Installation documentation

SingleVario 2061

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Table of contents
Chapter Page
General information 2
Safety instructions 2
Preparing the site of installation 3
Installing the system 4
Power and supply connections 6
Completing the installation 6
Cleaning-up works 6

1 General information
1.1 Validity of the installation instructions

These installation instructions apply to the SingleVario 2061 only.

1.2 Scope of documentation

Installation instructions
These installation instructions have been prepared for trained personnel.
Operating instructions
The operating instructions have been prepared for the users of the SingleVario 2061.
The operating instructions have to be adhered to by the installation personnel when putting the
system into operation.

1.3 Modifications

– Any changes made since the last version of the document are indicated by a vertical line
on the left side.

2 Safety instructions
2.1 Basic information
The same safety regulations apply for the installation and putting into operation as for the
operation of the SingleVario 2061.
Make sure the relevant accident prevention regulations are observed.
Make sure the installation personnel has read and understood and abides by the operating
instructions. The operating personnel must be specially instructed about the system-dependent
features and any possible hazards.
Make sure the maintenance personnel abides by the instructions given by the subsuppliers.

2.2 To avoid accidents

Besides the statutory accident prevention regulations the following safety
regulations must be observed:

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 Never work under unsecured lifted platforms.
Danger to life!
Only work under lifted platforms if these were secured on
all four corner so they cannot lower in case of shocks

Wear personal protective equipment

Any installations works must only be carried out if the system has been disconnected from
power supply, i.e., the main switch must have been switched OFF and secured against
unintentional reconnection.
Exempt here are special setup steps and trial runs for which the corresponding safety
measures must be observed.
Danger through live wires in case of defective lines and devices!
Danger through insufficient lighting.
Danger through the laser beam when leveling out the system - do not look into the beam.
Use appropriate binders to bind lost lubricants and fuels, and dispose them correctly –
danger of slipping. Use spray grease well directed.
Avoid contamination due to spray mist – clean, if necessary.
Make sure to abide by the operating instructions when putting the system into operation.
Transport weights for forklift trucks:
-> for slopes up to 9%: max. 2000 kg
-> for slopes up to 14%: max. 1500 kg
-> for slopes up to 18%: max. 1000 kg
Do not carry weights over 55 kg per person over long distances!

3 Preparing the site of installation

Acceptance of structure according to VOB (German Construction Contract Procedures):
3.1 Dimensional check
Check the dimensions and enter them in the installation report
The evenness of the subfloor must be made according to DIN 18202, table 3, line 2. Dimensions in
cm !
– Height
– Length
– Compare width dimensions with installation order
– Concrete quality
Wear personal protective equipment
Danger through insufficient lighting.
Danger through the laser beam when leveling out the system - do not look into the beam.
Watch for openings.
Watch for contamination, unevenness and black ice.
3.2 Dimensional deviations
Compare dimensional undercuts with the installation report (e.g. reduced height, length, etc. with
vehicle limitations.
If dimensions shortcuts were determined beforehand they are indicated here and have already been
discussed with the principal).
Check component widths according to order.

3.3 Dimensional checking of the width-dependent parts

The width-dependent parts (platform profiles, crossheads, etc.) must be measured prior to
installation!

3.4 Checking the craftsmen’s works

The VOB regulates the legal performances for construction works. Here, some aspects on site are
of particular importance:

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 If incorrect or false deliveries by builders or craftsmen are accepted without informing the person in
charge of the construction works this may result in immense difficulties for us.
Possible faults: Negative consequences:
– Poor concrete quality – Unstable system
– Insufficient base plate thickness – Unstable system
– No glue anchors for waterproof concrete – Leaky base plate
– Bent walls – System is grazing or gets jammed
– Insufficient lengths, heights – System cannot be installed
– Installed parts (pipes; bearers, etc.) – Vehicle limitations
– Inadequate access routes – No transport possible
– No foundation grounding – Electrostatic charge
If we do not identify or specify these defects this will mean that the preliminary works have been
carried out correctly. Any claims, reworks, etc. resulting from this are then to be borne by us.

3.5 Power supply for the installation works

Danger through live wires in case of defective lines and devices!

Distribution board for construction site:

Use extension cables for power lines < 1.50 m.
Disconnect power supply by pulling the short line.
Make sure to note in the installation report if only construction site supply was available during
installation.
If a submeter is available, read the current consumption there.
Note the count at the beginning and end of the installation works. Note the current consumption in
the installation report.

3.6 GaVo (Garage regulations)

The garage regulations were established by the individual federal states in Germany, and they
regulate the official regulations for garages.
Among other things, the dimensions for parking spaces are specified as 230 cm x 500 cm.
The width of the driveway must be at least 650 cm (for parking space width 230 cm).

3.7 Leaky garage roofs

Danger through malfunctions

Cover the hydraulic unit when installing systems in garages with still to be completed or leaky roofs.
This defect is to be entered in the installation report.

3.8 Incomplete delivery or incorrectly delivered parts

When ordering missing parts, make sure to specify the following:
– Detailed description and article number.
– Order number and address of installation
– Address for freight deliveries
In case of return shipments make sure to specify the order number and address of installation on
the parts.

3.9 Access to aboveground garages

Make sure to enter the following in the installation report:
– Real measurement of access in front of the garage
– Incline (if available) and indication of direction
– Not completed access

3.10 Height of control unit

From floor to lower edge of control unit = 120 cm.
(cable entry from below, if possible - also in underground car parks)

3.11 Tools and machinery

Prepare tools and machinery required for the installation works.

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3.12 Definitions
For defining the garage or the systems, use the following terms:
Front: driveway
Back: Rear wall
Left: Viewed from driveway to rear wall
Right: Viewed from driveway to rear wall

3.13 Interruption of installation works

If the installation works are interrupted due to constructional conditions, a report must be prepared
and signed by the person in charge of the construction works for any waiting and journey times.

3.14 Safeguarding the site of installation

From the start of the installation works the company carrying out the installation works is
responsible for the safety on the site of installation.
Danger spots must be marked at any interruption of the installation works
(e.g. by marker band).

3.15 To be observed for the installation works:

From the start of the installation works the company carrying out the installation works is
responsible for the safety on the site of installation.
Danger spots must be marked at any interruption of the installation works (e.g. by marker band).
– Layout drawing
– Installation drawings
– Circuit and wiring diagrams
– Safety instructions
– Operating instructions
– Requirements by the dowel manufacturers

Any non-observance of the safety regulations may have labor law consequences!

4 Installing the system

4.1 Assembly
Assembly of the system is made according to the drawings in the spare parts program EtPro.

4.2 Setting instructions

The headroom required is defined above the type description.
Set the headroom using the turnbuckle (see also details in EtPro).
The headrooms from 160 - 210 cm can be adjusted in steps of 10 cm.

Make sure that the mechanic lock is active for the adjusted headroom!

Example: SingleVario 2061-170

Headroom to be adjusted: 170 cm

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 Set the headroom using the
turnbuckle
Interlock
active!

5 Power and supply connections

Any electric works must only be carried out by qualified electricians.

Danger through live wires in case of defective lines and devices!

5.1 Connect the control unit.

5.2 Connect hydraulic unit to electric system.

Risk of damaging the internal geared wheel pump:
– Pay attention to correct direction of rotation.
– In case of reverse direction of rotation due to dry running - no pressure build-up.
– Lack of oil.
Each hydraulic unit is provided with a pressure relief valve. Check the preset pressure on the
pressure gauge.

5.3 Sources of defect on the hydraulic unit / system

Motor running, system does not move:

Source of error Remedy
Incorrect direction of rotation change poles
No hydraulic oil Fill up oil; eliminate leakiness
Clogged lines Find clogged parts and eliminate clogging
Pump provides no pressure Check direction of rotation. Air in system?
Only 2 phases available Check fuses

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 Motor doesn't run:
Source of error Remedy
No fuses available Insert fuses
Emergency stop button pressed Release emergency stop button
Main switch switched off switch on
No voltage supply available Measure voltage on input and output of main switch
using a voltage tester. The thermal relay may have
tripped - must be set to automatic.
Contactor does not respond Actuate the contactor for a moment and measure
continuity using a voltage tester
– contactor may be defective.
Bridge between coil and thermal relay missing or insert or tighten
loose
Motor defective check if voltage is applied

6 Completing the installation

6.1 Repair any damages to coatings.
6.2 Attach serial plate and CE sign.
6.3 Fill in the installation report and have is signed by the person in charge of the construction works.

7 Cleaning-up works
7.1 Remove any surplus parts and materials.
7.2 Remove and rubbish and debris from the site of installation and dispose of correctly.

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