S. N.

Key Strategic / KPI Needs

1 Melting Shop of a GI Casting Company supplying
auto components to global OEM was bottleneck.
There was need to reduce tap to tap time which
was 74 minutes and cost to make it competitive.
Potential Industry 4.0 Projects
Develop Online AI based Calculator to estimate precisely amount
of degassing or alloying element additions. This will reduce
multiple iterations and hold time to save energy in GI making
process.
 Industry 4.0 Project Name: Develop Online AI based Calculator to estimate pr

S. N. Detailed Activities Responsibility

1 Develop Online AI based Calculator S/W Company
-Baseline requirement and design
-Develop (coding) AI based program
- Integration and SIT with database and output

2 Develop database S/W Company

- Estimate server size
- Integrate ERP, Pyrometer and Spectrograph data

3 Procure digital monitor & server and finalize contract Engg. and Purchase
of s/w service provider. Dept.

4 Digital enhancement of Pyrometer and Engg. and Purchase

Spectrometer. Dept.

5 Integration of s/w and sensors/hardware and pilot

run. Solution refinement.

6 Saving and ROI baseline. Case Study preparation and Engg. Dept. &
Knowledge sharing. Industry 4.0 team
ne AI based Calculator to estimate precisely amount of degassing or alloying element additions.

Budget/
Dependency Start Date End Date
Effort Hrs.
1.1 M INR - XXX XXX

0.5 M INR Pyrometer and XXX XXX

Spectrograph
digital output

0.4 M INR - XXX XXX

1.0 M INR XXX XXX

200 Hours - XXX XXX

100 Hours XXX XXX

ing element additions.

Any Special Requirements

Compatibility and access to Pyrometer and

Spectrograph digital output
S. N. Industry 4.0 Projects Annual Saving Million INR
1 Develop Online AI based Calculator to estimate 7.8
precisely amount of degassing or alloying element
additions. This will reduce multiple iterations and
hold time to save energy in GI making process.

5
Cost Million INR ROI (%) Key Assumptions
3 260 No major drop in
production / product
demands.
 Industry 4.0 Project Name: Develop Online AI based Calculator to estimate prec
S. N. Risk Description Risk Impact (1
to 5)
1 Non- compatibility of Pyrometer and Spectrograph 5
for real time integration.
p Online AI based Calculator to estimate precisely amount of degassing or alloying element additions.
Risk Probability ( Risk Score Mitigation Plan Responsibility Target Date
1 to 5)
4 20 Provision for new digital Engg. Dept. XXX
model in case
enhacement to existing
models are possible.