1 2 3 4 5 6

+12V +5V

VPP
IC3
MCP1703-5002E/DB
1 3
X2-1 IN OUT

2
C1 GND TAB C2
S1 X2-2

4
PEC12R_SW
A 1µ 1µ A
VREF

B
C

TP1
PGD

PGC
+5V

+5V C4

1µ
X1
1 VPP
VPP/MCLR IC1

20
2
VDD
3 1 VDD
VSS(GND) MCLR/VPP/RE3
B ICSP_DAT/PGD
4 PGD 28
RB7/DACXOUT2/PGD RA0/AN0/CXIN0-
2 TC_1_AMPLIFIED B
5 PGC 27 3 TC_2_AMPLIFIED
ICSP_CLK/PGC RB6/C4IN1+/PGC RA1/AN1/CXIN1-/OPA1OUT
6 4 TC_2/KTY
LVP RA2/AN2/VREF-/C1I+/DAC1O1
COLONS 9 RA7/OSC1/CLKI RA3/AN3/VREF+/C1IN1+
5 DIG1
DIG4 10 RA6/OSC2/CLKO/VCAP RA4/C1OUT/OPA1IN+/T0CKI
6 DIG2
7 DIG3
RA5/AN4/C2O/OPA1I-/DAC2O1/SS
DIG1
DIG2
DIG3
DIG4

390 COLONS

11
RC0/T1CKI/T1OSO
12 21 IN_STAND
RC1/T1OSI/CCP2 RB0/AN12/C2IN1+/INT
13 22 VREF
RC2/CCP1 RB1/AN10/CXIN3-/OPA2OUT
14 23
RC3/SCK/SCL RB2/AN8/OPA2IN-/DAC3OUT1/CLKR
15 24 REED_PULLUP
RC4/SDI/SDA RB3/AN9/CXIN2-/OPA2IN+
390
390
390
390

16 25 FET_1_DRIVE
RC5/SDO RB4/AN11/C3IN1+
17 26 FET_2_DRIVE
RC6/TX/CK RB5/AN13/C4IN2-/T1G
18 VSS
RC7/RX/DT/C4OUT

19
PIC16F1788-I/SO
R1
R2
R3
R4

R5

1
C HEATER_2 2 C
3
12

14
16
13

15

10
11

TC_2/KTY 4
1
2
6
8

3
5

POTENTIAL 5
TC_1 6
COL-A

A
B

DP

APOS-A
COL-C

C
D

APOS-C
G
DIG1
DIG2
DIG3
DIG4

HEATER_1 7

R17
1M
X3
A A A APOS A

F B F B F B F B
H4
G G COL G G MOUNT-PAD-ROUND3.2
H1
E C E C E C E C
MOUNT-PAD-ROUND3.2
D D
D DP D DP D DP D DP
H2
MOUNT-PAD-ROUND3.2
HN1 LTC-4627JR
H3
MOUNT-PAD-ROUND3.2
JAKA http://kair.us/
1 2 3 4 5 6
 1 2 3 4 5 6

A +5V A
REED_PULLUP
+12V

C3

R14
1k
1µ

R12
1k

8
1k 3 IC2A
TC_1
1 TC_1_AMPLIFIED
DMP4025LSD R10
Q1 2
2N7002 Q3A MCP6V02-E/SN

4
FET_1_DRIVE HEATER_1

R16
1k
B 1k 240k B
R9 R11

IN_STAND

+12V
VREF
R13

R15
1k

1k
C C
1k 5 IC2B
TC_2/KTY
Q2 DMP4025LSD 7 TC_2_AMPLIFIED
Q3B R7
2N7002 6
FET_2_DRIVE HEATER_2 MCP6V02-E/SN

1k 240k
R6 R8

D D

http://kair.us/
1 2 3 4 5 6
 1 2 3 4 5 6

Socket Plug

PIN WMRP WMRT

5 7 1 1 7 5 1 GND GND
2 N/C HEATER 2 (LEFT)
A 6 6
3 N/C N/C A
4 KTY 82 TC 2 / KTY 82
4 2 2 4 5 POTENTIAL POTENTIAL
6 TC1 / REED TC1 / REED
3 3 7 HEATER HEATER 1 (RIGHT)

WMRP HANDLE WMRT HANDLE

1 1

KTY 82 HTR 2
4 2
B 0R 0805 KTY 82
TC 2 B
5 4
TC
1k 0R 0805
6 5
TC 1
2k
REED SW 6

HEATER
7 REED SW

HTR 1
7

C C
NOTES
KTY82 is a silicon temperature sensor made by NXP. (KTY82/110). It is inside the handle and used to measure thermocouple cold junction temperature.
Reed switch is activated by a magnet in stand. The resistor in parallel with reed switch is used to detect the tool. This however prevents detecting tool type when in stand.
Pin 5 is for decreasing potential difference between iron and the parts to be soldered. Should be connected to mains ground or workbench ESD ground thorugh 1 Mohm.
Depending on the power supply type used to power this Weller controller, the ESD protection might or might not work.
Connector pinouts above are seen from contact side, not solder side.

D D

http://kair.us/
1 2 3 4 5 6