Project* Page 1 of 13

Project*
First Saved Wednesday, December 20, 2023
Last Saved Thursday, December 21, 2023
Product Version 2023 R1
Save Project Before Solution No
Save Project After Solution No

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Contents
l Units

l Model (A4)
¡ Geometry Imports
n Geometry Import (A3)
¡ Geometry
n Parts
¡ Materials
¡ Coordinate Systems
¡ Connections
n Contacts
n Contact Regions
¡ Mesh
¡ Static Structural (A5)
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results
n Fatigue Tool
n Safety Factor
¡ Chart

l Material Data
¡ Structural Steel

Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
TABLE 2
Model (A4) > Geometry Imports
Object Name Geometry Imports
State Solved

TABLE 3
Model (A4) > Geometry Imports > Geometry Import (A3)
Object Name Geometry Import (A3)
State Solved
Definition
Source C:\Users\user25\Desktop\Group-15 Minor project\spt (STEP AP214)\Assem3 final.STEP
Type Step
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

Geometry

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TABLE 4
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\user25\Desktop\Group-15 Minor project\spt (STEP AP214)\Assem3 final.STEP
Type Step
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 0.36351 m
Length Y 0.18686 m
Length Z 7.e-002 m
Properties
Volume 3.5591e-004 m³
Mass 2.801 kg
Scale Factor Value 1.
Statistics
Bodies 13
Active Bodies 13
Nodes 98954
Elements 50351
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 5
Model (A4) > Geometry > Parts
bottom bottom top rivet - tuner tuner
bottom top rivet - rivet|Fillet4
Object Name plate|Cut- arm|Chamfer2 arm|Chamfer2 Copy|Fillet4 rivet|Fillet4 2|Boss- final|Cut-
arm|Chamfer2 arm|Chamfer2 Copy|Fillet4 [2]
Extrude3 [2] [2] [2] Extrude4 Extrude3
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness
Flexible
Behavior
Coordinate
Default Coordinate System
System
Reference
By Environment
Temperature
Treatment None
Material
Assignment Structural Steel
Nonlinear
Yes
Effects
Thermal
Yes
Strain Effects
Bounding Box
1.5e-002 1.6e-002
Length X 0.12 m 0.15356 m 0.15768 m 1.6e-002 m
m m
Length Y 4.e-002 m 0.12535 m 0.11685 m 1.6e-002 m 2.2e-002 m
Length Z 7.e-002 m 3.6e-002 m 3.e-002 m 5.6e-002 m 4.9e-002 m 3.6e-002 m

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Properties
3.9605e- 5.8578e- 6.1926e-
Volume 4.3702e-005 m³ 4.2027e-005 m³ 5.9725e-006 m³ 5.4313e-006 m³
005 m³ 006 m³ 006 m³
0.31169 4.6101e- 4.8735e-
Mass 0.34394 kg 0.33075 kg 4.7004e-002 kg 4.2744e-002 kg
kg 002 kg 002 kg
5.3497e- -2.2048e-002 -1.9075e-002 7.8497e- 2.8497e- 3.3497e- 7.3497e- 0.17627 -6.9281e-
Centroid X 0.12983 m 0.12674 m
002 m m m 002 m 002 m 002 m 002 m m 002 m
2.4149e- 6.5568e-002 6.6133e-002 0.10352 0.10354
Centroid Y 0.13722 m 0.13682 m 3.3952e-002 m 0.16547 m
002 m m m m m
0.10835 0.10836
Centroid Z 0.10835 m 0.10885 m
m m
6.4746e- 6.6224e-
Moment of 1.5252e-
1.3515e-004 kg·m² 1.0463e-004 kg·m² 1.7053e-005 kg·m² 1.2062e-005 kg·m² 006 006
Inertia Ip1 004 kg·m²
kg·m² kg·m²
5.0617e- 5.1829e-
Moment of 4.5534e-
6.5128e-004 kg·m² 6.1417e-004 kg·m² 9.7892e-007 kg·m² 9.2717e-007 kg·m² 006 006
Inertia Ip2 004 kg·m²
kg·m² kg·m²
2.9573e- 3.0794e-
Moment of 3.9927e-
6.247e-004 kg·m² 6.1196e-004 kg·m² 1.7053e-005 kg·m² 1.2062e-005 kg·m² 006 006
Inertia Ip3 004 kg·m²
kg·m² kg·m²
Statistics
Nodes 2013 2390 2121 700 713 568 4925
Elements 851 1003 895 334 338 244 2697
Mesh Metric None

TABLE 6
Model (A4) > Geometry > Parts
Object Name power screw final|Revolve1 top plate final|Fillet1
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 0.36351 m 8.5e-002 m
Length Y 4.5239e-002 m 6.e-002 m
Length Z 4.5239e-002 m 3.6e-002 m
Properties
Volume 7.7938e-005 m³ 3.205e-005 m³
Mass 0.61337 kg 0.25224 kg
Centroid X 7.4987e-002 m 5.3497e-002 m
Centroid Y 0.10352 m 0.17163 m
Centroid Z 0.10835 m
Moment of Inertia Ip1 3.2778e-005 kg·m² 1.3464e-004 kg·m²
Moment of Inertia Ip2 7.8138e-003 kg·m² 1.9171e-004 kg·m²
Moment of Inertia Ip3 7.8138e-003 kg·m² 2.1248e-004 kg·m²
Statistics
Nodes 77981 1619
Elements 40745 674
Mesh Metric None

TABLE 7
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 1
Material Assignments 0

Coordinate Systems
TABLE 8
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m

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Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 9
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
Statistics
Contacts 22
Active Contacts 22
Joints 0
Active Joints 0
Beams 0
Active Beams 0
Bearings 0
Active Bearings 0
Springs 0
Active Springs 0
Body Interactions 0
Active Body Interactions 0

TABLE 10
Model (A4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 1.0367e-003 m
Use Range No
Face/Face Yes
Face-Face Angle Tolerance 75. °
Face Overlap Tolerance Off
Cylindrical Faces Include
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 22
Active Connections 22

TABLE 11
Model (A4) > Connections > Contacts > Contact Regions
Contact
Object Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact
Region
Name Region Region 2 Region 3 Region 4 Region 5 Region 6 Region 7 Region 8 Region 9 Region 11
10
State Fully Defined
Scope
Scoping
Geometry Selection
Method
Contact 5 Faces 6 Faces 2 Faces 4 Faces 2 Faces 4 Faces 2 Faces
Target 4 Faces 2 Faces 4 Faces 2 Faces 4 Faces 2 Faces
Contact
bottom plate|Cut-Extrude3 bottom arm|Chamfer2 bottom arm|Chamfer2[2]
Bodies
bottom rivet - rivet - tuner top tuner
Target bottom rivet - top rivet - power screw
arm|Chamfer2 Copy|Fillet4 Copy|Fillet4 final|Cut- arm|Chamfer2 2|Boss-
Bodies arm|Chamfer2 Copy|Fillet4 arm|Chamfer2 Copy|Fillet4 final|Revolve1
[2] [2] [2] Extrude3 [2] Extrude4
Protected No
Definition
Type Bonded

Scope Automatic

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Mode
Behavior Program Controlled
Trim
Program Controlled
Contact
Trim
1.0367e-003 m
Tolerance
Suppressed No
Display
Element
No
Normals
Advanced
Formulation Program Controlled
Small
Program Controlled
Sliding
Detection
Program Controlled
Method
Penetration
Program Controlled
Tolerance
Elastic Slip
Program Controlled
Tolerance
Normal
Program Controlled
Stiffness
Update
Program Controlled
Stiffness
Pinball
Program Controlled
Region
Geometric Modification
Contact
Geometry None
Correction
Target
Geometry None
Correction

TABLE 12
Model (A4) > Connections > Contacts > Contact Regions
Contact Region Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact
Object Name
12 Region 13 Region 14 Region 15 Region 16 Region 17 Region 18 Region 19 Region 20 Region 21 Region 22
State Fully Defined
Scope
Scoping
Geometry Selection
Method
Contact 2 Faces 4 Faces 6 Faces 2 Faces 4 Faces 6 Faces 2 Faces 3 Faces 21 Faces
Target 2 Faces 6 Faces 2 Faces 6 Faces 2 Faces 5 Faces 3 Faces 20 Faces
tuner tuner
rivet|Fillet4
Contact Bodies top arm|Chamfer2 top arm|Chamfer2[2] rivet|Fillet4 2|Boss- final|Cut-
[2]
Extrude4 Extrude3
top tuner tuner
top plate rivet|Fillet4 power screw
Target Bodies arm|Chamfer2 rivet|Fillet4 final|Cut- 2|Boss- top plate final|Fillet1
final|Fillet1 [2] final|Revolve1
[2] Extrude3 Extrude4
Protected No
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 1.0367e-003 m
Suppressed No
Display
Element
No
Normals
Advanced
Formulation Program Controlled
Small Sliding Program Controlled
Detection
Program Controlled
Method
Penetration
Program Controlled
Tolerance
Elastic Slip
Program Controlled
Tolerance
Normal
Program Controlled
Stiffness
Update
Program Controlled
Stiffness
Pinball Region Program Controlled
Geometric Modification
Contact
Geometry None
Correction

Target None
Geometry

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Correction

Mesh
TABLE 13
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 0.41468 m
Average Surface Area 3.829e-004 m²
Minimum Edge Length 4.8378e-006 m
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Element Quality Default (5.e-002)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 98954
Elements 50351
Show Detailed Statistics No

Static Structural (A5)

TABLE 14
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 15
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled

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Weak Springs Off

Solver Pivot Checking Program Controlled
Large Deflection Off
Inertia Relief Off
Quasi-Static Solution Off
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Combine Restart Files Program Controlled
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Stress Yes
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Analysis Data Management
Solver Files Directory C:\Users\user25\Desktop\Group-15 Minor project\ansys_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System mks

TABLE 16
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Force
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face
Definition
Type Fixed Support Force
Suppressed No
Define By Components
Applied By Surface Effect
Coordinate System Global Coordinate System
X Component 0. N (ramped)
Y Component -8229. N (ramped)
Z Component 0. N (ramped)

FIGURE 1
Model (A4) > Static Structural (A5) > Force

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Solution (A6)
TABLE 17
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 6. s
MAPDL Memory Used 1.7549 GB
MAPDL Result File Size 34.875 MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 18
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 19
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Stress Equivalent Elastic Strain
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent (von-Mises) Stress Equivalent Elastic Strain
By Time
Display Time Last
Separate Data by Entity No
Calculate Time History Yes
Identifier
Suppressed No
Results

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Minimum 0. m 1.7568e-002 Pa 1.1118e-013 m/m

Maximum 9.1225e-005 m 1.4661e+008 Pa 7.8322e-004 m/m
Average 3.5357e-005 m 1.3258e+007 Pa 7.568e-005 m/m
Minimum Occurs On bottom plate|Cut-Extrude3 power screw final|Revolve1
Maximum Occurs On top plate final|Fillet1 bottom arm|Chamfer2[2]
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged
Average Across Bodies No

FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

TABLE 20
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [m] Maximum [m] Average [m]
1. 0. 9.1225e-005 3.5357e-005

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress

TABLE 21
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [Pa] Maximum [Pa] Average [Pa]
1. 1.7568e-002 1.4661e+008 1.3258e+007

FIGURE 4

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Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain

TABLE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [m/m] Maximum [m/m] Average [m/m]
1. 1.1118e-013 7.8322e-004 7.568e-005

TABLE 23
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Domain
Domain Type Time
Materials
Fatigue Strength Factor (Kf) 1.
Loading
Type Fully Reversed
Scale Factor 1.
Definition
Display Time End Time
Options
Analysis Type Stress Life
Mean Stress Theory None
Stress Component Equivalent (von-Mises)
Life Units
Units Name cycles
1 cycle is equal to 1. cycles

FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

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FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

TABLE 24
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Design Life 1.e+009 cycles
Type Safety Factor
Identifier
Suppressed No
Results
Minimum 0.58795
Minimum Occurs On bottom arm|Chamfer2[2]

FIGURE 7
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor

TABLE 25
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Safety Factor
Time [s] Minimum Maximum Average
1. 0.58795 15. 8.4889

Chart
TABLE 26
Model (A4) > Chart

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Steps Time [s] [A] Total Deformation (Min) [m] [B] Total Deformation (Max) [m] [C] Equivalent Stress (Min) [Pa] [D] Equivalent Stress (Max) [Pa]
1 1. 0. 9.1225e-005 1.7568e-002 1.4661e+008

Material Data
Structural Steel
TABLE 27
Structural Steel > Constants
Density 7870 kg m^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 434 J kg^-1 C^-1
Thermal Conductivity 60.5 W m^-1 C^-1
Resistivity 1.7e-007 ohm m

TABLE 28
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 29
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0

TABLE 30
Structural Steel > Compressive Yield Strength
Compressive Yield Strength Pa
2.5e+008

TABLE 31
Structural Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.5e+008

TABLE 32
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
4.6e+008

TABLE 33
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 34
Structural Steel > S-N Curve
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0

TABLE 35
Structural Steel > Strain-Life Parameters
Strength Coefficient Pa Strength Exponent Ductility Coefficient Ductility Exponent Cyclic Strength Coefficient Pa Cyclic Strain Hardening Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2

TABLE 36
Structural Steel > Isotropic Elasticity
Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa Temperature C
2.e+011 0.29 1.5873e+011 7.7519e+010

TABLE 37
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

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