
-0.070
Before head is Intake/Exhaust +0.015
9
press fitted valve -0.003 Replace valve
Inside diameter of valve guide
After head is Intake/Exhaust +0.009 guide
4 9
press fitted valve -0.011
Valve Standard clearance Clearance limit
Clearance between valve guide Intake 0.034 ? 0.074 0.22 Replace valve or
and stem valve guide
Exhaust 0.039 ? 0.079 0.24

Bend of valve stem Repair limit: 0.01 (Overall swing of indicator in 100 mm) Replace

62 125E-5 Series
10 Structure,function and maintenance standard SEN00184-06

Unit: mm

No. Check item Criteria Remedy


Standard Tolerance
5 Driving height of valve guide Correct
22 ± 0.2

Valve Color code Standard size Repair limit

Intake Light blue 76.2 —


Free length of valve spring

Exhaust Light blue 76.2 —


Installed Standard load Allowable load
Valve Color code Replace valve
6 length (N {kg}) (N {kg})
spring
519.8 ± 26
Installed load of valve spring Intake Light blue 56.0 468 {47.7}
{53.0 ± 2.7}
519.8 ± 26
Exhaust Light blue 56.0 468 {47.7}
{53.0 ± 2.7}
Perpendicularity of valve spring Repair limit: 2° (both sides)

125E-5 Series 63

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