7940 - 28 - 11 - 08 - Dl049aaa - D15-22-37H Z-Screw Repair

Repair Manual
D15H, D22H & D37H

Including RS Models
Water Injected, Oil Free
Rotary, Single Screw Air Compressors
Air & Water-Cooled
GB DL049AAA - 12/2008
Repair Manual
D15H, D22H & D37H

Including RS Models
Water Injected, Oil Free
Rotary, Single Screw Air Compressors
Air & Water-Cooled
GB DL049AAA - 12/2008
DL049AAA 3
Contents CompAir
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.2 Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.4 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.5 Model Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.6 Where To Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2 Safety Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Warnings, Cautions And Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Operational Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 Maintenance and Repair Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Precautions In The Event Of Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 D15H, D22H - Air Cooled - 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 D15HW, D22HW - Water Cooled - 50Hz . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 D37H - Air/Water Cooled - 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 D15H RS - Air/Water-Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7 Layout Plan - D15H (W)/D22H (W). . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.8 Layout Plan - D15HRS/D22HRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.9 Layout Plan - D37H (W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.10 Layout Plan - D37HRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.11 Electrical Connections - EUROPEAN VERSIONS ONLY . . . . . . . . . . . . . . . 24
3.12 Electrical Connections - USA/CANADA VERSIONS ONLY . . . . . . . . . . . . . . 25
3.13 Cable Sizes and Fuse Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.14 Mains Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.15 Typical Water Conductivity Test Meter . . . . . . . . . . . . . . . . . . . . . . . . . 27
4 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Air End - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3 Air End - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4 Regulation System - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.5 Regulation System - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.6 Speed Control - Description (RS Compressors Only) . . . . . . . . . . . . . . . . . 36
4.7 Air System - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.8 Air System - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.9 Injection Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.10 Water Treatment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.11 Water Piping - General Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.12 Electronic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.13 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 Installation and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.2 Storage - General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6 Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1 Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Machine Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4 DL049AAA
CompAir Contents
7 Components (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.1 Filter - Regulation Airline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2 Regulator - Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3 Strainer - Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4 Demineralisation Unit (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.5 Valve - Minimum Pressure / Non-Return (Off-Load Circuit) . . . . . . . . . . . . . . 61
7.6 Valve - Minimum Pressure / Non-Return (Water Separator) - D15H & D22H . . . . . 62
7.7 Valve - Minimum Pressure / Non-Return (Pressure Vessel) - D37H. . . . . . . . . . 63
7.8 Valve - Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.9 Water Cooler - Air Cooled Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.10 Heat Exchanger - Water-Cooled Models . . . . . . . . . . . . . . . . . . . . . . . . 65
8 Components (Electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.1 Pressure Differential Switch - Injection Water Filter/s . . . . . . . . . . . . . . . . . 66
8.2 Solenoid Valve - Water Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.3 Solenoid Valve - Water Make-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.4 Solenoid Valve - Water Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.5 Solenoid Valve - Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.2 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.3 Maintenance Kits - D15H & D22H . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.4 Maintenance Kits - D37H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.5 Weekly Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.6 Service A - Every 4000 Hours Running or 6 Months . . . . . . . . . . . . . . . . . . 75
9.7 Service B - Every 8000 Hours or 12 months . . . . . . . . . . . . . . . . . . . . . . 81
9.8 Service C - Every 16000 Hours or 24 months . . . . . . . . . . . . . . . . . . . . . 83
9.9 Main Drive Motor Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.10 Trouble-shooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10 Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11 Dismantling and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
11.1 Removing Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
11.2 Removing Air End - D15H & D22H . . . . . . . . . . . . . . . . . . . . . . . . . . 167
11.3 Removing Suction Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
11.4 Removing Ventilator Motor - D15H & D22H . . . . . . . . . . . . . . . . . . . . . 169
11.5 Removing Ventilator Element - D15H & D22H . . . . . . . . . . . . . . . . . . . . 170
11.6 Removing the Air Filter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
11.7 Removing the Cooler Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
12 Pressure Systems Safety Regulations 2000 . . . . . . . . . . . . . . . . . . . . . 172
12.1 Flow Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
12.2 Flow Schematic Diagram (Air-Cooled) . . . . . . . . . . . . . . . . . . . . . . . . 173
12.3 Flow Schematic Diagram (Water-Cooled) . . . . . . . . . . . . . . . . . . . . . . 174
13 Appendix 1 - Delcos 3100 Menu Quick References . . . . . . . . . . . . . . . . . 175
14 Appendix 2 - Delcos 3100 Electronics - DH & DHRS Series . . . . . . . . . . . . 176
DL049AAA 5
1 Introduction CompAir
1 Introduction
1.1 Foreword Such hazardous conditions may lead to
accidents that can be life threatening,
1.1.1 Worldwide service and parts facilities are cause substantial bodily injury or result in
provided by CompAir. The AfterMarket damage to the equipment. CompAir can
department at Redditch is available should bear no responsibility for equipment in
any difficulty be experienced. which unapproved replacement parts are
1.1.2 It is essential to quote the compressor included.
MODEL and SERIAL numbers in all
communications. USE ONLY
1.1.3 All pressures shown are gauge pressures.
1.1.4 The substitution of parts not manufactured or
approved by CompAir can reduce
performance or service life and create GENUINE PARTS
potential mechanical or personnel hazards.
AUTHORISED
1.1.5 The right is reserved to modify the contents of SERVICE AGENTS
this publication without notice and the data
given is in no way binding on the
manufacturers.
1.4 Scope
1.1.6 Where approximate figures are shown,
specific details are available on request. 1.4.1 This manual covers all models with the
following serial numbers:
1.2 Maintenance and Servicing Earlier Models

1.2.1 Maintenance, repairs and/or modifications Fixed Speed, Up to Serial No.
must only be carried out by competent Air Cooled
personnel under a CompAir trained and D15H – 8bar A35000074
qualified supervisor.
D22H – 8bar A35000174
D37H – 8bar A35000274
1.3 Warranty
1.3.1 The conditions of the CompAir Warranty are Current Models
set out in the company's standard Conditions
Fixed Speed, From Ser No.
of Sale available from the Distributor
Air Cooled
supplying the machine.
D15H – 8bar A35000474
Warning: The use of replacement parts or
D15H – 10bar A35000574
lubricating oils not supplied or approved
by CompAir may lead to failures in service D22H – 8bar A35000674
which would not be covered by warranty. D22H – 10bar A35000774
Any unauthorised modifications or failure D37H – 8bar A35000874

to maintain this equipment in accordance D37H – 10bar A35000974
with the maintenance instructions may
make it unsafe. The use of replacement
parts not supplied or approved by
CompAir may create hazardous conditions
over which CompAir has no control.
6 DL049AAA
CompAir Introduction 1
Current Models 1.5 Model Names

Regulated Speed, From Ser No.
Air Cooled 1.5.1 The model name conveys quite an amount of
information about the machine in an
D15H RS – 8bar abbreviated form. It consists of 5 (6 in the
????
D15H RS – 10bar cased of regulated speed models) segments
D22H RS – 8bar which give information on the machine series,
???? drive motor power, delivery pressure and
D22H RS – 10bar
method of cooling. For example:-
D37H RS – 8bar
???? Typical Model Name - D22H RS - 10W
D37H RS – 10bar
Model Name
Current Models Signifies
Segment
Fixed Speed, From Ser No.
D Series Type
Water Cooled
22 Motor Size in kW
D15HW – 8bar A35000474
D15HW – 10bar A35000574 H Water-injected (H2O)
D22HW – 8bar A35000674 RS Regulated (variable) Speed

D22HW – 10bar A35000774 10 Rated Air Delivery Pressure (bar)
D37HW – 8bar A35000874 Water-cooled
D37HW – 10bar A35000974 W Note: The absence of a letter
"W" indicates air-cooled
Current Models
Regulated Speed, From Ser No.
Water Cooled
D15HW RS – 8bar
????
D15HW RS – 10bar
D22HW RS – 8bar
????
D22H RS – 10bar
D37HW RS – 8bar
????
D37HW RS – 10bar
DL049AAA 7
1 Introduction CompAir
1.6 Where To Contact Us CompAir Canada Inc., CompAir France SA,

871 Cranberry Court, 70 avenue Albert Einstein,
While these details were Oakville, Z.A. du Château d'Eau,
correct at time of printing, Ontario, BP 50061,
please check the CompAir L6L 6J7, 77551 Cramayel Cedex,
website for the latest Canada France
information. Tel: +1 905 847 0688 Tel: +33 (0) 1.64.13.89.13
Fax: +1 905 847 8124 Fax: +33 (0) 1.64.13.37.00
CompAir Australasia Ltd. info@compair.ca compair.france@compair.com
13-17 Progress Street, www.compair.ca
Dandenong, CompAir Drucklufttechnik
Vic 3175, Shanghai CompAir GmbH
PO Box 4508, Compressor Co. Ltd., Argenthaler Straße 11
Victoria 3164, (CompAir SCCC) D-55469
Australia. 3501 Nan Zheng Building, Simmern/Hunsrück
Tel: +61 (0)3 9212 5800 580 Nanjing Road (W), Germany
enquiries@compair.com.au Shanghai, Tel: +49 6761 8320
China 200041 Fax:+49 6761 832409
CompAir Austria GmbH, Tel: +86 21 5109 5030 info@compair.de
Westbahnstrasse 5, Fax: +86 21 6272 9910
4490 St. Florian, -------------------------------------- CompAir Italia S.r.l
Austria Shanghai CompAir-Dalong via Archimede 31
Tel: +43 (0) 7224 67660 High Pressure Equipment Co. 20041 Agrate Brianza
Fax: +43 (0) 7224 67660-100 Ltd., Milan
office@compair.at 850 Changjiang Road (W), Italy
Shanghai, Tel: +39 039 6551 1
CompAir do Brasil, China 200431 Fax: +39 039 605 6458
Rua Alvaro de Oliveira Tel: +86 21 6615 2883 compair@compair.it
Marcondes, Fax:+86 21 6615 2633
36, Jardim das Tulipas, CompAir Kointec Ltd,
Jundiaí CompAir Hong Kong Ltd., #201-2 Ma,
São Paulo, Room 406, 4th Floor, Shihwa Industrial Complex,
Brasil Wing Ming Industrial Centre, 1703, Chungwang-dong
CEP 13201-973 No 15, Cheung Yue Street, Shiheung-si,
CP2181-4 Lai Chi Kok, Kyungki-do,
Tel: +55 11 4815 8150 Kowloon, Korea 429-925
Fax: +55 11 4815 8173 Hong Kong Tel: +82 31 433 6307
compair@compair.com.br Tel: +852 2307 0872 Fax: +82 31 433 6317
Fax: +852 2307 0371 kwonho.kim@compair.com
CompAir Canada Inc., thomas.ma@compair.com.hk
4875 Rue Bourg, CompAir Polska SP z.o.o,
Ville St Laurent, CompAir Far East Pte Ltd. ul.Pachonskiego 65,
Quebec, 5 Toh Guan Road East, 31-223 Kraków,
H4T 1H9, Unit # 03-00, Poland
Canada Freight Links Express Tel: +48 (0) 12 618 99 00
Tel: +1 514 341 3432 Distripark, Fax: +48 (0) 12 618 99 02
Fax: +1 514 342 0512 Singapore 608831, office@compair.com.pl
compair@compair.ca Tel:+65 6665 5610 www.compair.com.pl
www.compair.ca Fax:+65 6562 1577
-------------------------------------- sales@compair.com.sg CompAir Representative
Office CIS
Kubinskaya str., 75-1,
196240 St.Petersburg,
Russia
Tel: +7 812 7025211
Fax: +7 812 6001069
sales@compair.com.ru
www.compair.com.ru
8 DL049AAA
CompAir Introduction 1
CompAir South East Europe doo, CompAir Middle East, CompAir LeROI,
Jaroslava Cermaka 2, Post Office Box 61146, 211 East Russell Road
1185 Zemun, Belgrade, Jebel Ali free zone, Sidney,
Serbia, Dubai, Ohio,
Tel +381 (0) 11 377 45 33 United Arab Emirates OH 45365,
Fax +381 (0) 11 377 45 44 For Courier Service: USA
nikolas.luketic@compair.com CompAir Middle East, Tel: +1 (937) 498 2500
LOB16, Office 503, Fax: +1 (937) 492 3923
CompAir South Africa Ltd. Jebel Ali free zone, --------------------------------------
Private Bag, Dubai, CompAir Houston,
X029, United Arab Emirates 1603 W Main Street,
Berrange Road, Tel: +971 4 8811744 Laporte,
Wadeville 1422, Fax: +971 4 8811898 Texas 77571,
South Africa compair.middleeast@compair.com USA
Tel: +27 (0) 11345 2200 Tel: +281 471 7800
Fax: +27 (0) 11345 2204 CompAir UK Ltd., Fax: +280 471 7803
compair@iafrica.com Reavell House 53-56, cht@compair.com
White House Road,
CompAir Iberia S.L., Ipswich, CompAir Ocala (Mako)
Ctra. De Andalucia KM18, Suffolk, 1634 SW 17th Street
Poligono Industrial, IP1 5PB, Ocala
Las Arenas 28320 Pinto, United Kingdom Florida 34478
Madrid, Tel: +44 (0)1473 242 000 USA
Spain Fax: +44 (0) 1473 745 451 Tel: +1 (352) 732 2268
Tel: +34 91 649 9200 sales@compair.com Fax: +1(352) 351 5211
Fax:+34 91 649 9249 email@compairmako.com
compair@compair-iberia.es CompAir UK Ltd., www.compairmako.com
Compair Head Office,
CompAir Aeberhardt AG, Claybrook Drive, CompAir UK Ltd.,
Zürcherstraße 254, Washford Industrial Estate, Holman House,
CH - 8406 Winterthur, Redditch, Jon Davey Drive,
Switzerland Worcestershire, Treleigh Industrial Estate,
Tel: +41(0) 52 208 0200 B98 0DS, Redruth
Fax:+41 (0) 52 208 0210 United Kingdom TR16 4AX
aeberhardt@compair.com Tel +44 (0)1527 838200 United Kingdom
Fax +44 (0)1527 521140 Tel+44 (0)1209 315800
CompAir Taiwan sales@compair.com fax+44 (0)1209 313846
10F-3
No146 Wunsing Street, CompAir California,
Last up-dated Dec 08
Gueishan Township 12630 Allard Street,
Taoyuan County 333 Santa Fe Springs,
Taiwan R.O.C. CA 90670,
Tel:+886-03-3282299 USA
Fax:+886-03-2115655 Tel: +1 (562) 406-8881
richard@compair.com.tw Fax: +1 (562) 406-8887
compairusa@yahoo.com
CompAir USA,
130 Fox Drive,
Piqua,
Ohio,
OH 45356,
USA
Tel: +1 (937) 778 2500
Fax: +1 (937) 778 4123
--------------------------------------
DL049AAA 9
2 Safety Procedures CompAir
2 Safety Procedures
2.1 General 2.2 Warnings, Cautions And Notes
2.1.1 Most accidents which occur during the 2.2.1 Warnings
operation and maintenance of machinery are
Warnings call attention to operations or
the result of failure to observe basic safety
procedures involving specific hazards which
rules or precautions.
could cause injury or death and are identified
2.1.2 An accident can often be avoided by by the following symbols on the unit and in the
recognising a situation that is potentially text of the manual.
hazardous.
2.1.3 When handling, operating or carrying out
maintenance on the unit, personnel must use WARNING: RISK OF DANGER
safe engineering practices and observe all
relevant local health and safety requirements
and regulations.
2.1.4 The attention of users in the UK is drawn to
the Health and Safety at Work Act, 1974, the WARNING: RISK OF ELECTRIC
Regulations of the Institution of Electrical SHOCK
Engineers and the Pressure Systems and
Transportable Gas Container Regulations
1989.
WARNING: RISK OF HOT
2.1.5 CompAir cannot anticipate every possible SURFACES
circumstance which might represent a
potential hazard. The WARNINGS in this
manual are therefore not all-inclusive. If the
user employs an operating procedure, an item WARNING: CONSULT MANUAL
of equipment or a method of working which is
not specifically recommended by CompAir he
must ensure that the unit will not be damaged
or made unsafe and that there is no risk to
persons or property. WARNING: RISK OF HIGH
PRESSURE
2.1.6 The standard builds of all CompAir products
are not intended for use in either explosive or
potentially explosive atmospheres as defined
2.2.2 Cautions
in Directive 94/9/ EC. An explosive
atmosphere is a mixture with air, under Incorrect operational procedures causing
atmospheric conditions, of flammable gases, possible damage to the compressor unit are
vapours, hazes or dust in which, after ignition identified by a ‘Caution’ in the text of this
has occurred, combustion propagates to the manual.
entire unburned mixture and may cause a
2.2.3 Notes
hazard. A potentially explosive atmosphere is
an atmosphere which could become explosive Methods to make the job easier and points
due to local conditions. which require particular attention are identified
by a ‘Note’ in the text of the manual.
2.1.7 Failure to observe the precautions given
under ‘Safety Procedures’ may be considered
dangerous practice or misuse of the
compressor unit.
10 DL049AAA
CompAir Safety Procedures 2
2.3 General Safety Precautions 2.4.6 The minimum pressure/non-return valve is not
intended as an isolating valve and should not
2.3.1 If using compressed air for cleaning purposes, be relied upon for this purpose. In addition, it
ensure safety regulations are complied with may be necessary to install shut-off valves
and appropriate clothing and eye protection is elsewhere in the system to allow a dryer or
worn. other equipment to be by-passed.
2.3.2 Never direct compressed air onto your skin or 2.4.7 A pressure relief valve must be installed
at other people. between any compressor unit and the shut-off
2.3.3 Never use compressed air to clean loose dirt valve/s. A pressure relief valve is fitted on the
from clothing. separator vessel as standard equipment.
2.3.4 Before releasing compressed air through a

hose make sure that the free end is held
2.5 Operational Precautions
securely so that it cannot whip and cause 2.5.1 The compressor unit must only be operated
injury. by competent personnel under a trained and
2.3.5 Avoid injury by using a hoist to lift heavy qualified supervisor.
loads. Check that all chains, hooks, shackles 2.5.2 Do not run the compressor with doors open or
and slings are in good condition and are of the covers removed except when checking for
correct capacity. They must be tested and leaks.
approved according to local safety
regulations. 2.5.3 Never remove or tamper with the safety
devices, guards or insulation materials fitted
2.3.6 Cables, chains or ropes must never be to the unit.
applied directly to lifting eyes. Always use an
appropriate shackle or hook, properly 2.5.4 The compressor must only be operated at the
positioned. Arrange lifting cables so that there supply voltage and/or frequency for which it is
are no sharp bends. designed.
2.3.7 Use a spreader bar to avoid side loads on 2.5.5 On a unit equipped with an Automatic
hooks, eyes and shackles. When a load is on Start/Stop system, attach a sign stating ‘THIS
a hoist stay clear of the danger area beneath UNIT MAY START WITHOUT WARNING’
and around it. Keep lifting acceleration and next to the display panel.
speed within safe limits and never leave a 2.5.6 On a unit equipped with an Automatic Restart
load hanging on a hoist for longer than is device, attach a warning notice stating ‘THIS
necessary. UNIT HAS BEEN MODIFIED AND WILL
START AUTOMATICALLY ON
2.4 Installation Precautions APPLICATION OF POWER’ next to the
display panel and on the inside of the unit
2.4.1 Installation work must only be carried out by next to the starter contactors.
competent personnel under a trained and
qualified supervisor. 2.5.7 If the unit is equipped with a Remote Control
device, attach warning notices stating ‘THIS
2.4.2 A fused isolating switch must be fitted UNIT CAN BE STARTED REMOTELY’ in
between the main power supply and the prominent locations, one on the outside of the
compressor. unit, the other inside the control compartment.
2.4.3 Ensure that air drawn into the air intake will 2.5.8 As a further safeguard, take adequate
not be contaminated with flammable fumes or precautions to make sure there is no one
vapours. checking or working on the unit before
2.4.4 Ensure that the air delivery pipe from the attempting to switch on remotely controlled
compressor to the user’s pipework or receiver equipment. Attach a ‘CHECK THAT ALL
is free to expand. PERSONNEL ARE CLEAR OF THE UNIT
BEFORE STARTING’ or similar warning
2.4.5 A shut-off valve must be fitted in the delivery notice to the remote start equipment.
air line to enable the compressor unit to be
isolated. This is particularly important if more 2.5.9 During normal operation no internal part of the
than one unit is to be coupled in parallel or compressor unit should reach a temperature
connected to an existing air supply system. above 61°C and protection devices are fitted
to prevent excessive temperatures occurring.
DL049AAA 11
2 Safety Procedures CompAir
2.5.10 If there is any indication that the compressor PROGRESS – DO NOT APPLY VOLTAGE’.
is overheating it must be shut down and the Do not switch on electrical power or attempt to
cause investigated. Beware of burns from hot start the unit if a warning label is attached.
metal parts or hot water when working on a
c) Close the isolating valve between the
unit which has recently been shut down.
compressor unit and the user’s pipework.
2.5.11 The compressor must not be operated at Attach a label to each valve carrying the
pressures above the nominal pressure given warning ‘WORK IN PROGRESS – DO NOT
on the data plate. OPEN’.
2.5.12 The compressor must not be operated in d) Ensure that the blowdown system has
ambient temperatures outside of those given operated to release all pressure from the unit.
under ‘Technical data’.
e) Check that the pressure display registers
2.5.13 The ‘Noise at Work Regulations 1989’ zero. Release any remaining pressure from
suggest that ear protectors should be worn the delivery side of the water separator by
where noise levels are 85 dB(A) or higher. slackening a pipe connection to the differential
With all covers in place, the noise levels of the pressure indicator. Release any residual
compressors described in the manual are pressure from the upstream side of the
substantially lower than this figure unless separator vessel by slowly slackening the oil
installed in an already noisy environment. filler plug on the reclaimer. Release any
pressure in the aftercooler by slackening the
2.5.14 Be aware that high noise levels can interfere
pipe at the bottom of the moisture separator.
with communication.
Tighten the plug and pipe connections.
2.6 Maintenance and Repair 2.6.7 Use only lubricating oils and greases (where
used) approved by CompAir. Make sure that
Precautions the selected lubricants comply with all
2.6.1 Before opening the door of the starter relevant safety regulations, especially with
compartment, switch the power supply OFF at regard to the risk of explosion or fire and the
isolator. possibility of decomposition or the generation
of hazardous gases.
2.6.2 Maintenance, repairs or modifications must
only be carried out by competent personnel 2.6.8 Always clean up any spills from both the
under a trained and qualified supervisor. inside and outside of the compressor unit
before and after maintenance work.
2.6.3 Lethal voltages are present in the electrical
circuits and extreme caution must be 2.6.9 Make sure that all instructions concerning
exercised whenever it is necessary to carry operation and maintenance are strictly
out any work on the electrical system. followed and that the complete unit, with all
accessories and safety devices, is kept in
2.6.4 If replacement parts are needed use only good running order.
CompAir Genuine Parts.
2.6.10 The accuracy of pressure and temperature
2.6.5 Do not open the starter compartment or touch sensors must be regularly checked. They
electrical components while voltage is applied must be renewed when acceptable tolerances
unless it is necessary for measurements, tests are exceeded.
or adjustments. Such work should be carried
out only by a qualified electrician equipped 2.6.11 Protection devices must be tested as
with the proper tools and wearing appropriate described in the ‘Maintenance’ section of this
body protection against electrical hazards. manual.
2.6.6 Before removing any panels from the 2.6.12 Keep the compressor unit clean at all times.
enclosure, if fitted, or dismantling any part of Protect components and exposed openings
the unit, carry out the following preparatory by covering with clean cloth or tape during
operations:- maintenance and repair work.
a) Isolate the compressor unit from the main 2.6.13 Protect the motor, air intake, electrical and
electrical power supply. Lock the isolator in regulation components against the entry of
the ‘OFF’ position and remove the fuses. moisture, e.g. when steam cleaning.
b) Attach a label to the isolator switch and 2.6.14 Precautions must be taken when carrying out
display panel carrying the warning ‘WORK IN welding or any repair operation which
12 DL049AAA
CompAir Safety Procedures 2
generates heat, flames or sparks. The may contain fluoroelastomer materials which
adjacent components must always be decompose under these conditions to form
screened with non-flammable material and if highly corrosive residues. Skin contact can
the operation is to be carried out near any part cause painful and penetrating burns resulting
of the oil system, or close to a component in permanent skin and tissue damage.
which may contain oil, the system must first
be thoroughly purged, preferably by steam 2.8 Disposal
cleaning.
2.8.1 When items of equipment are taken out of
2.6.15 Never use a light source with an open flame
service for disposal it is recommended that
to inspect any part of the unit.
the following instructions are adhered to:
2.6.16 In no circumstances must any welding work or
a) In order to prohibit the ‘bringing back into
other modification be carried out on the water
service’ of equipment by persons unknown, it
separator vessel or any other water separator.
should be rendered unusable in order to avoid
2.6.17 Before dismantling of any part of the improper re-use.
compressor unit ensure that all heavy
b) Alternatively all such items of equipment
movable parts are secured.
should be stripped into their component form
2.6.18 After completion of repair or maintenance for ‘material composition disposal’ e.g. base
work ensure that no tools, loose items or rags metals, plastics, fabrics etc and be subject to
are left on or inside any part of the machine. normal industrial waste re-cycling processes.
2.6.19 Check the direction of rotation of the motor c) Bio-degradable items should be subject to
when starting up the compressor initially and normal industrial waste disposal processes.
after any work on the electrical connections or Ensure that no plastic, rubber or composite
switchgear. materials are disposed of by incineration.
2.6.20 Do not use any flammable liquid to clean
valves, filter elements, cooler air passages, air
pipes or any component carrying a flow of air
during normal operation. If chlorinated
hydrocarbon nonflammable fluids are used for
cleaning, safety precautions must be taken
against any toxic vapours which may be
released.
2.6.21 Do not use carbon tetrachloride.
2.6.22 Precautions must be taken when using acids,
alkalis and chemical detergents for cleaning
machine parts and components. These
materials cause irritation and are corrosive to
the skin, eyes, nose and throat. Avoid
splashes and wear suitable protective clothing
and goggles. Do not breathe mists. Ensure
that water and soap are readily available.
2.6.23 When disposing of used filter elements and
other parts and waste material of any kind,
make sure that there is no pollution and that
no burning of waste takes place which could
cause pollution of the air. Protect the
environment by using only approved methods
of disposal.
2.7 Precautions In The Event Of Fire

2.7.1 Use extreme caution when handling
components that have been subjected to fire
or very high temperatures. Some components
DL049AAA 13
3 Technical Data CompAir
3.1 D15H, D22H - Air Cooled - 50Hz

3 Technical Data
Performance Data D15H D15H D22H D22H
- 08A - 10A - 08A - 10A
Maximum working pressure bar g 8,0 10,0 8,0 10,0
Minimum working pressure bar g 5,0 5,0 5,0 5,0
Ambient temperature - min./max. °C + 2 / + 40
Maximum Working FAD* m3/min 2,48 2,01 3,54 2,94
Pressure Total package input power * kW 22,57 22,62 29,88 29,87
FAD m3/min 2,64 2,21 3,69 3,15
5 bar g
Total input power IP55 kW 18,34 16,86 24,30 21,61
3
FAD m /min 2,62 2,19 3,67 3,11
6 bar g
FAD m3/min 2,53 2,17 3,61 3,06
7 bar g
FAD m3/min 2,52 2,15 3,58 3,04
7.5 bar g
3
FAD m /min 2,48 2,13 3,54 3,02
8 bar g
3
FAD m /min 2,08 2,98
9 bar g
Total input power IP55 kW 21,34 28,38
3
FAD m /min 2,01 2,94
10 bar g
Total input power at no load incl. fan kW 10,6 9,1 12,0 11,6
Main rotor speed rpm 2960
Discharge temp. of air above ambient inlet temperature at
°C 14 14 17 17
8 bar g
Free field noise level ** dB(A) 72 73 73 74
Electrical Data
Nominal motor rating kW 15 22
Full load current max. (400V) Amps 38 50
Starting current max. (400V) Amps 95 125
Standard drive motor detail IP23, TEFC, Class F insulation
Drive motor efficiency % 91.3 (EFF 1) 92.2 (EFF 1)
Drive motor speed rpm 2960
Fan motor rating kW 02. Feb 02. Feb
Fan motor detail IP44, TEFC, EFF 2, 1390 rpm
2
Suggested cable size (400V) mm 4 x 10 4 x 16
Suggested fuse rating (400V) Amps 50 63
Cooling Data
3
Ventilating fan capacity m /min 64 91
Heat rejected by ventilating fan kW 21.5 29
Size of cooling air inlet apertures (2) mm 335 x 760
Size of cooling air outlet aperture mm 532 x 660
Cooling air outlet temp. above ambient approx. °C 17 16
Max. allowable pressure drop in duct at max. ambient mm WC 4 mm H 2O @ at 20°C / 0 mm H 2O @ 40°C
Weights, Dimensions and Capacities Data
Compressor water capacity litres 26 27
Approx. water consumption in 24 hours operation litres 14 (@ 1 water change cycle)
Water supply pressure - min / max bar g 2.2 / 6.0
Compressed air delivery connection R1
Water drain and supply connections 2 x G 3/8
RO and regulation filter water drain connections 2 x G 1/4
Weight (dry) kg 610 660
Package dimensions L x W x H mm 1477 x 868 x 1511
* Data measured and stated in accordance with ISO1217 Edition 3, Annex C and Pneurop / Cagi PN2CPTC2 and at the following conditions:
Air Intake Pressure: 1 bar a / 14.5 psia
o o
Air Intake Temperature: 20 C / 68 F
Humidity: 0% (dry)
** Measured in free field conditions in accordance with the Pneurop Cagi PN8TNC2.3 test code, tolerance +/-3dB(A).
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD15H/10 10/08
14 DL049AAA
CompAir Technical Data 3
3.2 D15HW, D22HW - Water Cooled - 50Hz
Performance Data D15H D15H D22H D22H

- 08W - 10W - 08W - 10W
Minimum working pressure bar g 5,0 5,0 5,0 5,0
FAD* m3/min 2,48 2,01 3,54 2,94
Maximum Working Pressure
Total package input power* kW 19,73 19,78 27,64 27,63
FAD m3/min 2,64 2,21 3,69 3,15
5 bar g
FAD m3/min 2,62 2,19 3,67 3,11
6 bar g
FAD m3/min 2,53 2,17 3,61 3,06
7 bar g
FAD m3/min 2,52 2,15 3,58 3,04
7.5 bar g
FAD m3/min 2,48 2,13 3,54 3,02
8 bar g
FAD m3/min 2,08 2,98
9 bar g
FAD m3/min 2,01 2,94
10 bar g
Total input power at no load incl. fan kW 7,8 6,3 9,8 9,4
Discharge temp. of air above water inlet temperature at 8 bar g °C 7 8
Free field noise level** dB(A) 65 65 65 65
Electrical Data
Nominal motor rating kW 15 22
Full load Current max. (400V) Amps 38 50
Starting Current max. (400V) Amps 95 125
Drive motor efficiency % 91,3 (EFF 1) 92,2 (EFF 1)
Fan motor rating kW 0,1
Fan motor detail IP55, 1500 rpm
Suggested cable size (400V) mm2 4 x 10 4 x 16
Suggested fuse rating (400V) Amps 50 63
Cooling Data
cooling water capacity (@ ' = 10°C) L / min 22 32
cooling water temperature inlet °C +5 / +35
cooling water temperature outlet (max.) °C +15 / +45 (55)
cooling water pressure bar g 2-5
Connection of cooling water (inlet/outlet) G 1" / G 1"
Weights Dimensions and Capacities Data
Compressor water capacity litres 26 27
Water supply pressure - min / max bar g 2,2 / 6,0
Compressed air delivery connection R1
Weight (dry) kg 540 570
Air Intake Temperature: 20 oC / 68oF
Humidity - 0% (dry)
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD15H/11 10/08
DL049AAA 15
3.3 D37H - Air/Water Cooled - 50Hz

Performance Data D37H-A D37H-W
Minimum working pressure bar g 5,0
Ambient temperature - min./max. °C 2 / 40
Maximum Working FAD * m 3/min 5,86 5,04 5,86 5,04

Pressure
Total package input power * kW 43,5 43,9 41,5 41,9
FAD m 3/min 6,10 5,27 6,10 5,27
5 bar Total input power kW 32,6 27,7 30,6 25,7
Total input power (water cooled) kW 36,1 31,1 34,2 29,2
FAD m 3/min 6,01 5,22 6,01 5,22
FAD m 3/min 5,93 5,18 5,93 5,18
FAD m 3/min 5,86 5,14 5,86 5,14
FAD m 3/min 5,10 5,10
9 bar Total input power kW 37,4 35,4
Total input power (water cooled) kW 41,4 39,4
FAD m 3/min 5,04 5,04
10 bar Total input power kW 39,8 37,9
Total input power (water cooled) kW 43,9 41,9
Total input power at no load incl. fan kW 19 17
Discharge temp. of air above ambient temp. °C 18 ---
Discharge temp. of air above water inlet temp. °C --- 9
Free field noise level ** aircooled / watercooled dB(A) 71 61
Electrical Data
Nominal motor rating kW 37
Full load current max. (400V) Amps 86
Starting current max. (400V) Amps 233
Drive motor detail IP 55
Drive motor efficiency % 94.3 (EFF1)
Fan motor rating kW 2 x 1.1 / IP54 / 1500 1/min 1 x 0.12 / IP54 / 1500 1/min
Suggested cable size (400V) 2 3 x 35 PE 16
mm
Suggested fuse rating (400V) Amps 100 AgL
Cooling Data air cooled
Ventilating fan capacity m 3/min 125 25
Heat rejected by ventilating fan kW max. 95% of terminal power ---
Size of cooling inlett aperatures mm 731 x 639 731 x 639
Size of cooling outlett aperatures mm 1651 x 467 824 x 467
Cooling air outlet temp. above ambient approx. °C 16 ---
Max. allowable pressure drop in duct at max. ambient Pa 70 @ 20°C / 0 @ 40°C ---
Cooling Data water cooled
Cooling water capacity L / min --- 60
Cooling water temperature inlet °C --- + 5 / + 35
Cooling water temperature outlet °C --- +15 / + 45
Cooling water pressure bar g --- 2-5
Connection of cooling water (inlet/outlet) --- G1" / G 1"
Weights, Dimensiones and Capacities Data
Compressor water capacity litres 45
Approx. water consumption in 24 hours operation litres 14 ( @ 1 water change cycle )
Water supply pressure min./max. bar g 2.2 / 6.0
Compressed air delivery connection R 1 1/4"
Water drain and supply connections 2 x G 3/8"
RO and regulation filter water drain connection 2 x G 1/4"
Weight (dry) aircooled / watercooled kg 960 / 860
Package dimensiones L x W x H mm 1722 x 920 x 1659
Air Intake Temperature: 20oC / 68oF
Humidity: 0%(dry)
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD37H/10, 11 10/08
16 DL049AAA
3.4 D15H RS - Air/Water-Cooled

Performance Data D15H RS
Maximum working pressure bar g 10,0
at min. speed at medium speed 1 at medium speed 2 at max.speed
FAD (speed) * m3/min 0,73 (1200) 1,22 (1800) 1,74 (2400) 2,48 (3400)
5 bar Total input power (air cooled) kW 7,8 10,2 12,9 18,3
FAD (speed) * m3/min 0,72 (1200) 1,21 (1800) 1,70 (2400) 2,44 (3400)
FAD (speed) * m3/min 0,71 (1200) 1,19 (1800) 1,66 (2400) 2,41 (3400)
FAD (speed) * m3/min 0,70 (1200) 1,18 (1800) 1,63 (2400) 2,37 (3400)
FAD (speed) * m3/min 0,69 (1200) 1,16 (1800) 1,60 (2400) 2,21 (3200)
FAD (speed) * m3/min 0,67 (1200) 1,15 (1800) 1,58 (2400) 2,03 (3000)
Discharge temp. of air above ambient temp. °C 14 (at max. speed)
Discharge temp. of air above water inlet temp. °C 7 (at 8 bar g)
Free field noise level** (water cooled) dB(A) 72 (65)
Electrical Data
Full load current max. 400V/50Hz (460V/60Hz) Amps 38 (33)
Drive motor efficiency % 91.3 (EFF 1)
Drive motor speed min./max. rpm 1200 / 3400
Fan motor rating 400V/50Hz (460V/60Hz) kW 2.2 (2.6)
Fan motor rating, water-cooled kW 0.1
Suggested cable size 400V/50Hz (460V/60Hz) mm 2 4 x 10 (4 x 10)
Suggested fuse rating 400V/50Hz (460V/60Hz) Amps 50 (50)
Cooling Data - air cooled
Ventilating fan capacity m3/min 64
Heat rejected by ventilating fan kW max. 95% of terminal power
Size of cooling air inlet apertures (2) mm 335 x 760 (vessel side) 250 x 930 (motor side)
Cooling air outlet temp. above ambient approx. °C 17
Max. allowable pressure drop in duct at max. ambient mm WC 4 mm H 2O @ 20°C / 0 mm H 2O @ 40°C
Cooling Data - water cooled
cooling water capacity (@ ' = 10°C) L / min 22
Cooling water temperature inlet °C +5 / +35
Cooling water temperature outlet °C +15 / +45 (55)
Cooling water pressure bar g 2-5
Weights, Dimensions and Capacities
Water supply pressure - min./max. bar g 2.2 / 6.0
Compressed air delivery connection R 1"
Weight [dry] (water cooled) kg 685 (615)
Humidity: 0% (dry)
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD15HRS/10, 11 10/008
DL049AAA 17

Performance Data D22H RS
Maximum working pressure bar g 10,0
at min. speed at medium speed 1 at medium speed 2 at max.speed
FAD (speed) * m3/min 1,14 (1200) 1,84 (1800) 2,50 (2400) 3,53 (3350)
FAD (speed) * m3/min 1,13 (1200) 1,81 (1800) 2,48 (2400) 3,50 (3350)
FAD (speed) * m3/min 1,11 (1200) 1,79 (1800) 2,45 (2400) 3,47 (3350)
FAD (speed) * m3/min 1,10 (1200) 1,76 (1800) 2,43 (2400) 3,44 (3350)
FAD (speed) * m3/min 1,09 (1200) 1,74 (1800) 2,39 (2400) 3,24 (3200)
FAD (speed) * m3/min 1,06 (1200) 1,71 (1800) 2,37 (2400) 3,03 (3000)
Discharge temp. of air above ambient temp. °C 17 (at max. speed)
Discharge temp. of air above water inlet temp. °C 8 (at 8 bar g)
Free field noise level** (water cooled) dB(A) 73 (65)
Electrical Data
Full load current max. 400V/50Hz (460V/60Hz) Amps 52 (45)
Drive motor efficiency % 92.2 (EFF 1)
Drive motor speed min./max. rpm 1200 / 3350
Fan motor rating 400V/50Hz (460V/60Hz) kW 2.2 (2.6)
Fan motor rating, water-cooled kW 0.1
Suggested cable size 400V/50Hz (460V/60Hz) mm 2 4 x 16 (4 x 16)
Suggested fuse rating 400V/50Hz (460V/60Hz) Amps 63 (63)
Cooling Data - air cooled
Heat rejected by ventilating fan kW max. 95% of terminal power
Size of cooling air inlet apertures (2) mm 335 x 760 (vessel side) 250 x 930 (motor side)
Cooling air outlet temp. above ambient approx. °C 16
Max. allowable pressure drop in duct at max. ambient mm WC 4 mm H 2O @ 20°C / 0 mm H 2O @ 40°C
Cooling Data - water cooled
cooling water capacity (@ ' = 10°C) L / min 32
Cooling water temperature inlet °C +5 / +35
Cooling water temperature outlet °C +15 / +45 (55)
Cooling water pressure bar g 2-5
Weights, Dimensions and Capacities
Water supply pressure - min./max. bar g 2.2 / 6.0
Compressed air delivery connection R 1"
Weight [dry] (water cooled) kg 740 (650)
Humidity: 0% (dry)
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD22HRS/10, 11 10/08
18 DL049AAA

Performance Data D37H SR
Maximum working pressure bar (g) 10,0
Minimum working pressure bar (g) 5,0
Ambient temperature - min./max. °C 2 to 40
at min. speed at medium speed 1 at medium speed 2 at max. speed
FAD (speed) * m3/min 1,25 (750) 3,55 (1800) 4,85 (2400) 6,87 (3400)
5 bar
Total input power KW 11,30 22,50 30,10 43,70
3
FAD (speed) * m /min 1,24 (750) 3,49 (1800) 4,78 (2400) 6,62 (3300)
6 bar
3
FAD (speed) * m /min 1,23 (750) 3,43 (1800) 4,71 (2400) 6,38 (3200)
7 bar
3
FAD (speed) * m /min 1,19 (750) 3,36 (1800) 4,69 (2400) 6,05 (3100)
8 bar
FAD (speed) * m3/min 1,14 (750) 3,28 (1800) 4,57 (2400) 5,59 (2900)
9 bar
3
FAD (speed) * m /min 1,08 (750) 3,20 (1800) 4,45 (2400) 5,29 (2800)
10 bar
Main rotor speed rpm 750 to 3400

Approx. discharge air temp.above cooling water inlet
°C 18 (at max speed)
temp.
Free field noise level ** dB(A) 71 (at 70% load)
Electrical Data
Nominal voltage (frequency) 380 - 460V (50, 60Hz)
Full load current max. at 380V / 400V / 440V / 460V Amp. 85 / 81 / 72 / 68
Starting current Max full load current
Standard drive motor detail IP-21 Switched Reluctance Motor
Drive motor speed min./max. rpm 750 to 3400
Fan motor rating 400V/50Hz (460V/60Hz) kW 2 x 1.1 (2 x 1.6) IP54
Suggested cable size at 380V / 400V / 440V / 460V mm2 3 x 35 PE 16
Suggested fuse rating at 380V / 400V / 440V / 460V Amp. 100
Cooling Data
Heat rejected by ventilating fan % max 95% of terminal power
Size of cooling air inlet aperture mm 731 x 639
Cooling air outlet temp above ambient approx. °C 16
Max. allowable pressure drop in duct at ambient Pa 70 at 20°C / 0 at 40°C
Weights Dimensions and Capacities Data
Approx. potable water consumption within 24h (with
one changing intervall in 24h at 3,5bar water net litres 14
pressure)
Potable water net pressure bar 2.2 - 6.0
Approx. water carry over g/m3 0.1 - 0.2
Compressed air delivery connection R 1 1/4"
Water drain and supply connections 2 x G 3/8"
RO and regulation filter water drain connections 2 x G 1/4"
Weight kg 970
* Data measured and stated in accordance with ISO1217 Annex C and Pneurop / Cagi PN2CPTC2 and at the following conditions:
Air Intake Temperature: 20°C / 68°F
Humidity: 0% (dry)
** Measured in free field conditions in accordance with the Pneurop Cagi PN8TNC2.3 test code, tolerance ± 3dB.
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications without prior notice. TISD37HSR/10 10/08
DL049AAA 19
3.7 Layout Plan - D15H (W)/D22H (W)
1477
1445
738
592 73
296 223
66
314
532
790
628
16
M6 - (8x) 660
868
590
G
110
130
530
K
L 70
E
1511
F F
1027
152
85
3,2
55
45
210 50 A B C D 190 140

70 293
50 570
60
690
H J SM 1483
20 DL049AAA
3.8 Layout Plan - D15HRS/D22HRS
1677
1645
738
592 73
296 423
66
314
790
532
628
M6 - (8x) 660
868
590 G
69
E
1511
F
F
1019
152
85
45
210 50 A B C D 190 140

70 293
50 570
60
690
H J SM 1484
DL049AAA 21
3.9 Layout Plan - D37H (W)
1903
1870
896
758 68
379 334
66
307
532
614
790
M6 - (8x)
813
868
530
G
110
130
K
L 79
E
1541
F F
1024
72
60
115
70
155 50 180 200

70 237,5
750
60 690
H J SM 1485
A B C D
22 DL049AAA
3.10 Layout Plan - D37HRS
2103
2070
896
758 68
379 534
66
307
532
614
790
M6 - (8x)
813
868
530
G
79
E
1541
F
F
1024
72
115
60
70
155 50 180
237,5 J 200
70 750
60
690 H
SM 1486
A B C D
DL049AAA 23
3.11 Electrical Connections -

EUROPEAN VERSIONS ONLY
3.11.1 Recommended supply cable cross-sections and fuses.
Installed nominal Fuse protection Line cross section

Supply voltage
Compressor type motor power slow-blow fuse) at 30 °C/86 °F
(V] 2
(kW] (AgL] (mm ]
D15H 400 15 50 4 x 10
D22H 400 22 63 4 x 16
D37H 400 37 100 3 x 35 PE 16
D15HRS 400 15 50 4 x 10
D22HRS 400 22 63 4 x 16
D37HRS 400 37 100 3 x 35 PE 16
Notes on the table: The main switch must meet the

requirements of the safety standard EN 60
We cannot know the type of cable you will be
204-1 (electrical equipment of machinery)
using, nor its length or the installation
as well as of EN 60947-2 (low-voltage
conditions (temperatures, grouping). The table
switchgear and control gear
above can therefore only be regarded as a
(circuitbreakers)).
guideline.
The electrical connection and protective
The supply cable cross-sections given in the
measures must be installed in accordance
table comply with VDE 0298, part 4 - table 13,
with VDE, BS or local regulations. As a
column 7 (rubber hose line at 30 °C/86 °F and
rule, additional instructions of the relevant
max. line length of 50 m). If conditions are
power supplier must also be adhered to.
different (line length, temperature and
grouping), establish the cross sections in The electrical connections must be made
accordance with DIN VDE 0298, part 4 or by an authorised specialist.
BS7671 taking into account the cable type.
Attention: Interference voltage!
Important:
If any external electric circuits, which
If local regulations are stricter than the values cannot be isolated via the main switch, are
specified above, observe the stricter connected to the control, they must be
regulations. identified according to EN60204. Warning
signs must be fixed near the main switch
Compressor units are finished in the factory
and near these electric circuits. In addition,
according to standard EN60204 (industrial
these conductors have to be laid
machinery). Please observe the following
separately and/or identified by colors.
important notes:
Work on control cabinets may only be
Danger carried out by electrotechnical specialists.
If the installation conditions of the system
The customer must connect a main switch
differ from the conditions described in
in the incoming line of the compressor unit
EN60204, please contact your technical
(unless factory-mounted as special
adviser.
accessories) (DIN EN 1012 - 1).
If this switch does not provide short-circuit
and overload protection for the system,
suitable back-up fuses must be installed
according to EN 60269-1 (low voltage
directive ) (see table).
24 DL049AAA
3.12 Electrical Connections -

USA/CANADA VERSIONS ONLY
3.12.1 Recommended supply cable cross-sections
and fuses for multi-wire cables or three
current-carrying conductors in raceway based
on 86 °F ambient temperature.
Compressor type Supply Installed Mains Fuse Line cross section

D15HRS - D37HRS Voltage Nominal Supply Protection conductor rated
1)
Motor Type (slow-blow
(V)
Power fuse) class J
(HP) (A) 140°F 167°F 194°F
D15HRS 460 20 Single 40 8 AWG 8 AWG 10 AWG

An adequate electrical power supply of the The cable used to feed the compressor circuit
correct voltage must be provided. All control should be selected and sized based on the
and enclosure wiring has been installed at the following conditions:
factory.
a) Motor full load amperage plus service factor.
The electrical supply should be equipped with
b) Ambient temperature in the area where the
a fused line disconnect switch or circuit
wire is located.
breaker so that electrical power may be
disconnected while the unit is being serviced. c) Length of wire
The fuse line disconnect should be located d) Insulation type
and mounted in accordance with all state,
This information may be found in the latest
local, and national regulations.
edition of the National Electrical Code.
The unit must be properly grounded to provide
When installing a unit in a "Hazardous
adequate ground fault protection. As a guide,
Location"; that is in a location where fire or
it is suggested that the ground cable be equal
explosion is a definite hazard, refer to the
in size to one of the conductors which feeds
appropriate section of the National Electrical
the compressor motor circuit. Make certain
Code for further information.
the ground cable connections are clean and
tight. Caution
IN ALL CASES, THE LOCAL, STATE, AND
NATIONAL ELECTRICAL CODES MUST BE
STRICTLY FOLLOWED.
DL049AAA 25
3.13 Cable Sizes and Fuse Ratings Notes:
3.13.1 The following assumptions have been made (I) Where any of these assumptions is invalid,
in compiling the suggested cable sizes and or regulations other than BS7671 apply, cable
fuse ratings: sizes should be calculated for the actual
conditions.
a) PVC insulated, 3-core non-armoured copper
cable with a rated conductor operating (ii) The voltage at the machine connections
temperature of 70°C (where more than 3 should not be less than nominal voltage less
conductors are specified, they are assumed to 6%, except 400V 50Hz models which should
be in separate 3-core cables). be no less than 360V.
b) Cables for any given machine are run (iii) Earth conductors should not be less than
separately from the supply cables to other half the cross section of the main conductors,
equipment. and may be separate or a fourth conductor in
the main cable.
c) Cables are clipped directly to insulated walls.
(iv) ISO 269 fuses or equivalents (EN 60269,
d) Cables are shaded from direct sunlight and BS 88) must conform to gG characteristics.
other sources of external heat.
26 DL049AAA
3.14 Mains Water Quality

The recommended water quality is as
follows:-
Tendency
Item Standard
Corrosion Scale Slime
Appearance Colourless & Transparent
Turbidity Less than 2
PH at 25° C 6-8 ¡ ¡
Electrical conductivity at 25° C Less than 150 µ s/cm ¡ ¡
Total hardness (CaCO) 3 mg/l Less than 50 ¡
Total iron (Fe) mg/l Less than 0.3 ¡
Alkalinity (CaCO) 3
mg/l Less than 50 ¡
Ion chloride (CI ) –
Ion sulphate (SO ) 2
4
–
Ion nitride (NO ) 3
–
mg/l Less than 0.3 ¡
Silica (SiO )
2 mg/l Less than 30 ¡
CODMn (O) Less than 10 ¡
Ammonium Ion (NH ) 4+
0 ¡
3.15 Typical Water Conductivity Test

Meter
3.15.1 This is a pocket-sized meter and will give
readings for conductivity. The graphite
sensors provide good repeatability since they
do not oxidise.
3.15.2 Other meters are available for the detection of
dissolved solids.
SM 1161
DL049AAA 27
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28 DL049AAA
CompAir Description 4
4 Description
4.1 General
See fig. 4.1.
4.1.1 The DH Series compressor unit is a fully
enclosed, oil-free, water injected, single stage,
air cooled, rotary screw compressor package.
The package comprises a drive motor (5), air
end (3), injection water cooler (4), water
separator (9), water level switch (8), suction
regulator valve (2), air intake filter (10),
injection water treatment system (1, 6), control
panel and cooling fan(s). The unit is mounted
on a baseframe in an acoustically lined,
steel-panelled enclosure.
4.1.2 The air end is directly driven by an electric
motor via a flexible drive coupling.
4.1.3 An electronic controller controls, monitors and
protects the compressor (see chapter 14).
DL049AAA 29
4 Description CompAir
1
SM 0881
10
9
8
Fig. 4.1 - General Arrangement D22H (D15H Similar)

1. Water Treatment System 6. RO Water Storage Tank
2. Suction Regulator Valve 7. Filter - Mains Water
3. Air End 8. Water Level Switch
4. Water Cooler 9. Water Separator
5. Main Drive Motor 10. Filter - Intake Air
30 DL049AAA
1 SM 0882
4
5
10
Fig. 4.2 - General Arrangement D37H

1. Water Treatment System 6. Main Drive Motor
3. RO Water Storage Tank 8. Water Level Switch
4. Air End 9. Water Separator
5. Water Cooler 10. Filter - Intake Air
DL049AAA 31
4.2 Air End - Description

(see fig. 4.3)
4.2.1 Air is compressed by a water injected
compression element comprising a single
main rotor (5) driven by the electric motor and
two meshing gate rotors (4). The rotors are
supported on maintenance-free, sealed,
grease-lubricated bearings (1, 6, 10). Seals
between the rotors and bearings prevent
water and air leakage (3, 7).
Fig. 4.3 - Air End General Arrangement

1. Main Rotor Non-Drive End Bearing 6. Main Rotor Drive End Bearings
2. Single Main Rotor 7. Labyrinth Shaft Seal
3. Mechanical Shaft Seal 8. Atmospheric Chamber Between Seals
4. Gate Rotor 9. Gate Rotor Support & Shaft
5. Drive Coupling Flange 10. Gate Rotor Bearings
32 DL049AAA
4.3 Air End - Operation

4.3.1 Compression takes place between the teeth
of the gate rotors and flutes in the female rotor
and the rotor casing.
4.3.2 INTAKE
Atmospheric air enters the compression
element and fills the flutes of the main rotor.
The gate rotors engage with flutes and form
two compression chambers, above and below
the main rotor.
4.3.3 COMPRESSION
The gate rotors automatically follow the
rotation of the main rotor, reducing the volume
in the flutes and compressing the air along the
compression chambers. Treated water
injected into the compression element
lubricates, seals and cools the process.
4.3.4 DISCHARGE
The compressed air and water mixture is
discharged from the compression element
and passes into a water separation vessel.
SM 0225
Fig. 4.4 - Compression Cycle
DL049AAA 33
4.4 Regulation System - Description 4.5 Regulation System - Operation

4.4.1 As standard, DH-series compressors are fitted See figs. 4.5 and 4.6
with a regulation system that provides fully
4.5.1 ON LOAD
onload/fully offload regulation. In other words,
the compressor will produce either 100% a) When the compressor is operating on-load, air
capacity or 0% capacity; there is no is drawn into the air end (12) via the intake
progressive loading/unloading. filter (2) and builds up pressure in the water
separator (13). Vessel air pressure (7) is
Note: Earlier machines were fitted with a
piped to manifold (6) via the regulation airline
proportional control valve as standard but
filter (14).
these were sealed shut and not utilised. They
should not be adjusted from this shut position b) When running on-load, solenoid valve (4) is
unless Progressive On-Load/Off-Load is closed. Vessel pressure (8) therefore passes
required by the customer. from the manifold (6) to the inner chamber
(10) of the suction regulator and opens the
4.4.2 Normally, the main drive motor remains
valve (11) against spring (9). To allow the
running at constant full speed but when the
valve to move, air displaced from the spring
compressor goes off load, a Run-On Timer is
chamber (9) can escape to atmosphere via
activated. If there is no air demand and the
pipe (20). The compressor is now running at
mains air pressure remains above the lower
full load (100% capacity).
pressure setting, this timer will automatically
stop the compressor when the programmed
run-on time has elapsed. The compressor will
remain in standby mode until air demand
increases and the mains air pressure falls to
the lower pressure setting, when it will
automatically restart and go on load.
4.4.3 When the compressor is running unloaded,
the internal pressure is lowered to
approximately 4.5 bar in order to reduce the
unloaded power consumption whilst still
ensuring sufficient circulation of injection
water.
34 DL049AAA
Fig. 4.5 - Regulation System - On Load

1. Air Discharge 9. Spring Chamber
2. Air Intake 10. Inner Chamber
3. Minimum Pressure Valve 11. Valve Plate
4. Solenoid Valve 12. Air End
5. Pressure Sensor 13. Water Separator
6. Manifold 14. Regulation Airline Filter
7. Vessel Air Pressure to Manifold 15. Condensate Drain
8. Vessel Air Pressure to Inner 16. Silencer
Chamber 17. Restrictor
DL049AAA 35
4.5.2 OFF LOAD 4.6 Speed Control - Description (RS

a) The electronic controller monitors the mains Compressors Only)
air pressure via pressure sensor (5). When
4.6.1 RS (Regulated Speed) compressors
the programmed upper pressure setting is
incorporate a suction regulation system
reached, the controller opens solenoid valve
similar to the constant speed machines
(4). This allows air (19) to pressurise spring
described previously.
chamber (9). As there is now equal pressure
in chambers (9) and (10), regulator valve (11) 4.6.2 However the major difference is that, unlike
closes due to the influence of the spring. Air in constant speed machines, as air demand
the water separator can now escape to reduces, an integrated electronics control
atmosphere (18) via minimum pressure valve package progressively (steplessly) reduces
(3) and silencer (16). It can also escape to the speed of the main drive motor until the
atmosphere via pipe (20) and restrictor (17). demand for air is exactly matched; the
The compressor then runs off-load (0% suction regulator valve remaining fully open all
capacity). the while.
b) When the pressure in the vessel has dropped 4.6.3 The motor speed reduces in line with the
to approx 4.5 bar, the minimum pressure reducing air demand until it reaches
valve (3) partially closes to maintain this approximately 60% of full load speed (its
pressure within the system to ensure sufficient idling speed), when the control system closes
cooling water circulation and lubrication. A the regulator valve and the machine goes off
metered orifice in the suction regulator valve load with the Run-On Timer being activated
plate (11) allows sufficient air to pass into the as described previously.
air end for compression to keep the system
circulating.
c) With an increase in air demand, the mains air
pressure will fall. When it reaches the
programmed lower pressure setting, the
controller will shut the solenoid valve (4). Air
pressure (19) can no longer pressurise the
spring chamber, so air pressure (8)
overcomes spring (9) to open the intake valve.
The compressor loads again (100% capacity).
36 DL049AAA
Fig. 4.6 - Regulation System - Off Load

18. Vessel Pressure to Air Intake 20. Air to Atmosphere
19. Vessel Pressure to Spring 21. Orifice (Valve Plate)
Chamber
DL049AAA 37
4.7 Air System - Description 4.8.3 The compressor is switched between on load
and off load by a solenoid valve (14). When
4.7.1 The system consists of an air intake filter, running off load, a controlled amount of air
suction regulator, water-injected air end, continuously passes to the compressor inlet
moisture separators, safety valve, silencers, via a restrictor (16), silencer (17) and vacuum
check valve, vacuum relief valve and solenoid relief valve (18), which reduces the vacuum
valve. within the closed suction regulator. This in
turn reduces the potentially harmful vibration
4.8 Air System - Operation created as a consequence. The controlled air
flow through the machine also ensures that
4.8.1 Air enters the compressor unit through the water continues to circulate correctly through
intake filter (1) and suction regulator (2). It the system, keeping it cool and lubricated.
then passes to the inlet port of the water
injected air end where it is trapped and sealed 4.8.4 Some early machines were fitted with an
between the main rotor and the two turning optional pressure control valve (13) which
gate rotors. The air increases in pressure and would allow progressive loading and
is cooled by the injection of water during the unloading of the machine.
compression cycle. 4.8.5 The air system is protected from excessive
4.8.2 On completion of the compression cycle, the pressure build up by a safety valve (7) which
air and water mixture passes through the is fitted to the top of the water reclaimer. If the
discharge port of the air end into the water pressure becomes too high, the valve will
separator (6) where the air and water are open and relieve the pressure to atmosphere.
separated by centrifugal action and gravity. 4.8.6 The temperature of the compressed air is
The air then passes through a non-return monitored by a temperature sensor (5)
valve (8) and exits to the customer's pipework. located between the air end discharge port
and the water reclaimer.
AIR
8
1
INTAKE
AIR
DISCHARGE
9
17
16
2 7
15
18
5
4
13 3 6
14
12
10
11
CONDENSATE
DRAIN
SM 0814/1
Fig. 4.7 - Air System

1. Air Filter 10. Regulation Air-Line Filter
2. Suction Regulator 11. Pressure Transmitter (Internal)
3. Water Injected Air End 12. 4 Way Distribution Block
4. Non-Return Valve 13. Proportional Regulator (Early Models)
5. Temperature Sensor 14. Solenoid Valve
6. Water Separator Vessel 15. Minimum Pressure Valve
7. Safety Relief Valve 16. Restrictor
8. Minimum Pressure/Non Return Valve 17. Silencer
9. Pressure Transmitter (Network) 18. Vacuum Relief Valve (from 10/2006)
38 DL049AAA
4.9 Injection Water System

4.9.1 Description 1
2 4
a) Injection water separated in the water 3
separator (4) circulates due to differential
7
pressure between the vessel and the air end
injection port. After leaving the vessel the
water passes through a cooler (5), a 6
10-micron filter (6) and a water stop valve (1)
before being injected into the air end (2). The 5
electrically-operated water stop valve (1)
closes when the compressor is stopped and,
together with the air end discharge non-return SM 0817
valve (3), prevents water from the cooler (5)

Fig. 4.8 - Water System (D15H, D22H)
(which is at vessel air pressure) draining back
into the air end when the unit is stopped. 1. Solenoid Valve 5. Cooler
2. Air End 6. Filter
b) A level switch, which incorporates both high
3. Non-Return Valve 7. Differential
and low level switching points, monitors the
4. Water Separator Pressure Switch
water level in the water separator (4).
c) In humid climates the water level may rise due
to the quantity of water vapour in the intake
air. If the level rises to the high level switching
point, the electronic controller opens the
injection water drain valve and water is
drained for a programmed time.
d) In dry climates the water level may fall to the
low level switching point. The electronic
controller then opens the injection water
make-up valve and allows treated water from
the storage tank to enter the compressor
intake to top-up the water level.
e) In addition to controlling the water level in the
water separator vessel, the electronic
controller also performs a water change
procedure to control the quality of the injection
water inside the compressor. Fig. 4.9 - Water System (D37H)
1. Solenoid Valve 5. Cooler
2. Air End 6. Filter
3. Non-Return Valve 7. Differential
4. Water Separator Pressure Switch
DL049AAA 39
4.9.2 Water Level Regulation

a) During normal operation, both level switches Y8
(S18 & S19) are open (off).
b) If the water level reaches either the upper
switch (S19) or lower switch (S18) and closes
it for more than 30 seconds, the electronic
controller will automatically adjust the water
level by opening the makeup solenoid valve
(Y8) or the drain solenoid valve (Y9). S19
S18
Y8
Y9
SM 1284
4.11 - Water Change Cycle - Step 1

S19
S18
Y8
Y9
SM 1283
Fig. 4.10 - Water Level Regulation S19

S18
4.9.3 Water Change Cycle
The control system is factory-set to carry out
one water change cycle every 24 running Y9
hours in order to maintain water quality.
However, this interval can be changed to SM 1285
allow for different operating conditions.
Step 1 - Water drain solenoid Y9 opens. The 4.12 - Water Change Cycle - Step 2
water level in the separator will fall until it
closes S18. Y9 will then close.
Note: If S18 is not closed in the time allowed
for drainage (150 sec), a warning/fault Y8
"Drainage" will be displayed on the control
panel.
Step 2 - Water makeup solenoid valve Y8 will
open. The water level will rise until it closes
S19. Y8 will then close.
Note: If S19 is not closed in the time allowed S19
for re-filling (150 sec), a warning/fault
"Drainage" will be displayed on the control S18
panel.
Step 3 - Water drain solenoid Y9 will open
again. The water level will fall until S19 is Y9
open. Y9 will then close.
SM 1286
Note: If S19 is not open in the time allowed for
water regulation, a warning/fault will be
displayed on the control panel. 4.13 - Water Change Cycle - Step 3
40 DL049AAA
4.10 Water Treatment System

4.10.1 General
D
The correct quality of injection water is 3
provided by a water treatment system (3) and
treated water storage tank (4), both integrated
into the compressor package.
4
The treatment system can produce 3 litres of
treated water per hour at a mains pressure of C
3.5 bar with a treatment ratio of treated to
drained water of 1 : 2.5 (i.e. to get one litre of
treated water, 2.5 litres of mains water will
flow through the water treatment system).
Treated water consumption is in the region of
14 litres per 24 hours as follows:- 2
B
1 water change :- 4 litres 1 A
SM 0818
Refill of separator tank :- 10 litres
Two variants of the water treatment system
are in existence:- Fig. 4.14 - Water Treatment System - Earlier Models
• The early variant incorporated a design where 1. Prefilter A. Treated Water Out
mains water flowed continuously through the 2. Post Filter B. Mains Water In
system while the machine was in operation 3. Reverse Osmosis C. Mains Water Out
regardless of whether or not the RO water (RO) Unit D. Connection - Post
needed replenishment. 4. Storage Tank Filter / Tank
• The later variant introduces a diaphragm
pump which is fitted in place of the post filter storage tank is full the system stops producing
and is powered by the mains water pressure. treated water.
The pump only operates when RO water is c) If the injection water level in the water
required so mains water does not flow separator falls to the low level switching point
continuously through the system. the electronic controller opens the water
4.10.2 Early Variant (Without Diaphragm Pump) make-up valve and treated water from the
storage tank passes through the post-filter to
a) The water treatment system is comprised of a be injected into the compressor unit intake as
carbon element pre-filter (1), reverse osmosis a result of the positive pressure in the tank
(RO) membrane cartridge (within item 3) and and the depression in the intake.
a carbon element post-filter (2). The RO
cartridge houses a thin film membrane.
b) A potable (drinking) water supply with a
pressure of between 2.2 and 6.0 bar g is
connected to the compressor water inlet
connection (B). The water first passes through
the pre-filter (1) which removes chlorine and
large particles, then through the reverse
osmosis membrane. The membrane removes
98% of all impurities including salts,
"hard-water" minerals, metals, organisms and
other dissolved and suspended solids. The
treated reverse osmosis water is then stored
in the storage tank (4) until required by the
compressor. A bladder, pressurised to 0.6
bar g, inside the storage tank helps to force
the treated water out of the tank when
required by the compressor. When the
DL049AAA 41
4.10.3 Current Variant (With Diaphragm Pump) - periodically or during the programmed water
(see fig. 4.15) change cycle, the pump (and consequently,
the flow of mains water) stops when not
required.
e) The pump also increases the efficiency of the
RO (hyper-filtration) process, as the design of
C
3 the installation isolates the back pressure
from the storage tank which results in an
improved differential pressure across the
semi-permeable membrane in the RO unit.
4
4.10.4 Diaphragm Pump (see fig. 4. 16)
As this pump is a sealed unit and therefore
does not require any maintenance, only a
general overview of this item is included
below.
B a) Description
2 The diaphragm pump is powered by the
pressure differential between the mains water
A
pressure and the pressure within the treated
SM 1092 1 water storage tank (16).
Fig. 4.15 - Water Treatment System Within the pump are a control valve (14),
(Current Models) treated water valves (10 & 11) and diaphragm
(9), which is secured to the combined
1. Pre-filter A. Mains Water In diaphragm guide/valve actuator (13).
2. Diaphragm Pump B. Mains Water Outlet
3. Reverse Osmosis from Pump and RO The pump contains a space which is
(RO) Unit Unit separated into two chambers (A) and (B) by
4. Storage Tank C. Treated Water To diaphragm (9). Potable water from the mains
Storage Tank fills the spaces to the left of the diaphragm
while treated water from the RO unit fills the
spaces to the right of the diaphragm.
a) A potable (drinking) water supply with a
pressure of between 2.2 and 6.0 bar g is Chamber (7) communicates with control valve
connected to the compressor water inlet (14) and, via transfer port (8), diaphragm
connection (A). The water first passes through chamber (A). A flow restrictor is fitted at the
the pre-filter (1), which removes chlorine and mains water inlet to the pump in order to
large particles, then through the reverse maximise the mains water pressure within the
osmosis membrane. The membrane removes RO unit.
98% of all impurities including salts,
An inlet valve (10) and outlet valve (11) are
"hard-water" minerals, metals, organisms and
fitted at the right of the diaphragm.
other dissolved and suspended solids.
b) Operation
b) The treated water from the RO unit is then
drawn into a diaphragm pump (2) which For the pump to operate correctly, the storage
pumps it into the storage tank (4) until tank (16) must always contain a minimum
required by the compressor. A bladder, pressure of 0.4 bar g (6 psi g). This is
pressurised to 0.6 bar.g, inside the storage supplied by the air-filled bladder (17).
tank helps to force the treated water out of the
If the pressure in the tank is lower than the
tank when required by the compressor.
mains pressure, diaphragm (9) will be moved
c) The diaphragm pump is fitted in place of the to the right by the greater mains pressure via
post-filter which was used in earlier systems. transfer port (8). This will close valve (10) and
It is powered by mains water pressure from open valve (11), enabling the treated water in
the mains water outlet from the RO unit. chamber (B) to be pumped into the storage
tank.
d) As the supply of treated water is only required
when topping up the levels within the machine
42 DL049AAA
As the diaphragm reaches the end of its As the diaphragm reaches the end of its
travel, valve actuator (13) opens control valve travel, the valve actuator will close control
(14) which allows mains water to flow to drain, valve (14). Mains pressure in chamber (A) will
thus lowering the pressure acting on the left of then increase until it overcomes that of the
the diaphragm to zero. The pressure of the RO water in chamber (B) so the diaphragm
RO water from the RO unit will now be greater will again move to the right, delivering the RO
than the mains water pressure to the left of water into the storage tank.
the diaphragm, so inlet valve (10) will
This sequence will continue until the pressure
therefore open to allow RO water into
in the storage tank equals that of the mains
chamber (B), moving the diaphragm to the left
water, when the pump will stop.
as it enters. Outlet valve (11) will close to
isolate the storage tank.
Fig. 4.16 - Diaphragm Pump - General Arrangement

1. Potable Water In 7B. Pump Chamber 14. Control Valve
2. Carbon Pre-filter 8. Transfer Port 15. Waste Water to Drain
3. RO Unit 9. Diaphragm 16. RO Storage Tank
4. Treated Water 10. RO Inlet Valve 17. Air-Filled Bladder
5. Potable Water to Pump 11. RO Delivery Valve 18. RO Water
6. Flow Restrictor 12. Diaphragm Pump 19. RO Make-up Solenoid Valve
7A. Pump Chamber 13. Guide/Valve Actuator 20. RO Water to Compressor
DL049AAA 43
4.11 Water Piping - General Layout
3
A
B
2
6
7
8
9
16
10
12
13
11
1
14
15
SM 1093
Fig. 4.17 - Water Pipework - General Layout

1. RO Water Storage Tank 7. Tap - Water Separator Outlet 12. Solenoid Valve - Water
2. Diaphragm Pump 8. Regulation Airline Filter Separator Outlet
3. RO Unit Condensate Drain 13. Tap - Water Separator Drain
4. Solenoid Valve - Make-up 9. Mains Water Out 14. Compressor Air Inlet
5. External Connections Bracket 10. Tap - Press. Vessel First Fill 15. Water Level Sensor
6. Tap - Mains Water In 11. Strainer 16. RO Pre-Filter
44 DL049AAA
4.12 Electronic Controller

4.12.1 The electronic control system is
microprocessor based with a liquid crystal
display (LCD), tactile membrane switches and
incorporates many advanced control and
monitoring features (see Chapter 14 for
further details).
SM 0364/1
Fig. 4.18 - Electronic Controller Panel
DL049AAA 45
4.13 Electrical System

4.13.1 Introduction 4.13.2 Typical electrical cabinet
The compressor is controlled via a See fig. 4.19
touch-sensitive control panel (see Chapter 14)
The electrical cabinet contains the major
which communicates with an electronic
control components of the electrical system.
controller unit mounted behind it within a
The electronic control panel/controller
protective enclosure.
assembly is built into the access door and
The controller unit controls starting and communicates with the control equipment via
stopping sequences, compressor loading and cable runs carried within trunking secured to
unloading in response to customer air the enclosure panels.
demand, and automatic draining of
The control equipment consists of heavier
condensate which accumulates during normal
items such as relays, contactors,
operation of the machine. It also continuously
transformers, fuses etc. These in turn
monitors various temperatures, pressures and
communicate with the heavy electrical
fluid levels within the machine during
equipment (motors, valves etc).
operation and checks power supply
parameters. In addition, the controller keeps Power cables enter the cabinet via low level
track of scheduled servicing intervals and entry points in the bottom panel where they
retains a record of fault occurrences. are connected to the thermal overload relay
and star/delta starter assembly (3).
To facilitate this, certain control and
monitoring equipment is integrated into the
design of the machine to individually monitor
and control the various operating systems.
Details of this monitoring equipment and items
protected are shown in para 4.13.3 and fig.
4.20, together with an overview of their
function.
46 DL049AAA
Fig. 4.19 - Electrical Cabinet Layout

1. Controller Connection 11. Incoming 3-Phase Terminals and
2. X1 Terminals Thermal Overload
3. X2 Terminals 12. Star/Delta Starter Assembly
4. X3 Terminals 13. "Star" Contactor
5. DH Module 14. "Delta" Contactor
6. Remote Control Module (Option) 15. Main Contactor
7. Phase (Rotation) Relay 16. Water Control Transformer
8. Control MCB's 17. X8 Terminals (Option)
9. Fan Contactor 18. X4 Terminals (Option)
10. Fan MCB's 19. X7 Terminals
20. Control Transformer
DL049AAA 47
4.13.3 Overview of electrical system (see fig. 4.20) c) Sensors

a) Major Components Temperature
Motors Compressor Discharge (14) - Monitors
temperature of the compressed air/water
Main Drive Motor (10) - Drives the
mixture leaving the compressor unit (located
compressor unit via the flexible drive coupling.
beneath delivery block elbow on compressor
Fan Motor (9) - Drives the two centrifugal unit).
cooling fans in the roof of the machine.
Pressure
Controllers/Starters
Plant Air Delivery (4) - Monitors pressure of
Electronic Controller/Control Panel (1) - the compressed air in customer's network
Contains the central processor chip which (located on bracket on side of control panel).
controls the operation of the whole machine.
Internal (5) - Monitors pressure of the
Receives signals from the control panel and
compressed air within the plant when running
Interface Assembly, processes them and
off-load (located adjacent to unloader
returns resulting messages/commands.
solenoid).
Interface Assembly (12) - Acts as the interface
d) Switches
between Electronic Controller and electrical
system components and contains the relays, Circulating Water Level (3) - Monitors level of
switches etc. which control the operation of the water circulating within the compressor
the motors, solenoids etc. system and separator (part of water level sight
glass located on side of separator vessel).
Star/Delta Starter assembly (11) - Controls
the starting of the Main Drive Motor. Injection Water Filter Differential Pressure (2)
- Monitors the differential pressure across the
b) Solenoids
circulating oil filter and if excessive, the switch
Unloader (15) - Controls the loading and operates, causing a message to be shown on
unloading of the machine in response to the control panel (located adjacent to water
customer's demand for air (located on top of filter/s).
separator vessel between internal pressure
control valve and block manifold).
Water Stop Valve (7) - Closes when machine
shuts down in order to prevent water present
in the cooler draining back into the
compressor unit (located on top of
compressor unit).
Water Drain (8) - Opens to drain circulating
water from the machine to maintain optimum
operating water level and as part of the
regular timed water change cycle (located low
down inside machine close to external pipe
connections bracket).
Water Makeup (6) - Opens to admit treated
water from the RO system into the
compressor air intake in order to maintain
optimum operating water level and as part of
the regular timed water change cycle (located
adjacent to RO water unit).
48 DL049AAA
Fig. 4.20 - Overview of Electrical System

1. Control Panel/Controller Assy 7. Water Stop Solenoid 13. Temperature Thermistor -
2. Water Filter Press Diff Switch 8. Water Drain Solenoid Main Drive Motor
3. Water Level Switch 9. Cooling Fan Motor 14. Air Dely Temp Sensor
4. Air Press Sensor (Network) 10. Main Drive Motor 15. Unloader Solenoid
5. Air Press Sensor (Internal) 11. Star/Delta Starter Assembly
6. Water Makeup Solenoid 12. Interface Assembly
DL049AAA 49
5 Installation and Storage CompAir
5 Installation and Storage

Warning: Refer to the safety procedures 5.1.4 Ventilation (see figs. 5.2 and 5.3)
before installation of the compressor unit.
a) A ventilation inlet opening must be provided at
Lethal voltages are used in this equipment. the cooling air inlet end of the unit to allow
Use extreme caution when carrying out cool air to enter the building. The opening
electrical checks. Isolate the power supply should be sized to provide the following free
before starting any maintenance work. area for each installed compressor to allow
sufficient cool air to enter the building.:-
5.1 Installation Procedure D15H - 0.32 m 2
The following procedure is a guide for D22H - 0.45 m 2
installing a standard compressor unit. For the

D37H - 0.74 m
installation of non-standard units or units fitted
2
with optional equipment refer to the local b) Hot air should be exhausted from the building
CompAir Office. either by means of a duct connected to the
outlet grille of the compressor or a suitably
5.1.1 Foundations
sized ventilation fan located in the building.
The compressor is supplied as a free standing The fan should be sized to handle the total
package and does not require securing to a cooling air flow of the compressor(s). The inlet
foundation. However, the supporting floor opening and ventilation fans should be sized
must have a loading capacity sufficient to to prevent build up of heat within the building,
support the weight of the unit (see ‘Technical limiting the temperature rise to an acceptable
Data’). level.
5.1.2 Unpacking, Lifting and Handling c) The minimum cooling air outlet duct
dimensions are:
a) The compressor package may be lifted by fork
lift using the slots provided in the baseframe D15/22H - 660 mm x 532 mm
or by spreader bars and lifting frame with
5.1.5 D37H - 813 mm x 532 mm
slings or chains attached to the baseframe. To
prevent damage, spreader bars or frames Alternatively ducting of an equivalent cross
should be wide enough to keep slings clear of sectional area should be installed.
the enclosure.
a) If an exhaust duct is fitted, a 1 metre / 39in
b) Remove the polythene cover and lift the removable section should be provided
compressor off the pallet. Lower the unit into immediately above the compressor for
position, ensuring that the weight is evenly maintenance purposes.
supported. Check that the baseframe is level
b) The temperature of the air at the air intake
to within 3 mm (1/8 in). Use packing pieces
grilles of the compressor should be between
under the baseframe if necessary. Ensure that
1°C and 40°C for air-cooled models or 45°C
the machine is supported on all corner pads.
for water-cooled models. If the air temperature
c) Remove all protective blanking covers and is below 1°C a heater should be installed
tapes. inside the compressor and precautions should
be taken to prevent freezing of the incoming
5.1.3 Compressor Building
water injection make-up supply and water
a) The compressor building should be sized to drains. Refer to your CompAir distributor for
provide free space on all sides of the unit as further details.
indicated in fig. 1. In addition, consideration
c) Ventilation openings should be screened to
should be given to providing adequate access
prevent the ingress of debris into the
for maintenance.
compressor room.
b) Lifting facilities should be provided over the
d) Recommended ventilation arrangements are
compressor to enable the heaviest
shown opposite:
components to be lifted during maintenance.
50 DL049AAA
CompAir Installation and Storage 5
SM 0950
Fig. 5.1 - Installation Space
Fig. 5.2 - Ducted Ventilation Fig. 5.3 - Ventilation by Fan

A. Cool Air Inlet A. Cool Air Inlet
B. Warm Air Outlet B. Warm Air Outlet
C. Ventilation Fan C. Ventilation Fan
DL049AAA 51
5 Installation and Storage CompAir
5.1.6 Air Pipework use of glands of the correct type and size in
order to seal the compartment against the
a) The air discharge connection should be
ingress of dust.
connected to the distribution header or air
receiver using pipework with a minimum c) Ensure the power supply to the unit is taken
nominal bore as indicated below: from a fused isolator, the switch is locked
‘OFF’ and fuses removed. Connect the supply
D15H / D22H - DN25 / 1.0in
in accordance with the electrical connection
D37H - DN32 / 1¼ in diagram. Use cables complying with the
standards of the International Electrotechnical
The discharge piping must connect into the
Commission (IEC) or of the Institution of
top of the distribution header to prevent
Electrical Engineers (IEE) (latest edition) for
condensed water from running back into the
UK users. The cables must be correctly sized
compressor during periods of standby
for the total input kW of the plant and suitably
operation. The pipe must not be connected
protected and clamped.
into either the side or bottom of the header.
An isolating valve should be incorporated in
the discharge piping to enable the compressor 5.2 Storage - General
to be isolated for maintenance purposes.
Warning: refer to the safety procedures
b) A suitably sized air receiver should be before carrying out any work on the
installed between the compressor and compressor unit.
distribution system. As a guide, receiver
5.2.1 All compressors are inhibited against
capacity should be 10% of the compressor
corrosion before leaving the CompAir factory
output, eg a 10 m3/min (353 cfm) compressor
3 3 to give protection during transportation and
will require a 1m (35ft ) air receiver.
storage before installation, for a maximum of
5.1.7 Injection Water Make-up Pipework 12 months. Proper precautions should be
taken if the storage period is longer than 12
The water inlet connection should be
months.
connected to a potable drinking water quality
supply with an inlet pressure of between 2.2 5.2.2 Similarly, any compressor taken out of service
and 6.0 bar g. If the water supply pressure is or put into temporary storage must be
below 3.0 bar g, a booster pump should be protected against corrosion. The rate at which
fitted to increase the water pressure. corrosion in storage occurs will be more rapid
in a humid climate than in dry conditions,
5.1.8 Water Drain Pipework
making it impossible to recommend a
a) The water drain connections should be maximum safe storage time applicable to all
separately piped into a drain gully or open cases.
tundish using piping with a minimum nominal
size of 10mm / 3/8in. The drains must not be
connected together. Piping from the drain
connections should not exceed 3 metres / 118
in length and must fall towards the drain gully
or open tundish.
Caution: All pipework is to be adequately
supported outside of the compressor. The
compressor connections must not carry
any load.
Caution: Do not install a non-return valve
on the outlet side of the compressor.
5.1.9 Electrical Connections
a) Remove the plain gland plate from the starter
compartment. Drill the plate to take the power
cable and fit suitable cable glands.
b) It is important that the sealing and IP rating of
the starter compartment is maintained by the
52 DL049AAA
CompAir Commissioning Procedure 6
6 Commissioning Procedure
Note: This procedure is intended for use by a 6.1.2 Confirm that the water supply to the machine
factory-trained Engineer and is to be read in comes from a potable water supply and that a
conjunction with the user manual and Delcos water check valve has been fitted between the
3100 control system manual. compressor and the supply.
6.1.3 Disconnect the water supply from the machine
6.1 Installation Checks and run a small amount of water to drain to
clear any debris that may be in the supply
6.1.1 Confirm that the machine has been installed
piping and check that the water is clean
in accordance with the recommendations
before re-connecting to compressor.
shown in the user manual. In particular check
that there is adequate clean, cool ventilating 6.1.4 Remove carbon filter elements from the water
air and that the air piping and condensate treatment system and wash in clean water to
piping are correctly sized and run remove loose carbon dust. Re-fit elements in
(see fig. 6 1). the appropriate housings and ensure that
seals are correctly fitted.
6.1.5 Check that the electrical supply is from a
suitably sized fused isolator. Confirm that the
supply fuses fitted are of the correct rating
and that the wiring and isolator meet local
electrical regulations.
1 • Recommended fuse ratings for 400V 50Hz
supply:
D15H – 40 Amps
D22H – 63 Amps
D37H – 100 Amps
6.1.6 If any aspects of the installation are
unsatisfactory this should be recorded and
rectification agreed with the customer before
continuing.
5
4 3 2 SM 0822
Fig 6.1 - Air and Water Connections

1. Screwed Air Delivery Connection
2. Mains Water Outlet from RO Unit
3. Regulation Airline Filter Drain
4. Water Separator Water Drain
5. Mains Water Inlet
DL049AAA 53
6 Commissioning Procedure CompAir
6.2 Machine Checks 6.2.7 To fill the machine with water on first
commissioning only, OPEN the manual
6.2.1 Check that electrical isolator is secured in the water supply valve (fig. 6.3) to allow mains
OFF position and push in the emergency stop water to fill the separator vessel.
button on the compressor.
Note: If a demineralisation unit is fitted, refer
6.2.2 Check that all electrical connections are made to section 7.4.
and are tight.
6.2.3 Check that all pipe connections are complete
and secure.
6.2.4 Open doors and remove enclosure panels to
gain access to the compressor package.
6.2.5 Ensure manual water drain valve from
separator vessel is CLOSED (fig. 6.2(2)).
6.2.6 OPEN mains water supply valve (fig. 6.1 (5)).
OPEN RO water drain valve (fig. 6.2 (2)). A
small amount of water should begin to run
from the reverse osmosis water drain. OPEN
valve connecting water treatment system to
water storage tank (fig. 6.2 (1)).
1
Fig. 6.3 - Water Separator Filler Valve -

Used During Commissioning Only
2
SM 0824
Fig. 6.2 - Water Treatment System

1. Isolating Valve -
Storage Tank to Water Treatment
System
(open when in line with the pipe)
2. Isolating Valve -
Water Separator Manual Drain
(open when in line with the pipe)
54 DL049AAA
CompAir Commissioning Procedure 6
6.2.8 Fill the vessel until the water level reaches the 6.2.14 Close cover on electrical cabinet, replace
high level indication line (fig. 6.4). Close the other panels and close doors.
manual water supply valve.
6.2.15 Open valve in air discharge line to connect
machine to user's system.
6.2.16 Turn on electrical supply at isolator, release
emergency stop button, press reset button
and ensure that display reads “READY TO
START”. If the display reads “FAULT
DIRECT ROT” or “FAULT ROT.LINE” this
may be because the phase rotation of the
supply is incorrect. Isolate electrical supply
and rectify. Clear any faults that are indicated
(see chapter 14, 'Delcos 3100 Electronics').
Set appropriate language on controller
display.
6.2.17 Adjust cut-in and cut-out pressures to values
required by the user (see chapter 14, 'Delcos
3100 Electronics').
6.2.18 Check that pressure display reads a sensible
value.
6.2.19 Check that temperature displayed on panel is
sensible for the ambient temperature.
6.2.20 Press start button and allow machine to run
Fig. 6.4 - Cooling Water - High Level for 10 seconds. Check that the star – delta
Indication Line changeover is smooth. If this is not the case
the star run time can be adjusted (see chapter
14, 'Delcos 3100 Electronics').
6.2.9 Check for water leaks and rectify as
necessary. 6.2.21 Whilst running check that fan is blowing air
out of the top of the machine. If this is not the
6.2.10 Open electrical control cabinet and check fan
case the fan may be running in reverse.
overloads are correctly set for the model as
Rectify this after stopping and isolating the
follows:-
compressor.
• D15H: 3.75A
6.2.22 After the machine has run for 15 seconds,
• D22H: 5.0A stop the unit by pressing the emergency stop
button. Do not open doors until machine has
• D37H: 8.0A
completely exhausted air from the water
6.2.11 Check that the control transformer primary is separator and ensure that fan has come to
connected correctly for the supply voltage. rest before opening any panels.
6.2.12 Check that all packaging materials and 6.2.23 When the machine has stopped, ensure that
protective covers have been removed from blow down valve operates to reduce water
the machine. separator vessel pressure to atmospheric
pressure.
6.2.13 Check that compressor and motor can be
rotated by hand.
DL049AAA 55
6 Commissioning Procedure CompAir
6.2.24 Look and listen for air or water leaks.

6.2.25 Open the door and check the water level. If
the level has fallen, replenish via the manual
water supply valve. When operating onload,
the water level should be in the middle of the
upper and lower water level indication lines.
Fig. 6.5 - Cooling Water -

Normal Operating Level (On Load)
6.2.26 Release the emergency stop button, press the

reset button and re-start the compressor.
Allow the compressor to run and ensure that
pressure builds up and that the machine
unloads. It may be necessary to open valves
in the user's system to simulate a demand for
compressed air.
6.2.27 After running for 30 minutes check that
temperatures and pressures are normal.
Confirm that water is draining from reverse
osmosis drain; this indicates that the water
treatment system is working correctly.
6.2.28 Confirm that the machine is loading and
unloading to meet air demand.
6.2.29 Record all pressure and temperature readings
and settings before handing the machine over
to the customer.
56 DL049AAA
CompAir Components (Mechanical) 7
7 Components (Mechanical)
7.1 Filter - Regulation Airline 7.1.2 Operation
See fig. 7.1 a) The operation of the filter is fully automatic. Air
enters the filter through inlet port and is drawn
7.1.1 Description downwards through guide vanes in a swirling
a) The regulation airline filter is fitted in the air motion, depositing larger particles and water
supply line between water separator and droplets onto the sides of the metal bowl (5).
suction regulation components. This is a two These impurities then sink to the bottom of the
stage air filter providing cyclonic fluid bowl.
separation and filtration of rust, dirt, moisture b) The air flow continues through a
and other impurities from the air line. polypropylene filter element (2) which throws
b) Automatic ejection of accumulated moisture off larger dirt particles. The element filters out
and particles is effected by a float and needle particles down to 40 microns. The filtered air
valve assembly. This ensures a clean air then passes through the outlet.
supply, providing protection for all c) Accumulated dirt particles and water droplets
components downstream of the filter. are automatically discharged a float-operated
drain needle valve (6).
1

2
3
4

5
6
7
Fig. 7.1 - Regulation Airline Filter - General

Arrangement
1. Body 5. Bowl Assembly
2. Element 6. Float/Needle Valve
3. Baffle 7. Drain Cock

4. 'O' Ring 8. Bowl Guard
Fig. 7.2 - Regulation Airline Filter -
Sectional Arrangement
DL049AAA 57
7 Components (Mechanical) CompAir
7.2 Regulator - Suction valve stem (13), to which is attached valve

plate (14). The valve plate incorporates an
7.2.1 Description orifice (15) which allows a small amount of air
See fig. 7.3 to pass through it when the valve is closed
(machine running off-load).
a) The suction regulator is fitted at the inlet to the
compressor unit. Its purpose is to regulate the d) A port is drilled in the valve guide to admit
amount of air admitted to the air end for operating air (2) to the inner chamber and the
compression and ultimate delivery to the cover is also drilled to allow further operating
customer's distribution pipework. air to be piped to the spring chamber (4). A
pair of 'O' rings (11) is fitted to the head of the
b) In normal operation, the regulator operates so valve stem to ensure an air-tight seal between
that it is either fully open or fully closed, the chambers.
although an option is available to allow the
regulator to move steplessly between the e) The body is drilled to accept the RO water
open and closed positions in order to exactly make-up pipe (16) which introduces more
match the demand for air. treated water into the system if the level in the
water separator gets too low.
c) The regulator consists of a body (10) and end
cover (1), the latter retaining a valve guide
(8). The valve guide contains a spring (5) and
8 9 10 11 12 13 14
6
5
4
3
2
1 15
4
16
2
SM 0919
Fig. 7.3 - Suction Regulator - Sectional Arrangement

1. End Cover 7. Securing Screw 13. Valve Stem
2. Air to Inner Chamber 8. Guide - Valve Stem 14. Valve Plate
3. 'O' Ring 9. 'O' Ring 15. Orifice
4. Air to Spring Chamber 10. Body 16. Filtered Water Inlet
5. Spring 11. 'O' Ring from R.O. Unit
6. 'O' Ring 12. 'O' Ring
58 DL049AAA
7.2.2 Operation c) When the machine goes on-load, air pressure

is removed from the spring chamber. The
See fig. 7.3
constant air pressure within the inner chamber
a) When the machine is running, vessel air then opens the valve against spring pressure.
pressure is constantly applied to the inner
chamber (2), tending to keep the valve open
against spring pressure (5).
b) When the machine goes off-load, the
electronic controller switches the regulation
solenoid valve to allow vessel air pressure to
be applied to spring chamber (4) also. With air
pressure being equal on both sides of the
head of the stem, spring (5) closes the valve.
However, a small amount of air is still drawn
into the compressor unit through orifice (15) in
order to help in keeping the cooling water
circulating correctly.
Fig. 7.4 - Suction Regulator Valve - General Arrangement

1. Body 7. 'O' Ring 13. 'O' Ring
2. 'O' Ring 8. Valve Stem 14. 'O' Ring
3. Grooved Nut 9. 'O' Ring 15. Joint
4. Shakeproof Washer 10. Spring 16. Joint
5. Valve Plate 11. End Cover Note: Items circled are
6. Valve Guide 12. Screw changed during servicing.
DL049AAA 59
7.3 Strainer - Water and is directed through the demineralisation

unit which processes the water quality to an
7.3.1 Description acceptable standard for use in the machine.
a) The water strainer prevents any foreign matter c) When the machine has been filled, the
from blocking the solenoid-operated water manual valve must be returned to the normal
drain valve. It is installed in the water operating position.
separator drain line at the entry to the drain
valve. Notes:
b) The strainer consists of a body (1) and (I) A flow restrictor is incorporated which
removable screen (2) which projects into the reduces the water flow through the unit to
water flow through the body. The screen is approximately 1 litre/minute.
made of a fine wire mesh held in position by (ii) The cartridge is designed to process a
machined recesses in the body and cap. maximum of 45 litres of mains water.
7.3.2 Operation
When the solenoid-operated drain valve acts
to lower the water level within the water
separator, the water released from the vessel
enters the strainer body and passes through
the screen before passing to the drain valve.
The strainer filters out any large particles
which then collect in the lower part of the
strainer body.
Fig. 7.6 - Demineralisation Unit

1. Filter 4. Inlet
2. Flow Restrictor 5. Outlet
2 3. 3-Way Ball Valve 6. Valve
Fig. 7.5 - Strainer

7.4.2 Operation of 3-way ball valve
1. Body
2. Strainer Element Valve
Status Lever Status Description
position
7.4 Demineralisation Unit (if fitted) 1 Closed Left Closed
Normal running
position
7.4.1 Description
First fill. Mains water
a) This item can be either wall- or passes through flow
restrictor (2) and filter
canopy-mounted. It is utilised when filling the 2 Open Below Open (1) into compressor.
water separator and water system for the first Press top vent button
time and no water is available from the R.O. to remove any trapped
unit, or re-filling the system after the vessel air.
and system have been drained down for Close valve (6) after
3 – – Closed
maintenance purposes. first fill
b) By re-arranging the manual valve position, the Allows mains water

4 Open Above Closed directly into
incoming mains water by-passes the R.O. unit compressor
60 DL049AAA
7.5 Valve - Minimum Pressure / 7.5.5 The spring applies a downward force on the
Non-Return (Off-Load Circuit) valve, closing port A to B1 & B2 which are
permanently connected to each other. The
7.5.1 This valve operates when the machine is pressure of this spring is increased by turning
running off-load. the adjusting screw clockwise and decreased
by turning the adjusting screw anti-clockwise.
7.5.2 The purpose of this valve is to:-
This determines the air pressure at which the
a) Reduce the pressure in the air end and water valve will open. A locknut holds the adjusting
separator to a pre-set minimum (approx. 4.5 screw in position on completion of any
bar) when running off-load. This results in adjustment.
reduced off-load power consumption.
7.5.6 When running on load, the off-load solenoid
b) Maintain this pressure to ensure adequate valve is shut and there is no air pressure
circulation of injection water for cooling and acting at inlet port (A). Valve (5) is therefore
lubrication. held shut by spring (6).
7.5.3 The valve comprises an upper and lower body 7.5.7 When the machine goes off-load, the solenoid
(1&2), sealed by an O-Ring (3) and held valve opens and allows vessel air pressure
together by four screws and spring washers through to port (A). Valve (5) then opens
(4). The upper body houses a valve (5), spring against the spring and allows pressure to
(6), spring tensioner (9), adjusting screw (7) escape to atmosphere via port (B1). When
and locknut (8). Three ports are machined into vessel air pressure has been reduced to 4.5
the lower body; two inlet ports (A & B2) and bar, the spring progressively closes valve (5)
one outlet port (B1). Port A is connected to the in order to maintain 4.5 bar within the
off-load solenoid valve while B1 and B2 are machine.
connected to atmosphere at the suction
7.5.8 When the machine goes on load again, the
regulator.
solenoid valve shuts and air which has been
7.5.4 A small vent to atmosphere (10) in the upper holding the suction regulator closed, then
body allows the valve to move within the escapes to atmosphere via port (B2).
upper body.
7.5.9 The procedure for setting of the pressure
control valve can be found in section 9.6.9.
Fig. 7.7 - Valve - Minimum Pressure / Non-Return (Off-Load Circuit)

1. Valve body - upper 6. Spring - Valve A Receiver Pressure
2. Valve body - lower 7. Adjusting Screw B1 To Inlet Pipework
3. 'O' ring 8. Locknut B2 From Suction Regulator
4. Securing Screws 9. Spring Retainer
5. Valve 10. Vent
DL049AAA 61
7.6 Valve - Minimum Pressure / (9) and its spring (8). The valve head is free to
Non-Return (Water Separator) - move inside plunger (6).
D15H & D22H 7.6.4 The plunger is free to move within the body
(10) under the influence of its spring (5).
7.6.1 This valve operates when the machine is
running on-load or stopped. 7.6.5 If the air pressure within the water separator
drops below 4.9 bar due to an abnormally
7.6.2 The purpose of the valve is to:- heavy demand for air, plunger (6) will
a) Maintain a pre-set minimum pressure (4.9 ± progressively move towards its closed
0.05 bar / 70-72 lbf/in2) within the water position under the influence of spring (5). This
separator and air end if the demand for air reduces the air flow passing to delivery, thus
exceeds the output capacity of the maintaining the minimum pressure of 4.9 bar
compressor. Water carry-over with the within the water separator.
delivered air may result from a lower pressure 7.6.6 When the machine stops, pressure in the
than this due to the increased velocity of the water separator drops to zero but there may
air passing through the water separator. still be pressure in the customer's air main,
b) Prevent mains air pressure from getting back especially in multi-unit installations. This
into the water separator when the machine is pressure causes plunger (6) to lift against the
shut down. pressure of its spring (5) while the valve head
(9) stays shut, extending from the plunger
7.6.3 The valve consists of a cover (3) and body under the influence of its spring (8) and thus
(10), held together by three bolts (1). isolating the water separator from any mains
Contained within the body are the valve head pressure.
Fig. 7.8 - Valve - Minimum Pressure / Non-Return

(Water Separator) - D15H, D22H
1. Bolt 6. Valve Plunger
2. Spring Washer 7. 'O' Ring
3. Cover 8. Spring
4. Adjusting Plate 9. Valve Head
5. Spring 10. Body
62 DL049AAA
7.7 Valve - Minimum Pressure / spring (9). The valve head is free to move
Non-Return (Pressure Vessel) - inside plunger (7).
D37H 7.7.4 The plunger is free to move within the body
(11) under the influence of its spring (6).
7.7.1 This valve operates when the machine is
running on-load or stopped. 7.7.5 If the air pressure within the pressure vessel
drops below 4.9 bar due to an abnormally
7.7.2 The purpose of the valve is to:- heavy demand for air, plunger (7) will
a) Maintain a pre-set minimum pressure (4.9 ± progressively move towards its closed
0.05 bar / 70-72 lbf/in2) within the pressure position under the influence of spring (6). This
vessel and air end if the demand for air reduces the air flow passing to delivery, thus
exceeds the output capacity of the maintaining the minimum pressure of 4.9 bar
compressor. Water carry-over with the within the pressure vessel.
delivered air may result from a lower pressure 7.7.6 When the machine stops, pressure in the
than this due to the increased velocity of the pressure vessel drops to zero but there may
air passing through the pressure vessel. still be pressure in the customer's air main,
b) Prevent mains air pressure from getting back especially in multi-unit installations. This
into the pressure vessel when the machine is pressure causes plunger (7) to lift against the
shut down. pressure of its spring (6) while the valve head
(10) stays shut, extending from the plunger
7.7.3 The valve consists of a cover (3) and body under the influence of its spring (9) and thus
(11), held together by four bolts (1). Contained isolating the pressure vessel from any mains
within the body are the valve head (10) and its pressure.

(Pressure Vessel) - D37H
1. Bolt 5. Adjusting Plate 9. Spring
2. Spring Washer 6. Spring 10. Valve Head
3. Cover 7. Valve Plunger 11. Body
4. Joint 8. 'O' Ring
DL049AAA 63
7.8 Valve - Safety

7.8.1 Description
a) The safety valve prevents excessive
pressures from damaging the compressor unit
in the event of a malfunction. It is fitted in the
top cover of the water separator.
b) When the valve operates, pressure is
released to atmosphere through holes in the
valve body.
c) The valve is comprised of an upper body (7)
which is screwed into a lower body (9). The
upper body contains a knurled top cover (2),
threaded adjuster (3), spring retainer (4),
spring (5), spring plate (8) and valve stem
(12). Atmospheric vents (6) allow the valve
parts to move.
d) The lower body contains the valve head (11)
and main vents (10).
e) To ensure that the valve does not become
stuck shut, the knurled top cover (2) is
threaded so that when it is turned by hand, it Fig. 7.10 - Safety Valve
lifts the stem and valve against the pressure 1. End Cap 7. Upper Body
of spring (5). The valve re-seats when the 2. Knurled Top Cover 8. Spring Plate
cover is turned back again. 3. Adjuster 9. Lower Body
f) An adjuster (3) is threaded into the valve body 4. Spring Retainer 10. Main Vents
to allow for adjustments to the relief settings at 5. Spring 11. Valve Head
the factory. 6. Atmospheric Vent 12. Valve Stem
g) Safety valves are factory set and must not be

adjusted. In the event of failure, the valve
should be removed from the compressor and
serviced in accordance with the
manufacturer's instructions.
7.8.2 Operation
When air pressure in the water separator
exceeds the lift setting, the valve head is
forced off its seat against spring pressure,
allowing the air to vent to atmosphere through
holes in the valve body. When pressure in the
vessel falls below the re-seat setting, spring
pressure acts on the valve stem to close the
valve. Fig. 7.11 - Water Cooler - Air Blast
7.9 Water Cooler - Air Cooled Models

7.9.1 The water cooler is fitted in the water circuit 7.9.2 The water to be cooled passes through tubes
between the separator vessel and injection in the water cooler which are separated by a
water filter/s. Its function is to remove the heat series of cooling fins. Cool ambient air is
of compression and cool the circulating water drawn through the cooling fins by centrifugal
to an acceptable level before it enters the fans in the roof of the enclosure.
filter/s.
64 DL049AAA
7.10 Heat Exchanger - Water-Cooled 7.10.2 During assembly every second plate is
Models staggered by 180°, which creates two
separate flow gaps or channels, one on each
7.10.1 The brazed plate heat exchanger consists of side of the plate. Cooling water fills the
embossed stainless steel plates, fitted into channel on one side of the plate and the hot
one another and vacuum brazed with copper water fills the channel on the other side. The
or nickel to form a compact and plates are embossed to create a highly
pressure-proof unit. These heat exchangers turbulent flow which results in very effective
are maintenance-free, therefore they must be heat transfer and reduces the risk of fouling to
renewed if their cooling efficiency a minimum.
deteriorates.
Fig. 7.12 - General Arrangement

Water-Cooled Models
Fig. 7.13 - Working Principle of

Plate Type Heat Exchanger
DL049AAA 65
8 Components (Electrical) CompAir
8 Components (Electrical)
8.1 Pressure Differential Switch - 8.1.2 Operation
Injection Water Filter/s a) Setting the unit's switching value is achieved
8.1.1 Description by rotating the gear wheel at the top of the
unit with a screwdriver (or something similar)
a) This switch monitors the pressure drop across until the required reading is showing on the
the water filter element/s. When the display gauge.
differential reaches a pre-set value, the switch
will operate and tell the electronic controller to b) The recommended setting is 2 bar / 29 lbf/in2
display a warning message.
b) There are currently no internal details
available for this component.
Fig. 8.1 - Pressure Differential Switch - Water Filter
66 DL049AAA
CompAir Components (Electrical) 8
8.2 Solenoid Valve - Water Stop

8.2.1 Description
Water is injected into the compressor unit via
a solenoid-operated valve which automatically
opens and closes with the starting and
stopping sequences of the compressor. This
solenoid valve is servo-controlled and closed
when the coil is de-energised. It is located on
top of the compressor unit.
8.2.2 Operation
a) Coil voltage disconnected (closed):
When the voltage is disconnected, the valve
plate (3) is pressed down against the pilot
orifice (4) by the armature spring (2). The
pressure across the diaphragm (5) is built up
via the equalising orifice (7). The diaphragm
closes the main orifice (6) as soon as the
pressure across the diaphragm is equivalent
Fig. 8.2 - Solenoid Valve - Water Stop
to the inlet pressure. The valve will be closed
for as long as the voltage to the coil is 1. Coil 5. Diaphragm
disconnected. 2. Armature Spring 6. Main Orifice
3. Valve Plate 7. Equalising
b) Coil voltage connected (open):
4. Pilot Orifice Orifice
When voltage is applied to the coil (1), the
pilot orifice (4) is opened. As the pilot ori. ce is
larger than the equalising orifice (7), the
pressure across the diaphragm (5) drops and
therefore it is lifted clear of the main orifice (6).
The valve is now open for unimpeded flow
and will be open for as long as the minimum
differential pressure across the valve is
maintained and for as long as there is voltage
to the coil.
DL049AAA 67
8 Components (Electrical) CompAir
8.3 Solenoid Valve - Water Make-up of the main orifice (7). If there is no differential
pressure across the valve, the armature (2)
draws the diaphragm (6) clear of the main
orifice (7) using the assisted lift (9). The valve
will be open for as long as there is voltage to
the coil.
8.4 Solenoid Valve - Water Drain
Fig. 8.3 - Solenoid Valve - Water Make-up

1. Coil 6. Diaphragm
2. Armature 7. Main Orifice
3. Closing Spring 8. Equalising Fig. 8.4 - Solenoid Valve - Water Drain
4. Valve Plate Orifice
5. Pilot Orifice 9. Assisted Lift 1. Closing Spring 4. Valve Orifice
2. Armature 5. Coil
3. Valve Plate
8.3.1 Description
This valve is located adjacent to the RO water
unit. If the water level within the machine 8.4.1 Description
needs to be topped up, the controller opens This valve is located low down inside machine
and closes the water make-up valve in close to external pipe connections bracket. If
response to a signal received from the water the water level within the machine needs to be
level switch on the separator vessel. lowered, the controller opens and closes the
8.3.2 Operation water drain valve in response to a signal
received from the water level switch on the
a) Coil voltage disconnected (closed): separator vessel.
When the supply voltage to the coil (1) is 8.4.2 Operation
disconnected, the valve plate (4) is pressed
down against the pilot orifice (5) by the closing a) Coil voltage disconnected (closed):
spring (3). The pressure across the When the voltage to the coil (5) is
diaphragm (6) is built up via the equalizing disconnected, the armature (2) with the valve
orifice (8). The diaphragm closes the main plate (3) is pressed down against the valve
orifice (7) as soon as the pressure across the orifice (4) by the closing spring (1) and the
diaphragm is equivalent to the inlet pressure medium's pressure. The valve will be closed
below, due to the larger diameter of the upper for as long as the voltage to the coil is
side and/or the tension of the closing spring disconnected.
(3). The valve will be closed as long as the
voltage to the coil is disconnected. b) Coil voltage connected (open):
b) Coil voltage connected (open): When voltage is applied to the coil(5), the
armature (2) with the valve plate (3) is lifted
When voltage is applied to the coil, the clear of the valve orifice (4). The valve is now
armature (2) and the valve plate (4) are lifted open for unimpeded flow and will be open for
clear of the pilot orifice (5). If there is a as long as there is voltage to the coil.
differential pressure across the valve, the
pressure above the diaphragm (6) drops as
the pilot orifice is larger than the equalizing
orifice. Therefore the diaphragm is lifted clear
68 DL049AAA
CompAir Components (Electrical) 8
8.5 Solenoid Valve - Unloader

8.5.1 Construction:
2/2-way solenoid valve, servo-assisted,
normally open (circuit function B).
8.5.2 Installation:
Before installing valve ensure all pipework etc.
is free of foreign matter (metal filings, seal
material, welding scale etc.). Teflon tape is
recommended for sealing ports. Arrow an
valve body gives flow direction. Installation as
required but preferably with coil uppermost;
installation in this position tends to prevent
foreign matter remaining in pilot valve
(increased life). Do not lever valve by coil unit.
Pipework should be supported such that valve
body is not under strain. Inlet and outlet of
valve must be full bore and pipework
unrestricted.
Exhaust connection on top of coil; when used
with liquids, route exhaust flow to drain.
8.5.3 Spare Parts:
Switch off electrical supply and/or remove
cable plug. After loosening the Tour screws
through the coil unit remove pilot valve. The Fig. 8. 5 - Solenoid Valve - Unloader
diaphragm can be removed after loosening
the screws holding the top flange to the valve
body. Renew any damaged parts. For spares
information see overleaf.
8.5.4 Electrical connection:
Ensure supply voltage/frequency corresponds
with that an label. Voltage tolerance ± 10%.
Electrical connection either by cable plug -
Classification IP 65 for cable 3 x 0.75 mm - or,
2
if required, by moulded-in cable. Flat terminal

= earth, cable plug insert can be positioned at
4 x 90° intervals. Tightening torque for cable
plug 1 Nm.
8.5.5 Trouble-Shooting:
Check port connections, operating pressure
and supply voltage. Ensure choke bore in
diaphragm is clear, if armature does not pull in
check for short circuit or coil burn-out or
foreign matter impeding armature movement.
A jammed or missing armature on AC
versions causes coil overheating.
DL049AAA 69
9 Maintenance CompAir
9 Maintenance
9.1 General 9.1.4 Electrical Connections
a) To ensure the efficient operation of the Regularly check the compressor unit for loose
compressor unit, the user must check connections or frayed wiring. Clean and
performance regularly and carry out the tighten all connections and repair or renew all
necessary adjustments to maintain correct frayed or damaged wires and cables before
settings. This section gives the information starting up. Take care not to damage the
needed by the user for this purpose. wiring when working on the unit. When
refitting wires and cables make sure they are
b) It is a condition of the Warranty cover that the not damaged and that they will not be
unit is properly maintained and adjusted, that damaged in service by chafing or contact with
all checks, routine maintenance and regular a hot surface.
servicing listed in the Maintenance Schedule
are carried out at the specified intervals and 9.1.5 Leaks
that an accurate record is kept of the work. Warning: Risk Of High Pressure
c) It is recommended that service and Do NOT use hands to locate leaks in the
maintenance is carried out by your local system. Always use a piece of paper or card
CompAir Service Team. for this purpose. Inspect the unit as a matter
d) All CompAir compressors are fitted with high of course when carrying out servicing or
performance filtration equipment. However, if maintenance for any sign of leaking pipe
the working environment is particularly hostile connections, a build-up of dirt or debris and
or the injection make-up water quality is poor, water leaks. Repair or replace damaged /
the filter elements and the heat exchangers leaking pipe or hose connections immediately.
will require attention at more frequent intervals 9.1.6 Regular Checks
than specified in the schedule.
The 'Maintenance Schedule' lists the routine
e) To determine water quality, a water test checks and services which are important to
sample can be drawn off. The withdrawal of the efficient running of the unit. The user
the sample must take place only with the plant should ensure that the Weekly Checks
stopped. become an integral part of planned
9.1.1 Cleanliness maintenance, even if the major servicing work
is contracted to CompAir.
The compressor unit must be kept in a clean
condition at all times. Make regular
inspections for signs of damage, excessive
wear and security of fittings.
9.1.2 Recording Pressures and Temperatures
Keep a regular record of the compressor
operating pressures and temperatures by
noting the value readings, together with
ambient air temperature, in a record book.
The readings should be taken when
conditions are stable and with the compressor
running on full load.
9.1.3 Maintenance Record
Keep a careful record of all servicing,
maintenance and repair work carried out on
the compressor. This record will form a useful
reference.
70 DL049AAA
CompAir Maintenance 9
Fig. 9.1 - Servicing Points - D15H, D22H

DL049AAA 71
Fig. 9.2 - Servicing Points - D37H

72 DL049AAA
9.2 Maintenance Schedule 9.2.2 In conditions of high ambient

temperature/humidity and/or dirty conditions
9.2.1 Regular maintenance should be carried out as the intake air filter and water filters may need
recommended in the Schedule below. The to be renewed more often than the
Schedule is appropriate in most recommended service period.
circumstances but, in some instances,
changes in detail may be required. The 9.2.3 If the incoming mains water supply is
Schedule should always be used as a guide particularly hard or contains particles, the
initially, but if experience shows that an water treatment system filters and reverse
alteration is necessary, advice should be osmosis cartridge may need to be renewed
sought from the local CompAir Service Team. more often than the recommended service
period.
Maintenance Schedule
Item Action Part Description
WEEKLY CHECKS
Enclosure filters Inspect and clean if necessary –
Control system Check for indicated service requirements –
Safety valve Check free to operate –
SERVICE A - Every 4000 Hours or 6 months, weekly checks plus the following:
Weekly checks Review operating parameters –
Customer operating log Review operating parameters –
Control system Review fault history –
Intake air filter Renew element Service A kit
Injection water filter Renew element and seal Service A kit
Water treatment system Renew pre-filter element Service A kit
Hoses and pipework Check for leaks –
Cooler Clean cooler fins –
Level sensor Check, clean and renew 'O' ring Service A kit
Minimum pressure / non return valve Check operation –
Pressure control valve Check operation –
Water storage tank Check internal pressure
Electrical wiring Check connections and condition –
Compressor internals and enclosure Clean compressor –
SERVICE B - Every 8000 Hours or 12 months, weekly checks plus Service A plus the following:
Service A Service A Service A kit
Unloading solenoid valve * Renew valve Service B kit
Minimum pressure / non return valve * Renew 'O' ring Service B kit
Intake valve * Renew 'O' rings Service B kit
Regulation air line filter Clean element –
Control system Check for satisfactory operating parameters –
Control system Test displays and operating buttons –
SERVICE C - Every 16000 Hours or 24 months, weekly checks plus Service A and B plus the following:
Service A Service A Service A kit
Service B Service B Service B kit
Water treatment system Renew post-filter element Service C kit
Water treatment system Renew reverse osmosis cartridge Service C kit
Water drain solenoid valve * Renew valve body Service C kit
Water make-up solenoid valve * Renew valve body Service C kit
Water stop valve * Overhaul valve Service C kit
Plastic tubing Renew tubing Service C kit
DL049AAA 73
9.3 Maintenance Kits - D15H & D22H 9.4 Maintenance Kits - D37H
CK4155-1 - SERVICE KIT 4000 HR - D15H/D22H CK4180-1 - SERVICE KIT 4000 HR - D37H
Part No Description Qty Part No Description Qty
100006135 Air Filter Element 1 100005618 Air Filter Element 1
100005619 Water Filter Element 1 100005619 Water Filter Element 2
100005620 Water Filter Seal 1 100005620 Water Filter Seal 2
100005701 Water Treatment Filter 1 100005701 Water Treatment Filter 1
100004273 O Ring - Level Sensor 1 100004273 O Ring - Level Sensor 1
100004439 Unloading Solenoid Valve 1 100004439 Unloading Solenoid Valve 1
100005707 O Ring - Min. Pressure Valve 1 100005623 O Ring - Min. Pressure Valve 1
100005750 O Ring - Intake Valve 2 100005750 O Ring - Intake Valve 2
100005751 O Ring - Intake Valve 2 100005751 O Ring - Intake Valve 2
100005702 Reverse Osmosis Cartridge 1 100005702 Reverse Osmosis Cartridge 1
100005701 Water Treatment Filter 1 100005701 Water Treatment Filter 1
100006129 Overhaul Kit - Water Stop Valve 1 100006279 Overhaul Kit - Water Stop Valve 1
A91801040 Plastic Tube 10.0 X 1.0 3M A91801040 Plastic Tube 10.0 X 1.0 3M
A91801030 Plastic Tube 8.0 X 1.5 3M A91801030 Plastic Tube 8.0 X 1.5 3M
100005704 Body - Water Drain Valve 1 100005704 Body - Water Drain Valve 1
100005705 Body - Water Make-up Valve 1 100005705 Body - Water Make-up Valve 1
74 DL049AAA
9.5 Weekly Checks

9.5.1 Enclosure filters - check/clean 9.6.3 Intake air filter - renew element
The compressor is provided with two coarse It is recommended that the intake air filter
screen filters in the panels of the enclosure. element should be renewed after 4000
These act as pre-filters for the intake, operating hours or every year, whichever is
ventilation and cooling air. Carry out a regular sooner. The servicing intervals required by the
visual check of the condition of the enclosure intake air filter will depend on the dust
filter elements. conditions prevailing on site. It is always
better to renew the intake air filter element
If the elements are heavily contaminated they
rather than to try to clean it. In any cleaning
should be cleaned as follows:
operation, however carefully done, there is a
a) Remove the enclosure filter element. risk of critical damage to filter efficiency and
dirt particles remaining on the element or
b) Wash carefully in a mild detergent solution,
being carried over to the clean side.
rinse thoroughly and allow to dry.
Whenever the intake air filter element is
c) Refit the filter element. removed, check the sealing surfaces for signs
of dust tracking and rectify if necessary.
9.5.2 Control system - check for indicated service
Before carrying out any work on the intake air
requirements
filter the compressor must be stopped.
9.5.3 Safety valve - check free to operate
To change the element:
Warning: Be aware of air/water mixture
a) Open door to gain access to the intake air
under pressure.
filter.
Check safety valve is free to operate by
b) Release cover by lifting securing clips (1),
running the plant off-load and turning its
then simultaneously pushing and rotating the
knurled top cover anti-clockwise until air is
cover.
discharged from the ports in the base of the
valve. Screw the cover down again on
completion.
9.6 Service A - Every 4000 Hours

Running or 6 Months
Use Service Kit Numbers:
CK4155-1 (D15H/D22H)
CK4180-1 (D37H)
Carry out weekly checks plus:-
9.6.1 Customer operating log - review operating
parameters
9.6.2 Control system - review fault history
Fig. 9.3 - Releasing Filter Cover

1. Securing Clips
2. Filter Body
3. Filter Cover
DL049AAA 75
c) Remove cover. 9.6.4 Injection water filter - renew element(s)

The water filter element(s) should be renewed
after every 4000 operating hours or every
year, whichever is sooner, or when indicated
by the control system "WARNING WATER
FILTER" message.
The compressor must be stopped.
a) Drain water from the connecting pipework
using the water drain valve provided.
Fig. 9.4 - Removing Filter Cover

1. Filter Cover
2. Filter Body
3. Filter Element
d) Remove element, gently rocking it from side

to side to assist removal.
Fig. 9.6 - Draining Pipework

1. Drain Valve
2. Tray
Fig. 9.5 - Removing Filter Element

1. Filter Element
2. Filter Body
e) Clean the inside of the filter body.

f) Fit the new element in the filter body and refit
the cover. Re-secure the clips.
g) When all contamination has been removed,
inspect the element for cracks, holes or other
damage by holding the element up against a
light source. If any damage is evident, the
element must be discarded and a new one
fitted.
h) Re-install the clean element in the filter body
and refit the cover.
76 DL049AAA
b) Using two spanners remove the filter housing, 9.6.5 Water treatment system - renew pre-filter
housing seal and filter element. element
Note (I): The servicing intervals required by
the water treatment system will depend on the
quality of the incoming mains water supply.
Note (ii): Before fitting the new pre-filter
element, rinse it in clean water to remove any
carbon dust that may have collected in it.
Warning: The compressor must be
stopped and the electrical supply isolated.
a) Isolate the incoming mains water supply.
b) Close the valve on the storage tank.
c) Unscrew the filter bowl and remove filter
element.
d) Fit new filter element and refit filter bowl.
Tighten filter bowl by hand.
e) Open the incoming mains water supply and
storage tank valves.
Fig. 9.7 - Removing Filter Housing
1
c) Clean inside the filter head and fit a new

housing seal.
d) Fit new filter element, refit and tighten the filter
housing.
e) Close water drain valve.
1 3b
3a 2
SM 0378
Fig. 9. 9 - Water Treatment System

1. Reverse Osmosis Membrane Cartridge
2. Carbon Pre-Filter
3a. Carbon Post-Filter (Early Models)
Fig. 9.8 - Water Filter 3b. Diaphragm Pump (Current Models)
1. Seal
2. Element
DL049AAA 77
9.6.6 Hoses and pipework - check for leaks

9.6.7 Injection water cooler - clean externally
See fig. 9.11
The condition of the air cooler fins must be
checked regularly. To clean the fins proceed
as follows:
a) Open enclosure door and remove access
panel on cooling duct.
b) Clean the cooler fins from inside the duct with
an air hose using oil free compressed air.
c) Remove any loose dirt or dust from the duct.
d) Replace access and enclosure panels and
close door.
9.6.8 Injection water level sensor - check and clean
(see fig. 9.10)
a) Disconnect piping from bottom of the level
sensor bowl and remove the bowl.
b) Check for free movement of the float
(arrowed) up and down the shaft. Clean the
shaft if necessary.
c) Refit the bowl using the new 'O' ring supplied
in the service kit and reconnect the piping.
Fig. 9.10 - Water Level Sensor

1. 'O' ring 2. Float
Fig. 9.11 - Cleaning Water Cooler

1. Cooler Duct 5. Bolt
2. Grill 6. Blowgun
3. Cooler 7. Wear Plate
4. Cover 8. Vacuum Cleaner
78 DL049AAA
9.6.9 Minimum pressure / non-return valve 9.6.11 Minimum pressure / non-return valve (water
(unloading circuit) - check operation * separator) - check operation *
a) Start the machine and allow to warm up. a) Disconnect the machine from the customer's
air main and fit a silencer, capable of passing
b) Close the discharge isolating valve into the
more air than the machine can deliver, to the
customer's air main so that the machine goes
compressor's screwed air delivery connection.
off-load.
b) Start the machine. When the machine goes
9.6.10 Quickly (bearing in mind the run-on timer)
on load, check the reading on internal air
check the reading on internal air pressure
pressure display Á on the control panel (see
display Á on the control panel (see fig. 4.18).
fig. 4.18).
If it drops to less than 4.5 bar (3.5 bar on
machines without vacuum relief valve on c) If it exceeds 4.95 bar (72 lbf/in2), remove an
suction regulator), release the locknut on the adjusting plate. Conversely, if the pressure is
valve and adjust to maintain not less than 4.5 less than 4.85 bar (70 lbf/in2), add an
bar within the machine. adjusting plate as follows:
Warning: Stop the machine and ensure all
air pressure is released from the water
separator.
Fig. 9.12 - Valve - Minimum Pressure /

Non-Return (Off-Load Circuit)
1. Valve body - 8. Locknut
upper 9. Spring Retainer
2. Valve body - 10. Vent
lower
3. 'O' ring A Receiver
4. Securing Pressure
Screws B1 To Inlet
5. Valve Pipework
6. Spring - Valve B2 From Suction
7. Adjusting Screw Regulator
(Water Separator) - D15H, D22H
3. Cover 8. Spring
4. Adjusting Plate 9. Valve Head
5. Spring 10. Body
DL049AAA 79
Note: Numbers in brackets below refer to fig. 9.6.12 Water storage tank - check internal pressure
9.13. Similar parts contained in fig. 9.14.
a) The water storage tank should be pressurised
• Remove bolts (1). to 0.4 bar g (6 psi g).
• Remove the cover (3) and pick out parts (4) to b) Locate the pressure valve in the bottom of the
(9). tank and check the pressure using a tyre
pressure gauge. Pressurise to the required
• Wipe the inside of the body clean (10). figure using a cycle or automotive type hand
• Renew parts supplied with service kit. or foot pump.
• Grease the plunger (6) and valve head (9)
with a thin film of food-grade grease.
Re-assemble, tightening screws to 18 Nm.
d) Check the minimum pressure again and, if
satisfactory, dismantle the silencer and
re-connect the machine to the customer's air
main.
Fig. 9.15 - Pressurising RO Water Tank
9.6.13 Electrical wiring - check connections and

condition
9.6.14 Compressor internals and enclosure - clean
compressor

(Pressure Vessel) - D37H
3. Cover 9. Spring
4. Joint 10. Valve Head
5. Adjusting Plate 11. Body
6. Spring
80 DL049AAA
9.7 Service B - Every 8000 Hours or 12 Caution: Be ready to catch the valve
months spring as it will drop out when all spring
pressure has been released.
Note: Where difficulty is experienced in
CK8155-1 (D15H/D22H)
separating the end cover from the valve
CK8180-1 (D37H)
guide, a knife-edge wedge can be used. Take
Carry out Service A plus:- care to avoid damage to the castings.
9.7.1 Unloading solenoid valve - renew valve
body *
9.7.2 Minimum pressure / non-return valve -
overhaul *
9.7.3 Suction regulator valve - overhaul *
See fig. 9.18
a) Remove TWO DIAGONALLY OPPOSED
SCREWS from the end cover (12). Select 2 x
SM 0915
270mm (minimum) lengths of studding and,
using locknuts as shown, screw into the
vacated holes in the casing. Screw a nut Fig. 9.17 - Removing End Cover
down each stud until it contacts the end cover.
d) If the valve guide has not loosened by now,

separate it from the body (1) and withdraw it
along the studding. Remove the stud nuts and
draw the end cover and valve guide/stem
assembly off the studding.
e) Hold the valve guide carefully in a soft-jawed
vice and use a T-bar and C-spanner to
unscrew the grooved nut (3). Remove it
SM 0914
together with shakeproof washer (4) and valve
plate (5).
Fig. 9.16 - Securing Studding in Position f) Withdraw the stem from the valve guide and,
using silicon grease, renew the two pairs of
'O' rings (7) and (9).
b) Remove the remaining screws and washers
from the end cover. g) Replace the stem in the valve guide and
secure valve plate in position using a new
c) Using a soft-faced hammer, separate the end
shakeproof washer. Torque tighten the
cover from the valve guide (6) while
grooved nut (3) to 50 Nm.
progressively unscrewing the two
diametrically opposed stud nuts.
DL049AAA 81
h) Place the valve guide on the studding and i) Screw two securing screws into the vacant
re-position onto the face of the casing. Place holes in the cover and tighten. Remove the
the end cover over the studding and slide it to studding and screw the two remaining
within 60-70mm of valve guide. Hold valve securing screws into the vacant holes. Tighten
spring (10) in position and alternately screw the four screws to 37 Nm.
down the stud nuts until end cover contacts
face of valve guide.
Fig. 9.18 - Suction Regulator

1. Body 7. 'O' Ring 13. 'O' Ring
2. 'O' Ring 8. Valve Stem 14. 'O' Ring
3. Grooved Nut 9. 'O' Ring 15. Joint
4. Shakeproof Washer 10. Spring 16. Joint
5. Valve Plate 11. End Cover Note: Items circled are
6. Valve Guide 12. Screw changed during servicing.
82 DL049AAA
9.7.4 Regulation airline filter - clean 9.8 Service C - Every 16000 Hours or 24
Warning: The compressor must be months
a) Open the filter drain cock. CK16155-1 (D15H, D22H)
CK16180-1 (D37H)
b) Remove the filter bowl guard and bowl and
wash inside the bowl using clean water. Carry out Service B plus:-
c) Remove the element and baffle and wash 9.8.1 Water treatment system - renew post-filter
using clean water. element (earlier models).
d) Refit the element and baffle. See fig. 9.20
e) Ensure the 'O' ring is still in position. Note (I): The servicing intervals required by
the water treatment system will depend on the
f) Refit bowl and bowl guard.
quality of the incoming mains water supply.
g) Close filter drain cock.
Note (ii): Before fitting the new post-filter
element, rinse the element in clean water to
remove any carbon dust that may have
collected in it.
1 3b
Fig. 9.19 - Regulation Airline Filter 3a 2

1. Body 5. Bowl Assembly
2. Element 6. Float SM 0378
3. Baffle 7. Drain Cock
4. 'O' Ring 8. Bowl Guard Fig. 9. 20 - Water Treatment System
1. Reverse Osmosis Membrane Cartridge
9.7.5 Control system - Check for satisfactory 2. Carbon Pre-Filter
operating parameters 3a. Carbon Post-Filter (Early Models)
3b. Diaphragm Pump (Current Models)
9.7.6 Control system - Test displays and operating
buttons
b) Close the valve on the storage tank.
DL049AAA 83
c) Unscrew the filter bowl and remove filter a) Lubricate the bearings in accordance with the
element. instructions on the motor nameplate which
displays details of recommended greasing
d) Fit new filter element and refit filter bowl.
intervals and quantities. The recommended
Tighten filter bowl by hand.
grease for lubrication of the motor bearings is
e) Open the incoming mains water supply and Esso Polyrex EM.
Note: It is important that the motor bearings
9.8.2 Water treatment system - renew reverse are not over-lubricated.
osmosis cartridge.
b) Locate and clean grease nipples.
See fig. 9.20
c) Inject the recommended quantity of grease
Warning: The compressor must be into the nipples while the unit is running,
stopped and the electrical supply isolated. taking care not to over-lubricate. The correct
quantity of grease is identified on the motor
nameplate. Remove excess grease from
b) Close the valve on the storage tank. around the nipples.
c) Disconnect piping.
d) Unclip old cartridge and fit new cartridge.
e) Reconnect and tighten piping connections.
f) Open the incoming mains water supply and
9.8.3 Water drain solenoid valve - renew valve
body *
9.8.4 Water make-up solenoid valve - renew valve
body *
9.8.5 Water stop valve - overhaul valve *
9.8.6 Plastic tubing - renew tubing *
* We recommend that work on these items
is carried out by a CompAir company.
9.9 Main Drive Motor Bearings

9.9.1 Main drive motor bearings - lubricate (if fitted Fig. 9.21 - Main Drive Motor Greasing
with externally lubricated bearings) Points
The main drive motor may have provision for 1. Main Drive Motor Greasing Points
external lubrication of the bearings at both (if fitted)
ends of the shaft or may be fitted with
pre-packed shielded bearings which require
attention only at major service intervals. The
cooling fan motor is fitted with sealed bearings
and should not need attention.
Note: If a non-standard motor is fitted the user
should take advice from the local CompAir
Distributor before the compressor is put into
extended operation.
84 DL049AAA
9.10 Trouble-shooting Chart
Fault Possible Cause Remedy
Unit cannot be started 1. No operating or control voltage 1. Check fuses, main switch and supply
line
2. Fault not acknowledged 2. Acknowledge fault message
3. Pressure reservoir not depressurised 3. Wait until depressurised. Screw
compressor will not start if reservoir
pressure is > 0.4 bar/5.8 PSI
4. Electric motor defective 4. Check connections, winding, etc.
5. Compressor defective 5. Turn the compressor manually; if
required, renew
6. Ambient temperature less than 6. Make sure that the ambient
+2°C /35.6 °F temperature is not less than
+2 °C/35.6 °F; install an auxiliary
heater if required
7. Remote control/timer has been 7. Deactivate remote control/timer
activated via terminal strip
8. Mains pressure exceeds the lower 8. Wait until the mains pressure has
switching point fallen below the lower switching point
Unit stops during the 1. Intake regulator only partly closed 1. Fix intake regulator or, if required,
startup phase and pressure builds up too quickly in renew; check solenoid valves
the pressure reservoir
2. Short-circuit in the unit 2. Determine and eliminate cause;
renew defective fuses
3. Connecting terminals in the switch 3. Check and re-tighten
cabinet are loose
4. Maximum motor switching cycles 4. Avoid frequent manual starts and
exceeded due to excessive manual stops; let electric motor cool down
starts and stops
Unit does not reach the set 1. Mains pressure sensor set too low 1. Check, re-set
mains pressure 2. Intake regulator only partly open 2. Fix intake regulator or, if required,
renew; check solenoid valves
3. Excessive air demand 3. Reduce demand or start another
compressor
4. Air filter clogged 4. Renew air filter cartridge
5. Heavy leakage in the compressor 5. Check unit
system
Unit switches off 1. Ambient temperature too high 1. Ventilate compressor room
2. Electric motor defective 2. Check electric motor and thermistor
3. Fan defective 3. Check/replace fan
4. Sensor, connections or lines 4. Check sensors, connections and
defective lines
5. Cross-section of the power supply 5. Measure power requirement; if
cables too small necessary, replace cables
6. Water level too low 6. Top up water in the pressure
reservoir
7. Excessive water temperature 7. Check water cooler and fan. Check
water thermostat
DL049AAA 85
Trouble-shooting Chart (cont'd)
Fault Possible Cause Remedy
Excessive idling pressures 1. Intake regulator does not close 1. Check intake regulator
correctly Check solenoid valve
2. System not unloaded 2. Check intake regulator
Check solenoid valve
Water in the air filter 1. Water stop valve not closing 1. Check/ renew water stop valve
Safety valve opens 1. Safety valve defective 1. Replace
2. Pressure holding valve defective 2. Check / Replace
3. Intake regulator closes too slowly 3. Check intake regulator and solenoid
valve
4. Mains pressure sensor defective 4. Replace mains pressure sensor
5. Electronics defective 5. Replace electronics
Warning: Never operate the compressor with a defective safety valve.
86 DL049AAA
CompAir Electrical Diagrams 10
10 Electrical Diagrams
Electrical Diagrams - Contents

10.1 D15H & D22H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.2 D37H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.3 D15H RS - 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.4 D22H RS - 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
10.5 D37H RS - 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
10.6 D15H RS - 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
10.7 D22H RS - 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10.8 D37H RS - 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
DL049AAA 87
88
0 1 2 3 4 5 6 7 8 9
10.1
X1 2 3
X2 6 D15H & D22H
D15H & D22H
X3 2 3 4 5 8
X7
X7 8 Wassereingespritzter
X8 7K1 7T6 X8 9
5K7
Schraubenkompressor
X0PE 2
water injected
X0U 2
X0V 2
screw compressor
X3 X0W 2
2F4 2 4
2F6 2
2T7 8A1 2F7 2
9K1
2F8 2
Delcos
2T7 2 LCD 3100
3A0 3
X2
3K1 2 3
3K2 2 3
C Menu
3K3 2 3 9
2F4 3K4 3A0
2F6
2F8
7F1
7F1
7F1
2F7
X1 3K4 2 3
5K7 5 9
7F1 7
7K1 2 4 7
7T6 7
8A1 8
Fig. 10.1 - Electrical Diagram - D15H & D22H - 1 of 9

Montageplatte 9K1 9
3K2 3K1 3K3 plate
9K7
9K9
9K7 5 9
X0 V
X0 U
X0 PE
X0 PE
X0 W
X0 PE
700mm x 350mm 9K9 5 9
SM 0862
1
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
X0/U L1 /7.0
X0/V L2 /7.0
X0/W L3 /7.0
X0 PE /3.0
PE
3*400V/PE 50Hz
2F7 2F8
10A 10A
Option:
435V 415V 400V 380V 360V 0V
option:
6 4 2 33 41
3*415V/PE 50Hz 34 42 PE
2F4 2T7
2,8-4,0A (D15H) 4.2
3*380V/PE 50Hz
4,5-6,3A (D22H) 5 3 1 4,0A 0,5A
2T7 einstellen T T
2T7 adjust
1 3 5 1 3 5 1 3 5 1 3 5 230V 0V 20V 0V 10V 0V
3K3 3K1 3K2 3K4
3.3 2 4 6 3.1 2 4 6 3.2 2 4 6 3.4 2 4 6
N5.1 /8.1
L5.1 /8.1
2/3
N6 /3.0
2F6 2/4
M1 2A L6 /3.0
2/1
W1 W2 N5 /3.0
2/2
V1 M V2 L5 /3.0
U1 3 L8.1 /7.0
U2
~ X1 1 2 3 PE
X3 1 2 3 4
PE N4.1 /7.0
Vorsicht:Fremdspannung N4 /3.0
Caution: external voltage
Attention: tension exerieure 1/1 11 21
Attenzione: tensione esterna
Cuidado: tension externa M 2S7 22
M2 12
3 1/2
2,2KW ~ 25 5.1
PE 7K1

7.2 28
L4.2 /3.3
Motor linksdrehend X3 5 6
L4.3 /7.0
motor ccw
Lueftermotor 1
fan motor 1 L4.1 /3.0
Einspeisung Netzschuetz Dreieckschuetz Sternschuetz Steuerspannung
three-phase-net power-contactor delta-contactor star-contactor controlvoltage SM 0863
Kompressormotor Achtung! An den Steuertrafo 2T7 d 2

compressormotor Important! Do not connect further equipment to control transformer 2T7.
Electrical Diagrams 10
89
90
0 1 2 3 4 5 6 7 8 9
2.9/ L5
2/2
2.9/ N5
2/1
2.9/ L6
2/4
2.9/ N6
2/3
2.9/ PE PE /7.0
1/3 PE 3 4 1 2
Delcos 3100 DH-Serie L7.1 +24V /5.1

AC AC
L7.2 +12VUG /4.5
DC DC
CPU 16W 8W
Siehe Blatt 4.0
see page 4.0
3A0
12/OG 53 12/BK 50 12/BN 51 12/RD 52 11/1 48 11/2 49 7/WH 24 7/BN 25 9/BU 42 9/VT 43 9/GY 44 9/WH 45
L4.1 LA1 /9.0

2.9
L7 +24V LA2 /9.0
L4.2 4.1
21 21 2.9
3K2 3K1 X1 5
.2 22 .1 22 X3 27 28 29 30
A1 A1 A1 A1
3K1 3K2 3K3 3K4 Y1
A2 A2 A2 A2
2.9/ N4

1 2 2.2 1 2 2.3 1 2 2.1 1 2 2.5
3 4 2.3 3 4 2.3 3 4 2.1 3 4 2.5 (24V/DC)
5 6 2.3 5 6 2.4 5 6 2.1 5 6 2.5 max. 16VA
21 22 .2 21 22 .1 13 14 9.6
Dreieck Stern Netz Lueftermotor Regelventil

delta star line fan motor regulation valve SM 0864
Stern-Dreieck-Ansteuerung
star-delta-control 3
DL049AAA
CompAir
DL049AAA 91
92
0 1 2 3 4 5 6 7 8 9
Delcos 3100 DH-Serie 250V max. 1A
4.6/ L7.2 +12VUG
see page 4.9

Siehe Blatt 4.9
see page 6.0
Siehe Blatt 6.0
3.8/ L7.1 +24V + -
6/WH 22 6/BN 23 9/BK 36 9/BN 37 9/RD 38 9/OG 39 9/YE 40 9/GN 41 8/RD 34 8/BK 35 10/1 46 10/2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 R1 11 11 A1
2S7 9K7 9K9 5K7
2.7 22 9.7 14 9.9 14 A2
X3 21 X3 23 X3 25
Koppelrelais/Coupling Relay
24VDC, max. 50mA

13 14 9.4
Not-Aus Motortemperatur Fern Last/Leerlauf Fern Ein/Aus potentialfreie Meldung Sammelstoerung

emergency stop motor temperature remot load/off load remote on/off Betrieb collective fault
potential free
operating
Option Option Option

SM 0866 5
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
SCHIRM /8.1
17 14/BK
Delcos 3100 DH-Serie GND.1 /8.1
18 14/BN
UNR.1 /8.1
19 14/RD
S-A.1 /8.1
RS 485 Schnittstelle 20 14/OG
S-B.1 /8.1
2000 Ohm = 4 - 20 mA = 4 - 20 mA = 21 14/YE
SIGA SIGB GND 25 øC -1 - 15bar -1 - 15bar UVR.1 /8.1
Siehe Blatt 5.9

see page 5.9
+19V GND +19V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3/BK 3/BN 3/RD 3/OG 3/YE 3/GN
X2 1 2 3 4 5 6 7 8 9
R2
2 1 2 1
- + - +
I I
B2 P B1 P

Verdichtungsendtemperatur Verdichtungsenddruck Netzdruck
final compressor temperature comp. final pressure line pressure
SM 0867
6
93
94
0 1 2 3 4 5 6 7 8 9
2.9/ L1
2.9/ L2
2.9/ L3
3.6/ PE PE /8.1
2.9/ L4.3
2.9/ L8.1
2.9/ N4.1
+5 230V -5 0V
7F1
2A
PE
7T6
T 2,5A
24V 0V
N6 /8.1
L6 /8.1
7K1
A1 A2 L1 L2 L3
15 25
18 28
4.3 2.6

U1 Phasenfolgerelais Steuerspannung 24V / AC SM 0868
phase sequence relay controlvoltage 24V / AC
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
7.8/ PE DH-Modul
2.9/ N5.1
2.9/ L5.1 X3 37 38
sw/2 S18 Wasserniveau zu niedrig

water level too low
X7 1 2 X7 3 4
13 13
S18 S19
14 14
S19 Wasserniveau zu hoch
water level too high
rt/1 ws/3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8A1 UG1 UPTC

24V 12V E7.0 E7.1 E7.2 E7.3
0,5A DC DC
6.9/SCHIRM M
Digital E/A MS-BUS Adr.: 4
1 MK10/8E-4R 10
6.9/ GND.1 ~
2 = 9
6.9/ UNR.1 max. 250V 1A
3 8
6.9/ S-A.1
A6.0 A6.1 A6.2 A6.3
4 7
6.9/ S-B.1
5 6
6.9/ UVR.1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7.8/ L6
X3 43 X3 44 X3 45
Y8 Y9 Y10

X3 46 X3 47 X3 48
7.8/ N6
24V / AC 24V / AC 24V / AC
Wasser Einlaá Wasser Auslaá Wasser Stopp

water inlet water outlet water stop SM 0869
8
95
96
0 1 2 3 4 5 6 7 8 9
3.9/ LA1
3.9/ LA2 SM 0870
24VDC, max. 50mA
A1 13 13 13 A1 A1
9K1 9K1 5K7 3K3 9K7 9K9
.1 14 5.7 14 3.3 14 A2 A2
A2
12-230V 12-230V
AC/DC AC/DC
X8 1 X8 2 X8 3 X8 4 X8 5 X8 6 X8 7 X8 8 X8 9 X8 10
13 14 .3 11 14 5.4 11 14 5.6
potentialfreie Meldung potentialfreie Meldung potentialfreie Meldung potentialfreie Meldung Fern Last/Leerlauf Fern Ein/Aus
Lastlauf Lastlauf Betrieb Motor Ein remot load/off load remote on/off

potential free potential free potential free potential free
info. on load info. on load operating engine on
Option Option Option Option Option Option
DL049AAA
CompAir
10.2
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
D37H
X1 2 3
X2 6 D37H
X3 2 3 4 5 8
X1 X2 X3 X4 9 Wassereingespritzter
X7 8
Schraubenkompressor
X8 10
X0PE 2 water injected

X7 2
X0U screw compressor
X0V 2
X0W 2
X4 8A1 9A1
2T7 7K1 2 4
2F4
2F6 2
X8 2F7 2
2F8 2
2T7 2
3A0 3
3K1 2 3 Delcos
LCD 3100
3K2 2 3
7T6 2F4 3K4
2F6
2F8
7F1
7F1
7F1
2F7
2 3 10
5K7
10K9
10K7
3K3
10K1
3K4 2 3
5 10 C Menu
5K7
7F1 7
3A0
7K1 2 4 7
Fig. 10.10 - Electrical Diagram - D37H - 1 of 10

7T6 7
8A1 8
Montageplatte
plate 9A1 9
3K2 3K1 3K3
10
X0 V
X0 U
720mm x 500mm
X0 W
10K1
X0 PE
X0 PE
X0 PE
10K7 5 10 SM 0871
10K9 5 10
1
97
98
0 1 2 3 4 5 6 7 8 9
X0/U L1 /7.0
X0/V L2 /7.0
X0/W L3 /7.0
X0
PE PE /3.0
3*400V/PE 50Hz
2F7 2F8
10A 10A
Option:
435V 415V 400V 380V 360V 0V
option:
6 4 2 33 41
3*415V/PE 50Hz PE
2F4 34 42
2T7
5,5-8,0A 4.2
3*380V/PE 50Hz
5 3 1
4,0A 0,5A
2T7 einstellen T T
2T7 adjust
1 3 5 1 3 5 1 3 5 1 3 5 230V 0V 20V 0V 10V 0V
3K3 3K1 3K2 3K4
3.3 2 4 6 3.1 2 4 6 3.2 2 4 6 3.4 2 4 6
N5.1 /8.1
L5.1 /8.1
2/3
N6 /3.0
M1 2F6 2/4
2A L6 /3.0
2/1
N5 /3.0
W1 W2
2/2
V1 M V2 L5 /3.0
U1 3 ~ U2 L8.1 /7.0
X1 1 2 3 PE
X3 1 2 3 4
PE N4.1 /7.0
Vorsicht:Fremdspannung N4 /3.0
Attention: tension exerieure 1/1 11 21
Attenzione: tensione esterna
Cuidado: tension externa M 2S7
M2 12 22
1/2

3KW 3 ~ 5.1
PE 25
7K1
7.2 28
L4.2 /3.3
Motor linksdrehend X3 5 6
L4.3 /7.0
motor ccw
L4.1 /3.0
Einspeisung Netzschuetz Dreieckschuetz Lueftermotor 1 Steuerspannung
Sternschuetz
three-phase-net power-contactor delta-contactor fan motor 1 controlvoltage
star-contactor SM 0872
Kompressormotor Achtung! An den Steuertrafo 2T7 dÅrfen keine weiteren Verbraucher angeschlossen werden. 2
compressormotor Important! Do not connect further equipment to control transformer 2T7.
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2.9/ L5
2/2
2.9/ N5
2/1
2.9/ L6
2/4
2.9/ N6
2/3
2.9/ PE PE /7.0
1/3 PE 3 4 1 2
Delcos 3100 DH-Serie L7.1 +24V /5.1

AC AC
L7.2 +12VUG /4.5
DC DC
CPU 16W 8W
Siehe Blatt 4.0
see page 4.0
3A0
12/OG 53 12/BK 50 12/BN 51 12/RD 52 11/1 48 11/2 49 7/WH 24 7/BN 25 9/BU 42 9/VT 43 9/GY 44 9/WH 45
L4.1 LA1 /10.0

2.9
L7 +24V LA2 /10.0
L4.2 4.1
21 21 2.9
3K2 3K1 X1 5
.2 22 .1 22 X3 27 28 29 30
A1 A1 A1 A1
3K1 3K2 3K3 3K4 Y1
A2 A2 A2 A2
2.9/ N4

1 2 2.2 1 2 2.3 1 2 2.1 1 2 2.5
3 4 2.3 3 4 2.3 3 4 2.1 3 4 2.5 (24V/DC)
5 6 2.3 5 6 2.4 5 6 2.1 5 6 2.5 max. 16VA
21 22 .2 21 22 .1 13 14 10.6
Dreieck Stern Netz Lueftermotor Regelventil

delta star line fan motor regulation valve SM 0873
Stern-Dreieck-Ansteuerung
star-delta-control 3
99
100
0 1 2 3 4 5 6 7 8 9
3.8/ L7.2 +12VUG L7.2 +12VUG /5.2

Delcos 3100 DH-Serie
5s
1s
30 s
30 s
on load
Lastlauf
Siehe Blatt 5.0
see page 5.0
Siehe Blatt 3.9

see page 3.9
7/GN 26 8/BN 28 8/GN 29 8/YE 30 8/WH 27 8/GY 31 8/PK 32 8/BU 33
X3 11 12 13 14 X3 18 19 20
33 15 1
2F4 7K1 P P
S7 S17
2.5 34 7.1 18 5

X3 7 8 9 10 X3 15 16 17
3.6/ L7 +24V
S7 (Option) S17
Ueberwachung Kuehlmedium Stîrung Differenzdruck Differenzdruck Eingang 1 Eingang 2 Eingang 3

monitoring cooling Phasenfolgerelais Luftfilter Wasserfilter input 1 input 2 input 3
fault delta-pressure delta-pressure
phase sequence relay suction filter water filter
SM 0874
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
Delcos 3100 DH-Serie 250V max. 1A
4.6/ L7.2 +12VUG
Siehe Blatt 4.9

see page 4.9
Siehe Blatt 6.0
see page 6.0
3.8/ L7.1 +24V + -
6/WH 22 6/BN 23 9/BK 36 9/BN 37 9/RD 38 9/OG 39 9/YE 40 9/GN 41 8/RD 34 8/BK 35 10/1 46 10/2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 R1 11 11 A1
2S7 10K7 10K9
5K7
2.7 22 10.7 14 10.9 14 A2
X3 21 X3 23 X3 25

24VDC, max. 50mA
13 14 10.4
Not-Aus Motortemperatur Fern Last/Leerlauf Fern Ein/Aus potentialfreie Meldung Sammelstoerung

emergency stop motor temperature remot load/off load remote on/off Betrieb collective fault
potential free
operating
Option Option Option SM 0875

5
101
102
0 1 2 3 4 5 6 7 8 9
SCHIRM /8.1
17 14/BK
Delcos 3100 DH-Serie GND.1 /8.1
18 14/BN
UNR.1 /8.1
19 14/RD
S-A.1 /8.1
RS 485 Schnittstelle 20 14/OG

S-B.1 /8.1
2000 Ohm = 4 - 20 mA = 4 - 20 mA = 21 14/YE
SIGA SIGB GND 25 ¯C -1 - 15bar -1 - 15bar UVR.1 /8.1
Siehe Blatt 5.9

see page 5.9
+19V GND +19V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3/BK 3/BN 3/RD 3/OG 3/YE 3/GN
X2 1 2 3 4 5 6 7 8 9
R2
2 1 2 1
- + - +
I I

B2 P B1 P
Verdichtungsendtemperatur Verdichtungsenddruck Netzdruck

final compressor temperature comp. final pressure line pressure SM 0876
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2.9/ L1
2.9/ L2
2.9/ L3
3.6/ PE PE /8.1
2.9/ L4.3
2.9/ L8.1
2.9/ N4.1
+5 230V -5 0V
7F1
2A PE
7T6
T 2,5A
24V 0V
N6 /8.1
L6 /8.1
7K1
A1 A2 L1 L2 L3
15 25

18 28
4.3 2.6
U1 Phasenfolgerelais Steuerspannung 24V / AC

phase sequence relay controlvoltage 24V / AC SM 0877
7
103
104
0 1 2 3 4 5 6 7 8 9
7.8/ PE PE /9.1 DH-Modul

2.9/ N5.1
2.9/ L5.1
X3 37 38
L5.2 /9.1 N5.2 /9.1
sw/2 S18 Wasserniveau zu niedrig
water level too low
X7 1 2 X7 3 4
13 13
S18 S19
14 14
S19 Wasserniveau zu hoch
water level too high

rt/1 ws/3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8A1 UG1 UPTC

24V 12V
DC E7.0 E7.1 E7.2 E7.3
DC
0,5A
6.9/ SCHIRM M Digital E/A MS-BUS Adr.: 4
1 MK10/8E-4R 10
6.9/ GND.1 ~ GND.2 /9.1
2 = 9
6.9/ UNR.1 max. 250V 1A UNR.2 /9.1
3 8
6.9/ S-A.1 A6.0 A6.1 A6.2 A6.3 S-A.2 /9.1
4 7
6.9/ S-B.1 S-B.2 /9.1
5 6
6.9/ UVR.1 UVR.2 /9.1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7.8/ L6
X3 43 X3 44 X3 45

Y8 Y9 Y10
X3 46 X3 47 X3 48
7.8/ N6
24V / AC 24V / AC 24V / AC
Wasser Einla· Wasser Ausla· Wasser Stopp

water inlet water outlet water stop
SM 0878
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8.4/ PE PE GLW-Master-Modul
8.3/ N5.2
(Option)
8.1/ L5.2 Rueckmeldung Kompressor keine Stoerung

feedback compressor without fault
K2 K3 K4 K5
X4 1 2 3 4
X4 5 6 7 8
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9A1 UG1 UPTC

24V 12V E7.0 E7.1 E7.2 E7.3
DC DC
0,5A
M Digital E/A MS-BUS:A06
1 MK10/8E-4R 10
8.8/ GND.2 ~
2 = 9
8.8/ UNR.2 max. 250V 1A
3 8
8.8/ S-A.2 A6.0 A6.1 A6.2 A6.3
4 7
8.8/ S-B.2
5 6
8.8/ UVR.2
24 25 26 27 28 29 30 31 32 33 34 35

Lastlauf Lastlauf Lastlauf Lastlauf
Kompressor 2 Kompressor 3 Kompressor 4 Kompressor 5
on load on load on load on load
compressor 2 compressor 3 compressor 4 compressor 5
Relais angezogen = Lastlauf SM 0879

Relay activated = onload
9
105
106
0 1 2 3 4 5 6 7 8 9
3.9/ LA1
3.9/ LA2
24VDC, max. 50mA
A1 13 13 13 A1 A1
10K1 5K7 3K3
10K1 10K7 10K9
A2 .1 14 5.7 14 3.3 14 A2 A2
12-230V 12-230V
AC/DC AC/DC
X8 1 X8 2 X8 3 X8 4 X8 5 X8 6 X8 7 X8 8 X8 9 X8 10
13 14 .3 11 14 5.4 11 14 5.6
potentialfreie Meldung potentialfreie Meldung potentialfreie Meldung potentialfreie Meldung Fern Last/Leerlauf Fern Ein/Aus
Lastlauf Lastlauf Betrieb Motor Ein remot load/off load remote on/off

potential free potential free potential free potential free
info. on load info. on load operating engine on
Option Option Option Option Option Option
SM 0880
10
DL049AAA
CompAir
10.3 D15H RS - 50 Hz
1
9
L1
8
G1
7
A1
SM 1394
6
X0 PE
3 K4
X0 W
7T6
1 0 A1
X0 V
3 K3
5
X0 U
2 F3
X0 PE
3 K2
X0 PE
9 A1
2F8
2F7
3 K0
X2
8 A1
X1
4
2 F6
2 F5
2T7
X8
X7
X4
X3
3
Delcos
3100
2
L CD
1
3A0
Menu
C
0
Fig. 10.20 - Electrical Diagram - D15H RS - 50 Hz - 1 of 10
DL049AAA 107
108
0 1 2 3 4 5 6 7 8 9
X0 / U L1
X0 / V L2
X0 / W L3
X0
PE PE / 3.0
1 3 5
3 K0
2F7 2F8
Vorsicht : Fremdspannung 3.0 2 4 6
10 A 10 A
At tent ion: tension exerieure
Attenzione: tensione esterna L1 L2 L3 435V 415V 400V 380V 360V 0V
Cui dado: tension externa
A1 2 4 6 33 41
34 42 PE
L1' L2' L3' 2F3 2T7
4, 5 - 6 , 3 A 4. 2
1 3 5
4,0 A 0,5 A
: : :
U1 V1 W1 T T
L1 U2 W2
V2
1 3 5 230V 0V 20V 0V 10V 0V
3 K4
3 * 40 0 V / P E 50 Hz
3. 4 2 4 6
G1 N 5 .1 / 8.1
R S T PE
Op t i o n :
Fr e q u en z u mr i c h te r 2F6 L 5 .1 / 8.1
o p t i on :
2A 2/ 3
f req u e n c y conver ter
N 6 / 3.0
3 * 4 1 5 V / PE 50 H z 2/ 4
X1 U V W PE L 6 / 3.0
3 * 3 8 0 V / PE 50 H z 2/ 1
2F5 N 5 / 3.0
2 T7 einstellen 0, 5 A 2/ 2
L 5 / 3.0
2 T7 a d ju s t
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N 4 .1/ 7.0
max. PE
U V W 0,3 5 A M N 4 / 3.0
M 1 1/1 11 21
M1 3 ~ 2S7
15 K W / 400 V M2
M N 12 22
~ 3 1/ 2
3 KW ~ 5 .1
PE X8 2
X3 21 22

L 4 .2 / 3.3
X3 5 6
L 4 .3 / 3.0
Kompre ssor motor Luefter motor 1 L f t ermot or Sc h a l t s c h r a n k
compre ssor motor fan motor 1 fa n mo t o r co n t r o l ca b in e t L 4 .1 / 3.0
Achtung! An den Steuert rafo 2T7 d rfen keine wei teren Verbraucher angeschlossen werden. 2
Important ! Do not connect further equipment to control transformer 2T7. SM 1395
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2 .9 / L 5
2/ 2
2 .9 / N 5
2/ 1
2 .9 / L 6
2/ 4
2 .9 / N 6
2/ 3
2 .9 / P E P E / 6 .0
1/ 3 PE 3 4 1 2
Delcos 3100 DH - Serie L 7 . 1 + 24 V / 5 . 1

AC AC
L 7 . 2 + 12 V U G / 4 . 5
4. 0
DC DC
4. 0
CPU 16 W 8W
Bl a t t
page
Si e h e
s ee
3 A0
12/OG 53 12/BK 50 12/BN 51 12/RD 52 11/ 1 48 11/ 2 49 7/WH 24 7/ BN 25 9/ BU 42 9/ VT 43 9/GY 44 9/ WH 45
L 4 .1
2.9
L7 +24V
L4 . 2 4.1
2. 9 / L 4 . 3 L 4. 3 / 7. 0 2. 9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3 K0 3 K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2. 9 / N 4
1 2 2. 1 13 14 10. 2 43 44 10. 3 1 2 2. 3

3 4 2. 2 3 4 2. 4 ( 24 V / D C )
5 6 2. 2 5 6 2. 4 ma x. 16V A
Hau p t s c h t z Dre h z a h l max . Dr e h z a h l e i n L f t e r mo t o r Re g e l v e n t i l

mai n c ontac tor s p e e d max . speed on fa n mo to r re g u l a t io n va l v e
SM 1396
3
109
110
0 1 2 3 4 5 6 7 8 9
3.8/ L 7 . 2 + 12 V U G L 7 . 2 + 12 V U G / 5.2
De l c os 3 10 0 DH- S e r ie
5 .0
3.9
5 .0
3.9
5s
Bl a t t
1s
30 s
Bl a t t
30 s
on l oad
page
Las t l auf
page
Si e h e
s ee
Si e h e
see
7/ GN 26 8 /BN 28 8 /GN 29 8 /YE 30 8/ WH 27 8 /GY 31 8/ PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17
2.4 34 5
X3 7 8 9 10 X3 15 16 17
3.6/ L 7 + 24 V
S7 ( Op t i o n ) S 17

Ue b e r wa c h u n g Ku e hlm e d i u m Di f f e r e n z d r u c k Di f f e r e n z d r u c k Ei n g a n g 1 Ei n g a n g 2 Ei n g a n g 3
moni t o r i n g c o o l i n g Luftf i l ter Wa s s e r f i l t e r input 1 input 2 i nput 3
del t a- pres s ure del t a- pr es s ur e
s uc t ion f i l t er wa t e r f i l t e r
SM 1397
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
De l c o s 3100 DH- S e r i e 250 V ma x . 1A
4. 9
6. 0
4. 9
6. 0
Bl a t t
Bl a t t
page
4 .6 / L 7 . 2 + 1 2 V UG
page
Si e h e
see
Si e h e
see
+ -
3 .8 / L 7 . 1 + 24 V
6/ WH 22 6/ BN 23 9/ BK 36 9/ BN 37 9/ RD 38 9/ OG 39 9/ Y E 40 9/GN 41 8/RD 34 8/BK 35 10/ 1 46 10/ 2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1 A 24
2 S7 R1
G1 .
2 . 7 22
XC1 A 22
X3 21 X3 23 X3 25

No t - Au s Mot or t e mp e r a t u r Umr i c h t e r b e re i t u n d F e r n Ei n / Au s Samme ls t o e r u n g
eme r g e n c y s t o p motor t e mpe r a t u re k e i n e St r u n g r e mot e o n / o f f c ol l ec t i v e f ault
c o n v e r t e r re a d y
and no fault
Op t i o n
SM 1398
5
111
112
0 1 2 3 4 5 6 7 8 9
S C H I R M / 8 .1
17 14/ BK
De l c o s 310 0 DH- S e r i e G N D . 1 / 8 .1
18 14/ BN
5. 9
U N R . 1 / 8 .1
19 14/ RD
5. 9
S - A . 1 / 8 .1
RS 485 Sc h n i t t s t e l l e 20 14/ OG
Bl a t t
S - B . 1 / 8 .1
page
2 0 0 0 Ohm = 4 - 2 0 mA = 4 - 20 mA = 21 14/ YE
SI GA SI GB GND 2 5 øC - 1 - 15 ba r - 1 - 15 b a r U V R . 1 / 8 .1
Si e h e
see
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3 / BN 3 / RD 3 / OG 3 / YE 3 / GN
3 .6 / P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I
B2 P B1 P

Ve r d i c h t u n g s e n d t empe r a t u r Ve r d i c h t u n g s e n d d r u c k Ne t z d r u c k
f i n a l c omp r e s s o r t e m p e r a t u r e c omp . f i n a l pr es s ure l i ne pr es s ur e
SM 1399
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6 .8 / P E P E / 8 .1
3 .1 / L 4 . 3
2 .9 / N 4 . 1
+5% 230V - 5% 0V
PE
7 T6
T 2,5A
24V 0V
N 6 / 8 .1
L 6 / 8 .1

St euer spannung 24V/ AC
cont r ol vol tage 24V/ AC
SM 1400
7
113
114
0 1 2 3 4 5 6 7 8 9
7.8 / P E P E / 9.1 D H - Modul

2 .9 / N 5 .1
2 .9 / L 5 .1
X3 37 38
L 5 . 2 / 9 .1 N 5 . 2/ 9 .1
sw/ 2 S 18 Wa s s e r n i v e a u zu n i e d rig
wa t e r l e v e l too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
S 19 Wa s s e r n i v e a u z u hoch
L 5 . 3 / 10 .0 N 5 . 3 /10 .0
wa t e r l e v e l too high
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0, 5 A
6.9 / S C H I R M Di g i t a l E/ A MS - B U S Ad r . : 4
1 MK 1 0 / 8 E - 4 R 10
6.9 / G N D .1 ~ G N D . 2 / 9 .1
2 = 9
6.9 / U N R .1 max . 2 5 0 V 1A U N R . 2 / 9 .1
3 8
6.9 / S - A .1 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 2 / 9 .1
4 7
6 .9 / S - B .1 S - B . 2 / 9 .1
5 6
6.9 / U V R .1 U V R . 2 / 9 .1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7. 8 / L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7. 8 / N 6
24 V / AC 2 4 V / AC 24 V / A C
Wasser Einl aá Wasser Ausl aá Wasser Stopp

wat er inlet water outlet water stop
SM 1401
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8.4/ P E P E / 10.0 GLW - Mas t er - Modul

Ru e c k me l d u n g Ko mp r e s s o r k e i n e St o e r u n g
8.3/ N 5 . 2 f e e d b a c k c o mp r e s s o r wit h o u t f a u l t
> = 3 , 5 mA
> = 3 , 5 mA
8.1/ L 5 . 2
K2 K3 K4 K5
GL W r e m o t e o n / o f f
GL W F e r n Ei n / Au s
Dr u c k u ms c h a l t u n g ( P2 )
p r e s s u r e s w i t ch ( P2 )
So l l we r t
s et point
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12 V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0, 5 A
Di g i t a l E/ A MS - B U S : A 0 6
1 MK 10 / 8 E - 4 R 10
8. 8 / G N D . 2 ~ G N D . 3 / 10 .0
2 = 9
8. 8 / U N R . 2 ma x. 2 5 0 V 1A U N R . 3 / 10 .0
3 8
8. 8 / S - A . 2 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 3 / 10 .0
4 7
8. 8 / S - B . 2 S - B . 3 / 10 .0
5 6
8. 8 / U V R . 2 U V R . 3 / 10 . 0
24 25 26 27 28 29 30 31 32 33 34 35
K2 K3 K4 K5
s. Z. Nr : s. Z . Nr : s. Z . Nr : s. Z . Nr :

L a s t l a u f Ko mp r e s s o r Rel a i s a n g e z o g e n = L a s t l a u f
o n l o a d c o mp r e s s o r Re l a y a c t i v a t e d = o n l o a d
SM 1402
9
115
116
0 1 2 3 4 5 6 7 8 9
9.3/ P E
8.3/ N5. 3 A n a l o g - Ou t - M o d u l
8.1/ L 5. 3
1 0 A1
PE 11 12 13
R - MK 10 - 2 A A
M0, 5 A ( A n a l o g A u s g a b e modul ) MS - B U S
Ad r . 2
1 10
9 . 8 / GN D . 3 ~ A1
2 = 9
9.8/ UNR.3
3 D ma x . Bu e r d e je 8
9.8/ S - A .3 A2 Au s g a n g : 250 Oh m
4 A 7
9.8/ S - B .3
5 6
9.8/ UV R.3
PE GN D + PE GN D +
14 15 16 17 18 19
Li e f e r menge
13 43 de l i v e r y rate
3 K2 3 K3
3. 2 14 3. 3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A/1 - A/1 +
F r e q u e n z um r i c h t er
f re q ue n c y conver ter

Dr e h z a h l Dre h z a h l D re h z a h l s o l l w e r t
ma x . ein s peed s et poi nt
s peed s peed 4 mA = N m in
ma x . on 20 mA = N max
SM 1403
10
DL049AAA
CompAir
10.4 D22H RS - 50 Hz
1
9
L1
8
G1
7
A1
SM 1404
6
PE X0
3 K4
W X0
7T6
1 0 A1
V X0
3 K3
5
U X0
2F3
PE X0
3 K2
PE X0
9 A1
2F8
2F7
X2
3 K0
8 A1
X1
2 F6
4
2 F5
2T7
X3
X7
X8
X4
3
Del c os
310 0
2
L C D
1
3A0
Menu
C
0
DL049AAA 117
118
0 1 2 3 4 5 6 7 8 9
X0 / U L1
X0 / V L2
X0 / W L3
X0
PE P E / 3 .0
1 3 5
3 K0
2F7 2F8
Vorsicht : Fremdspannung 3. 0 2 4 6
10 A 10 A
At tention: tensi on exerieure
At tenzione: tensione esterna L1 L2 L3 435V 415V 400V 380V 360V 0V
Cuidado: t ensi on externa
A1 2 4 6 33 41
34 42 PE
L1' L2' L3' 2F3 2 T7
4 , 5 - 6 , 3A 4.2
1 3 5
4,0A 0, 5A
: U1 : V1 : W1
T T
L1
: U2 : V2 : W2
1 3 5 230V 0V 20V 0V 10V 0V
3 K4
3 * 4 0 0 V / P E 5 0 Hz
3. 4 2 4 6
G1 N 5 . 1 / 8 .1
R S T PE
Op t i o n :
Fr e q u e n z u m r i c h t e r 2F6 L 5 . 1 / 8 .1
option:
2A 2/ 3
fr eq uency c on v e r t e r
N 6 / 3. 0
3 * 415 V / P E 5 0 Hz 2/ 4
X1 U V W PE L 6 / 3. 0
3 * 380 V / P E 5 0 Hz 2/ 1
2F5 N 5 / 3. 0
2 T7 eins tellen 0, 5A 2/ 2
L 5 / 3. 0
2 T7 a d j u st
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N4 . 1 / 7.0
max . PE
U V W 0,35A M N4/ 3.0
M 1 1/1 11 21
M1 3 ~ 2 S7
2 2 K W / 400 V M2
M N 12 22
~ 3 1/2
3 KW ~ 5 .1
PE X8 2
X3 21 22

L 4 . 2 / 3.3
X3 5 6
L 4 . 3 / 3.0
Kompre s s o r mo t o r Luef termotor 1 L f t e r m o t o r Sc h a l t s c h r a n k
c ompr e s s o r mot o r f a n m o t or 1 f a n mo to r c o n t r o l c a b i n e t L 4 . 1 / 3.0
Acht ung! An den Steuer trafo 2T7 d rfen keine weiteren Verbraucher angeschlossen werden. 2
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2.9/ L 5
2/ 2
2.9/ N5
2/ 1
2.9/ L 6
2/ 4
2.9/ N6
2/ 3
2.9/ P E P E / 6.0
1/ 3 PE 3 4 1 2
De l c o s 310 0 D H - Se r i e L 7. 1 + 24 V / 5 . 1
AC AC
4.0
L 7. 2 + 12 V U G / 4 . 5
DC DC
4.0
CPU 16 W 8W
Bl a t t
page
Si e h e
s ee
3 A0
12/ OG 53 12/BK 50 12/ BN 51 12/ RD 52 11/ 1 48 11/ 2 49 7/ WH 24 7/ BN 25 9 /BU 42 9 /VT 43 9 /GY 44 9/ WH 45
L4.1
2. 9
L7 + 24 V
L 4. 2 4 .1
2.9/ L 4 . 3 L 4 . 3 / 7. 0 2.9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3 K0 3 K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2.9/ N4
1 2 2.1 13 14 10. 2 43 4 4 10.3 1 2 2. 3

3 4 2.2 3 4 2. 4 ( 24V / D C )
5 6 2.2 5 6 2. 4 ma x . 16 V A
Ha u p t s c h t z Dr e h z a h l ma x . Dre h z a h l e i n L f t er motor Re g e l v e n t i l
main c o n t a c t o r speed max . s peed on fan motor regulat i on v al v e
SM 1406
3
119
120
0 1 2 3 4 5 6 7 8 9
3 . 8 / L 7. 2 + 12 V U G L7. 2 + 12 V U G / 5 . 2
De l c o s 310 0 DH- S e r i e
5. 0
3. 9
5. 0
3. 9
Bl a t t
5 s
1 s
30 s
30 s
Bl a t t
on l oad
page
Las t lauf
page
Si e h e
s ee
see
Si e h e
7/ GN 26 8 /BN 28 8/GN 29 8 /YE 30 8/WH 27 8 /GY 31 8 /PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17 5
2. 4 34
X3 7 8 9 10 X3 15 16 17
3. 6/ L7 + 24 V
S7 ( Op t i o n ) S 17

Ue b e r wa c h u n g Ku e h l m e d i u m Di f f e r e n z d r u c k Di f f e r e n z d r u c k Ein g a n g 1 Ei n g a n g 2 Ein g a n g 3
mo n i t o r i n g c ool i ng Lu f t f i l t e r Wa s s e r f i l t e r in p u t 1 i npu t 2 input 3
d e l t a - p re s s u r e d e l t a - pre s s u re
SM 1407
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
Del c o s 310 0 DH - S e r i e 2 5 0 V ma x . 1A
4. 9
6. 0
4. 9
6. 0
Bl a t t
page
Bl a t t
4 . 6 / L7. 2 + 12 V U G
page
Si e h e
see
Si e h e
see
+ -
3.8 / L7. 1 + 24 V
6 /WH 22 6/ BN 23 9/ BK 36 9/ BN 37 9 /RD 38 9/ OG 39 9/ YE 40 9 /GN 41 8/RD 34 8/ BK 35 10 /1 46 10 /2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1A 24
2 S7 R1
G1 .
2.7 22
XC1A 22
X3 21 X3 23 X3 25

No t - Au s Mot o r t e m p e r a t u r Umr ic h t e r berei t und Fe r n Ei n / Au s Sam m e l st o e r u n g
emer gen c y st o p mot o r t e mp e r a t u re ke i n e St r u n g r emo t e o n / o f f c o l l e c t iv e f a u l t
c onv er t er ready
and no f ault
Op t i o n
SM 1408
5
121
122
0 1 2 3 4 5 6 7 8 9
S C H I R M / 8 .1
17 14/ BK
De l c o s 31 0 0 DH - S e r i e G N D . 1 / 8 .1
18 14/ BN
U N R . 1 / 8 .1
5.9
19 14/ RD
5.9
S - A . 1 / 8 .1
RS 4 8 5 Sc h n i t t s t e l l e 20 14/ OG
Bl a t t
S - B . 1 / 8 .1
page
2 0 0 0 Ohm = 4 - 2 0 mA = 4 - 2 0 mA = 21 14/ YE
SI GA SI GB GND 2 5 øC - 1 - 15 b a r - 1 - 15 b a r U V R . 1 / 8 .1
Si e h e
s ee
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3 / BN 3 / RD 3 / OG 3 / YE 3 / GN
3 .6 / P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I
B2 P B1 P

Ve r d i c h t u n g s e n d t emp e r a t u r Ve r d i c h t u n g s e n d d r u c k Ne t z d r u c k
f i n a l c o mpre s s o r temp e r a t u re c omp . f i n a l p r e s s u r e li ne pres s ur e
SM 1409
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6. 8/ P E P E / 8 .1
3. 1/ L 4 . 3
2. 9/ N4 . 1
+5% 230V - 5% 0V
PE
7 T6
T 2,5A
24V 0V
N 6 / 8 .1
L 6 / 8 .1

St e u e r s p a n n u n g 24 V / AC
c ont r ol v ol t age 24 V / AC
SM 1410
7
123
124
0 1 2 3 4 5 6 7 8 9
7. 8 / P E P E / 9 .1 D H - Mo d u l
2. 9 / N 5 . 1
2. 9 / L 5 . 1
X3 37 38
L 5 . 2 / 9 .1 N 5 . 2 / 9.1
sw/ 2 S 18 Wa s s e r n i v e a u zu niedrig
wa t e r le v el too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
S 19 Wa s s e r n i v e a u zu hoch
L 5 . 3 / 10 .0 N 5 . 3 /10 .0
wa t e r le v el too h i g h
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7 .0 E7 .1 E7 .2 E7 .3
M0 , 5 A
6.9/ S CHI RM Di g i t a l E/ A MS - B U S A d r . : 4
1 MK 10 / 8 E - 4 R 10
6.9/ GN D . 1 ~ G N D . 2 / 9 .1
2 = 9
6.9/ UNR. 1 ma x. 250 V 1A U N R . 2 / 9 .1
3 8
6.9/ S - A . 1 A6 .0 A6 . 1 A6 . 2 A6 . 3 S - A . 2 / 9 .1
4 7
6.9/ S - B . 1 S - B . 2 / 9 .1
5 6
6.9/ UV R. 1 U V R . 2 / 9 .1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7 .8 / L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7 .8 / N 6
24 V / A C 24 V / A C 24 V / AC
Wa s s e r Ei n l a á Wasse r Au s l a á Was s e r St o p p
wa t e r inlet wa t e r o u t l e t wat er s t op
SM 1411
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8 .4 / P E P E / 10. 0 GLW- Mas t e r - Modul

Rue c kmeldu n g Ko mpre s s o r ke i n e St o e r u n g
8 .3 / N 5 . 2 f e e d b a c k comp r e s s o r with o u t fault
> = 3 , 5 mA
> = 3 , 5 mA
8 .1 / L 5 . 2
K2 K3 K4 K5
GLW F e r n Ei n / Au s
GLW r e m o t e o n / o f f
Dr u c k u m s c h a l t u n g ( P2 )
p r e s s u r e s w i t c h ( P2 )
So l l w e r t
s et poi nt
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12 V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0 , 5 A
1 MK 10 / 8 E - 4 R 10
8.8/ GN D . 2 ~ G N D . 3 / 10 .0
2 = 9
8.8/ UNR. 2 ma x . 25 0 V 1A U N R . 3 / 10 .0
3 8
8.8/ S - A . 2 A6 . 0 A6 .1 A6 .2 A6 .3 S - A . 3 / 10 .0
4 7
8.8/ S - B . 2 S - B . 3 / 10 .0
5 6
8.8/ UV R. 2 U V R . 3 / 10 .0
24 25 26 27 28 29 30 31 32 33 34 35
K2 K3 K4 K5
s. Z. Nr : s. Z. Nr : s. Z. Nr : s. Z. Nr :

Las t lauf Ko mp r e s s o r Re l a i s a n g e z o g e n = L a s t l a u f
on load c omp r e s s o r Re l a y a c t i v a t e d = o n l o a d
SM 1412
9
125
126
0 1 2 3 4 5 6 7 8 9
9. 3 / P E
8. 3 / N 5 . 3 A n a l o g - O u t - Mo dul
8. 1 / L 5 . 3
10 A 1
PE 11 12 13
R - MK 10 - 2 A A
M 0, 5 A MS - B U S
( An a l o g A u s g a b e mo d u l )
Ad r . 2
1 10
9 . 8 / GN D . 3 ~ A1
2 = 9
9.8/ UNR. 3
3 D ma x . Bu e r d e je 8
9.8/ S - A . 3 A2 A u s g a n g : 2 5 0 Ohm
4
A 7
9.8/ S - B . 3
5 6
9.8/ UV R. 3
PE GN D + PE GN D +
14 15 16 17 18 19
L i e f e r men g e
13 43 delivery rate
3 K2 3 K3
3.2 14 3.3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A/ 1 - A/ 1 +
F r e q u e n z u mr i c h t e r
f re q u e n c y co n ve rte r

Dre h z a h l Dr e h z a h l Dre h z a h l s o l l we r t
ma x . e in s peed s et poi nt
s peed s peed 4 mA = N min
ma x . on 20 mA = N ma x
SM 1413
10
DL049AAA
CompAir
10.5 D37H RS - 50 Hz
1
9
L1
8
G1
7
A1
SM 1414
6
3 K4
1 0 A1
PE X0
W X0
2F3
V X0
9 A1
2F8 U X0
2F7
PE X0
X3
2F6
5
2F5 PE X0
PE X0
8 A1
3 K3
3 K2
3 K0
4
2T7
X1
X4
7 T6
X7
X8
X2
3
De l c o s
3 10 0
2
L C D
1
3 A0
Menu
C
0
DL049AAA 127
128
0 1 2 3 4 5 6 7 8 9
X0 / U L1
X0 / V L2
X0 / W L3
X0
PE P E / 3.0
1 3 5
3 K0
2F7 2F8
Vorsicht: Fremdspannung 3. 0 2 4 6
Caution: external vol tage
10 A 10 A
At tention: tension exeri eure
At t enzione: tensione esterna L1 L2 L3 435V 415V 400V 380V 360V 0V
Cuidado: t ension externa
A1 2 4 6 33 41
34 42 PE
L1' L2' L3' 2F3 2T7
5, 5 - 8 , 0 A 4. 2
1 3 5
4,0A 0,5A
: U1 : V1 : W1
T T
L1
: U2 : V2 : W2
1 3 5 230V 0V 20V 0V 10V 0V
3 K4
3 * 4 0 0 V/ PE 50 H z
3. 4 2 4 6
G1 N 5. 1/ 8.1
R S T PE
Op t i o n :
F r e q u e n z um r i c h t e r 2F6 L 5. 1/ 8.1
opt ion :
f re q u e n c y c on v erte r 2A 2/ 3
N6/ 3. 0
3 * 4 1 5 V/ PE 50 H z 2/ 4
X1 U V W PE L 6/ 3. 0
3 * 3 8 0 V/ PE 50 H z 2/ 1
2F5 N5/ 3. 0
2 T7 eins tel len 0, 5 A 2/ 2
L 5/ 3. 0
2 T7 adjust
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N 4. 1/ 7. 0
ma x . PE
U V W 0 ,3 5 A
M N4 / 3. 0
M 1 1/1 11 21
M1 3 ~ 2 S7
37 K W/4 0 0 V M2
M N 12 22
~ 3 1/2
3 KW ~ 5 .1
PE X8 2
X3 21 22

L 4. 2/ 3.3
X3 5 6
L 4. 3/ 3.0
Komp re s s o r m o t o r L u e f t e rm o t o r 1 L f t e r mo t o r Sc h a l t s c h r a n k
c omp re s s o r m o t o r fan motor 1 f a n mo t o r c o n t r o l c a b i n e t L 4. 1/ 3.0
Achtung! An den Steuertrafo 2T7 d rfen keine weiteren Verbraucher angeschlossen werden. 2
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2. 9/ L 5
2/ 2
2. 9/ N5
2/ 1
2. 9/ L 6
2/ 4
2. 9/ N6
2/ 3
2. 9/ P E P E / 6. 0
1/ 3 PE 3 4 1 2
De l c o s 310 0 DH - S e r i e L 7.1 + 24 V / 5 . 1
AC AC
L 7. 2 + 12 V U G / 4 . 5
4.0
DC DC
4.0
CPU 16 W 8W
Bl a t t
page
Si e h e
s ee
3A 0
12 /OG 53 12/ BK 50 12/BN 51 12/ RD 52 11/ 1 48 11/ 2 49 7/WH 24 7/BN 25 9/BU 42 9/ VT 43 9/GY 44 9/WH 45
L4 . 1
2. 9
L 7 + 24 V
L4. 2 4. 1
2. 9/ L 4 . 3 L 4 . 3 / 7. 0 2. 9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3 K0 3K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2. 9/ N4
1 2 2 .1 13 1 4 10 . 2 43 4 4 10 . 3 1 2 2. 3

3 4 2 .2 3 4 2. 4 ( 24 V / D C)
5 6 2 .2 5 6 2. 4 ma x . 16 V A
Ha u p t s c h t z Dr e h z a h l ma x . Dr e h z a h l e i n L f t e r mo t o r Re g e l v e n t i l
mai n c o n t a c t o r s p e e d ma x . s peed on f a n mot o r regulat ion v alv e
SM 1416
3
129
130
0 1 2 3 4 5 6 7 8 9
3. 8 / L 7. 2 + 12 V U G L 7. 2 + 12 V U G / 5 . 2
De l c o s 31 0 0 DH- S e r i e
5.0
3.9
5.0
s
s
3.9
Bl a t t
5 s
1 s
30
30
on load
page
Bl a t t
Las t l auf
page
Si e h e
s ee
Si e h e
see
7/GN 26 8 /BN 28 8 /GN 29 8 /YE 30 8/ WH 27 8 /GY 31 8/ PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17
2. 4 34 5
X3 7 8 9 10 X3 15 16 17
3.6/ L 7 + 2 4 V
S7 ( Op t i o n ) S 17

Ue b e r wa c h u n g Ku e h l m e d i u m Di f f e r e n z d r u c k Di f f e r e n z d r u c k Eing a n g 1 Ei n g a n g 2 Ein g a n g 3
moni t o r i n g c o o l i n g Luf t f i l ter Wa s s e r f i l t e r inp u t 1 input 2 inp u t 3
d e l t a - p r e s s u re del t a- pr es s ure
s uc t ion filter wa t e r f i l t e r
SM 1417
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
Del c o s 310 0 D H - Se r i e 25 0 V ma x . 1A
4. 9
6.0
4. 9
6.0
Bl a t t
page
Bl a t t
4 .6 / L 7. 2 + 12 V U G
page
Si e h e
see
Si e h e
s ee
+ -
3 .8 / L 7 . 1 + 24 V
6/WH 22 6/ BN 23 9 /BK 36 9 /BN 37 9/RD 38 9/OG 39 9/ YE 40 9/GN 41 8 /RD 34 8 /BK 35 10/ 1 46 10/ 2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1 A 24
2 S7 R1
22 G1 .
2 .7
XC1 A 22
X3 21 X3 23 X3 25
Not - Au s Mot o r t e mpe ra t u r Umr i c h t e r b e r e i t u n d Fe r n Ein / Au s Sa mmels to e r u n g

eme r g e n c y s t o p motor temp e ra tu re k e i n e St r u n g r emo t e o n / o f f c oll ec t i v e fault

c onv ert er ready
and no faul t
Op t i o n
SM 1418
5
131
132
0 1 2 3 4 5 6 7 8 9
S C H I R M/ 8 . 1
17 14/ BK
De l c o s 31 0 0 DH- S e r i e G N D . 1 / 8 .1
18 14/ BN
U N R . 1 / 8 .1
5.9
19 14/ RD
5.9
S - A . 1 / 8 .1
RS 4 8 5 Sc h n i t t s t e l l e 20 14/ OG
Bl a t t
S - B . 1 / 8 .1
page
2 0 0 0 Ohm = 4 - 20 mA = 4 - 2 0 mA = 21 14/ YE
Si e h e
s ee
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3 / BN 3 / RD 3 / OG 3 / YE 3 / GN
3.6/ P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I

B2 P B1 P
Ve r d i c h t u n g s e n d t e m p e ra t u r Ve r d i c h t u n g s e n d d r u c k Ne t z d r u c k
f i n a l compre s s o r temperat ur e comp . f i n a l p r e s s u r e li ne pres s ure
SM 1419
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6. 8/ P E P E / 8 .1
3.1/ L 4. 3
2.9/ N4. 1
+5% 230V - 5% 0V
PE
7T6
T 2,5A
24V 0V
N 6 / 8 .1
L 6 / 8 .1

c ont r ol v ol tage 24 V / AC
SM 1420
7
133
134
0 1 2 3 4 5 6 7 8 9
7. 8 / P E P E / 9 .1 DH- Mo d u l
2.9 / N 5 . 1
2.9 / L 5 . 1
X3 37 38
L 5 . 2 / 9 .1 N 5 . 2 / 9. 1
sw/2 S 18 Wa s s e r n i v e a u zu niedrig
wa t e r lev el too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
L 5. 3 / 10 . 0 N 5 . 3 / 10. 0
wa t e r lev el too high
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7. 0 E7. 1 E7. 2 E7. 3
M0 , 5 A
6. 9/ S CHI RM Di g i t a l E/ A MS - B U S A d r . : 4
1 MK 10 / 8E - 4R 10
6.9/ GN D .1 ~ G N D . 2 / 9 .1
2 = 9
6.9/ UNR.1 ma x . 250 V 1A U N R . 2 / 9 .1
3 8
6.9/ S - A .1 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 2 / 9 .1
4 7
6.9/ S - B .1 S - B . 2 / 9 .1
5 6
6.9/ UV R.1 U V R . 2 / 9 .1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7. 8/ L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7. 8 / N 6
24 V / A C 24 V / A C 24 V / A C
Wa s s e r Ei n l a á Wa s s e r Au s l a á Wa s s e r St o p p
wa t e r i n l e t wa t e r o u t l e t wa t e r st o p
SM 1421
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8.4/ P E P E / 10 . 0 GLW - Ma s t e r - Modul

Ru e c kme l d u n g Ko mp r e s s o r k e i n e St o e r u n g
8.3/ N5 . 2 f e e d b a c k c o m p r e s s o r wit h o u t f a u l t
> = 3 , 5 mA
> = 3 , 5 mA
8.1/ L 5 . 2
K2 K3 K4 K5
G LW F e r n Ei n / Aus
G LW r emo t e o n / o f f
p r e s s u r e s w i t ch ( P2 )
So l l w e r t
s et poi nt
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0 , 5 A
Di g i t a l E/ A MS - B US : A 0 6
1 MK 10 / 8 E - 4 R 10
8.8 / G N D . 2 ~ G N D . 3 / 10 . 0
2 = 9
8.8 / U N R . 2 ma x . 25 0 V 1A U N R . 3 / 10 . 0
3 8
8.8 / S - A . 2 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 3 / 10 . 0
4 7
8.8 / S - B . 2 S - B . 3 / 10 . 0
5 6
8.8 / U V R . 2 U V R . 3 / 10 . 0
24 25 26 27 28 29 30 31 32 33 34 35
K2 K3 K4 K5

L a s t la u f Kompre s sor Re l a i s a n g e z o g e n = L a s t l a u f
on load com p r e s sor Re l a y a c t i v a t e d = o n l o a d
SM 1422
9
135
136
0 1 2 3 4 5 6 7 8 9
9. 3 / P E
8.3 / N 5 . 3 A n a l o g - Ou t - Mod u l
8.1 / L 5 . 3
10 A 1
PE 11 12 13
R - MK 10 - 2 A A
M0, 5A MS - B U S
( An a lo g Aus ga b e m o d u l )
Ad r . 2
1 10
9.8 / GN D . 3 ~ A1
2 = 9
9.8 / U N R . 3
3 D max . B ue r d e je 8
9.8 / S - A . 3 A2 Au s g an g : 250 Oh m
4 A 7
9.8 / S - B . 3
5 6
9.8 / U V R . 3
PE GN D + PE GN D +
14 15 16 17 18 19
L i e f e r men g e
13 43 del i ver y rate
3 K2 3 K3
3. 2 14 3. 3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A / 1- A / 1+
F r e q u e n z u mr i c h t e r
f r eq u e n c y converter

Dr e h z a h l Dre h z a h l Dre h z a h l s o l l we r t
ma x . ei n s peed s et point
s peed s peed 4 mA = N m in
ma x . on 2 0 mA = N m a x
SM 1423
10
DL049AAA
CompAir
10.6
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
3 K2 3 K3
A1
X8
D15H RS - 60 Hz
X2 7T6
2F5
2F6
De l c o s
L C D 3100 X7
C Menu X4
3A0
8 A1 9 A1 1 0 A1
G1
X3
X1 2F3 3 K4
2 F7
2 F8
2T7
U
V
W
PE
PE
PE
3 K0
X0
X0
X0
X0
X0
X0

At t e n t i on :
L1
t h e f o l l owi n g pa r t s
mus t b e pr o v i d e d by C om p A i r :
A1, L1, G1, M1, M2 , 2 M5,Y 1, S 17, R 1, R2 ,
B 1, B 2, Y 8 , Y 9 , Y 10 , S 18 , S 19, S 7 SM 1424
1
137
138
0 1 2 3 4 5 6 7 8 9
X0 / U L1
X0 / V L2
X0 / W L3
X0
PE P E / 3. 0
1 3 5 2F7 2F8
3 K0 4A 4A
Vorsicht: Fremdspannung 3. 0 2 4 6
Attention: tension exeri eure 575V 460V 440V 380V 230V 220V 200V +20V 0V - 20V
Attenzi one: tensione esterna L1 L2 L3
Cuidado: tension externa
A1 2 4 6 33 41 PE
2 T7
L1' L2' L3' 34 42
2F3
4, 5 - 6 , 3 A 4. 2
4, 0A 0, 5A
1 3 5
T T
: U1 : V1 : W1
L1 230V 0V 20V 0V 10V 0V
: U2 : V2 : W2
1 3 5
3 K4
3. 4 2 4 6
G1 N 5 . 1/ 8.1
R S T PE
3 * 4 6 0 V / Y 26 6 V / 60 Hz / P E F r e q u e n z umr i c h t e r 2F6 L 5 . 1/ 8.1

frequenc y conver ter 2A 2 /3
ma x . ? A t ime de l a y N 6 / 3. 0
e l e me n t f use 2 /4
X1 U V W PE L 6 / 3. 0
2 /1
2F5 N 5 / 3. 0
2 T7 ei ns te l len 0 , 5A 2 /2
L 5 / 3. 0
2 T7 a d ju st
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N 4 . 1 / 7. 0
2 3 0 V/ 6 0 Hz PE
U V W FL A max . M N4 / 3. 0
M 0, 3 5A 1 1/ 1 11 21
M1 3 ~
M 2 S7
15 K W / 46 0 V N 12 22
~ M2 3 1/ 2
max . 20 HP (15 k W) ma x . 4 HP ~ 5 .1
Ra t e d F L A max . 28 A (3 KW) PE X8 2
L RA max . 168 A
X3 21 22

L 4. 2/ 3.3
X3 5 6
T. P. L 4. 3/ 3.0
(s e e P. 5 " R1 ")
L 4. 1/ 3.0
Ko m p r e s s o r mot o r L u e f t e r mo t o r 1 L f t e r mo to r Sc h a l t s c h r a n k
c o mp r e s s or mot o r f an moto r 1 f a n mo t o r c o n t r o l c a b i n e t
Achtung! An den Steuertrafo 2T7 d rfen keine weit eren Verbraucher angeschlossen werden. 2
Important ! Do not connect further equipment to cont rol transformer 2T7. SM 1425
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2 .9 / L 5
2/ 2
2 .9 / N 5
2/ 1
2 .9 / L 6
2/ 4
2 .9 / N 6
2/ 3
2 .9 / P E P E / 6.0
1/ 3 PE 3 4 1 2
De l c o s 310 0 DH - Ser ie L7 .1 + 2 4 V / 5 .1
AC AC
L 7 . 2 + 12 V U G / 4 . 5
4. 0
DC DC
4. 0
CPU 16W 8W
Bl a t t
page
Si e h e
s ee
3A0
12/OG 53 12 /BK 50 12/ BN 51 12/ RD 52 11/ 1 48 11/ 2 49 7/ WH 24 7/ BN 25 9 /BU 42 9/ VT 43 9 /GY 44 9/ WH 45
L4. 1
2. 9
L7 + 24 V
L 4. 2 4.1
2.9/ L 4. 3 L 4 . 3 / 7. 0 2. 9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3 K0 3 K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2.9/ N4
1 2 2. 1 13 1 4 10 . 2 43 4 4 10 . 3 1 2 2.3

3 4 2. 2 3 4 2.4 ( 24 V / D C)
5 6 2. 2 5 6 2.4 ma x . 16 V A
Ha u p t s c h t z Dre h za h l ma x . Dr e h z a h l e i n L f t e rm o t o r Re g e l v e n t i l
main con ta c t o r s p e e d ma x . s p e e d on fa n mot o r regulat ion v alv e
SM 1426
3
139
140
0 1 2 3 4 5 6 7 8 9
3 . 8 / L 7. 2 + 12 V U G L 7. 2 + 12 V U G / 5 . 2
Del c os 310 0 D H - Se r i e
5 .0
3 .9
5. 0
3.9
Bl a t t
1 s
5 s
30 s
30 s
on lo a d
La s t la u f
Bl a t t
page
page
Si e h e
s ee
Si e h e
see
7/GN 26 8/BN 28 8/GN 29 8/ YE 30 8/ WH 27 8/GY 31 8/ PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17
2. 4 34 5
X3 7 8 9 10 X3 15 16 17
3 . 6 / L 7 + 24 V
S 7 ( Op t i o n) S 17

Ueberwachung Kuehlm edium Di f f e re n zd r u c k Dif ferenz druc k Ei n g a n g 1 Ei n g a n g 2 Ei n g a n g 3
monit oring cooling Lu f t f i l t e r Wa s s e r f i l t e r input 1 input 2 input 3
de l t a - p r e s su re del t a - pr e s sure
su c t i o n f i l t e r wat e r f i l t e r
SM 1427
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
De l c o s 3100 DH - S e r i e ma x . 2 40 V ma x . 1A
4.9
6.0
4.9
6.0
Bl a t t
page
Bl a t t
4 . 6 / L 7 . 2 + 12 V U G
page
Si e h e
see
Si e h e
s ee
+ -
3 . 8 / L 7. 1 + 2 4 V
6/ WH 22 6/BN 23 9/ BK 36 9/BN 37 9/RD 38 9/OG 39 9/ YE 40 9/GN 41 8/RD 34 8/BK 35 10/ 1 46 10/ 2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1 A 24
2S 7 R1
G1 .
2.7 22
XC1 A 22
X3 21 X3 23 X3 25
max . 240 V max . 1A
T. P. f o r M1
s e e P. 2

Not - Au s Mot o r t e mp e r a t u r Um r i c h t e r ber ei t und Fe r n Ei n / Au s not us ed Samme l s t o e r u n g
e me r g e n c y s t o p mot o r t e m p e r a t u re k e i n e St r u n g r e mo t e o n / o f f c o l l e c t i ve f a u l t
c onv er t er ready
and no f aul t
Op t i o n
SM 1428
5
141
142
0 1 2 3 4 5 6 7 8 9
S C H I R M / 8 .1
17 14/B K
De l c o s 310 0 D H - Ser i e G N D . 1 / 8 .1
18 14/B N
U N R . 1 / 8 .1
5.9
19 14/RD
5.9
S - A . 1 / 8 .1
RS 4 85 Sc h ni t t s t e l le 20 14/OG
Bl a t t
S - B . 1 / 8 .1
page
2 0 0 0 Oh m = 4 - 2 0 mA = 4 - 2 0 mA = 21 14/Y E
Si e h e
s ee
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3 / BN 3 / RD 3 /OG 3 / YE 3 / GN
3. 6 / P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I

B2 P B1 P
Ve rd i c h t u n g s e n d t e m p e r a t u r Ve r d i c h t u n g s e n d d r u c k Ne t zdruck
fi n a l c o m p r e s s o r t e m p e ra t u r e comp. f i na l pre s su re li ne pres s ure
SM 1429
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6.8/ P E P E / 8 .1
3.1/ L 4 . 3
2.9/ N4 . 1
+5% 230V - 5% 0V
PE
7T6
T 2, 5A
24V 0V
N 6 / 8 .1
L 6 / 8 .1

St e u e r s p a n n u n g 2 4 V / AC
c o n t r o l v o l t a g e 2 4 V / AC
SM 1430
7
143
144
0 1 2 3 4 5 6 7 8 9
7.8/ P E P E / 9 .1 DH - M o d u l
2 . 9 / N 5. 1
2 . 9 / L 5. 1
X3 37 38
L 5. 2 / 9 . 1 N5 . 2 / 9. 1
sw/2 S 18 Wa s s e r n i v e a u zu niedrig
wa t e r lev el too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
L 5. 3 / 10 . 0 N 5 . 3 / 10 . 0
wa t e r lev el too high
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0, 5A
6.9/ S CHI RM Di g i t a l E/ A MS - B U S A d r . : 4
1 MK 10 / 8 E - 4 R 10
6 . 9 / G N D .1 ~ G N D . 2 / 9 .1
2 = 9
6 . 9 / U N R .1 ma x . 2 4 0 V ma x . 1A U N R . 2 / 9 .1
3 8
6 . 9 / S - A .1 A6 . 0 A6 .1 A6 . 2 A6 . 3 S - A . 2 / 9 .1
4 7
6 . 9 / S - B .1 S - B . 2 / 9 .1
5 6
6 . 9 / U V R .1 U V R . 2 / 9 .1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7 .8 / L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7 .8 / N 6
24 V / AC 24V / AC 24 V / A C
ma x . 16 VA ma x . 16 VA ma x . 16 V A
Wa s s e r Ei n la á Wass e r Au slaá Wass e r St o p p

wate r i n l e t water outlet water s top
SM 1431
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8 .4 / P E P E / 10 . 0 GLW - M a s t e r - M o d u l
Ru e c km e l d u n g Kompr e s s o r k e i n e St o e r u n g
8 .3 / N 5 . 2 f e e d b a c k com p r e s s o r wi t h o u t f a u l t
> = 3 , 5 mA
> = 3 , 5 mA
8 .1 / L 5 . 2
K2 K3 K4 K5
G L W F e r n E i n / Au s
G L W r e mo t e o n / o f f
So l l w e r t
s et poi nt
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12V
DC DC
E7 .0 E7 .1 E7 .2 E7 .3
M0 , 5 A
1 MK 10 / 8 E - 4 R 10
8.8/GN D . 2 ~ G N D . 3 / 10 .0
2 = 9
8.8/UNR. 2 ma x . 240V ma x . 1A U N R . 3 / 10 .0
3 8
8.8/S - A . 2 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 3 / 10 .0
4 7
8.8/S - B . 2 S - B . 3 / 10 .0
5 6
8.8/UV R. 2 U V R . 3 / 10 .0
24 25 26 27 28 29 30 31 32 33 34 35
max . 2 4 0 V ma x . 1A ma x. 24 0 V max . 1A ma x . 2 4 0 V ma x . 1 A ma x . 24 0 V ma x . 1A
K2 K3 K4 K5

L a s t l a u f Ko m p r e s s o r Re la i s a n g e z o g e n = L a s t l a u f
o n l o a d c o mp r e s s o r Re l a y a c t i v a t e d = o n l o a d
SM 1432
9
145
146
0 1 2 3 4 5 6 7 8 9
9.3/ P E
8.3/ N5 . 3 A n a l o g - Ou t - M o d u l
8.1/ L 5 . 3
10 A 1
PE 11 12 13
R - MK 10 - 2 AA
M0, 5 A MS - B U S
( An a l o g Au sgabem o d u l )
Adr . 2
1 10
9 .8 / GN D .3 ~ A1
2 = 9
9 .8 / U N R .3
3 D max . B ue r de je 8
9 .8 / S - A .3 A2 Aus g an g : 25 0 Ohm
4 A 7
9 .8 / S - B .3
5 6
9 .8 / U V R .3
PE GN D + PE GN D +
14 15 16 17 18 19
L i e f e rm e n ge
13 43 de l i v e r y rat e
3 K2 3 K3
3 .2 14 3 .3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A/ 1 - A/ 1 +
F r e qu e nz u mr ic hter
f r e q uency c on ve r t er

Dre h z a h l Dre h z a h l Dr e h z a h l s o l l w e r t
max . ein s peed s etpoint
sp e e d s peed 4 mA = N min
max . on 20 mA = N ma x
SM 1433
10
DL049AAA
CompAir
10.7
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
3 K2 3 K3
A1
X8
D22H RS - 60 Hz
7T6
2F5
2F6
Del c o s X2
L CD 310 0 X7
X4
C Menu
3A0
8 A1 9 A1 1 0 A1
X3 G1
X1 2F3 3 K4
2 F7
2 F8
2T7
U
V
W
PE
PE
PE
3 K0
X0
X0
X0
X0
X0
X0

Attent ion :
L1
t he fo l lo wi n g part s
mu s t b e pr o v i d e d by C o m pA i r :
A1, L1, G1, M1, M2 , 2 M5 , Y1, S 17, R 1, R2 ,
B1, B 2, Y 8, Y 9, Y10, S 18, S19, S 7
SM 1434
1
147
148
0 1 2 3 4 5 6 7 8 9
X 0/U L1
X 0/V L2
X 0/W L3
X0
PE P E / 3 .0
1 3 5 2F 7 2F8
3 K0 4A 4A
At t enti on: tension exeri eure 575V 460V 440V 380V 230V 220V 200V +20V 0V - 20V
Attenzi one: t ensi one esterna L1 L2 L3
Cuidado: tensi on ext erna
A1 2 4 6 33 41 PE
2T7
L1' L2' L3' 34 42
2F3
4 ,5 - 6 ,3 A 4.2
4, 0A 0, 5A
1 3 5
T T
: U1 : V1 : W1
L1 230V 0V 20V 0V 10V 0V
: U2 : V2 : W2
1 3 5
3 K4
3. 4 2 4 6
G1 N 5 . 1 / 8 .1
R S T PE
3 * 46 0V / Y 26 6V / 60 Hz / PE Fre quenzumri c h t er 2F6 L 5 . 1 / 8 .1

2A 2/3
f re quen cy co n ve r t er
max . ? A t ime delay N 6 / 3 .0
ele me nt fu se 2/4
X1 U V W PE L 6 / 3 .0
2/1
2F5 N 5 / 3 .0
2 T7 ein s t e l len 0, 5 A 2/2
L 5 / 3 .0
2 T7 ad just
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N 4 . 1 / 7 .0
230 V/ 60 Hz PE
U V W FL A max . M N 4 / 3 .0
M 0, 35 A 1 1/1 11 21
M1 3 ~ 2 S7
22 K W/ 460 V M2
M N 12 22
~ 3 1/ 2
max. 30 HP ( 22 kW) max. 4HP ~ 5 .1
Ra t ed F L A max . 41 A (3 KW ) PE X8 2
L RA max . 24 6 A
X3 21 22

L 4 . 2 / 3.3
X3 5 6
T. P. L 4 . 3 / 3.0
(s e e P. 5 " R1 ")
L 4 . 1 / 3.0
Ko m p re s s o rm o t o r Lueftermotor 1 L ftermotor Schal ts chrank
c o m p re s s o rm o t o r fan motor 1 fan motor cont rol cabinet
Achtung! An den Steuertrafo 2T7 d rfen keine weiteren Ver braucher angeschlossen werden. 2
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2. 9 / L 5
2/2
2. 9 / N 5
2/1
2. 9 / L 6
2/4
2. 9 / N 6
2/3
2. 9 / P E P E / 6.0
1/ 3 PE 3 4 1 2
Del c o s 310 0 D H - Se r ie L 7. 1 + 24 V / 5 . 1
AC AC
L 7. 2 + 12 V U G / 4 . 5
4. 0
DC DC
4. 0
CPU 16 W 8W
Bl a t t
page
Si e h e
see
3 A0
53 50 51 52 49 24 42 43 44 45
12/OG 12/ BK 12/ BN 12/ RD 11/ 1 48 11/ 2 7/WH 7/ BN 25 9/ BU 9/ VT 9/ GY 9/ WH
L 4 .1
2. 9
L 7 + 24 V
L 4 .2 4. 1
2 . 9 / L 4. 3 L 4 . 3 / 7. 0 2. 9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3 K0 3 K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2. 9 / N 4
1 2 2.1 13 14 10 . 2 43 4 4 10. 3 1 2 2. 3

3 4 2.2 3 4 2. 4 ( 24V / D C)
5 6 2.2 5 6 2. 4 ma x . 16 V A
Hau p t s c h t z Drehzah l max . Drehza h l e i n L f t e r moto r Regel ve n t i l

ma i n co n t a c t o r sp e e d max . s peed on f a n moto r re gulat ion valve
SM 1436
3
149
150
0 1 2 3 4 5 6 7 8 9
3 . 8 / L 7. 2 + 12 V U G L 7 . 2 + 12 V U G / 5.2
De l c o s 31 0 0 DH- Se r i e
5. 0
5. 0
3. 9
3. 9
Bl a t t
5 s
1 s
30 s
30 s
Bl a t t
on load
page
Las t l auf
page
Si e h e
s ee
Si e h e
see
7/ GN 26 8/ BN 28 8/ GN 29 8/ YE 30 8/WH 27 8/GY 31 8/ PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17
2. 4 34 5
X3 7 8 9 10 X3 15 16 17
3.6/ L7 + 24 V
S7 (Op t i o n) S 17

Ueb e r wac h u n g Ku e h lmed iu m D i f f e r e nzd r u c k Di f f e r e n z d r u c k Ei n g a n g 1 Ei n g a n g 2 Ei n g a n g 3
mon i t o r i n g c o o l in g Lu f t f i l t e r Wa s s e r f i l t e r input 1 input 2 input 3
de l t a - p r e ssu re d e l t a - p r e s s u re
suct i on f i l t er wa t e r f i l t e r
SM 1437
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
De l c o s 31 0 0 DH- S e r i e max . 2 4 0 V ma x . 1A
4. 9
6. 0
4. 9
6. 0
Bl a t t
Bl a t t
page
4 . 6 / L 7. 2 + 12 V U G
page
Si e h e
see
Si e h e
s ee
+ -
3 .8 / L7. 1 + 24 V
6/WH 22 6/ BN 23 9/ BK 36 9/ BN 37 9/ RD 38 9/ OG 39 9/ YE 40 9/ GN 41 8/ RD 34 8/ BK 35 10/ 1 46 10/ 2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1 A 24
2 S7 R1
G1 .
2 .7 22
XC1 A 22
X3 21 X3 23 X3 25
max. 240 V max. 1A
T. P. f o r M1
s e e P. 2

Not - Au s Mo t o r t e m p e r a t u r Um r i c h t e r b e r e i t u n d Fe r n Ein /Au s not us ed Samme l st oeru n g
emergenc y stop mot o r t e mp e r a t u r e k e i n e St r u n g r e m o t e o n / o ff col l e c t i ve fa u l t
c o n v e r t e r re a d y
and n o f a u l t
Op t i o n
SM 1438
5
151
152
0 1 2 3 4 5 6 7 8 9
S C H I R M / 8 .1
17 14 / BK
De l c os 310 0 D H - Se r i e G N D . 1 / 8 .1
18 14 / BN
U N R . 1 / 8 .1
5. 9
19 14 / RD
5. 9
S - A . 1 / 8 .1
RS 4 8 5 Schni t t st el le 20 14 / OG
Bl a t t
S - B . 1 / 8 .1
page
2000 Ohm = 4 - 2 0 mA = 4 - 20 mA = 21 14 / YE
SI GA SI GB GND 25 øC - 1 - 15 b a r - 1 - 15 ba r U V R . 1 / 8 .1
Si e h e
s ee
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3 / BN 3 / RD 3 / OG 3 / YE 3 / GN
3.6/ P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I

B2 P B1 P
Ve r d i c h t u n g s e n d t e mp e ra t u r Ve r d i c h t u n g s e n d d ru c k Net zdruck
f i n a l compre ssor t emp er a t u re comp . f i n a l pre s s u r e lin e pre ssure
SM 1439
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6 . 8 / PE P E / 8 .1
3. 1 / L 4 . 3
2. 9 / N 4 . 1
+5% 230V - 5% 0V
PE
7T6
T 2,5A
24V 0V
N 6 / 8 .1
L 6 / 8 .1

c o n t r o l v o l t a g e 24 V / AC
SM 1440
7
153
154
0 1 2 3 4 5 6 7 8 9
7. 8 / P E P E / 9 .1 D H - Modul
2. 9 / N 5 . 1
2. 9 / L 5 . 1
X3 37 38
L 5 . 2 / 9. 1 N 5. 2 / 9. 1
sw/2 S 18 Was s e r n i v eau zu nied rig
water level too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
S 19 Wasserniveau zu hoch
L 5 . 3 / 10. 0 N 5. 3 / 10. 0
water leve l too hi gh
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7. 0 E7. 1 E7. 2 E7. 3
M0, 5A
6.9/S CHI RM Di g i t a l E/ A MS - B U S Ad r . : 4
1 MK 10 / 8 E - 4 R 10
6 . 9 / G N D .1 ~ G N D . 2 / 9.1
2 = 9
6 . 9 / U N R .1 max . 24 0 V ma x. 1A U N R . 2 / 9.1
3 8
6 . 9 / S - A .1 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 2 / 9.1
4 7
6 . 9 / S - B .1 S - B . 2 / 9.1
5 6
6 . 9 / U V R .1 U V R . 2 / 9.1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7. 8 / L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7. 8 / N 6
24 V / AC 24 V / A C 24 V / AC
ma x . 16 VA ma x . 16 V A ma x . 16 V A
Wa s s e r Ein la á Wass e r Au s l a á Wasser Stopp

wa te r i n le t wa t e r o u t l e t water stop
SM 1441
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8.4/ P E P E / 10 . 0 GLW - Ma s t e r - Mo d u l
Rueckme ld un g Kompressor kei n e Stoe r u n g
8.3/ N5 . 2 feedback compress o r wi thout fa u l t
8.1/ L 5 . 2
K2 K3 K4 K5
GLW F e r n Ei n / Aus
GLW r em o t e o n / o f f
D r u c k um s c h a l t u n g ( P2 )
So l l w e r t > = 3 , 5 m A
s e t p o i n t > = 3 , 5 mA
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12V
DC DC E7. 0 E7. 1 E7. 2 E7. 3
M0, 5 A
1 MK 10 / 8 E - 4 R 10
8. 8 / G N D . 2 ~ G N D . 3 / 10. 0
2 = 9
8. 8 / U N R . 2 max . 24 0 V ma x . 1A U N R . 3 / 10. 0
3 8
8. 8 / S - A . 2 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 3 / 10. 0
4 7
8. 8 / S - B . 2 S - B . 3 / 10. 0
5 6
8. 8 / U V R . 2 U V R . 3 / 10. 0
24 25 26 27 28 29 30 31 32 33 34 35
max. 24 0V max. 1A max. 240 V max. 1A max. 24 0 V max. 1A max. 240V max. 1A
K2 K3 K4 K5

Last lau f Kompressor Relai s a n g e z o g e n = L a s t l a u f
on load compressor Rel a y a c t i v a t e d = o n l o a d
SM 1442
9
155
156
0 1 2 3 4 5 6 7 8 9
9.3/ P E
8.3/ N5. 3 Ana l og - Out - Mo dul

8.1/ L 5. 3
10 A 1
PE 11 12 13
R - MK 10 - 2AA
M0, 5 A MS - BU S
( Anal og Aus gab emodu l )

Adr. 2
1 10
9 . 8 / GN D . 3 ~ A1
2 = 9
9.8/ UNR. 3
3 D max. Bue rde j e 8

9.8/ S - A . 3 A2 Aus gang : 250 Ohm
A
4 7
9.8/ S - B . 3
5 6
9.8/ UV R. 3
PE GN D + PE GN D +
14 15 16 17 18 19
Li ef e rmenge
13 43 de l iver y rate
3 K2 3 K3
3. 2 14 3. 3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A/ 1 - A/ 1 +
Frequenzumrichter
frequency converter

Dre h z a h l Dre h z a h l Dre h z a h l s o l l we r t
ma x. ein speed setpoint
sp e e d sp e e d 4mA = N min
ma x. on 20mA = N max
SM 1443
10
DL049AAA
CompAir
10.8
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9 D37H RS - 60 Hz
X4 X3 A1
Delco s
LC D 3100
X8
C Menu
X7
3 A0
2 T7 8 A1 9 A1 1 0 A1
X2
G1
7T6 2F3 3 K4
2 F5
2 F6
2 F7
2 F8
X1 3 K2 3 K3
U
V
W
PE
PE
PE
PE
At te n t i on :

3 K0
X0
X0
X0
X0
X0
X0
X0
t he fo l l o wing parts
L1
mus t be provided b y CompAir :
A1 , L1 , G1 , M1 , M2 , 2 M5 , Y 1 , S 17 , R 1 , R2 ,
B 1 , B 2 , Y 8 , Y 9 , Y 10 , S 18 , S 19 , S 7
SM 1444
1
157
158
0 1 2 3 4 5 6 7 8 9
X0 / U L1
X0 / V L2
X0 / W L3
X0
PE P E / 3.0
1 3 5 2F7 2F8
3 K0 4A 4A
Attention: tension exerieure 575V 460V 440V 380V 230V 220V 200V +20V 0V - 20V
Attenzione: tensione esterna L1 L2 L3
Cuidado: tension externa
A1 2 4 6 33 41 PE
2T7
L1' L2' L3' 34 42
2F3
7, 0 - 10, 0 A 4. 2
4, 0A 0, 5A
1 3 5
T T
: U1 : V1 : W1
L1 230V 0V 20V 0V 10V 0V
: U2 : V2 : W2
1 3 5
3 K4
3. 4 2 4 6
G1 N 5 . 1 / 8 .1
R S T PE
3 * 46 0 V / Y266 V / 60 Hz / PE Fr e q u e nzumr i c h t e r 2F6 L 5 . 1 / 8 .1

2A 2/3
f r e quency conv e r t er
max . 100A t i me del a y N6 / 3.0
eleme nt fuse 2/4
X1 U V W PE L 6 / 3.0
2/1
2F5 N5 / 3.0
2 T 7 einst e l len 0, 5 A 2/2
L 5 / 3.0
2 T 7 a d j u st
X8 1 PE
X1 1 2 3 PE L
X3 1 2 3 4
2 M5 N4 . 1/ 7.0
230 V/ 6 0 Hz PE
U V W FL A ma x . M N 4/ 3.0
M 0, 35 A 1 1/ 1 11 21
M1 3 ~ ~ 2 S7
37 KW/ 460 V M2
M N 12 22
3 1/ 2
max. 50 HP (37 kW) ma x . 4 H P ~ 5. 1
Rated FLA max. 70 A (3 KW) PE X8 2
LRA max. 4 20 A
X3 21 22

L 4 . 2 / 3. 3
X3 5 6
T. P. L 4 . 3 / 3. 0
( see P. 5 " R1 ")
L 4 . 1 / 3. 0
Kompre ss o r m o t o r Luef t e rm o t o r 1 L ftermotor Schaltschrank
compre ss o r m o t o r f a n mo t o r 1 fan motor control cabi net
Achtung! An den Steuert rafo 2T7 d rfen keine weiteren Verbraucher angeschlossen werden. 2
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
2 .9 / L 5
2/ 2
2 .9 / N5
2/ 1
2 .9 / L 6
2/ 4
2 .9 / N6
2/ 3
2 .9 / PE P E / 6.0
1/ 3 PE 3 4 1 2
De l c o s 31 0 0 DH- Se r i e L 7. 1 + 24V / 5. 1
AC AC
L 7. 2 + 12V U G / 4. 5
4 .0
DC DC
4.0
CPU 16 W 8W
Bl a t t
page
Si e h e
s ee
3 A0
12/ OG 53 12/ BK 50 12/ BN 51 12/ RD 52 11/ 1 48 11/ 2 49 7/ WH 24 7/ BN 25 9/ BU 42 9/VT 43 9/GY 44 9/WH 45
L4 . 1
2. 9
L 7 + 24 V
L4 . 2 4. 1
2 . 9 / L 4. 3 L 4 . 3 / 7. 0 2. 9
X1 5 31 32
X3 27 28 29 30
A1 A1 A1 A1
3K0 3K2 3 K3 3 K4 Y1
A2 A2 A2 A2
2.9 / N 4
1 2 2.1 13 1 4 10 . 2 43 4 4 10 . 3 1 2 2. 3

3 4 2.2 3 4 2. 4 ( 24 V / D C)
5 6 2.2 5 6 2. 4 ma x . 16 V A
Hauptsch t z Dre h z a h l max . Dre h za h l e i n L f t e r mo t o r Regelve n t i l

main conta ctor s p e e d max . s peed on f a n motor re g u l a t i o n v a l v e
SM 1446
3
159
160
0 1 2 3 4 5 6 7 8 9
3 . 8 / L 7 . 2 + 12 V U G L7. 2 + 12 V U G / 5 . 2
De l c o s 310 0 DH- S er i e
5. 0
3.9
5. 0
s
s
3.9
s
s
Bl a t t
5
1
30
30
on load
Bl a t t
Las t l auf
pag e
page
S i ehe
s ee
Si e h e
see
7/ GN 26 8/ BN 28 8/GN 29 8/ YE 30 8/WH 27 8/GY 31 8 /PK 32 8/ BU 33
X3 11 12 13 14 X3 18 19 20
33 1
2F3 P P
S7 S 17
2.4 34 5
X3 7 8 9 10 X3 15 16 17
3. 6/ L7 + 2 4 V
S7 ( Opt ion ) S 17

Ueber wachung Ku e h lm ed iu m Di f fe re n z d r u c k Di f f e r e n z d ru c k Ei n g a n g 1 Ei n g a n g 2 Ei n g a n g 3
moni t o r i n g c o o l in g Lu f t f i l t e r Wa s s e r f i l t e r input 1 input 2 input 3
del t a- pres sur e d e l t a - p r e s su r e
SM 1447
4
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
Del c os 31 0 0 DH - S e r i e max. 24 0V max. 1A
4. 9
6. 0
4. 9
6. 0
Bl a t t
Bl a t t
pa g e
4 . 6 / L 7. 2 + 12 V U G
page
Si e h e
s ee
Si e h e
s ee
+ -
3 . 8 / L 7. 1 + 24 V
6/WH 22 6/ BN 23 9/ BK 36 9/ BN 37 9/RD 38 9/OG 39 9 /YE 40 9/GN 41 8/RD 34 8/BK 35 10/ 1 46 10/ 2 47
X3 22 X3 24 X3 26
X3 33 34 35 36
21 XC1A 24
2 S7 R1
G1 .
2 . 7 22
XC1A 22
X3 21 X3 23 X3 25
ma x. 240 V ma x . 1A
T. P. f o r M1
s e e P. 2

Not - Au s Motor t em p e r a tu r Umrichter berei t und Fern Ei n / Aus not used Samm e l stoerung
e me r g e n c y s t o p motor temperature keine St rung rem ote on / of f col le ctive faul t
conver ter ready
and no fault
Opt ion
SM 1448
5
161
162
0 1 2 3 4 5 6 7 8 9
S C H I R M / 8. 1
17 14/ BK
De l c os 3 10 0 DH- Se r i e G N D . 1 / 8. 1
18 14/ BN
U N R . 1 / 8. 1
5. 9
19 14/ RD
5. 9
S - A . 1 / 8. 1
RS 4 85 S c hn i t t s t e l l e 20 14/ OG
Bl a t t
S - B . 1 / 8. 1
page
2000 Ohm = 4 - 20 mA = 4 - 20 mA = 21 14/ YE
SI GA SI GB GND 25 øC - 1 - 15 b a r - 1 - 15 b a r U V R . 1 / 8. 1
Si e h e
s ee
+ 19 V GND + 19 V GND
14 15 16 PE 5 6 7 8 9 10 11 12
3 / BK 3/ BN 3/ RD 3 /OG 3/ YE 3/ GN
3. 6/ P E P E / 7. 0
X2 1 2 3 4 5 6 7 10 8 9 11
R2
2 1 2 1
- + - +
I I

B2 P B1 P
Ve r d i c h t u n g s e n d t e m p e r a tu r Ve r d i c h t u n g s e n d d ru c k Netzdruck
f in a l co m pre s s o r t e mp e r a t u re com p . f in a l p r e s s u r e line pressure
SM 1449
6
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
6. 8 / PE PE / 8 . 1
3.1 / L 4. 3
2.9 / N 4. 1
+5% 230V - 5% 0V
PE
7T6
T 2, 5A
24V 0V
N6 / 8 . 1
L 6 / 8.1

cont ro l v ol t a g e 24 V / AC
SM 1450
7
163
164
0 1 2 3 4 5 6 7 8 9
7. 8 / PE PE / 9 . 1 DH - Mo d u l
2. 9 / N 5 . 1
2. 9 / L 5 . 1
X3 37 38
L 5 . 2 / 9 .1 N 5 . 2 / 9. 1
sw/2 S 18 Was s e r n i v e a u zu nie dri g
wat e r lev e l too low
X7 1 2 X7 3 4
13 13
S 18 S 19
14 14
S 19 Wa s s e r n i v e a u zu hoc h
L 5 . 3 / 10 . 0 N 5 . 3 / 10 . 0
wa t er lev el t oo hi gh
rt / 1 ws/ 3
X3 39 40
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
8 A1 UG1 UPTC
24V 12V
DC DC E7 . 0 E7 . 1 E7 . 2 E7 . 3
M0, 5A
6.9/ S CHI RM Di g i t a l E / A MS - B U S Ad r . : 4
1 MK 10 / 8 E - 4 R 10
6.9/ GN D .1 ~ G N D. 2 / 9 .1
2 = 9
6.9/ UNR.1 ma x . 240 V max . 1A U N R. 2 / 9 .1
3 8
6.9/ S - A .1 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A. 2 / 9 .1
4 7
6.9/ S - B .1 S - B. 2 / 9 .1
5 6
6.9/ UV R.1 U V R. 2 / 9 .1
24 25 26 27 28 29 30 31 32 33 34 35
X3 41 42
7. 8 / L 6
X3 43 X3 44 X3 45
Y8 Y9 Y 10
X3 46 X3 47 X3 48

7. 8 / N 6
24 V / AC 24 V / AC 24 V / AC
max. 16 VA ma x. 16 VA max. 16 V A
Wa s s e r Ei n la á Wa s s e r Au s l a á Wa s s e r St o p p
wat e r i n l e t wa t e r o u t l e t wa t e r s t op
SM 1451
8
DL049AAA
CompAir
DL049AAA
CompAir
0 1 2 3 4 5 6 7 8 9
8 . 4 / PE P E / 10. 0 GLW - Mas t e r - Modul

Rueckmeldung Kompressor keine Stoerung
8 . 3 / N5 . 2 feedback compressor wit hout faul t
> = 3 , 5 mA
> = 3 , 5 mA
8.1/ L5. 2
K2 K3 K4 K5
S o l l we r t
s et poi nt
G LW Fe r n Ei n / Aus
G LW r e m o t e on / o f f
Dr u c kum s c h a l t u n g ( P2 )
X4 1 2 3 4 5 6 7 8
XC1 A 25
G1
XC1 A 23
X4 9 10 11 12 13 14 15 16
PE 11 12 13 14 15 16 17 18 19 20 21 22 23
9 A1 UG1 UPTC
24V 12 V
DC DC E7.0 E7.1 E7.2 E7.3
M0, 5A
Digi t al E/ A MS - B U S : A 0 6
1 MK10 / 8E - 4R 10
8.8 / GN D . 2 ~ G N D . 3 / 10. 0
2 = 9
8.8 / UNR. 2 max. 24 0 V max. 1A U N R . 3 / 10. 0
3 8
8.8 / S - A . 2 A6 . 0 A6 . 1 A6 . 2 A6 . 3 S - A . 3 / 10. 0
4 7
8.8 / S - B . 2 S - B . 3 / 10. 0
5 6
8.8 / UV R. 2 U V R . 3 / 10. 0
24 25 26 27 28 29 30 31 32 33 34 35
max. 240 V ma x. 1A max. 240 V max. 1A ma x. 240 V max. 1A ma x . 240 V max. 1A
K2 K3 K4 K5

Lastlauf Kompressor Relais angezogen = Lastlauf
on load compressor Rela y ac t ivated = on load
SM 1452
9
165
166
0 1 2 3 4 5 6 7 8 9
9 . 3 / PE
8 . 3 / N 5. 3 Analog - Out - Modul

8 . 1 / L 5. 3
10 A 1
PE 11 12 13
R - MK 10 - 2 AA
M0, 5A MS - BUS
( Anal og Aus ga b e m o d u l )
Ad r . 2
1 10
9 . 8 / GN D . 3 ~ A1
2 = 9
9. 8/ UNR. 3
3
D max . Buerd e je 8
9. 8/ S - A . 3 A2
A Aus g an g : 250 Ohm
4 7
9. 8/ S - B . 3
5 6
9. 8/ UV R. 3
PE GN D + PE GN D +
14 15 16 17 18 19
Liefermenge
13 43 deliver y rate
3 K2 3 K3
3. 2 14 3. 3 44
X4 17 X4 18 X4 19
XC1 9 XC1 4 XC1 2 XC1 1 XC1 13 XC1 12

G1
A/ 1 - A/ 1 +
Frequenzumrichter
f requenc y conver ter

Drehzahl Drehzahl Drehzahl sollwert
max. ein speed setpoint
spe ed spe e d 4 mA = N min
max . on 20 mA = N max
SM 1453
10
DL049AAA
CompAir
CompAir Dismantling and Assembly 11
11 Dismantling and Assembly

11.1 Removing Motor the clearance between the motor and the
cooling fan housing above.
11.1.1 First, carry out procedure 11.2 "Removing Air
End". 11.1.9 The motor can now be slowly drawn away
from the compressor. Once the hole for the
11.1.2 Isolate power to the compressor. Check that lifting eye is clear of any overhead
all air has been discharged from the water obstructions, replace the lifting eye and attach
reclaimer and drain all water from the system. a suitable lifting hoist.
11.1.3 Open control panel door, disconnect motor 11.1.10 Refitting is the reversal of removal.
cable from control box and feed cable and
conduit out of control box.
11.2 Removing Air End - D15H & D22H
11.1.4 To gain access to all motor mounting nuts:
11.2.1 Isolate power to the compressor. Check that
a) Remove ventilation panel from the motor end all air has been discharged from the water
of the compressor. reclaimer and drain all water from the system.
b) Disconnect the R.O. storage tank and 11.2.2 Remove the suction regulator as detailed in
carefully remove from compressor. section 11.3.
11.2.3 Unscrew water feed pipe coupling (1) at air
end and loosen the pipe coupling (2) at the
solenoid valve end. Feed pipe (3) can then be
swung away from air end.
Fig. 11.1 - Removing RO Storage Tank -

D15H, D22H
11.1.5 Remove the four mounting nuts securing the

motor to the baseframe.
11.1.6 D15 - D22H only - If in position, temporarily Fig. 11.2 - Disconnecting Water Feed Pipe
remove the lifting eye from the top of the (D15-22H shown, D37H similar)
motor. 1. Coupling
11.1.7 Carefully place suitable lifting equipment (that 2. Coupling
can easily be drawn away from the machine) 3. Water feed pipe
beneath the motor, such as the fork of a fork
lift truck.
11.2.4 Place suitable supports, under the air end
Note: Take care to avoid damaging the corner coupling enclosure, making sure that it will still
pillar of the enclosure when sliding the motor support the air end after it has been separated
clear of the plant. You may want to approach from the motor and has been moved forward.
the motor at a slight angle or rotate the motor Place a similar support under the drain.
slightly when it is clear of the mounting studs.
11.1.8 Lift the motor carefully away from the
mounting studs, paying particular attention to
DL049AAA 167
11 Dismantling and Assembly CompAir
11.2.5 Disconnect delivery pipe to water separator 11.2.7 Remove guard plates from the inspection
vessel by unscrewing coupling (1). ports located on both sides of the coupling
housing and remove the screws retaining the
coupling. Be careful to rotate coupling in the
normal direction of the air end to gain access
to the nuts. Use timber, or similar, passed
through the inspection ports to inhibit coupling
rotation whilst loosening the nuts.
11.2.8 Check again that the underside of the housing
is well supported and remove the eight screws
attaching the air end to the motor.
11.2.9 Carefully slide the air end away from motor
until they separate. Take care that the
supports holding the air end don’t become
dislodged.
11.2.10 Fit lifting eye to the top of the air end and
attach suitable lifting equipment which can be
positioned over the air end.
11.2.11 Making sure the air end has been moved
forward enough to clear any obstructions
(such as the water stop valve), carefully lift the
air end clear of the compressor.
11.2.12 Refitting is the reversal of removal.
11.3 Removing Suction Regulator

Fig. 11.3 - Disconnecting Air End Note: For this procedure you will require
Delivery Pipe. replacement gasket kit 100007998.
11.3.1 Isolate power to the compressor. Check that
11.2.6 Remove the nut (2) fixing the support bracket all air has been discharged from the water
to the mounting. Remove the two screws (3) reclaimer and drain all water from the system.
attaching the bracket to the front of the air end 11.3.2 Remove air filter housing as detailed in
and slide the bracket away from the section 11.6.
compressor. Fit special air end support
bracket shown in fig. 11.4 (if available) to the 11.3.3 Disconnect control pipes from rear panel of
vacated holes (details and dimensions at the suction regulator, disconnect pipe to dump
end of this manual). silencer.
11.3.4 Remove the four retaining bolts holding
suction regulator to air end.
11.3.5 Lift regulator carefully away from air end by
hand, making sure no dirt or gasket sealant (if
used) drops into the inlet port of the air end.
Note: It is recommended that you seal the air
end inlet port using masking tape and/or
plastic sheeting to prevent contaminants from
entering the air end.
11.3.6 Refitting is the reversal of removal. Use
sealant when fitting gaskets between
regulator body / angled inlet pipe / air end.
Fig. 11.4 - Air End Support Bracket
168 DL049AAA
11.4 Removing Ventilator Motor - 11.4.1 Isolate power to the compressor. Check that
D15H & D22H all air has been discharged from the water
reclaimer and drain all water from the system.
11.4.2 Disconnect all cables leading to the fan motor.
11.4.3 Remove the ventilation panel from the motor
end of the compressor to allow access to the
rear of the fan motor. The motor will be
removed through this aperture.
11.4.4 Remove the securing bolt (5) and both grub
screws (6) attaching the fan ventilator to the
motor shaft.
11.4.5 Remove three of the four bolts securing the
SM 0899
motor to the underside of the cooler
assembly.
Fig. 11.5 - Motor, Ventilator and Enclosure
11.4.6 Ask an assistant to support the ventilator
1. Ventilator motor (weight 15kg) element with their hands from the non drive
2. Motor shaft end. Ensure the assistant wears appropriate
3. Ventilator element protective gloves.
4. Fan enclosure (weight 8kg inc. item 3)
5. Fixing bolt Note: The motor weighs 15Kg, so good care
6. Grub screws and judgement needs to be taken regarding
the careful and safe manoeuvring of this
component during its removal.
Note: The ventilator element (3) cannot be
removed through the sides of the enclosure. It 11.4.7 With an assistant holding the motor through
is suspended within the fan enclosure (4) by the ventilation port at the end of the
the motor shaft (2) alone and will drop into the compressor, proceed to remove the final bolt.
enclosure when the motor is removed. When 11.4.8 Once removed, carefully guide the motor
removing the motor, the ventilator element through the ventilation aperture at the motor
needs to be supported and lowered gently end of the compressor, taking care to support
onto the base of the enclosure to minimise the the ventilator element as it separates from the
risk of damage. motor shaft.
Warning: Take care when handling the 11.4.9 Carefully lower the ventilator element to the
ventilator element as the fan blades have bottom of the fan enclosure.
very sharp edges.
Note: Due to the simultaneous tasks required
in this procedure, it is recommended that it is
carried out by more than one person.
DL049AAA 169
11 Dismantling and Assembly CompAir
11.5 Removing Ventilator Element - 11.6 Removing the Air Filter Housing
D15H & D22H Refer to Fig. 11.7
11.6.1 Isolate power to the compressor.
11.6.2 Loosen the worm drive clip (2) attaching the
air filter connecting pipe to the suction
regulator.
SM 0899
Fig. 11.6 - Motor, Ventilator and Enclosure

1. Ventilator motor (weight 15kg)
2. Motor shaft
3. Ventilator element
4. Fan enclosure (weight 8kg inc. item 3) Fig. 11.7 - Removing Securing Screws
5. Fixing bolt
6. Grub screws 1. Securing screws
2. Worm drive clip
Warning: Take care when handling the

ventilator element, as the fan blades have 11.6.3 Unscrew and remove the two retaining bolts
very sharp edges. (1) from the air filter support bracket.
11.5.1 Remove the fixing bolt (5) and both grub 11.6.4 The air filter housing can now be removed.
screws (6) securing the ventilator element to
the motor shaft.
11.5.2 Remove the six screws attaching the fan
enclosure to the underside of the cooler
assembly.
Note: When separating the ventilator element
from the motor shaft, the ventilator element
needs to be supported and lowered gently
onto the base of the enclosure to minimise the
risk of damage.
11.5.3 Carefully separate the ventilator element from
the motor shaft and lift out of the compressor.
Fig. 11.8 - Removing Air Filter Housing
11.5.4 If required, the ventilator element can now be
removed and / or renewed through the top of
the enclosure. 11.6.5 Assembly is the reverse of removal.
170 DL049AAA
11.7 Removing the Cooler Unit
3
2
SM 0902
Fig. 11.9 - Cooler Unit Fastenings

1. Cooler Unit (Weight 25kg)
2. Securing Screw
3. Washer
4. Lifting Points
Note: Due to the weight of the cooler, it is 11.7.3 Fit blanking caps to both ports of the cooler
recommended that this procedure is carried unit. It is also recommended that blanked
out by more than one person. unions are fitted to the ends of the pipes to
prevent possible contaminants entering the
11.7.1 Isolate power to the compressor. Check that water system.
all air has been discharged from the water
reclaimer and drain all water from the system. Caution: Because the cooler is mounted at
an incline, when removing the fixing
11.7.2 Holding a suitable receptacle beneath, screws in the next step, the cooler may
disconnect the two pipe connections (1) & (2) start to slide out of the compressor.
to the cooler unit.
11.7.4 Refer to fig. 11.9. Remove the sixteen screws
2 (2) & washers (3), securing the cooler unit to
the compressor.
11.7.5 The cooler unit should now slide out of the
compressor, as indicated in Fig 7.2
1 11.7.6 If using a hoist to suspend the cooler, only
use the lifting points (4). Do not attach
anything to the copper pipework.
11.7.7 Assembly is the reverse of removal.
SM 0903 11.7.8 After performing any maintenance that
involves opening the water circuit to
Fig. 11.10 - Cooler Unit Connections atmosphere, the compressor should be fully
drained and refilled.
DL049AAA 171
12 Pressure Systems Safety Regulations 2000 CompAir
12 Pressure Systems
Safety Regulations
2000
12.1 Flow Schematic Diagrams
12.1.1 The following circuit diagrams are provided to
assist a ‘competent person’ in the preparation
of a written scheme of examination for a
system incorporating the DH Series air
compressor(s).
Note: The intervals between examination and
calibration of components, eg water
separators, pressure relief valves etc, will be
defined by the ‘competent person’ preparing
the written scheme.
12.1.2 In defining these periods the ‘competent
person’ must take into account the
recommendations of the component part
manufacturer, the Health and Safety
Executive (H & SE) and the British
Compressed Air Society (BCAS).
172 DL049AAA
CompAir Pressure Systems Safety Regulations 2000 12
12.2 Flow Schematic Diagram (Air-Cooled)

SM 0923/1
M 20
S7 1 B1
17 I
P
29
I
P B2
15
2
27 16 22
14 7
Y1
8
Y8 18
6
R1 10
4 9
3
M 11
S18/S19
30
3 21 18 18
R2
5
Y10
S17 19 Y9
14 18
13
12
12
Fig. 12.1 - Regulation Schematic (Air-Cooled)

1. Intake Air Filter 14. Orifice R1 Motor Temperature
2. Intake Regulator 15. Not Used R2 Compressor Temperature
3. Electric Motor 16. Pressure Reducing Valve
4. Compression Element 17. Silencer B1 Pressure Transmitter - Net
5. Temperature Sensor 18. Water Inlet and Drain B2 Pressure Transmitter - Internal
6. Separator Vessel Valves
7. Minimum Pressure / 19. Strainer S17 Differential Pressure Switch - Water
Non-Return Valve 20. Fan Motor Filter(s)
8. Regulation Air Line Filter 21. Check Valve S18 / S19
9. Pressure Relief Valve 22. Manifold Water Level Switch
10. Water Treatment System 27. Non-Return Valve
11. Water Storage Tank (Compressed Air By-pass) Y1 Solenoid - Regulation Valve
12. Water Filter (x 1 - D15H & 30. RS Electronics Y8 Solenoid Valve - Water Inlet
D22H, x 2 - D37H) (RS Models only) Y9 Solenoid Valve - Water Outlet
13. Water Cooler Y10 Solenoid Valve - Water Stop
DL049AAA 173
12 Pressure Systems Safety Regulations 2000 CompAir
12.3 Flow Schematic Diagram (Water-Cooled)

SM 1490
M 20
S7 1 B1
I
17 P
29
I
P B2
15
2
27 16 22
14 7
Y1
8
Y8 18
6
R1 10
4 9
3
M 11
S18/S19
30
3 21 18 18
R2
5
Y10
S17 19 Y9
14 18
12 13
31
12
Fig. 12.2 - Regulation Schematic (Water-Cooled)

1. Intake Air Filter 13. Water Cooler 30. RS Electronics (RS Models only)
2. Intake Regulator 14. Orifice 31. Manual Valve - Cooling Water
3. Electric Motor 15. Not Used
4. Compression Element 16. Pressure Reducing Valve R1 Motor Temperature
5. Temperature Sensor 17. Silencer R2 Compressor Temperature
6. Separator Vessel 18. Water Inlet and Drain B1 Pressure Transmitter - Net
7. Minimum Pressure / Valves B2 Pressure Transmitter - Internal
Non-Return Valve 19. Strainer S17 Differential Pressure Switch - Water
8. Regulation Air Line Filter 20. Fan Motor Filter(s)
9. Pressure Relief Valve 21. Check Valve S18 / S19 Water Level Switch
10. Water Treatment System 22. Manifold Y1 Solenoid - Regulation Valve
11. Water Storage Tank 27. Non-Return Valve Y8 Solenoid Valve - Water Inlet
12. Water Filter (x 1 - D15H & (Compressed Air By-pass) Y9 Solenoid Valve - Water Outlet
D22H, x 2 - D37H) Y10 Solenoid Valve - Water Stop
174 DL049AAA
CompAir Appendix 1 - Delcos 3100 Menu Quick References 13
13 Appendix 1 - Delcos 3100 Menu Quick References
DL049AAA 175
14 Appendix 2 - Delcos 3100 Electronics - DH & DHRS Series CompAir
14 Appendix 2 - Delcos 3100 Electronics - DH & DHRS

Series
This chapter contains copies of the Operating
Instruction Manuals for the Delcos 3100
Electronic Controller.
Whilst these manuals were current on the
date that this publication was printed, it is
strongly recommended that you check with
CompAir to ensure that they are still the latest
versions.
176 DL049AAA

7940 - 28 - 11 - 08 - Dl049aaa - D15-22-37H Z-Screw Repair

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7940 - 28 - 11 - 08 - Dl049aaa - D15-22-37H Z-Screw Repair

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Repair Manual

D15H, D22H & D37H

D15H, D22H & D37H

1.2 Maintenance and Servicing Earlier Models

Any unauthorised modifications or failure D37H – 8bar A35000874

Current Models 1.5 Model Names

D22HW – 8bar A35000674 RS Regulated (variable) Speed

1.6 Where To Contact Us CompAir Canada Inc., CompAir France SA,

2.3.4 Before releasing compressed air through a

2.7 Precautions In The Event Of Fire

3.1 D15H, D22H - Air Cooled - 50Hz

3.2 D15HW, D22HW - Water Cooled - 50Hz

Performance Data D15H D15H D22H D22H

3.3 D37H - Air/Water Cooled - 50Hz

Maximum Working FAD * m 3/min 5,86 5,04 5,86 5,04

3.4 D15H RS - Air/Water-Cooled

3.5 D22H RS - Air/Water-Cooled

3.6 D37H RS - Air/Water-Cooled

Main rotor speed rpm 750 to 3400

3.7 Layout Plan - D15H (W)/D22H (W)

210 50 A B C D 190 140

3.8 Layout Plan - D15HRS/D22HRS

210 50 A B C D 190 140

3.9 Layout Plan - D37H (W)

155 50 180 200

3.10 Layout Plan - D37HRS

3.11 Electrical Connections -

Installed nominal Fuse protection Line cross section

Notes on the table: The main switch must meet the

3.12 Electrical Connections -

Compressor type Supply Installed Mains Fuse Line cross section

D15HRS 460 20 Single 40 8 AWG 8 AWG 10 AWG

3.13 Cable Sizes and Fuse Ratings Notes:

3.14 Mains Water Quality

3.15 Typical Water Conductivity Test

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Fig. 4.1 - General Arrangement D22H (D15H Similar)

Fig. 4.2 - General Arrangement D37H

4.2 Air End - Description

Fig. 4.3 - Air End General Arrangement

4.3 Air End - Operation

Fig. 4.4 - Compression Cycle

4.4 Regulation System - Description 4.5 Regulation System - Operation

Fig. 4.5 - Regulation System - On Load

4.5.2 OFF LOAD 4.6 Speed Control - Description (RS

Fig. 4.6 - Regulation System - Off Load

Fig. 4.7 - Air System

4.9 Injection Water System

valve (3), prevents water from the cooler (5)

4.9.2 Water Level Regulation

4.11 - Water Change Cycle - Step 1

Fig. 4.10 - Water Level Regulation S19

4.10 Water Treatment System

Fig. 4.16 - Diaphragm Pump - General Arrangement

4.11 Water Piping - General Layout

Fig. 4.17 - Water Pipework - General Layout

4.12 Electronic Controller

Fig. 4.18 - Electronic Controller Panel

4.13 Electrical System

Fig. 4.19 - Electrical Cabinet Layout

4.13.3 Overview of electrical system (see fig. 4.20) c) Sensors

Fig. 4.20 - Overview of Electrical System

5 Installation and Storage