Lab Code No.

: Page 1 of 6
Report No. :

Worksheet for Dye Penetrant Examination

Information Supplied by Client

Client : CLP Power Hong Kong Ltd.

Client Address : GISD Office, Black Point Power Station, Yung Long Road
Lung Kwu Tan, Tuen Mun, N.T. Hong Kong
Project : Provision of Specialized Service - NDT
Location of test : Black Point Power Station Unit: C7 Plant: Turbine
Component description : Gas Turbine Exhaust Diffuser Forward Aerofoil, Backward Aerofoil, Outer Casting Ring
Welding process : M.M.A.W.
Component Material : Alloy Steel
Acceptance Standard : All indications to be reported
Outline Agreement :
P.O. Number :

Laboratory Information

Date tested : 01 & 11/12/2023

Inspection procedure MI 17.5.1 N019
Surface condition : As Smooth, Dry and Clean
Viewing condition : >1000Lux Artificial Light
Pre-cleaning : Cleaning the surface with clean cloths & rag

Equipment ID. & Consumable Use :-

- Penetrant : SHERWIN DP-50
- Remover : SHERWIN DR-60
- Developer : SHERWIN D-100

Remarks : 1. All test results are as at time of testing.

2. All test locations are as directed by the client.
3. See the attached sketch for test locations.

Results Summary:
Parts with deviation :
Parts with no deviation :
Remarks :

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Report No. : 0

Worksheet for Dye Penetrant Examination

Test Results

Description of Test Item : C7 - Gas Turbine Exhaust Diffuser Outer Casing Ring

Item Location Tested Indication No. Assessment Remarks

W1 See attached sketch #1 80mm in length of crack
#2 230mm in length of crack
#3 300mm in length of crack
#4 80mm in length of crack
#5 110mm in length of crack
#6 570mm in length of crack
#7 85mm in length of crack

CR1 See attached sketch #1 370mm in length of crack

#2 250mm in length of crack
#3 85mm in length of crack
#4 140mm in length of crack
#5 640mm in length of crack
#6 350mm in length of crack
#7 150mm in length of crack
#8 75mm in length of crack
#9 70mm in length of crack

CR2 See attached sketch #1 885mm in length of crack

#2 490mm in length of crack
#3 80mm in length of crack
#4 270mm in length of crack
#5 110mm in length of crack
#6 450mm in length of crack
#7 200mm in length of crack
#8 40mm in length of crack
#9 170mm in length of crack

W1 #1 to #7 -- No Recordable Indication ( After Repaired )

CR1 #1 to #9 -- No Recordable Indication ( After Repaired )
CR2 #1 to #9 -- No Recordable Indication ( After Repaired )

01 &
11/12/202
Tested by : C.W.Kung / Fernando Qualification : ASNT-SNT-TC-1A-Level II Date : 3

Authorized by : Position : Manager - NDT Welding Date :

BABU, Vinodh Kumar ASNT-PT-Level 3
NT-R-78 (25/10/2008) P.2
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Report No. : 0

Worksheet for Dye Penetrant Examination

Test Results

Description of Test Item : C7 - Gas Turbine Exhaust Diffuser Backward Aerofoil

Item Location Tested Indication No. Assessment

Aerofoil 270° See attached sketch #1 290mm in length of crack
#2 130mm in length of crack
#3 110mm in length of crack
#4 62mm in length of crack
#5 30mm in length of crack
#6 52mm in length of crack
#7 120mm in length of crack
#8 25mm in length of crack
#9 7mm in length of crack
#10 20mm in length of crack
#11 25mm in length of crack
#12 21mm in length of crack
#13 40mm in length of crack
#14 55mm in length of crack
#15 12mm in length of crack

Forward Aerofoil No.6 See attached sketch -- No Recordable Indication

Forward Aerofoil No.7 See attached sketch -- No Recordable Indication
Forward Aerofoil No.8 See attached sketch -- No Recordable Indication
Forward Aerofoil No.9 See attached sketch -- No Recordable Indication
Forward Aerofoil No.10 See attached sketch #1 32mm in length of crack

Aerofoil 270° #1 to #15 -- No Recordable Indication (After Repaired)

Forward Aerofoil No.10 #1 -- No Recordable Indication (After Repaired)

**End**

Tested by : C.W.Kung / Fernando Qualification : ASNT-SNT-TC-1A-Level II Date :

Authorized by : Position : Manager - NDT Welding Date :

BABU, Vinodh Kumar ASNT-PT-Level 3
NT-R-78 (25/10/2008) P.2
 Remarks

01 &
11/12/2023
Lab Code No. : 0 Page 4 of 6
Report No. : 0

Worksheet for Dye Penetrant Examination

C7 - Gas Turbine Exhaust Diffuser Outer Casing Ring

Outer
Casing CR2
W1 CR1

Bearing
Tunnel

Forward Aerofoil After

Backward Aerofoil

D.P.I All Round

#5 #6 #7
#3 #4
#2
#1

View From HRSG W1

90º 180º 270º 0º/360º 90º
Indication location #1 to #7 for Exhaust Diffuser Outer Casing Ring W1

#2 #8
#4
#1 #6 #9
View From HRSG CR-1
90º 180º 270º 0º/360º 90º
#3 #5
#7
Indication location #1 to #9 for Exhaust Diffuser Outer Casing Ring CR1

#4 #6 #7
#9
#1

View From HRSG CR-2

90º 180º 270º 0º/360º 90º

#2 #3 #5 #8

Indication location #1 to #9 for Exhaust Diffuser Outer Casing Ring CR2

Remark: This sketch is not in scale.

Indication Location

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Report No. : 0

Worksheet for Dye Penetrant Examination

C7 - Gas Turbine Exhaust Diffuser Backward Aerofoil

Bearing Tunnel Side

#14
Turbine Side HRSG Side
#15
#12

#13

East Side 270°

#8
Bearing Tunnel Side
#7
#6
#5
#3 #4
HRSG Side Turbine Side

#9
#10

#11
West Side 270°

Outer

90°

270° 150° 30°

#1
E 180° 0°W

Inner
#2 270°

View From HRSG

Indication Location #1 to #15 for 270° Aerofoil

Remark: This sketch is not in scale.

Indication Location
 Indication Location

NT-R-78 (25/10/2008) P.3

Lab Code No. : Page 6 of 6
Report No. :

Worksheet for Dye Penetrant Examination

C7 - Gas Turbine Exhaust Diffuser Backward Aerofoil

162o 126o 90o 54o 18o

OUTER
5 4 3 2 1

5 4 3 2 1
INNER

3
90o 4 2

126o 54o 5 1
3

4 2

162o 18o
5 1 TOP HALF
TOP HALF BOTTOM HALF
0°
BOTTOM HALF
6 10
198 o
342o 6 10

7 9 9
7
8 8
234o 306o
270o
#1

OUTER
10 9 8 7 6

10 9 8 7 6
INNER
342o 306o 270o 234o 198o

Indication Location for #1 for Exhanst Diffuser Forward Aerofoil No.10

Remark: This sketch is not in scale.

Indication Location
 Indication Location

NT-R-78 (25/10/2008) P.3