Abhishek Faujdar

E 013, DLF New town Heights

122004, Gurgaon, Haryana
+91 8015145595
Abhif11@gmail.com

OBJECTIVE

A diligent person with a master’s in Industrial Engineering and have experience of more than four
years in the field. Looking for a position where I can make use of my learning and can utilize mine
education to contribute to the growth of the organization.

Skills

3D Drawings Training Operations Motion Study 5S VSM

MS Office Lean Manufacturing PFMEA Kaizen

Industry 4.0 Change Management New Line Installation

ACADEMIC QUALIFICATION

Masters in Industrial Engineering, Fachhochschule Kiel, Kiel, Germany

Sept. 2017 – Feb. 2021
Percentile 85
A practical learning and understanding of latest concepts such as Industry 4.0, Circular economy,
additive manufacturing etc. along with best practices in German Manufacturing Industry.

Bachelors in Mechanical Engineering, Vit Vellore, India

June 2011- May 2015
Percentile 82

Experience

• Brisil Technologies Private Limited (March 2021 to Present)

Working as Operation & Production Manager
Responsible for making and implementing policies for 5S, Kaizen, TPM, Quality Circle, etc.
Responsible for driving improvement and standardizing various aspects of manufacturing.
Overseeing the new plant installation and preparing procedures for manufacturing that fits for
the company.

• Borgwarner Emissions System, Manesar

( 9th Sept. 2015 to 11 Sept 2017)
Worked as Production Department as PL
 Worked as PL (Production Lead) Engineer. Performed improvement activities on the shop floor
through tools such as VSM (Value Stream Mapping), Quality Circles, 5S techniques.
Successfully implemented new shop floor internal audits and improvised standard work
procedures. Worked in the development of new line installation for Euro VI technology in
collaboration with Renaults and transition into production.

• Associate, Amazon, Hamburg, Germany

Aug. 2018 - Dec. 2018
Worked in the Quality control department as an Associate. Promoted quality assurance
productivity through deploying automation and new tools. Taking care of any raised issue,
tracking down non-conformities, training operators with updated quality standards and
policies..

• Intern, TVS Brakes India Pvt. Ltd., Gurgaon

June 2013 - July 2013

Master’s Project

• Quality Control System for Delfast: Helped Delfast, an electric bike manufacturer from
Ukraine to develop a quality control system for their plant in Sri Lanka in collaboration
with Micro Holdings.

Language Known

• English (Proficiency), German (A2), Hindi (Native)

Software Knowledge

• Solidworks (Proficient), SolidEdge (Proficient), Ansys (Intermediate), AutoCAD

(Intermediate), Enterprise Dynamics Developer (Beginner), SAP (Beginner), Microsoft Office
(Proficient)

Experience Highlights

Experience Highlights at Brisil

• 18% reduction in labor cost, (7.5 Rs per kg to 6.1 Rs per kg).

• Installing new machinery and streamlining production operations to double the operational
capacity.
• 6% increment in OEE of the plant by working on TPM, reducing bottleneck operation’s cycle
time and installing quality check points.
• Installed automation to control process parameters & material handling system to reduce the
idle time of machinery by 15%. This increased the consistency of quality too.
• Introduced the concept of Cp & Cpk to get a better view on quality control and to reduce the
variation and deviation.
• Trained the team intensively for various roles for the organization respective to their roles &
responsibilities. Prepared a training matrix and involved the team to run the process efficiently.
Manufacturing
• Motion Study on the existing process to reduce Cycle times and to remove bottlenecks.
• Line Balancing using VSM and Software skills
• Planning audits (Layered Process Audits) for the workshop and working with CFT (cross-
functional team) to resolve the issue raised.
• Implemented and consolidated a new training program for operators.
• Championed the role of facilitator in 13 Quality circles which helped reducing the waste of
our company by 17% at BWES.
• Coordinated department 5S/Safety audits and responsible for resolving the issue.
• Responsible for continuous improvement through Poka-Yoke, standardization of work &
Kaizens.
• Continuously monitoring of OEE, scrap cost & consumable cost to optimize them using
Microsoft Excel.
• Responsible to control changes in 5M1E (Man, Material, Machine, Method, Measurement &
Environment)
• Responsible for TS 16949 & EHS audits & documentation from the production point of view.
• Designed a material delivery process through the use of KANBAN cards and material trucks.
Wrote procedures for material replenishment of bench bins.
• Reduced 7 Waste through driving Kaizen activities in the plant.

New Product Development

• Layout and Area Planning for New Line Installation.
• Verification of Process, Identification of problems in Newly developed machines &
Troubleshooting.
• Preparing documentation included but was not limited to PFMEA (Process Failure Mode
Effects Analysis), Control Plan, PFC (Process flow chart), SOP (Standard operating
procedures), In-process standards, Petrol Inspection sheets, etc.