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SUN SIL POLYMERS PVT LTD

An ISO 9001 : 2008 Certified Company


WWW.SUNSILPOLYMERS.COM
ABOUT US
Sun Sil Polymers Pvt Ltd is one of the India’s largest manufacturers of Silicone Rubber Products. Sun Sil
Polymers Pvt Ltd was established in Bangalore with a mission to bring revolution in India’s polymers
sector. Since our inception we have been growing rapidly and steadily across the length and breadth of
the country. Through our excellent, tailor made and customized silicone rubber products we have made
significant impact in Pharma, food, medical, oil, chemical, heavy engineering, electrical, thermal power
plants and many other industrial sectors.

Our array of products consists of silicone transparent tubes, braided hoses, FBD inflatable gaskets,
extruded door gaskets, silicone bellows & diaphragms, silicone endless gaskets, O rings, silicone sheets,
envelope gaskets, multi mill gaskets, food grade thunder hoses, ducting hoses etc. In addition we work
with customers to design and manufacture customized products for their specific requirements.

Sun Sil Polymers Pvt Ltd has been founded by professional and well experienced team in the field of
rubber industries. We have a strong and in-depth experience on processes, standards and norms that
are followed in rubber industries. The quality products, continuous innovations, excellent services and
high level customer engagement are our primary focus. Our products are manufactured under stringent
quality checks to ensure high quality is delivered to our customers. We are equipped with most modern,
advanced rubber processing machineries, coupled with quality testing machines.

OUR STRENGTHS
• Sun Sil Polymers Pvt Ltd is an ISO 9001 : 2008 certified company.
• Department of US FDA has assigned DMF Certificate for manufacturing of Silicone Tubes and
Braided Hoses (Both platinum and peroxide cured).
• A dedicated strength of 25 employees which include qualified rubber technologists and
engineers.
• High performance capability and credit rating of SE-2B for CRISIL.
• A well equipped R&D facility with latest Lab Equipments including Rheometer.
• We also manufacture flame retardant Silicone Rubber Gaskets with satisfying requirements of V-
0 Class of UL 94.
• Sound infrastructure and capabilities to develop tailor-made products as per customer’s
requirements.
• European technology for manufacture of inflatable gaskets.
• Most advanced fully automatic microwave continuous curing system which ensures accurate
dimensional properties, glossy surface finishes and aesthetically good finish.
• Well equipped tool room with CNC and VMC machines
• In-house Hose Crimping and Hydrotest testing facility.
• Laser controlled manufacturing system for accurate dimension of tubing/profiles.
PRODUCTS RANGE
• Silicone transparent tubes.
• Silicone gaskets
• Silicone transparent braided hoses
• Platinum cured silicone tubing and braided hose
• FBD inflatable gaskets
• Silicone sleeve for corona treater and electrical applications
• Extruded door gaskets
• Silicone sponge cords, strips and gaskets
• Bellows and diaphragms
• Rubber expansion bellows and joints
• Silicone endless gaskets
• Silicone Tri-Clover Gaskets
• O Rings
• Silicone sheets
• PTFE envelope gaskets
• Multi mill gaskets
• PTFE coated silicone diaphragm
• Food grade thunder hoses
• Flexible ducting hoses

POLYMER RANGE
• Platinum cured silicone
• Peroxide cured silicone
• Silver filler silicone
• Fluorosilicone
• Conductive Silicone
• FKM Rubber (Viton)
• EPDM
• Neoprene
• Nitrile
• Hypalon
• Butyl
• Thermoplastic Elastomer
• PTFE
PLATINUM CURED SILICONE TRANSPARENT TUBING

Sun Sil Polymers Pvt Ltd is one of the major manufacturers and suppliers of FDA grade silicone tubings.
Silicone Transparent Tubings are used in Food, Pharma, Chemical, Electrical, Heavy & medium
Engineering, Medical, Thermal Power Stations and PSUs. We supply silicone transparent tubing which
can resist temperatures from -50°C to + 200°C. These silicone transparent tubings are made from 100%
pure Silicone Rubber. These tubings are manufactured under strict manufacturing condition facilities.
We have supplied this product to all major industrial sectors across India.

Salient Features:

• Completely Non-toxic and excellent heat resistant from -50°C to + 200°C.


• Completely Transparent and Flexible.
• Odorless and can withstand many drugs.
• Avoids bacterial growth.
• It replaces latex and PVC tubes.

Applications:

• In Injection and Vial Filling Machines.


• In Peristaltic pumps.
• For transfer of oral liquids like syrups, tonics etc.
• For transfer of oral ointments, creams etc.

Available Sizes:

Catalogue No ID (mm) OD (mm) WT (mm)


SSP-101-60 3 6 1.5
SSP-102-60 4 8 2
SSP-103-60 5 10 2.5
SSP-104-60 6 9 1.5
SSP-105-60 6 10 2
SSP-106-60 6 11 2.5
SSP-107-60 6 12 3
SSP-108-60 7 12 2.5
SSP-109-60 8 11 1.5
SSP-110-60 8 12 2
SSP-111-60 8 13 2.5
SSP-112-60 8 14 3
SSP-113-60 8 16 4
SSP-114-60 8 20 6
SSP-115-60 9 15 3
SSP-116-60 10 16 3
SSP-117-60 12 16 2
SSP-118-60 12 18 3
SSP-119-60 12 20 4
SSP-120-60 16 24 4
SSP-121-60 20 25 2.5
SSP-122-60 25 31 3

PLATINUM CURED SILICONE BRAIDED HOSE

Our braided hoses are one of the best in industry in terms precision, quality and durability. Silicone
Transparent Braided Hoses are used in Food, Pharma, Chemical, Electrical, Heavy Engineering, Medical,
Thermal Power Stations and PSUs. We present Transparent Braided Hoses which can resist
temperatures from -50°C to + 200°C. These Silicone Transparent Braided Hoses are made from 100%
pure Silicone Rubber. Braided Hoses are manufactured under strict manufacturing condition facilities.
Our braided hoses have compliance with industry norms and standards.

Salient Features:

• Temperature resistant from –50°C to 200°C.


• Non reactive to body tissue and fluid.
• Non adherence to tissues.
• Unaffected by steam and most water soluble materials.
• Sterilizable by steam, dry heat, ethylene oxide (ET) and gamma radiations.
• Resists oxidation, ozone and radiation.
• Indefinite shelf life.
• Does not support bacterial growth.
• Available in sizes ranging from 6 mm ID to 60 mm ID.

Applications:

• In Injection and Vial Filling Machines.


• In Peristaltic pumps.
• For transfer of oral liquids like syrups, tonics etc.
• For transfer of oral ointments, creams etc.

Available Sizes:

Catalogue No ID (mm) OD (mm) WT (mm) Pack Size Available (Feet)


SSP-051-65 6 13 3.5 33
SSP-052-65 9 16 3.5 17/33
SSP-053-65 10 18 4 17/33
SSP-054-65 12 20 4 17/33
SSP-055-65 16 24 4 17/33
SSP-056-65 19 27 4 17/33
SSP-057-65 25 35 5 17/33
SSP-058-65 32 42 5 17/33
SSP-059-65 37 47 5 17/33
SSP-060-65 50 60 5 17/33
SILICONE INFLATABLE SEALS & GASKETS

Inflatable Gaskets functions like a cycle tube. When inflated it seals the bowl and ensures proper sealing.
It is being made up of Neoprene Rubber or Silicone Rubber. These gaskets are inflated by 6-10 mm when
2-4 KG pressure is applied.

Sun Sil Polymers Pvt Ltd is a renowned manufacturer of Silicone Inflatable Gaskets and we have been
supplying to renowned pharmaceutical companies in India since many years. We have successfully
installed import substitute silicone inflatable gaskets for Fluid Bed Processor (FBP) for Pam/Glatt/GEA
machines of different makes.

Salient Features:

• Provides a leak proof closure and allows clearance when required.


• Leak proof property at joint and nozzle.
• Not subjected to compression set which negates effect of other seals.
• Gives Tolerance and Pressure.

Applications:

• Conveyors and material handling systems


• Robotics and fluid sealing
• Medical sterilizers
• Electronic/Wafer semiconductor processing
• Industrial washing and extractor machines
• Fluid bed dryers in pharmaceutical applications
• Industries for inflatable gaskets
• Powder and bulk solid handling machineries
• Food processing equipment
• Torus and wet well access hatch seals
• Refueling canal hatch seals
• Pool gate seals
• Airlock shaft seals
• Dry well head seals
• Airlock door seals
• Nuclear door seals
• Personal access door seals
• Equipment hatch seals
• Inflatable door and valve seals

SILICONE EXTRUDED DOOR GASKETS (AUTOCLAVABLE)

Sun Sil Polymers Pvt Ltd manufactures a wide range of Silicone Extruded Door Gaskets in more than 800
different shapes and designs (in both round and square types). Our Extruded Door Gaskets are made
from food pharma grade pure Silicone Rubber which can easily withstands temperature ranges of -80° C
to 250°C. We are well equipped to manufacture Extruded gaskets to accurate dimensions, smooth
surface finishes and eye-catching beautiful colors.

Salient Features:

• Excellent heat resistance from -80°C to 250°C.


• Nice surface finish.
• Sizes available: 6 x 6mm, 8 x 8mm, 10 x 10mm, 20 x 20mm, 25 x 25 mm etc.
• Colors available: Red, orange, white or any other customized color.

Applications:
• Telecom shelters
• Air tight door seal application
• Freeze doors
• Pharmaceutical machine doors
• Autoclaves, isolators & dry heat sterilizers
• Bakery ovens
• Clean room doors

SILICONE RUBBER SLEEVES - For Corona Treatment and Electrical Applications

Our Corona treatment Rubber Sleeves are chemically stable with no harmful toxic or physiological
effects. Electrically insulating and formulated for maximum resistance to ozone and corona discharge.
Die electric strength of normal silicone sleeve is around 22 KV/MM. We manufacture silicone sleeves by
fully automatic microwave continuous curing systems. We ensure uniform diameter throughout and
nice surface finish. Suitable for continuous operation at 180°C and intermittent operation at higher
temperatures without loss of mechanical and dielectric properties. Resilient and flexible for ease of
installation onto treatment rolls. Low flammability and low smoke in the event of fire

Salient Features:

• Excellent heat resistant from -80°C to + 250°C.


• Ozone and Corona discharge resistance.
• Hardness: 60-70 Shore A.
• Good Electrically Insulation.
• Having high dielectric strength 250-500 Volts/mm

Available Sizes:

Roller Diameter ID Wall Thickness


2” – 50 mm 48 3
2.5” – 60 mm 58 3
3” – 76 mm 72 3
4”- 100 mm 98 3
SILICONE DIAPHRAGMS

Silicone Diaphragms made at Sun Sil Polymers Pvt Ltd exhibits great temperature range capabilities.
They also have good resistance to ozone and weather. These silicone diaphragms are medical-grade,
platinum cured and are widely accepted in pharmaceutical and biotech applications. Our Silicone
diaphragms meet USP Class IV and FDA 21 CFR 177.2600 standards.

Salient Features:

• Heat Resistance from -50°C to 200°C.


• Can sustain heavy weights.
• Can withstand many chemicals.

Applications:

• Rotex machines and other industrial equipments.


• Hydraulic Machines.
• Petrochemical and automotive industries.
• Flush bottom and diaphragm valves.

SILICONE BELLOWS

Silicone Bellows and Diaphragms made at Sun Sil Polymers Pvt Ltd exhibits great temperature range
capabilities. They also have good resistance to ozone and weather.

Salient Features:

• Heat Resistance from -50°C to 200°C.


• Can sustain heavy weights.
• Can withstand many chemicals.
• Conforms to USP Class VI requirement and FDA 21 CFR 177.2600.

SILICONE ENDLESS GASKETS

Silicon Endless Door Gaskets are crucial part of machines as they are used for preventing leakages. These
are manufactured in rubbers like Natural rubber, Nitrile, Neoprene, Silicone, Viton, SBR, EPDM and
Polyurethane etc where Silicone is often used rubber as it can withstand temperature range of -50° C to
+200°C and is available in Food - Pharma grade. Silicon Endless Gaskets are manufactured by step
molding process as well as in extrusion process.

Salient Features:

• Heat resistant from -50° C to +200°C.


• Flexible and provides excellent sealing.

Applications:

• As sealing for caps, flanges, Joints, Bonnets and Covers.


• Jet and Cheese Dyeing machines.
• Soft Flow Dyeing Machines.
• Beam Dyeing Machines.
• HT/HP Yarn Steaming Machines.
• Laboratory and Testing equipments.

SILICONE GASKETS

Silicone Gaskets are very versatile material for a wide range of applications. Silicone Gaskets offers
temperature resistance, weather (UV and ozone) resistance, and fire resistance. Silicone Gaskets have
very good compression set resistance allowing it to maintain a proper seal over many years. Our Silicone
gaskets offer exceptional high and low temperature capability while maintaining excellent flexibility.
Silicone Gaskets are used in Food, Pharma, Chemical, Heavy Engineering, Medical, Thermal Power
Stations and other industrial applications.

Salient Features:
• Can withstand temperatures from -50°C to + 200°C.
• Available in different shapes.
• Flexibility over the years.

Applications:

• Jet and Cheese Dyeing machines.


• HT/HP Yarn Steaming Machines.
• Laboratory and Testing equipments.
• Soft Flow Dyeing Machines.
• Beam Dyeing Machines.
• As sealing for caps, flanges, Joints, Bonnets and Covers.

SILICONE CORDS, STRIPS AND GASKETS

Silicone Cords and Strips are the most widely used products of the silicone rubber range. The silicone
cords we offer have gained huge appreciation in the market for their qualitative features. We offer
these Cords in Silicone Rubber ranging from 0.3 mm to 60 mm in both Square and Round sections. Our
cords have superior finish, dimensionally accurate and have consistent physical properties throughout
the length.

Salient Features:

• Completely Non-toxic and excellent heat resistant from -50°C to + 200°C.


• Completely Transparent and Flexible.
• Odorless and can withstand many drugs.
• Avoids bacterial growth.
• It replaces latex and PVC tubes.

Applications:
• In Injection and Vial Filling Machines.
• In Peristaltic pumps.
• For transfer of oral liquids like syrups, tonics etc.
• For transfer of oral ointments, creams etc.

Available Sizes:

Type Available Sizes


Round Cord 1 mm, 2 mm, 3 mm, 3.5 mm, 4 mm, 4.5 mm, …… up to 50 mm
Square Cord 6 x 6 mm, 8 x 8 mm, 10 x 10 mm, 12 x 12 mm, ……. up to 50 x 50 mm
25 x 0.5 mm, 25 x 1 mm, 25 x 2 mm, 25 x 3 mm, 25 x 6 mm, 30 x 0.5
mm, 30 x 1 mm, 30 x 2 mm, 30 x 3 mm, 30 x 5 mm, 30 x 6 mm, 40 x
0.5 mm, 40 x 1 mm, 40 x 2 mm, 40 x 3 mm, 40 x 5 mm, 40 x 6 mm,
Strips 50 x 0.5 mm, 50 x 1 mm, 50 x 2 mm, 50 x 3 mm, 50 x 5 mm, 50 x 6
mm OR as per the requirements of the customer

SILICONE TRI-CLOVER GASKETS


We are one of the prominent manufacturers and suppliers of Silicone Tri Clover Gaskets. Different types
of silicone tri clover gaskets, which conforms to FDA 21 CFR 177- 2600 and USP class VI requirements
can easily be obtained from Sun Sil Polymers Pvt Ltd. We have been continuously supplying this product
to many industrial segments and received very good feedback from our customers.

Salient Features:

• Conforms to FDA 21 CFR.111.2600.


• Conforms to USP Class VI Requirements.
• 100% pure silicone Transparent Rubber.
• Shore Hardness 70 +/-5 OR as per customer requirement.
• Available in red, Orange, White and Transparent colors.

Applications:

• As leak proof solution in various industrial equipments.


• Hydraulic machineries.
• Pneumatic machines, pumps etc.

Available Sizes:

Normal Size D1 D2 D3
1/2 ” 34.0 27.5 10.9
1/2” A (Mini) 22.0 17.0 09.5
3/4" 34.0 27.5 15.4
1” 50.5 43.5 22.8
1 ½” 50.5 43.5 35.8
2” 64.0 56.5 48.8
2 ½” 77.5 70.5 60.5
3” 91.0 83.5 73.1
4” 118.0 110.0 96.0

SILICONE O RINGS

Silicone O Rings manufactured by Sun Sil Polymers Pvt Ltd are excellent by quality and can withstand
extreme (hot or cold) temperatures. It has outstanding flex and fatigue life. Our O-Rings are accurate to
dimensions, meets industry standards and has zero defects. Made from top quality raw material, our
Silicone O-rings are widely renowned in the market for their high level of strength.

Salient Features:

• Can withstand extreme low and high temperatures.


• Flexible and durable.
• Resists bacterial growth.
• Sizes available from 1 mm ID to 500 mm ID.

Applications:
• Vacuum Pumps and Seals.
• Compressors and Engines.
• Reactor Vessels.
• Vacuum Furnace Seals.
• Heat Exchangers.
• Pneumatic and Hydraulic Machineries.
• Vacuum and High Temperature Applications.

SILICONE RUBBER CORKS / STOPPERS / SEPTA GASKETS


A Bung, Stopper or Cork is a truncated cylindrical or conical closure to seal a container such as bottle,
tube or barrel. Unlike a lid, which encloses a container from outside without displacing the inner
volume, a bung is partially inserted inside the container to act as a seal. These can be used for all types
of glass bottles. These stoppers fit tightly to prevent chemical leaks.

Salient Features:

• Made from FDA-Sanctioned ingredients


• Manufactured using FDA 21 CFR 177.2600 specifically for laboratory and medical use.
• Able to withstand extreme temperature ranges from -80° to 250° C

Physical Properties

• Hardness, 70 ± 5 Shore A
• Tensile Strength, Kg/CM2 : 95 Min
• Elongation at Break, % : 300% Min
• Brittle Temperature : -80° C
• Maximum operating temperature : 250° C

RUBBER SHEETS (SILICONE/VITON/EPDM/NEOPRENE)

Our silicone sheets are easily available in compliance with FDA 21CFR 177.2600 requirements ensuring
optimum quality production. We present durable Silicone Rubber Sheet which is available from sizes 1
ft x 1 ft up to maximum 1.2 Mtr x 2.4 Mtr. Moreover, we make transparent silicone sheet which is
appreciated in the market for its durability and exceptional quality.

Salient Features:

• Completely Non-toxic and excellent heat resistant from -50°C to + 200°C.


• Odorless and can withstand many drugs.
• Avoids bacterial growth.
Available Sizes:

MOC Min Thickness Max Thickness


1 Feet x 1 Feet
Silicone 1 mm 20 mm
FKM/Viton 2 mm 12 mm
Silicone Sponge 3 mm 12 mm
2 Feet x 2 Feet
Silicone 2 mm 12 mm
FKM/Viton 2 mm 12 mm
Silicone Sponge 3 mm 12 mm
1 Meter x 1 Meter
Silicone 1 mm 12 mm
FKM/Viton 2 mm 12 mm
1 Meter x 10 Meter
Silicone 1 mm 6 mm
1.2 Meter x 10 Meter
Silicone 1 mm 6 mm

PTFE ENVELOPE GASKETS

PTFE Envelope Gaskets provide positive, trouble-free sealing in most applications ranging from mild to
severely corrosive environments. PTFE envelope gaskets are available in a broad range of standard sizes
and configurations, as well as custom sizes upon request. They are designed to handle solvents and
corrosives in the chemical field and are also widely used in food processing and other lines where
contamination must be avoided. We offer PTFE Envelop Gasket (Milled type) up to 1200 mm ID. These
gaskets are used in Reactor Manhole for packing. Elliptical envelop gaskets are also available with us.
FOOD GRADE THUNDER HOSES

Salient Features:

• Vacuum Resistant.
• Made From Food Grade Non -Toxic Ingredients, suitable for transport of food.
• Glass like clarity with smooth inner & outer surfaces provide outstanding visual flow
characteristics.
• Very flexible & does not kink when bent from a small radius.
• Resistant to atmospherically agents.

MULTI MILL GASKETS


FLEXIBLE DUCTING HOSES

SILICONE CUSTOMIZED PRODUCTS


Silicone Hopper Gaskets
Butterfly Valve Gaskets

Silicone Suction Cups


Sun Sil Polymers Pvt Ltd
An ISO 9001:2008 Company

Manufacturing Unit and Corporate Office

No: 7/8, Near JK Tyre Show Room


Near Herohalli Lake
Herohalli, Magadi Road
Bangalore 560091.

Phone: 080-23283412
Mob: +91-9590349950

Email: sales@sunsilpolymers.com
Website: www.sunsilpolymers.com

Branches
Hyderabad Chennai Goa Visakhapatnam Indore/Sikkim

+91-9916354400 +91-9916265999 +91-9986024999 +91-9916943999 +91-9916258999


+91-7095466573

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