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CHANGZHOU YAMAR EQUIPMENT CO.

, LTD

QY30KA_Y MAIN INTRODUCTION

QY30KA_Y truck crane is a new product developed by our company that is specially developed for the Southeast

Asia market, which is about 30 tons of four-bridge right drive products. Using my company-made special-purpose

truck crane chassis, full coverage take the platen, a new look, easy to operate and flexible. Widely used in urban

construction, transportation, ports, bridges, oil fields, industrial and mining enterprises and other places of lifting

and installation operations.

1, four dodecahedron main boom, strong carrying capacity, small deformation, strong bending resistance, small

cross section aspect ratio, superior lifting capacity, the main boom 10.7m ~ 34.0m, the long arm, full extension Arm

superior performance.

2, plug-in arm head, effectively improve the lap length, small deformation of the boom; embedded slider, large

support area, reducing the contact stress of the cylinder.

3, eight gearbox, driving performance, climbing ability, climbing degree of 40%, the maximum speed of 80km / h.

4, open quantitative pump variable motor system, the initiative for the use of dual-pump confluence, the industry-

leading operating efficiency to meet the requirements of the user speed control and reduce energy consumption and

system fever; independent research and development of load-sensitive systems, smooth operation, high efficiency

and energy saving; The unique structure of the rotary cushioning technology, to achieve no jitter; the use of gravity

reduction, effective energy-saving, counterbalance valve overload compensation technology to ensure a smooth

decline in the speed; a large torque starting point of the new hydraulic variable motor, to ensure that the second lift

does not slip, effectively improve operating efficiency .

5, by the national patent boom telescopic system, effectively avoid the misoperation caused by bending cylinder,

boom broken, improve the safety of the telescopic system.

6, with abdominal jib structure, can be used for narrow space jib operation, suitable for Thailand and other Southeast

Asian countries to use habits.

7, with a torque limiter, with temperature control and backlight dot matrix LCD color display can be clearly and

intuitively text and graphical display of crane operating parameters, so that a variety of conditions at a glance; with

overload devices to protect the safety of equipment ; With a high degree of limit, the direction of safety testing and

other safety devices; and equipped with lighting devices for night work; with lifting balance valve, telescopic

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balance valve, luffing balance valve, swing buffer valve, hydraulic two-way lock, joystick spring Style back to the

system, and has eye-catching safety signs to ensure job safety.

8, using the company's mature design concept, the use of INTRALINK design platform, Proe design software,

Ansys analysis software, Adams simulation software and other design methods on the boom, turntable, frame, legs,

power system, transmission and other key components Conduct analysis to ensure the reliability of the design.

9, take error-proof measures, electrical alignment by line number, to prevent accidental connection. Select the most

common components with the active equipment, to ensure the equipment's good maintainability.

Pictures of Dimensions in traveling:

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Steering track picture in traveling

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Crane specifications

Model QY30KA_Y

Crane HYD system Hydraulic pump ............ Chassis engine drive pump, quantitative pump for
use L, amplitude, stretching.
Control valve ............ Mechanical control of the multi-way valve control
system, the main control valve for the load-sensing control of multi-way
valve. When the pressure difference between the pump outlet pressure and
the load pressure decreases or increases, the system can automatically
change the flow of the original components such as the motor and the oil
cylinder to reduce the heating value of the system and improve the micro
mobility of the whole machine. The new confluence of the main valve can
be achieved in addition to winch, telescopic stretching, luffing start for
confluence, improve system efficiency. The use of improved heat sink, the
system thermal performance increased by 10%. .
Oil ............... Air-cooled hydraulic oil cooler, effectively reducing system
oil temperature
Tank volume ......... about 490L (maximum volume)
Oil filter ............ into, back to the oil filter.

Main boom Consists of 1 basic arm and 3 telescopic arms, anti-twist design, high-
strength structural steel. The jib cross section is a large arc cross section of a
dodecagonal shape. The structure of the inserted arm head and the slide
block has large contact area, small hanging deformation, and telescopic
stability.
The length of the main boom ......... 10.7m ~ 34m

Jib The use of two-box-type abdominal jib, one arm working length 9m, two-
arm full extension work length 14m, installation angle of 5 °, 15 °, 30 °.

Boom single pulley - Single pulley, mounted on the top of the main boom for single wire rope
(standard) lifting operations.
(Main boom auxiliary pulley) Arm-side single pulley lifting the same with the main boom, but the
maximum lifting capacity does not exceed 3000kg.

Luffing mechanism Single double acting front hydraulic luffing cylinder with counterbalance
valve.

Main winch
Hydraulically controlled speed control, equipped with double-offset rope
groove drum, driven by a planetary gear reducer
with a hydraulic motor, built-in normally closed
brake with balancing valve.
With light-loaded high-speed, heavy-duty low-speed features.
Independent winch and vice operation.
Single rope tension .................. 30KN
Single rope speed (no load) ......... 130m / min

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Diameter × length ............... φ14mm × 155m

Vice lifting mechanism Hydraulically controlled speed control, equipped with double-offset rope
groove drum, driven by a planetary gear reducer
with a hydraulic motor, built-in normally closed
brake with balancing valve.
With light-loaded high-speed, heavy-duty low-speed features.
Operate independently from the main winch.
Single rope tension ......... 30KN
Single rope speed (no load) ......... 130m / min
Diameter × length ......... φ14mm × 105m

HOOKS Boom tip is with 5 pulley.

Item Lift t () Pulley


ratio
( )
Weight
kg
Qty
1 30 5 10 250 1
2 20 3 7 220 1
3 3 1 1 70 1

Swing structure Four-point contact ball slewing ring, driven by a hydraulic motor planetary
gear rotary machine
Drive reducer, can be continuously rotated 360.
With power control or free-swing function, stepless speed regulation.
Rotary lever with a ring switch.
Rotation speed ......... 0 ~ 2.5r / min

Operation
Mechanical control of the multi-way valve control system, 5 joysticks,
simple operation, comfortable, high sensitivity, stepless speed regulation.
Control valve for the load-sensitive control of multi-way valve.

Operator Cab Placed on the left side of the turntable, a new steel control room, equipped
with no blind spot outlook window,
safety glass, windows with sun visors,
open-style doors, seat backrest can tilt
positioning.
Front windows with wiper blades, standard controls and indicators.
Equipped with heating and air conditioning.

Safety device Hydraulic balance valve;


Hydraulic relief valve;
Hydraulic two-way lock;
Torque limiter;
Joystick spring back to the system;
Three-ring protector to prevent over-discharge of wire rope;
Arm head height limit set to prevent wire rope over-roll;

PAT On the train control room safety protection device. When the actual
torque is close to overload,
It emits a visual alarm and automatically stops dangerous actions

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before it is overloaded.
With overload memory (black box) and fault self-diagnostic function.
Functions that can be constantly displayed:
Torque percentage
The actual weight
Rated lifting capacity
Magnitude
Boom length
angle
The maximum lifting height
Condition code
Magnification
Limit the angle
Information code
Outrigger 4 legs. Longitudinal H-shaped layout, the joystick control hydraulic action.
Can by the chassis
Each side of the car simultaneously or independently control the movements
of the legs, with a level instrument.
Outrigger cylinders are provided with check valves and vertical legs with
bi-directional hydraulic lock.
Leg span:
Vertical × horizontal (semi-stretch) ............ 5.14m × 4.34m
Vertical × horizontal (full extension) ............ 5.14m × 6.1m
Support plate size ..................... φ400mm
The maximum weight of the leg reaction ......... 327.3KN
The fifth outrigger Installed on the front of the chassis frame, used to allow the crane to be in,
at 360 ° conditions
Under the same lifting performance; hydraulic cylinder equipped with pilot-
operated check valve.
Leg plate size (diameter) ......... φ260mm

Counter-weight Under the turntable hanging weight, using bolts and turntable connection,
weight 3900 kg.

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Chassis specifications

Model Right steering wheel, drive / steering 8 × 4 × 4, of which 3, 4 bridge


Drive, 1,2 bridge steering.

Frame Self-designed and manufactured, full coverage take the board, the force
structure optimization design, anti-rotating box-type structure, the selection
of high-strength steel.
Egnine model SC8DK280Q3
6-cylinder in-line, four-stroke, water-cooled, supercharged cold, electronically
Type
controlled diesel engine
Manufacturer Shangchai
Max. Output /kw/rpm 204/2200
Max. Torque /N.m/rpm 1104/1400
Displacement/L 8.27
Fuel tank capacity/L 240
Emission standard Euro 3
Chassis HYD system Quantitative open system, get off the hydraulic system The main

parameters:

Item Unit Pump sepc.

Horizontal leg relief pressure MPa 21

Pump displacement ml/r 63/50/32

Pump maximum pressure MPa 25MPa

Pump maximum speed r/min 2000

Horizontal cylinder bore / stroke mm 63/1960


Front vertical cylinder bore /
mm 125/520
stroke
Rear vertical cylinder bore / stroke mm 125/580

HYD tank capacity L 500

Using Shaanxi tooth 8JS125T mechanical gearbox, manual long-distance


Transmission
flexible shaft control, full synchronizer, stable and reliable.

Clutch Dry, pull, diaphragm spring clutch.

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Steering 1,2 bridge mechanical steering + hydraulic booster.


Axle 4 bridge chassis, 3,4 bridge drive, 1,2 bridge steering, high-strength bearing
bridge.
First Bridge: single child, steering is not driven;
Second Bridge: single child, steering is not driven;
Third Bridge: twins, the driver does not turn;
Fourth Bridge: Twin, drive does not turn.

Transmission shaft Face tooth coupling drive shaft, transmission torque. Optimized power

transmission, transmission shaft drive smooth, reliable.

Suspensions Front axle: Few pieces of variable cross-section leaf springs suspension,

tube shock absorbers; rear suspension with rubber suspension, V-type thrust

rod, light weight, good positioning effect, maintenance-free, easy

maintenance.
Dual circuit, air brake, drum brake.
Brake system
Service brake ......... Pedal-operated double circuit air brake. The first circuit
acts on a two-axis wheel, the second circuit acts on three or four-axis
wheels.
Parking brake ......... deflated brake, acting on the back of the two shafts,
through the spring on each axis energy storage gas chamber function.
Auxiliary brake ......... engine exhaust brake.
HYD system The leg hydraulic system is a dosing open circuit and the dosing gear pump

is connected to the gearbox via a power take-off. Horizontal, vertical

cylinder mechanical control.

Outrigger H-type horizontal leg structure, 4:00 support, hydraulic control,


control console mounted on both sides of the chassis, the console level
installed leveling machine for leveling. Leg legs with ball hinge device
under the vertical support legs. The outrigger is designed to lift the entire
crane body to make the crane work better under a variety of operating
conditions.
Leg span:
Vertical × horizontal ............ 5.14m × 6.1m
Foot plate size ............... Diameter 400mm
The maximum weight of the leg reaction ......... 327.3KN
DC 24 volt, 2-volt battery pack in series 12 volt.
Electric
Cab The new composite structure full width cab, fully enclosed, equipped with
luxury and comfort. Performance: superior sealing and anti-corrosion,

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shock-proof design; front view windscreen safety glass, electric heating


mirrors, electric scrubber, electronic door window lifter, indoor air heating
with defroster windshield Devices, air conditioning, radio and so on. The
main driver uses a mechanical shock absorption seat, front passenger with a
simple sleeper, to meet the comfort of personnel and ease of use.
Tire (
11.00-20 standard )、11.00R20(option)。
Tool box One set standard tools.

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Main data in travel state

Item Unit Data


Overall length mm 12800
Overall width mm 2500
Overall height mm 3890
dimensi wheelbase mm 1470+3755+1350
ons
Wheel track mm 2074/2074/1834/1834
Front axle mm 2375
Rear axle mm 1964
Total mass in travel kg 30000
1 axle kg 5750
weight 2 axle kg 5750
Axle load
3 axle kg 9250
4 axle kg 9250
Model SC8DK280Q3

engine Max. output kw/(r/min) 204/2200

Max. torque N.m/(r/min) 1104/1400

Max. speed km/h 80


speed
Min. speed km/h 3 ~5
Turning Min. Turning radius m 22
radius
Min. Turning radius at boom tip m 27.22

Min. Ground clearance mm 275


Approach angle ° 20

travel Departure angle ° 16

Brake distance (speed 30km/h) m ≤10

Max. Grade ability % 40


Fuel consumption 100km L 37
Noise outside dB(A) ≤84
Noise in cab dB(A) ≤90

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Data in lifting working


Item Unit Data
Max. Lift capacity t 30
Rated work radius m 3
Swing diameter at tail At Counter-weight mm 3240
Boom kN.m 1103
Max. torque
Fully-extended boom kN.m 608
Longitudinal distance m 5.14
Outrigger span
Lateral distance m 6.1
Main
data Base boom m 10.8
Lift height Fully-extended boom m 34
Fully-extended boom + Jib m 47.8
Base boom m 10.7
Boom length Fully-extended boom m 34
Fully-extended boom + Jib m 48
Angle of jib ° 5 、15、30
Boom luffing time Boom up s ≤35
Boom telescopic time Boom fully extended s ≤55
Max. Swing speed r/min 2.5

Level stretch s ≤35


Work Outrigger reduce s ≤30
speed Outrigger extend time
Vertical stretch s ≤40
Outrigger reduce s ≤35

Lift speed (single Main winch m/min ≥130


wire) Vice winch m/min ≥130
Outsie of cab ()
dB A ≤122
dB(A)
Noise
Inside of cab ≤90

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Load chart

QY30KA_Y load chart of main boom ( ,


Unit:kg for weight m for length )

Outrigger fully extend 6.1m not with 5th outrigger,work at side or back;with the 5th outrigger ,360° work radius
10.7 15.36 20.02 24.68 29.34 34
R/L angl angl
Lift angle height Lift height Lift angle height Lift angle height Lift height Lift angle height
e e
3 30000 69 10.8 20000 76 15.8
3.5 30000 66 10.6 20000 74 15.6 18000 78 20.5
4 28000 63 10.3 20000 72 15.4 18000 77 20.3
4.5 25000 60 10.0 20000 70 15.2 17500 75 20.2 12000 79 25
5 22000 56 9.6 20000 68 15.0 17000 74 20.0 12000 77 24.9
5.5 20000 53 9.2 19000 66 14.8 16000 72 19.9 12000 76 24.8 9000 79 29.6
6 18000 49 8.8 17500 64 14.5 15000 71 19.7 11500 75 24.6 9000 78 29.5
7 14000 41 7.7 13700 59 13.9 12500 68 19.2 10200 73 24.3 9000 76 29.2 7500 78 34.0
8 11200 32 6.2 11200 55 13.2 11000 64 18.7 9000 70 23.9 8200 74 28.9 7000 77 33.8
9 9200 50 12.4 9400 61 18.2 8200 68 23.4 7500 72 28.5 6500 75 33.5
10 7700 45 11.4 7900 58 17.5 7500 65 23 6800 70 28.1 6000 73 33.1
12 5600 32 8.6 5800 50 15.9 6000 60 21.8 5800 65 27.2 5000 70 32.3
14 4500 42 13.9 4600 54 20.4 4700 61 26 4200 66 31.4
16 3400 32 11 3600 48 18.6 3700 56 24.7 3800 62 30.3
18 2900 41 16.3 2900 51 23.1 3000 58 29.0
20 2300 32 13.4 2400 46 21.1 2400 54 27.5
22 1800 21 8.9 1900 40 18.8 2000 49 25.7
24 1500 33 15.8 1600 44 23.7
26 1200 24 11.6 1300 39 21.2
28 1000 33 18.1
30 800 25 14.1
ratio 10 7 6 4 4 3
Each 2nd 0 20% 40% 60% 80% 100%
boom 3rd 0 20% 40% 60% 80% 100%
Scalab
4th 0 20% 40% 60% 80% 100%
ility

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QY30KA_Y jib load chart (Unit:kg for weight,m for length)


Outrigger fully extend 6.1m ,not with 5th
outrigger,work at side or back;with the 5th outrigger ,360° work radius
Boom length 41m
Jib length 9m 14m
Jib angle 5° 15° 30° 5° 15° 30°
Boom angle Lift angle height Lift angle height Lift angle height Lift angle height Lift angle height Lift angle height
78° 3000 9.8 43.1 2700 10.3 42.9 2000 10.9 42.4 1650 11.4 47.8 1300 12.7 47.3 1000 14.3 46.0
75° 2800 12.0 42.5 2400 12.4 42.2 1800 13.0 41.7 1550 13.8 47.1 1200 15.1 46.5 950 16.6 45.2
72° 2600 14.1 41.7 2100 14.5 41.5 1700 15.1 40.9 1450 16.2 46.2 1100 17.4 45.5 850 18.9 44.2
70° 2400 15.5 41.1 1900 15.9 40.9 1600 16.4 40.4 1300 17.8 45.6 1050 18.9 44.9 800 20.4 43.4
65° 2000 18.9 39.5 1700 19.3 39.2 1500 19.7 38.7 1150 21.5 43.8 950 22.6 42.9 700 23.9 41.4
60° 1600 22.1 37.6 1500 22.5 37.3 1400 22.9 36.7 950 25.1 41.6 850 26.1 40.7 650 27.3 39.0
55° 1300 25.2 35.5 1300 25.5 35.1 1300 25.9 34.5 850 28.5 39.2 750 29.4 38.2 600 30.5 36.4
50° 820 28.0 33.0 800 28.3 32.6 780 28.6 32.0 720 31.7 36.4 650 32.5 35.4 550 33.4 33.5
45° 600 30.7 30.4 580 30.9 29.9 550 31.2 29.2
Hook
70kg(to lift 3ton)
weight

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Description:

1) The nominal total lifting weight in the table is the maximum total weight that the crane can guarantee on a

level, solid surface, including the weight of the hooks and spreaders.

2) The working range in the table is the amplitude when lifting the heavy object off the ground, which is the

actual value including the deformation amount of the jib. Therefore, the deformation amount of the jib

should be considered before lifting.

3) Only work under Grade 5 (average wind speed of 14.1m / s and wind pressure 125N / m2 at 3s).

4) before lifting the operator must object weight and scope of work to understand the choice of suitable

operating conditions, the value is strictly forbidden beyond the table. When the amplitude and arm length are

between two adjacent values, the lifting operation shall be determined based on the smaller of the two values.

5) Should be the main boom range of operations, even if it is empty, it should not make the main boom

elevation is outside the range, beware of tipping machine.

6) Single-pulley boom lifting performance with the main boom lifting capacity, but the maximum lifting

capacity of not more than 3000kg.

7) The parameters listed in the table refer to the rated lifting capacity without jib. When the jib is equipped

with jibs, the rated lifting capacity of the jib should be subtracted by 600kg according to the actual situation.

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Curve of lift height:

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Outrigger work radius picture

(outrigger fully extended)

CHANGZHOU YAMAR EQUIPMENT CO., LTD


Add: NO.217, NORTH JINLING ROAD, CHANGZHOU, CHINA
Tel: 519-89663361 Fax: 519-89663362
www.Chinacranetruck.com Email: info@yamar.net

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