CAPACITY PLANNING

*THIS CAPACITY PLAN IS FOR ALL TYPE OF FOOTWEAR

*CAPACITY PLANNING IS ON FOUR LEVELS
A. ONE TIME FIXED COST 166000
B.MONTHLY FIXED COST 100000
C.MONTHLY MATERIAL WIP COST 105000
D. HALF YEARLIY TOOLING COST 708000

VAPI LOCATION SAMPLING /PRODUCTION SET UP

TOTAL
QTY VALUE
POSTED BED -SINGLE NEEDLE MC 1 22000
FLAT-BED-SINGLE NEEDLE MC 1 22000

ZIZAG - MACHINE 1 22000

SOLE PRESSING MC 1 35000
EMBOSSING MC 1 20000

ROUGHING MACHINE 1 45000

FIXED COST(ONE TIME COST)
ELECTRICITU 1 10000

MASTER PATTERN MAKER 1 50000

UPPER LABOUR 1 20000
BOTTOM LABOUR 1 20000
VARIABLE COST(EVERY MONTH)
TOTAL
NOTE- HAS NOT INCLUDED ELECTRICITY & MAINTANCE EXPENSES

ACTUAL SAVINGS ON PRODUCT ONLY SAMPLING

DAILY TENTATIVE SAMPLING 5
MONTHLY TENTATIVE SAMPLING 125
AVERGE PRODUCT PRICE 520
WE SAVE 30% ON PRODUCTION MARGINE 156
ACTUAL COST OF PRODUCT 364
WE SAVE ON PRODUCT COST TOTAL 19500
OVERHED EXPENSE 800
PRODUCT COST AFTER OVER HEADS 1164
 CAPACITY PLANNING
* LEAD TIME FOR GETTING PRODUCT IN AVAIBILITY *CONTRAIN CAN BE AT DIFFERENT
* LEAD TIME HAS FOUR COMPONETS INDIAN IMPORTED
A.RAW MATERIAL PROCURMENT 45 DAYS 60 DAYS A. SOME SUPPLIER PERSIST ON BUY
B.JOB WORK EX-EMBOROIDERY 30 DAYS B. MOQ OF FEW PRODUCTS
C.PRODUCTION 30 DAYS C.FOR TREND SETTING PRODUCTS T
D. SAMPLING 5 DAY D.FOR SOME VERY SKILLED EMBRO

OVERALL VALUE MATERIAL COST QTY RATE

22000 UPPER COST 500 75
22000 BOTTOM COST 500 135

WIP COST OF MATERIAL

22000 (FOR MONTHLY BATCH)
35000
20000

TOOLING COST
(Ammortization
45000 expenses) qty
166000 MOULD COST 6 100000
10000 LAST COST 15 7200

TOOLING COST
(FOR HALF YEARLY
50000 EXPENSES)
20000
20000
100000
266000

ACTUAL SAVINGS ON PRODUCT ONLY PRODUCTION

DAILY TENTATIVE PRODUCTION 17
MONTHLY TENTATIVE PRODUCTION 425
AVERGE PRODUCT PRICE 520
WE SAVE 30% ON PRODUCTION MARGINES 156
ACTUAL COST OF PRODUCT 364
WE SAVE ON PRODUCT COST TOTAL 66300
OVERHED EXPENSE 235.2941176
PRODUCT COST AFTER OVER HEADS 599.2941176
ONTRAIN CAN BE AT DIFFERENT LEVELS

SOME SUPPLIER PERSIST ON BUYING MORE THEN ONE COLOUR

MOQ OF FEW PRODUCTS
OR TREND SETTING PRODUCTS TOOLING COST
FOR SOME VERY SKILLED EMBROIDERS JOB WORK NEED TO BE OUTSOURCED

TOTAL
37500
67500

105000

600000
108000

708000