Professional Documents
Culture Documents
(Received 2 February 2006; accepted in revised form 23 August 2006; published online 28 November 2006)
The quality of pesticide spraying depends on boom movement. A conveyor with a shaking platform was built
to analyse the influence of boom movements on spray distribution. It is able to generate uniform translations
and rotational movements of a small boom under laboratory conditions. The overall ground spray
distributions were studied using image analysis. Suitable representations and mathematical tools were
considered to analyse the unevenness of ground spray distributions and to compare accurately spray patterns.
The effects of boom height, boom speed and nozzle type on dynamic spray distributions were analysed and
compared with stationary distributions. The effects of yaw and roll movements were also considered.
Measurements of droplet size and velocity made with a phase Doppler analyser were added to complete the
dynamic effect study. Tests were repeatable but some fluctuations were obtained when boom height increased.
Static and dynamic distributions have the same overall unevenness but this unevenness is more important in
dynamic conditions due to turbulence effects. Roll and yaw increase unevenness. For roll movements, changes
in nozzle heights explain the variations. For yaw movements, over-dosed areas are observed where the nozzles
have a small horizontal velocity.
r 2006 IAgrE. All rights reserved
Published by Elsevier Ltd
dynamic spray distribution, were spray interaction and sprayers (27 m), at 6 and 10 km/h, with a mean spray
air turbulence. They stated that spray interaction dose of 200 l/ha. A correlation was observed between the
depended on nozzle angle, spacing and height and that coefficient of variation of the spray deposit and the
air turbulence depended on droplet size, flow rate, coefficient of variation of the horizontal boom speed.
height and boom speed. For a mounted sprayer, it was shown that it was possible
Boom movements were measured by Pochi and to improve the dynamic spray distribution at the boom
Vannucci (2001, 2002) using linear and angular potenti- tip by an optimal adjustment of springs and dampers.
ometers. Ooms et al. (2002) equipped the boom with Thus, it was clearly stated that ground spray
ultrasonic sensors and accelerometers to measure distribution is influenced by the driving speed and by
horizontal movements, the sprayer being equipped with angular movements. Results on distributions were
a radar speed sensor and a three-axis dynamic measure- published for bump and field tests. The effects of roll
ment unit. The effects of nozzle height, forward speed and yaw were studied by simulation. To a better
and nozzle type on spray pattern were studied in field understanding of the occurring phenomena, the objec-
conditions by Womac et al. (2001). The coefficient of tive of this study was to design a device to reproduce the
variation (CV) of spray distribution ranged from 5% to main movements (translation, translation with roll,
17% for static booms and from 6% to 37% for moving translation with yaw) in a controlled way to measure
(at 6–26 km/h) booms. Using a bump, Jeon et al. (2003) their effect on ground distribution on a large continuous
studied the influence of a sprayer boom dynamics on area (half boom width and similar scale length) and with
spray coverage. The maximum vertical displacement a good accuracy (50 mm by 50 mm). In this paper, the
was 105 m for both 274 m boom tips. The maximum shaking device is described and the measurement
CV of spray coverage was 5345% and 3942% for two method is discussed. Then, results of tests with transla-
nozzle types. Dynamic movements of the boom can be tions at several driving speed and with translations
analysed as a combination of horizontal (roll) and combined with roll and yaw movements are presented.
vertical (yaw) movements. Simulations made by Clij- Finally, the methodology is discussed as well as the
mans et al. (2000) clearly indicated that both rolling consequences of the observed results for the develop-
motion and horizontal vibrations of the boom can ment of a simulation model.
severely disturb the spray deposition pattern. Dose
percentages of 0%, which indicates a null volume, and
up to 700% were found from simulations, with the 2. Materials and methods
extreme values situated under the tips of the boom.
Due to boom rolling, the distance between the nozzles 2.1. Moving device
and the ground is different from the desired distance.
Nozzle cone overlaps are disturbed and a redistribution To analyse sprayer boom movements, different
of the spray liquid takes place along the boom (Kennes systems have been developed to shake the tractor–boom
et al., 1996). The effect of vertical boom movements on system with controlled excitations as, for instance,
the uniformity of spray distribution was studied by bench with four jacks bearing rollers with transverse
Langenakens et al. (1999). The effect of translations was bars (Lines, 1987), track simulator (Sinfort et al., 1994),
low, while rolling and vertical flexible deformations had vibration test bench (Herbst & Wolf, 2001), mobile low
larger influences on spray distribution, especially at the power test rig for experimental modal analysis (Kennes
extremities of the boom where the amplitude is more et al., 1999).
important. Maximum deposits reached 760% and To analyse in a more accurate way the influence of
minimum 0% in the case of the largest sprayer boom velocity and of rotational movements, a testing device
motions. including a conveyor bearing a shaking platform was
Horizontal boom movements cause an unequal built. Its maximum velocity is 417 m/s (i.e. 15 km/h)
velocity of the nozzles, resulting in variable spray with a maximum acceleration of 4 m/s2. The conveyor
deposition in the driving direction (Kennes et al., has a 16 m useful length, allowing up to a 12 m test ride
1996). Lebeau et al. (2004) studied the effect of nozzle length in normal velocity conditions. The command is
speed on spray coverage and try to compensate the hydraulic with feedback on position and velocity.
speed effect by acting on nozzle flow. They observed Movement is controlled by an encoder. The servo-
that longitudinal spray distribution was mainly affected control board [proportional integrated derivative (PID)
by the horizontal speed variations of the nozzles. Using type] was developed in Cemagref. It is connected to a
their vibration test bench, Herbst and Wolf (2001) computer which generates speed orders and controls the
measured the distributions under seven tractor mounted position of the wagon. The connection between the
sprayers (15 and 24 m boom width) and 10 trailed personal computer and the servo-control board is a
ARTICLE IN PRESS
TEST METHOD FOR BOOM SUSPENSION INFLUENCE ON SPRAY DISTRIBUTION 31
were made at 05 m boom height, using the XR04 Some ways for the analysis of ground distributions
nozzles with a 6 km/h boom speed. were already proposed by Sinfort et al. (1997) and
Distributions were analysed on the area above which Lardoux et al. (1998): grey level representations, over
the conveyor speed was constant. This area was 325 m and under-sprayed areas representations, estimation of
long in the driving direction and 420 m in the boom the surface percentage of several areas (area with correct
direction. The first roller of wallpaper was placed at 4 m spraying [Vm15%, Vm+15%], under sprayed area
from the conveyor starting point. The static pattern [oVm15%], over sprayed area [4Vm+15%], where
under the boom was measured on a patternator with the Vm is the average sprayed dose on the squares), analysis
same nozzles, height and pressure. The patternator is of dose variations (minimum dose, maximum dose,
made of 60 tubes which are spaced at 50 mm giving a mean dose). The value of 15% is commonly used as
total width of 3 m. acceptable deviation from the ideal dose. The mean
Diameter and speed distributions of the droplet cloud value Vm could also be the chosen dose for the
under a single nozzle were measured with a phase application but it causes worse results.
Doppler analyser equipped with a bi-colour laser Several statistical tools such as tendency and disper-
generator (wavelengths of 488 and 5145 nm) and a sion measurements are also available (Blard-Laboderie,
receiver with two standard and two planar detectors. 1994; Lethielleux, 1998). The coefficient of variation Cv
The beams had perpendicular polarisation and the is commonly used to indicate the volume dispersion
receiver was placed to analyse the refraction scattering around the mean value. It is defined as
mode (scattering angle of 451). The nozzle was placed on sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
P
a traverse system (two axes), to move the measurement 1 ð xi x m Þ 2
Cv ¼ (1)
point in a horizontal plane at a given height (from 150 to xm n1
250 points in a given plane). These tests were realised in P
static conditions with the same height and pressure xi
xm ¼ (2)
conditions than dynamic spray tests. n
where: n is the number of values; xi is the volume
2.3.2. Rotational movements measured on the analysed area i; and xm is the average
Yaw movements (horizontal plane) and roll move- of the measured volumes.
ments (vertical plane) were reproduced on the conveyor. Roughness indices and frequency analysis are other
Thirty-six tests were organised for the XR04 nozzle: indicators to analyse the evenness of the distributions.
751 roll and yaw, frequencies of 108, 077 and 049 Hz, Scalar product of histograms and arithmetic differences
6 and 10 km/h boom speed, with three replicates for provide a way to compare measured and static
each test. Boom height was 05 m and the horizontal distributions.
angle between the nozzle and the boom was 101. The
most important frequencies for both horizontal and 2.4.1. Roughness indices
vertical boom movements are between 05 and 1 Hz Usually, roughness is described by the mean deviation
(Kennes, 1999). Frequencies of 108, 077 and 049 Hz MD, defined as the mean absolute deviation divided by
were chosen to be within this range and to use periods the median value, where the mean absolute deviation is
multiple of 186 ms as imposed by the shaking-platform the dispersal value around the median.
command. The angles of 751 for roll and yaw were Others indices are used to evaluate roughness. For
measured by Kennes et al. (1999) on the tips of a 24 m example, Currence and Lovely (1970) proposed
boom. The analysed area for this second set of tests was 1 X
n
45 m in the forward direction and 445 m wide. IR ¼ ðxi xi1 Þ (3)
nxm i¼1
where IR is the mean roughness.
2.4. Distribution patterns and analysis
2.4.2. Arithmetic difference
Measured distributions are described with volumes Applied to distribution patterns, histograms repre-
collected on 50 mm by 50 mm adjacent squared areas. sents the number Ni of squared areas for each class i of
Static distributions were computed from the one- volume Xi. When comparisons are intended, normalised
dimensional distributions of each nozzle, measured on histograms are preferred: instead of using the number ki
the patternator, knowing the travel velocity. The of analysed areas from a class i, the ratio mi ¼ ki =k;
comparison between measured and static distributions where k is the total number of analysed areas, is
is expected to provide an evaluation of the dynamic considered. Afterwards, mðX i ; iÞ will stand for the
spraying effect. fraction corresponding of the analysed area number
ARTICLE IN PRESS
TEST METHOD FOR BOOM SUSPENSION INFLUENCE ON SPRAY DISTRIBUTION 33
Table 1
Comparisons between static (S) and dynamic (D) spray distributions: STD, standard deviation; CV, coefficient of variation; Vm,
mean volume; Sp, scalar product between dynamic and static pattern; T(m), unevenness main period; Lt, losses/theoretical dose
Nozzle height, m Travel speed km/h Test condition Dose, l/ha STD CV, % Percentages of area Sp T(m), m Lt, %
Nozzle XR02
30 6 D 188 117 16 14 12 11 76 0994 025 8
S 156 130 12 9 6 6 88 025
10 D 105 74 8 11 10 9 81 0993 025 4
S 94 78 7 9 6 6 88 025
50 6 D 125 84 10 12 12 11 77 0993 05 35
S 142 130 6 5 0 0 100 05
10 D 73 52 6 11 10 8 82 0993 05 32
S 85 78 4 5 0 0 100 05
70 6 D 105 68 9 14 15 14 70 0990 05 47
S 162 131 17 13 16 12 72 05
10 D 72 49 6 13 13 12 75 0988 05 36
S 97 79 10 13 16 12 72 05
Nozzle XR04
30 6 D 338 239 26 11 10 7 83 0995 05 8
S 318 261 26 10 8 4 88 05
10 D 199 139 18 13 13 12 75 0995 05 11
S 191 157 16 10 8 4 88 05
50 6 D 269 192 21 11 10 8 82 099 05 26
S 301 266 16 6 0 0 100 06
10 D 157 120 12 10 7 5 88 0993 05 23
S 180 160 10 6 0 0 100 06
70 6 D 197 135 15 11 11 8 82 0994 06 48
S 294 266 14 5 0 0 100 05
10 D 111 78 8 11 8 7 82 0995 05 50
S 176 159 9 5 0 0 100 05
with the XR04 nozzles. With the XR02, the trend is Figure 3 shows the results obtained for dynamic
more difficult to analyse. The lowest values for the CV conditions at 6 km/h. Satisfactory repetitive results are
and the standard deviation (STD) are obtained at 05 m obtained for each configuration. It can be considered
boom height. The CV values are between 10% and 14% that both boom height and nozzle type have an
in dynamic conditions and between 5% and 13%, in important influence on spray coverage. Fluctuations
static conditions. The STD values show that dispersion increase with height, mainly for the XR04 nozzles. It can
of volumes decreases in dynamic conditions when boom be considered that interactions and turbulence between
speed and boom height both increase and when the nozzles are mainly responsible of the observed uneven-
nozzle gauge decreases. The scalar product of the ness.
histograms of the measured and simulated ground spray
distributions Sp was always close to 1, showing that the 3.1.2. Phase Doppler analyser measurements
static approach considers correctly spray unevenness Figures 4 and 5 show results obtained with phase
due to nozzle overlap. Doppler analyser measurements. Falling droplet speed
The relative difference between mean doses in static depends on boom height (Fig. 4). When height increases,
(theoretical value) and dynamic conditions is not deceleration is observed: the percentage of droplets in
influenced by the velocity but mainly depends on boom the class [0,5 m/s] increases when it decreases in the
height. The influence of nozzle angle was observed too higher classes. This deceleration is more important for
(Table 2): the mean dose obtained with a nozzle angle of the XR02 nozzle. As observed in Fig. 5, the cumulative
101 (191 l/ha) is higher than the ones obtained with 01 volume percentage of droplets smaller than 150 mm is
and 201 (respectively 166 and 168 l/ha). The values for equivalent for both nozzle series. The volume percentage
the STD show that the highest dispersion of volumes is of droplets with diameters between 150 mm and 400 mm
obtained for a 201 nozzle angle. is greater for the XR02 nozzle. The measure confirms
ARTICLE IN PRESS
TEST METHOD FOR BOOM SUSPENSION INFLUENCE ON SPRAY DISTRIBUTION 35
Table 2
Nozzle angle influence (boom height of 0.5 m, boom speed of 6 km/h, nozzle XR04): CV, coefficient of variation; STD, standard
deviation; Vm, mean volume
Test Condition Nozzle angle deg Dose, l/ha CV, % STD Percentages of area
Fig. 3. Dynamic distributions at travel speed of 6 km/h, pressure of 2 bar, nozzle angle of 101): black, dose higher than mean volume
+15%; white, dose lower than mean volume 15%; grey, correct dose (higher than mean volume 15% and lower than mean volume
+15%)
90
80
Nozzle 02 Nozzle 04
70
Droplet volume percentage
60
50
40
30
20
10
0
0.3 m 0.5 m 0.7 m 0.3 m 0.5 m 0.7 m
Nozzle height
Fig. 4. Droplet speed at different heights: black, 0–5 m/s; grey, 5–10 m/s; white, 10–15 m/s
ARTICLE IN PRESS
36 Y. LARDOUX ET AL.
Nozzle 02 Nozzle 04
100
90
80
70
60
Volume, %
50
40
30
20
10
0
0.3 m 0.5 m 0.7 m 0.3 m 0.5 m 0.7 m
Nozzle height
Fig. 5. Granulometry of the nozzles at several heights: grey, 0–150 mm; white, 150–400 mm; black, 4400 mm
Table 3
Influence of rotational movements: F, movement frequency; V, forward speed; STD, standard deviation; CV, coefficient of variation;
Vm, mean volume; IR: roughness index; MD: mean deviation; DA, arithmetic difference; Sp, scalar product of histograms
Yaw
049 6 356 143 57 40 41 29 30 0057 0289 0856 0997
049 10 179 86 31 36 44 25 31 0056 0256 0801 0998
077 6 384 146 62 43 40 31 29 0067 0314 0821 0994
077 10 169 86 31 36 43 26 31 0057 0262 0912 0998
108 6 370 145 61 42 40 32 28 0063 0321 0862 0997
108 10 156 80 31 39 44 27 29 0064 0284 0838 0998
Roll
049 6 232 129 46 36 41 27 32 0048 0261 081 0998
049 10 152 87 28 32 39 26 35 0049 0237 0834 0998
077 6 250 137 50 37 43 27 30 0054 0268 0823 0997
077 10 141 83 26 32 39 25 36 005 0231 0824 0998
108 6 246 142 45 32 39 26 35 0049 0233 0808 0998
108 10 140 86 26 30 37 24 38 0049 0221 0798 0998
that the XR02 nozzle generates smaller droplets than the shown in Table 3. Mean values, standard deviation,
XR04, except for droplets smaller than 150 mm. coefficient of variation do not depend on movement
frequency. Without any roll or yaw movement, the
distributions are more homogeneous and the obtained
3.2. Rotational movements dose is more important. Spray due to yaw movement
seems to give less even distributions than spray due to
Good similarity is observed for each repetition. The roll movement (CV is more important). Volumetric
mean values obtained in the tested configurations are losses (relative difference between mean doses in static
ARTICLE IN PRESS
TEST METHOD FOR BOOM SUSPENSION INFLUENCE ON SPRAY DISTRIBUTION 37
Fig. 6. Effect of (a) yaw and (b) roll movements on spray distribution: grey level scale, black is maximum volume; XR04 nozzle,
movement frequency of 077 Hz, boom height of 05 m, speed of 6 km/h, nozzle angle of 101
and dynamic conditions) are a little bit more important indices give the same indications as the coefficients of
for roll (between 44% and 50%) than for yaw tests variation. For the comparison of distributions, the
(between 43% and 48%) which are also higher than arithmetic difference and the scalar product of histo-
those obtained for tests without any rotational move- grams can be used in a similar way. In the second part of
ment (between 23% and 26%). Examples of the effect this work, which is aimed at the comparison of
of rotational movements on distributions are shown in simulated and measured distributions, the roughness
Fig. 6. For yaw movement, over-sprayed areas occurred indices and the arithmetic difference are not used.
when the direction of boom tip changes, where the
nozzle velocity is near zero. These areas stand in front of
4.2. Dynamic tests
under-sprayed areas, corresponding with high velocity
of the nozzles. For roll movements, unevenness is
Longitudinal spray unevenness is due to nozzle
mainly due to nozzle overlap and rotational angle
overlap and velocities (and turbulence) of both droplets
variations of the nozzle.
and air. Variations of nozzle overlap are mainly due to
boom height and nozzle angle (overlap is more
important when the boom is high). Velocities of droplets
4. Discussion
and air are influenced by boom height, nozzle angle,
boom speed, droplet diameters and nozzle flow rate.
4.1. Method
These influences can be observed on the variations of the
CV in the experimental results when it stays constant in
The measurement method for the distributions give
static computations. Nevertheless, the position of the
quick and accurate results but the obtained dose in l/ha
over-sprayed areas in dynamic conditions is globally the
decreases when boom height increases. Losses should be
same as in static conditions and the correlation
due to evaporation, drift and dispersal of droplets.
coefficients are near to one. Then, it can be hypothesised
Measured doses did not depend on boom velocity,
than static measurements on patternators are able to
except for the test made with the XR04 nozzles, a 07 m
provide enough information to predict ground spray
boom height. Turbulence intensity generated between
unevenness due to nozzle overlap according to boom
sprays is then not responsible. The granulometry
height and nozzle type.
measurements showed that the droplet velocity at the
impact point decreases with the nozzle height. It can be
hypothesised that this velocity influences the sizes of the 4.3. Rotational movements
stains and then modifies the image analysis results. The
observed differences could also be due to evaporation Yaw movements are characterised by longitudinal
but the losses of dose between tests are generally variations of the nozzle speed and roll movements, by
different and the granulometry shows that the nozzles vertical modifications of the nozzle position. During roll
have the same amount of droplets prone to evaporate movements, the nozzle height is modified. As the losses
(0–150 mm). It is then necessary to improve the image increase with boom height, the volumes are under-
analysis method, particularly the calibration part, for estimated for the higher nozzles and over-estimated for
instance, by comparison with other methods, such as the lower ones. Then, when the height of the boom is
colorimetry or fluorimetry. varying, the method does not allow to quantify with
Indicators proposed for the analysis of distributions accuracy the amount of sprayed liquid but it depicts
are in good agreement. The values for the roughness correctly the zones of unevenness.
ARTICLE IN PRESS
38 Y. LARDOUX ET AL.
Dispersion of volumes is more important for yaw many). This work was supported by Cemagref within
than for roll movements. This observation is important the Information and Technologies for Agro-Processes
for boom manufacturers for the design of boom (ITAP) team (J.L. Vigneau, J.F. Trani, D. Virgile, X.
suspensions. Ribeyrolles, J.-M. Fatou, A. Miralles, V. Polvèche, B.
Over-sprayed areas correctly tally with yaw move- Bonicelli). Thanks are also due to S. Huberson
ments of the boom. Then, a static geometric model that (Laboratoire d’Etudes Aérodynamiques, SP2MI Bd. 3
would allocate volumes on small ground areas should Téléport 2 — BP 179, 86960 Futuroscope cedex).
correctly represent the influence of yaw movements on
the distribution. However, such static approach would
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