COMPONENTS

FOR

EXTRUSION
SOLUTIONS THROUGH INNOVATION

INJECTION MOLDING | SHEET | CAST FILM | BLOWN FILM | BLOW MOLDING | PIPE | TUBING | PROFILE |

WIRE & CABLE | RECLAIM COMPOUNDING | RECYCLING

www.nordsonxaloy.com Facebook.com/NordsonXALOY www.nordsonxaloy.com


2012
Xaloy has been acquired by Nordson
Corporation and is now part of the
Nordson family
2011
Expansion of Barrel Manufacturing
in Chonburi, Thailand
2009
Xaloy acquires Spirex
Major Investment in New Castle
roll production facility
Creation of a global Customer
Care Support organization
2006
Xaloy Extrusion formed
with acquisition of Dynisco
Extrusion products
2003
Xaloy acquires
New Castle Industries,
expands in screws and rolls
1998
Xaloy begins construction
of Thai operation
1996
Xaloy develops Xaloy
Production System or XPS
1990
Extek Screen changer
product line introduced
1986
Xaloy buys Flametech (Seabrook),
its first full line supplier
1983
Melt pump production begins
under Normag name
1972
Xaloy invents
tungsten carbide inlay
1960
Screen changer production begins
under the Beringer name
1938
First bimetallic extrusion
cylinder shipped
1931
Xaloy invents bimetallic casting
1929
Xaloy founded
How we got here Barrels
Nordson XALOY invented bimetallic
cylinders more than 70 years ago
and continues to lead the way in
development of improved alloys
and production processes.
Strong and straight
The structural shell of Nordson XALOY
bimetallic barrels consists of a
microalloy steel that maintains
high strength and straightness
after casting of the wear-resistant
alloy lining. Unlike some barrel
Nordson XALOY is the world's leading manufacturer of components and melt delivery manufacturers, Nordson XALOY can
systems for extrusion machinery. Nordson XALOY has expanded through acquisition, Nordson XALOY X-800 and X-102 barrels meet the needs for wear and
produce long barrels – up to 240
in. (6.1 m) – without resorting to
butt welding. The benefit to you
innovation and an unwavering commitment to customer service. Today we serve the corrosion resistance for more than 90% of all extrusion requirements.
is a stronger, straighter barrel
plastics industry by offering the highest quality in barrels, high performance screws, with no seams to trap polymers
that can degrade and
X-800: Our best extrusion barrel X-102: For general purpose
preassembled plasticating systems, heat transfer rolls, melt pumps, screen changers, contaminate your process.
t Composition: Tungsten carbide particles uniformly t Composition: Nickel-rich iron-boron alloy.
pelletizers, and cleaning ovens.
dispersed in a corrosion-resistant nickel alloy matrix.
t Outstanding resistance to both abrasive
t Cost-effective choice for extrusion of unfilled or
lightly filled polymers having good thermal stability.
wear and corrosion. t Outlasts generic competitive barrels in
t Essential for extrusion of hard-to-melt materials such comparative testing.
Machinery components that work better and last longer, can make the difference in as HMW-HDPE or LLDPE and of highly filled abrasive
Barrels
materials such as those containing 25% or more of
today’s ultra-competitive manufacturing environment. For over 80 years, Nordson XALOY mineral fillers (cal-cium carbonate etc.) or glass fibers.
products and know-how in plastics have been making a difference for companies around
t Resists corrosive attack by aggressive volatiles released
by polymers or additives.
Extrusion Screws
Screen Changers
the world. We’ve got proven tools to combat wear, boost output and improve and maintain
quality in extrusion operations. We offer advanced process testing and training services. Melt Pumps
Abrasive Wear Corrosive Wear
Our technical leadership and personal service is backed by decades of engineering,
materials, process and application experience. The company has plants in the United
Mixers
Rolls
X-800
States, Germany and Thailand and a network of sales agents around the globe.
X-102
Pelletizers
Generic
0 5 10 15 0 2 4 6 8
Jet Cleaners
Volume loss, cm 3
Corrosion rate, mm/yr
Service
3
 Extrusion Screws Specifications

Base Materials
New Castle brand extrusion screws
Nordson XALOY screws are typically manufactured from a 4000 series alloy, (usually 4140), nitriding steel (Nitralloy 135M), CPM tool steels, or any grade of stainless
— only by Nordson XALOY®— steel depending on the application. Certain applications require the use of stainless steels or special alloys for better resistance to corrosive wear. However,
these screws require a secondary treatment to provide better resistance to wear (see Hardsurfacing Materials Chart).
enable you to maximize

extrusion throughput, product

YIELD BASE AVAILABLE OD ROOT
quality and component life. STRENGTH HARDNESS, HARDNESS, WEAR WEAR CORROSION
MPa (psi) ROCKWELL ROCKWELL RESISTANCE RESISTANCE RESISTANCE

ALLOY STEELS
Designs that perform.
MICROTEC 4M95 655 (95,000) 28 - 32 Rc 54 Rc1 FAIR POOR POOR
AISI 4140 689 (100,000) 28 – 32 Rc 48 – 55 Rc1 FAIR POOR POOR
AISI 4340 758 (110,000) 28 – 32 Rc 48 – 55 Rc1 FAIR POOR POOR
NITRALLOY 135M 586 (85,000) 33 Rc 60 – 70 Rc2 GOOD GOOD POOR
STAINLESS STEELS
304 2 4 1 (3 5 , 0 0 0 ) 80 Rb 90 Rb POOR 3 POOR GOOD
316 2 4 1 (3 5 , 0 0 0 ) 95 Rb 90 Rb POOR 3 POOR GOOD
416 7 9 3 (1 1 5 , 0 0 0 ) 30 Rc 30 Rc POOR 3 POOR FAIR/GOOD
Fusion™ Screw. New barrier screw delivers higher throughput at lower melt
17-4PH 1207 (175,000) 38 Rc 42 Rc POOR 3 FAIR/POOR GOOD
temperatures than earlier barrier designs. It has proven its benefits in processing SPECIALTY MATERIALS
L/D retromts DURANICKEL 301 862 (125,000) 30 – 38 Rc 32 Rc POOR 3 POOR EXCELLENT
polyolefins, PET, ABS and PLA in various extrusion and blow molding processes.
Nordson XALOY can modify any extruder
HASTELLOY® C-276 552 (80,000) 86 Rb 86 Rb POOR 3 POOR EXCELLENT
to extend or shorten its L/D ratio See page 8. Efmcient™ Screw. This barrier screw has proven its value in more than
to cope with changed process Notes: 1 - Flame-hardened; 2 - Nitrided; 3 - Requires hardsurfacing.

requirements. We engineer and 30 years of field experience. StrataBlend® II Mixer. Low-shear distributive mixer
deliver complete retrofit packages
produces a melt of uniform temperature. It’s highly suitable for processing shear-
including a compatible screw and
barrel suitable for your process plus sensitive engineering resins such as polycarbonate or ABS as well as polyolefins
heater bands, cover modifications Hardsurfacing Materials
and front barrel support and materials containing high levels of colorants, fillers or glass fibers. Hardsurfacings are applied to flights using the plasma transferred arc (PTA) welding method. Our proprietary PTA technology
modifications, as required. and rigorous quality control systems ensure consistent hardness and minimize cracking and bonding problems. The chart below
Nano™ Mixer. Breaks up and disperses color and filler agglomerates, including
lists available hardsurfacing materials and summarizes their wear resistance, barrel compatibility and applications.
Ready to meet your needs Barrels
nanoclays. Ideal for processing shear-tolerant materials.
For more information, a recom-
mendation for the screw best Extrusion Screws
suited for your process or a quotation,
APPROXIMATE
contact your Nordson XALOY OEM replacements Built for your process APPLIED AVERAGE BARREL COMPATIBILITY
Screen Changers
representative today. BASE HARDNESS, STANDARD Tungsten Carbide APPLICATION
You can count on Nordson XALOY for precise reproduction We build screws to your requirements using a range of TYPE MATERIAL ROCKWELL BIMETALLIC BIMETALLIC INFORMATION
For additional contact information
of geometry, materials and finish of the original base materials and hardsurfacing alloys. NORDSON XALOY® X-183 NICKEL 46 – 52 Rc EXCELLENT GOOD General purpose Melt Pumps
visit nordsonxaloy.com.
components that came with your machine. NORDSON XALOY® X-830 TUNGSTEN CARBIDE 48 – 55 Rc POOR OPTIMUM All, including abrasive
COMPOSITE and/or corrosive materials
Full-length coatings and other treatments can afford Mixers
Optimizing performance additional protection against corrosion and abrasion. COLMONOY 56 NICKEL 46 – 52 Rc EXCELLENT GOOD General purpose

Ask us to analyze the performance of your current Available treatments include nitriding, chrome plating, COLMONOY 83 TUNGSTEN CARBIDE 46 – 52 Rc POOR EXCELLENT General purpose Rolls
COMPOSITE
screw design. Chances are good that we can improve and metallurgically bonded encapsulation for protection
FLAME-HARDENING ALLOY STEEL 48 – 58 Rc GOOD FAIR General purpose
on its output, melt quality and/or melt temperature of root and flank surfaces as well as flight tops. Pelletizers
STELLITE 6 COBALT 38 – 42 Rc FAIR POOR General purpose
profile with one of our proprietary high-performance STELLITE 12 COBALT 44 – 48 Rc FAIR POOR General purpose
designs or with a screw custom-tailored to your FAIR Jet Cleaners
INCONEL® 625 Ni-Cr-Mo 52 – 72 Ra N/A Corrosive materials
materials and process. And we can prove that it works
at our Technology Center in New Castle, Pennsylvania. Service

6 7
 Nano Mixer TM
Stratablend®IIMixer

U.S. Patent no. 6,497,508 U.S. patent no. 6,488,399

Ideal for shear tolerant materials. t Homogenizes melt temperature

t Speeds up material/color changeover

Which Materials?
t Improves color uniformity The Nordson XALOY® Stratablend® II
Mixer has already proven to
t Enhances effects of additives
deliver benefits in processing:
ABS Acrylic
PBT PET
PETG PP
PS FPVC
RPVC Polyurethane
Surlyn Nylon
HIPS Lexan®

Which Processes?
The Nordson XALOY® Stratablend® II
Mixer is available for the
following processes:
Which Materials? Nano™ Mixer. In extrusion of shear-tolerant polymers, the Nordson XALOY Stratablend® II Mixer. When your extrusion application calls for intensive t Sheet
The Nordson XALOY Nano™ Mixer t Wire & Cable
has already proven to deliver Nano™ Mixer combines very intensive dispersionary mixing of colorants, chaotic and distributive mixing, but with low shear and little or no temperature t Blown Film
benefits in processing: t Cast Film
fillers and additives with excellent temperature control. rise, a screw using the Nordson XALOY® Stratablend® II Mixer can help you meet your
HDPE LDPE t Blow Molding
LLDPE MDPE quality and productivity goals. The unique, patented geometry of Stratablend® II t Profile & Tubing
XLPE PP t Pipe
Nylon The unique, patented geometry of the Nano™ mixer provides exponential produces highly effective mixing. The cut-through melt channels allow back t Injection Molding
mixing action. Its melt channels have multiple inlets and outlets that flow for chaotic mixing effects.
Which Processes? divide, reorient and recombine the melt stream.
The Nordson XALOY Nano™ Mixer
is available for the following
Barrels
processes:
t Sheet Extrusion Screws
t Wire & Cable What it can do for you What it can do for you Typical applications
t Blown Film t Breaks up color, filler and nanoclay t Improves color uniformity. t Extrusion of most thermoplastics, including Screen Changers
t Cast Film
agglomerates into fine particles and thoroughly t Enhances effects of additives, fillers and shear-sensitive polymers.
t Blow Molding
t Profile & Tubing disperses them throughout the polymer melt. reinforcements on product properties. t Processing materials with color and additive Melt Pumps
t Pipe t Enhances the effect of additives and fillers on t Debundles glass fibers with minimal breakage. concentrates, fiber reinforcements and/or fillers,
t Injection Molding product properties. t Homogenizes melt temperature. including nanoclays. Mixers
t Eliminates un-melts in stiff viscosity materials t Speeds up material/color changeover, thanks t Engineering plastics.
with minimal melt temperature increase and to its self-cleaning action. t Compounding of natural polymers with colorants, Rolls
improved temperature homogeneity. additives, reinforcements, and fillers.
Pelletizers

Jet Cleaners

Service

8 9
 Increase Production Fusion ™ Design Barrier Screw Power Efficiency Performance Benefits
Improve Product 2uality
U.S. patent no. 6,672,753, 7,156,550 and 7,014,353 Output and Power Efmciency on 3.5ß (88.9mm) x 24:1 L/D
Lower Melt Temperature
(90% LDPE and 10% LLDPE)
Lower Drive Motor Load
Lb Kg Lb Kg
800 363 18.5 (8.39)
20 9
Rate

Power Efmciency (/hr/hp)

700 318 18 8
Barrier section Transition Barrier, undulating promle 16 7 Typically, .5 to 1.0 MI LD/LLDPE blends
600 272

Output (/hr)
13.5 (6.12)
Melt and meter Homogenize Intensive, chaotic mixing 11.7 (5.3) 14 6
500 227 require 7 to 8 lb/hr/hp to process effectively.
10.1 (4.58) 12 5
1 2 3 400 181
8 4
LB/HR/HP

300 136 6 3 The Fusion™ Screw was able to process

200 91 4 2 slightly more that 10 lb(4.5Kg)/hr/hp due
100 45 2 1
to the efficient use of available HP.
162 327 493 673
0 0 0 0
30 60 90 120
Screw Speed (RPM)
The Nordson XALOY Fusion™ Screw

Power Efmciency Comparison Fusion™ Screw

The patented Nordson XALOY Fusion™ screw allows you to increase production Lb Kg
14 6 150
The Fusion™ Screw also features the added
and improve product quality in extrusion process applications. Its design is the combination

Power Efmciency (/hr/hp)

141% 145
12 5 benefit of energy cost savings through more

% of Improvement
Which Materials? 136% 140
of proven barrier screw technology and a low shear metering section that provides 10 5
134%
The Nordson XALOY Fusion™ screw 135 efficient use of available horsepower.
and Fusion™ II screw have already chaotic mixing, reduced melt temperatures and improved throughputs. 8 4
131%
130
Barrier w/UCC
proven to deliver benefits in 125
6 3 120 Resulting Overall Benemts
processing:
How it works Using our proven Barrier Design Technology 4 2 115 t More lbs/hr/hp
ABS PP
110
HDPE LDPE 1. The separation of melted polymer from unmelted resin protects the melt from additional shear. 2 1 t Controllable melt temperatures
105
LLDPE MDPE 2. Next the homogeneity of these two melt differentials re-combines in a short metering section. t Reduced energy costs
0 0 100
PET PLA 25 50 75 100
3. Then the final melting is completed by means of a second barrier section designed for multi-cycle chaotic mixing. % of Improvement
Screw Speed (RPM)
Diameters available: 1.5" to 10" (3.81cm to 25.4cm)

Which Processes?
The Nordson XALOY Fusion™ screw Barrels
and Fusion™ II screw are available 3.5” x 24:1 Rates and Melt Temperatures at 100 and 125 RPM at Various
headpressures while processing 65%Virgin / 35% Regrind of a .35 MI HDPE
for the following processes:
Temperature Promle Extrusion Screws
t Blown Film Note: Suggested Barrel Temperature Profile: Z1=350F, Z2=420F, Z3=400F, Z4=380F, Z5=360F
(for processing a .35MI HDPE) F C
t Sheet Extrusion 400 450 240
Screen Changers
Throughput Rate (kg/h) and

Temp.
t Blow Molding 350 400 210
Melt Temperature (C)

t Profile 332 329 125 RPM

300
t Pipe
326 307
120F Z1=350F Z2=460F Z3=440F Z4=420F Z5=400F
350 180 Melt Pumps
250 264 260 249 235
100 RPM 50C Z1=175C Z2=240C Z3=225C Z4=215C Z5=205C
For other process applications 200
195 200
206 213
Melt Temp. Mixers
consult us for a screw design 150
recommendation. 100 Melt Temperatures at the
125 RPM Data Points Rolls
50
Feed Barrier Section Metering Fusion™ Mtg.
0
100 150 200 250 300 350 400 Note: This profile typically will produce a 410-420˚F(210-215˚C) melt against a 3500 PSI headpressure. Pelletizers
Output Pressure (bar)
Jet Cleaners
Nordson XALOY recommends that a “hump” type barrel zone temperature profile be used to optimize
the performance of the Fusion™ Screw. Make sure that you request the best temperature
Service
profile from your Nordson XALOY representative for your resin and process.

10 11

Complete repair,
remanufacturing and
resurfacing services for
extrusion applications.
Extrusion Screw
We completely inspect
your screw within 24
hours of arrival at our
facility.
Our inspection includes:
t OD wear
t Flight width
t Root/radius damage
t Bearing wear
t Spline/key condition
t Over torque condition
An accurate estimate of repair is
provided in writing and reviewed
by phone.
Since we are experts in
screw design, we can
often suggest
improvements to help
your screws perform
better and last longer.
12
Repair/Rebuild Services Specifications
Total Diametrical Clearance Between Screw Extruder Barrel Borescoping Service
and Bore of Cylinder Liner One of the most important maintenance processes in an
The following is a chart for the maximum recommended wear extrusion facility is the bore measurement and alignment of
clearance between screw and barrel cylinder. the extruder barrel. This is typically done by means of
borescoping, either optically or with lasers. If an existing
barrel is being aligned, then the bore should be measured
Used Machine
Screw Size New Machine (max. allowable) to determine if there is any wear to the bore and where the
in. (mm) in. (mm) in. (mm)
wear is located so that this information can be used to
2 – ½“ (63.5) .007 - .010 (.18 - .25) .021 - .030 (.53 - .76) during the alignment process.
3 – ½“ (88.9) .010 - .012 (.25 - .30) .030 - .036 (.76 - .91)
A properly aligned barrel will help reduce screw and barrel
4 – ½“ (114.3) .010 - .013 (.25 - .33) .030 - .039 (.76 - .99) wear, possibility decrease un-explainable elevated melt
6“ (152.4) .013 - .016 (.33 - .41) .039 - .048 (.99 - 1.22) temperature or zone over-ride, or even possibly screw shank
to drive quill mis-engagement. This will improve the overall
8“ (203.2) .016 - .019 (.41 - .48) .048 - .057 (1.22 - 1.45)
life expectance of the extrusion equipment and reduced
10“ (254) .018 - .021 (.46 - .53) .054 - .063 (1.37 - 1.60) maintenance requirements. Contact Nordson XALOY
Quality awareness, quick delivery, competitive pricing and hassle-free
12“ (304.8) .020 - .025 (.51 - .64) .060 - .075 (1.52 - 1.90) for more information.
customer service are our priorities at Nordson XALOY. Our computerized
scheduling system ensures accurate delivery quotes at the time of order.
Flight repairs are performed using our multi-step Nordson XALOY also offers additional capabilities for Nordson XALOY Screw Rebuilding Services with Your Return on Investment
welding process utilizing plasma transferred arc welding many of your extrusion component and service needs: Fast Turnarounds Protects Your Promts Payback is 3.89 days $
with a complete quality control system. Our method
ensures consistent hardness, minimizes “cracking” and New Barrels When dimensions reach the maximum clearance, If you are planning on rebuilding your screws, take
eliminates bonding problems. We can provide new barrels according to your application performance (output and product quality) may suffer greatly. advantage of Nordson XALOY’s Screw Rebuilding Work Cell
Available welds: needs with corrosion and abrasion resistant centrifugally that features fast turnarounds (7 – 14 days) on your screws.
t Colmonoy 56 t Nordson XALOY X-830 cast bimetallic liners. Here is a typical payback example using a Streamlined using Lean manufacturing principals we can
Barrels
t Colmonoy 83 t Stellite #1, #12, #6 4.5" (114.3mm) dia. x 24:1 Barrier Screw processing polyolefins. receive incoming screws for inspection, estimate costs,
Barrel Rebuilding quote and release to the shop with your approval within
Root and radius repairs, as required, are made Partial re-lining using standard hardened alloys or t Nominal Rate – 1,500 lbs (680 kgs)/hr 24 hours of receiving the parts. Extrusion Screws
with compatible base metals or hardsurfacings for value premium bimetallic liners. t Melt Temperature – 420 to 430°F (215.6 to 221.1°C)
added protection against future damage. t Output Stability – +/- 5%
Screen Changers
New Screw Design
Melt Pumps
Full length coatings offer additional protection to If you change your application, we can help you design a Effects of Diametrical wear factor of .025-.030 may result in
extruders processing fiberglass or talc reinforced resins. new screw to optimize your process. By providing a 60 lb (27kg)/hr output reduction due to wear.
Mixers
Available coatings: computer engineered designs, we can increase your
t Weld encapsulation t Carbide coatings productivity by improving output, melt quality or melt t Nominal Rate – 1,440 lbs (653 kgs)/hr
Rolls
t “J” weld protection t Chrome or nickel plating temperature for any resin applications in use today. t Melt Temperature – 430 to 450°F (221.1 to 232.2°C)
t Output Stability – +/- 10%
Pelletizers
Nordson XALOY offers nexible customer service L/D Retromts
programs to many high volume users. We welcome Complete extruder performance updates often start Opportunity Cost:
Jet Cleaners
the opportunity to discuss your requirements. with the screw design and associated lengths. Nordson XALOY 60 lbs (27.21 kgs) /hour x $65.00 /hour x 24 hours
offers complete engineering design manufacturing = $936.00 per day. Service
Borescoping
services for most resin applications.
13
 Manual Screen Changer EM Specifications

Simplicity and Reliability

t Close coupled connections

Model Bore iAw Screen Dia. Heater KW Heater Volt Unit Weight
t Multi-position handle in. (mm) in. (mm) lb. (kg) approx.
t Industry leader EM-10 1.010 (25.65) 1.063 (26.99) 0.6 KW 230 V 25 (11)
EM-15 1.510 (38.35) 1.563 (39.69) 0.9 KW 230 V 40 (18)
t Industry standard
EM-20 2.010 (51.05) 2.063 (52.39) 1.2 KW 230 V 56 (25)
t Low capital costs
EM-25 2.510 (63.75) 2.563 (65.09) 1.8 KW 230 V 82 (37)
t Low operating costs EM-35 3.555 (90.30) 3.563 (90.49) 3.0 KW 230 V 173 (78)
t Streamlined now paths EM-45 4.735 (120.27) 4.813 (122.24) 4.8 KW 230 V 330 (150)
EM-60* 6.015 (152.78) 6.093 (153.99) 10.8 KW 230 V 750 (340) *Hydraulic Cylinder
t Minimum residence time

t Small in size

t Industry acceptance

XM Specifications
EM-XM EMP-XMP Optional Air Assist EM-60 with Hydraulic Assist

Model Bore iAw Screen Dia. Heater Heater Unit Weight

mm mm KW Volt kg approx.
XM-30 30.25 39.7 0.9 230 V 18
XM-35 35.25 39.7 0.9 230 V 18
Features: From the worldwide leader in mltration equipment, Nordson XALOY offers XM-45 45.25 52.4 1.2 230 V 25
t 3 position handle
the EM and XM manual screen changers. Contamination of the melt stream by XM-50 50.25 52.4 1.2 230 V 25
t 10,000 PSI (690 BAR)
maximum head pressure XM-60 60.25 66.7 1.8 230 V 37
metal, wood, paper or internally generated black specks yields products that are XM-65 65.25 66.7 1.8 230 V 37
t 3,000 PSI (207 BAR) maximum
differential pressure unacceptable in appearance and/or performance. Manual screen changers are the XM-70 70.25 77.8 2.0 230 V 64
t Pressure activated seal XM-75 75.25 77.8 2.0 230 V 64
technology least expensive and most suitable option for processes that require infrequent
XM-80 80.25 90.5 3.0 230 V 78
t Extruder screw pull through
changes. Nordson XALOY manual screen changers minimize costly downtime for screen XM-90 90.30 90.5 3.0 230 V 78
t Bolt-through extruder
XM-95 95.25 103.2 4.2 230 V 108
connection replacement. With a simple swing of the handle lever during routine shutdown,
t Leak free processing XM-100 100.25 103.2 4.2 230 V 108
t Nordson XALOY provides full time clean screens are quickly brought on-line. No line disconnection occurs, and full XM-110 110.25 122.2 4.8 230 V 150 Barrels
comprehensive support
production is re-established. As an option the EMP and XMP models add air assist XM-120 120.27 122.2 4.8 230 V 150
Extrusion Screws
to the shifting of the slide plate.
Screen Changers

Integrate the System Polymer Rheology Testing Superior Service Options: Melt Pumps
Put an Nordson XALOY melt pump after Nordson XALOY has the ability to Nordson XALOY rebuilds, repairs, services t High temperature seal (540 ºF/282 ºC)
the screen changer and further increase provide polymer viscosity and melt and supplies parts for screen changers, t Corrosion resistant flow bores Mixers

the productivity of the extrusion index analysis. melt pumps, screws, barrels, heat t Twist lock co-extrusion breaker plates
Rolls
line – all from one company. transfer rolls, pelletizers and t Downstream reducer bushing
cleaning ovens. t XP air assisted
Pelletizers
t Adapters
t Add a melt pump for complete
Jet Cleaners
system control

Service

14 15
 Hydraulic Screen Changer Specifications

Simplicity and Reliability Model Bore iIw Screen Dia.iAw Heater KW Heater KW Heater Volt Unit Weight
in. (mm) in. (mm) (body) (slide plate) lb. (kg) approx.
t Close coupled connections
EH-25 2.51 (63.75) 2.875 (73) 2.6 KW 0.6 KW 230 V 200 (91)
t Increased productivity
EH-35 3.55 (90.17) 3.938 (100) 3.8 KW 1.0 KW 230 V 375 (170)
t Industry leader

t Industry standard
EH-45 4.735 (120.27) 5.188 (132) 5.6 KW 1.6 KW 230 V 480 (218)

EH-60 6.04 (153.42) 6.563 (167) 8.0 KW 1.6 KW 230 V 865 (393)

EH-80 8 (203) 8.063 (205) 8.0 KW 2.0 KW 230 V 1800 (818)

EH-100 10 (254) 10.125 (257) 20.0 KW 2.0 KW 230 V 2350 (1068)

Heater Cartridge, Body Heater Cartridge, Slide Plate

Downstream Reducer Bushing Upstream Connector Ring

Features:
t Bolt through extruder
connection
t Extruder screw pull through
t Pressure activated seal
technology
t Complies with NFPA-79 and
European CE specifications
t 10,000 PSI (690 BAR)
maximum head pressure
t 3,000 PSI (207 BAR) maximum
differential pressure
t Leak-free processing
t Comprehensive operator safety
t Nordson XALOY provides full time
comprehensive support
From the worldwide leader in mltration equipment, Nordson XALOY offers
Downstream Seal Flow
the EH hydraulic screen changers. Contamination of the melt steam by metal, wood,
paper or internally generated black specks yields products that are unacceptable in Upstream Seal
appearance and/or performance. Nordson XALOY hydraulic screen changers represent
Body Slide Plate
the most technologically advanced design of slide plate type screen changers. The EH line
Breaker Plate
is suitable for processing a wide variety of thermoplastics in applications ranging from
sophisticated multiple layer thin film extrusion to the heavy demands of recycling.
Barrels
Integrate the System Polymer Rheology Testing Superior Service Options: Compact Hydraulic Unit Extrusion Screws
Put an Nordson XALOY melt pump after Nordson XALOY has the ability to Nordson XALOY rebuilds, repairs, services t Vertical mounted units eliminates piston wear with
the screen changer and further increase provide polymer viscosity and melt and supplies parts for screen changers, t Adapters vertical accumulator. Includes Screen Changers
the productivity of the extrusion index analysis. melt pumps, screws, barrels, heat t High temperature unit status indicator lights and easy
line – all from one company. transfer rolls, pelletizers and t Stands to read operating instructions. Melt Pumps
cleaning ovens. t Corrosion resistant flow bores
t Add a melt pump for
Mixers

complete system control

Rolls

Pelletizers

Jet Cleaners

Hydraulic Power Unit Service

EH-100

16 17
 DBC Continuous Screen Changer Specifications

Applications: Model Extruder Output* Screen Diameter Filter Area

lb/hr (kg/hr) in. (mm) sq. in. (sq.cm)
t Sheet
300 600 (272) 3.00 (76.2) 2 x 7.07 (45.61)
t Film
379 1050 (476) 3.79 (96.3) 2 x 11.28 (72.78)
t Pipe/Promle

t Pelletizing
458 1500 (680) 4.58 (116.3) 2 x 16.47 (106.26)

t Compounding 552 2200 (998) 5.52 (140.2) 2 x 23.92 (154.33)

t Recycling 583 2420 (1098) 5.83 (148.1) 2 x 26.68 (172.14)
t Polymerization 694 3530 (1601) 6.94 (176.3) 2 x 37.81 (243.95)
907 6000 (2721) 9.07 (230.4) 2 x 64.58 (416.67)
1063 13,230 (6000) 10.63 (270.0) 2 x 88.75 (572.50)

Features:
t Seal-less design
t Automated control
t Optimized flow channels
t Fully guarded
t Removable polymer tray
t Integrated support system
t Designed using FEA modeling
t CE compliant
Benemts:
t Increased production
t Reduced downtime & scrap
t Leak-free operation
t Increased filtration area
t Reduced inlet pressures
t Accurate, repeatable screen
changes
t Reduced maintenance
t Simple operation
t Safe operation
t Operator friendly
Maximum Pressure: 7500 psi (517 Bar) The DBC is also available in a vertical
Maximum Differential Pressure: 3000 psi (207 Bar) orientation offering a more compact
Maximum Temperature: 600°F (315°C) design, requiring less aisle space
*Extruder output will vary based on actual process conditions. than the horizontal versions.
From the worldwide leader in mltration equipment, Nordson XALOY offers
the DBC Continuous Screen Changer that provides continuous polymer now
and consistent, repeatable process parameters during screen changes.
As polymer enters the screen changer, the melt stream is divided equally and
distributed through two rheologically optimized breaker plates. This method of
filtration provides an increased screen area as compared to single breaker plate screen
changer designs and maintains a streamlined polymer flow path. Polymer merges
back to a single melt stream as it exits the screen changer. Barrels
Extrusion Screws
Related Services
Screen Changers
On-site Start-up Assistance Laboratory Testing of Polymer Rheology Equipment Options
and Training. Customer Polymers. Testing. t Adapters Melt Pumps
Nordson XALOY offers a comprehensive Nordson XALOY employs three complete Nordson XALOY has the ability to t Custom Stands
service menu catered to meet your extrusion lines to emulate your provide polymer viscosity, melt t Melt Pump Systems Mixers
specific requirements and ensures process conditions and provides real- index, and moisture analysis. t Static Mixers
that your equipment performs to world test results for your review t Pelletizers Rolls
your expectations. prior to purchasing equipment. t Cleaning Ovens
t Turn-key System Integration An automatic hydraulic control and a Pelletizers
hand-held operator pendant make screen
changes simple, reliable and repeatable. Jet Cleaners

Service

18 19
 High Capacity Screen Changer Specifications

Proven design, superior performance. Screen Typical Screen Maximum Heat

Changer Size Throughput Diameter Filter Area Clearance Bore Zones Heater KW Heater KW
Model in. (mm) Rates in. (mm) sq. in. (sq. cm) in. (mm) Required (body) (slide plate)

1200 12 (305) 6,000-10,000 lbs/hr 12 7/8 (327.0) 113 (729) 12 (304.8) 4 14, 14 6.6, 6.6
2,721-4,535 kg/hr
1200 EA 12 (305) 25,000-40,000 lbs/hr * 480 (3097) 13 (304.8) 4 8, 8 11, 11
11,338-18,141 kg/hr
1500 15 (381) 10,000-20,000 lbs/hr 15 15/16 (404.8) 177 (1158) 15 (381.0) 4 14, 14 6.0, 6.0
4,535-9,070 kg/hr
1500 EA 15 (381) 40,000-60,000 lbs/hr * 670 (4323) 16 (381.0) 4 12, 12 15, 15
18,141-27,211 kg/hr

*Cylindrical filter tubes replace the conventional flat screen packs allowing for increased filter area

Body t t Upstream Seal

Features:
t Optimized productivity
during screen changes
t Breaker plate design
maximizes polymer flow and
minimizes pressure drop
t Leak-free operation
t Rugged single piece body
minimize deflection
t Toleranced machined parts
t Easily adapts to both new and
existing installations
t Bi-fold guard design allows
easy access to breaker plates
and ensures safe operation
t Pre-wired to junction box for
easy operator interface
t Steam or oil heating available
in place of standard electrical
heating
t Suitable for explosion proof
environments - optional
Nordson XALOY’s line of High Capacity Screen Changers is the result of 55 years
Slide Plate t t Adjusting Ring
of experience, innovation and development in filtration systems. These Hydraulic
Screen Changers are the standard of the industry representing a design proven
in a wide variety of applications over a long period of time. Thrust Ring t t Breaker Plate
t Fast and easy replacements t Universal design connections
t Rheologically optimized breaker plate design t Improved bi-fold guard design
t Low pressure drop breaker plates t Low watt density heaters and thermocouples Bushing t t Upstream Seal Sleeve Hydraulic Power Unit
t Adjustable leak-free seal design t Guards electrically interlocked for safety
t Rugged single piece body minimizes deflection t Complies with NFPA-79 and CE specifications Barrels
t Precision machined components
Extrusion Screws
Screen Changers
Extended Area Screen Changers:
Models SPC 1200EA and 1500EA Melt Pumps
For high capacity polymer filtration up to t Extended area provides longer filter life
60,000 lbs (27,272.73 kg)/hour and t Reduced screen change frequency Mixers
higher, Nordson XALOY manufactures t More stable process
the SPC-1200EA and 1500EA. t Lower power consumption Rolls
These models utilize cylindrical t Finer filters can be utilized
screens to achieve a significantly t Rapid on-line filter changes Pelletizers
reduced pressure drop, resulting in
higher throughputs and longer Jet Cleaners
Nordson XALOY offers advanced screen changer technology
on-line time between screen changes.
and customized models up to 20” diameters (508mm).
Service

20 21
 Standard Melt Pumps (MSDP) Specifications
MODEL
MSDP MSDP MSDP MSDP MSDP MSDP MSDP MSDP MSDP MSDP MSDP MSDP
050/006 050/012 050/025 090/020 090/039 110/022 110/043 110/078 110/110 155/080 155/155 183/183

C C /REV 0.11 0.21 0.43 0.59 1.2 2.1 3.9 7.1 10.1 16.7 33.1 58.0

t Signimcant Material Savings LBS/RPM @ S.G. = 1.0 0.015 0.028 0.057 0.078 0.155 0.272 0.519 0.942 1.3 2.2 4.4 7.7
KG/RPM @ S.G. = 1.0 0.007 0.013 0.026 0.035 0.070 0.123 0.236 0.427 0.604 1.0 2.0 3.5
t Higher Product Quality
Thruput/min. 1.0 S.G. @ 5 rpm (lbs/hr) 0.07 0.14 0.28 0.39 0.77 1.4 2.6 4.7 6.7 11.0 21.9 38.3
t Less Scrap and Runs Regrind Thruput/min. 1.0 S.G. @ 5 rpm (kg/hr) 0.03 0.06 0.13 0.18 0.35 0.62 1.2 2.1 3.0 5.0 9.9 17.4
Thruput/max. 1.0 S.G. @ 100 rpm (lbs/hr) 1.5 2.8 5.7 7.8 15.5 27.2 51.9 94.2 133.2 221.0 437.6 766.3
t Reduced Load on Your Extruder
Thruput/max. 1.0 S.G. @ 100 rpm (kg/hr) 0.66 1.3 2.6 3.5 7.0 12.3 23.6 42.7 60.4 100.0 198.4 347.5
Total k w 0. 8 0. 8 0. 8 0. 8 0. 8 0. 6 0. 6 0. 68 0. 68 1 1. 6 1. 6
Weight lbs 7 7 7 7 7 22 22 22 22 49 48 65
Weight kg 3 3 3 3 3 10 10 10 10 22 22 29

MODEL
MSDP MSDP MSDP MSDP MSDP MSDP PCP PCP PCP PCP PCP
240/240 275/275 300/300 350/350 430/430 550/550 600/300 600/400 600/500 700/525 880/660

C C /REV 114. 7 179. 3 282. 5 376. 7 728 1150 1103 1471 1838 2407 4665
LBS/RPM @ S. G . = 1 . 0 15. 2 23. 7 37. 3 49. 8 96 152 146 194 243 318 617
K G /RPM @ S. G . = 1 . 0 6. 9 10. 7 16. 9 22. 6 44 69 66 88 110 144 280
Thruput/min. 1.0 S.G. @ 5 rpm (lbs/hr) 75.8 118.5 186.7 248.9 481 760 729 972 1215 1591 3083
Thruput/min. 1.0 S.G. @ 5 rpm (kg/hr) 34.4 53.7 84.7 112.9 218 344.7 331 441 551 721 1398
Thruput/max. 1.0 S.G. @ 100 rpm (lbs/hr) 1515.6 2370.1 3733.1 4977.9 - - - - - - -
Extrusion Line Synchronization Made Easy. With a Nordson XALOY pump between Thruput/max. 1.0 S.G. @ 100 rpm (kg/hr) 687.3 1074.9 1693.0 2257.5 - - - - - - -
Thruput/max. 1.0 S.G. @ 50 rpm (lbs/hr) - - - - 4809 7600 7288 9720 12146 15905 30826
your extruder and die you can directly dial in gauge control, eliminating extruder surge
Thruput/max. 1.0 S.G. @ 50 rpm (kg/hr) - - - - 2181 344.7 3305 4408 5508 7213 13980
The additional control of a Nordson
and screw beat at the die. Extruder screws efficiently melt, mix and convey polymer, Total k w 3 4 4 4 9 14 16 ( c o n s u l t f a c t o r y )
XALOY Melt Pump installation also
W eight lbs 135 188 240 310 700 1340 1500 1 6 25 1750 2300 2900
provides you with more production line but are not as efficient at providing a consistent pressure and volume to the die.
W eight k g 61 85 109 141 317 608 680 737 794 1043 1315
flexibility, first by shortening start-up
A melt pump, while not a mixing or melting device, is extremely efficient at building Note: The MJEP model is an option for both the MSDP and PCP models. The pump body has internal channels to accept a heat/cool fluid media.
times on difficult materials and
The MJEP option is utilized for heat sensitive polymers when very accurate temperature regulation is required.
second, by processing multiple pressure and metering the polymer output.
polymers with the same screw. Maximum Operating Pressure: 5,000 psig (345 BAR)
Additives t

The Nordson XALOY Pump Control

Regrind t

Extruder only Maximum Differential Pressure: 4,000 psig (276 BAR)

Pellet t

closes the loop from pump inlet pressure

to extruder drive while monitoring
$ +/-2-5% gauge
in machine direction
With Melt Pump
+/- 1% gauge control
Accurate Metering = Tighter Product Spec and Material Savings Maximum Temperature: 650 F (343 C)
Transducer Ports: 4 locations in body for 155 size and larger pumps
Improved Screw Melt Pumps operate at a constant speed and precisely meter polymer to die.
downstream pressure to eliminate S/C Manual or Hydarulic Screen Changer
Efficiency = Increased Rate
any problems due to downstream P Melt Pump
S/M Static Mixer Extruder S Filter Barrels
line stoppage. Drive / P S/M TARGET SPEC
C
Screwbeat Surge
PID Signal Inlet Pressure Set Point
Material Improve
to maintain Pump
Drive Savings Gauge Extrusion Screws
inlet pressure
Benemts: to pump
t Material Savings $ Benemts
$ Input Discharge Pressures
up to 5,000 psi
Screen Changers
t Increased Output Control 345 BAR
PSI Output
t Increased Extruder Life
t Faster Start Ups 400 – Melt Pumps
The Nordson XALOY Melt Pump Melt Pumps extremely accurate Melt Pump Options Typical Inlet Pressure
t
t
t
Lower Processing Temperature
More Accurate Gauge Control
Reduced Scrap
is a positive displacement
device which provides a linear
volumetric metering devices. Each
gear tooth “bucket” carries a precise,
t Adapters
t Controls 300 –
$ 1000 psi
69 BAR Mixers

t Lower Shear Stress output over a wide range of repeatable amount of polymer melt t Drive Systems Amplify

Extruder Only
t Process Recycled Materials operating conditions. to the output side of the pump. t Stands
Rolls
200 –

With Pump
t Fast Paybacks A closed-loop drive control varies t Internal Fluid Channels
t Sizes Available for all
extruder screw speed to assure an Integrate the Systems (Heat/Cool) Extruder Pelletizers
Products/Extruders 100 – Improve Screw Efmciency and Increase Output
adequate amount of polymer to Put an Nordson XALOY Screen Changer t Manual Screen Changers
Efmciency
Curve Melt Pumps efficiently build pressure; thereby reducing extruder
the pump regardless of inlet in front of the Nordson XALOY Melt Pump t Hydraulic Screen Changers Jet Cleaners
head pressure. By reducing extruder pressure, a screw can
and further increase the productivity 0–
–

–
pressure variations due to extruder t Continuous Screen Changers
0 1000 2000 3000 4000 5000 operate more efficiently and can convey more material.
surge and screw beat. Precise of the extrusion line. t Static Mixers Service
0 (454) (907) (1361) (1814) (2268)
construction makes Nordson XALOY t Divert Valves
Lb (kgs) /hr
22 23
 High Pressure Pumps (MHDP) Specifications
MODEL
MHDP MHDP MHDP MHDP MHDP MHDP MHDP MHDP MHDP MHDP MHDP
110/043 155/080 183/100 240/120 275/175 300/200 350/230 430/300 550/350 600/300 600/400
t Signimcant Material Savings

t Higher Product Quality C C /REV 3. 9 16. 7 31. 1 56. 5 112. 3 186. 1 246. 5 494. 9 731 1103 1471

t Less Scrap and Runs Regrind

LBS/HR/RPM @ S.G. = 1.0 0.519 2.21 4.11 7.46 14.85 24.60 32.57 65.41 96.6 146 194
t Reduced Load on Your Extruder
KG/HR/RPM @ S.G. = 1.0 0.236 1.00 1.87 3.38 6.73 11.16 14.77 29.66 43.8 66 88

Thruput/min. 1.0 S.G. @5 rpm (lbs/hr) 2.6 11 21 37 74 123 163 327 483 729 972

Thruput/min. 1.0 S.G. @5 rpm (kg/hr) 1.2 5 9 17 34 56 74 148 219 331 441

Thruput/min. 1.0 S.G. @50 rpm (lbs/hr) 26 110 206 373 742 1230 1629 3271 4830 7288 9720

Thruput/min. 1.0 S.G. @50 rpm (kg/hr) 12 50 93 169 337 558 739 1483 2190 3305 4408

Heater K W Required 0. 6 1 1. 6 3 4 4 4 9 12 16 N/A

Pump W eight LBS 22 49 66 135 188 199 312 706 1260 1500 1625

Extrusion Line Synchronization Made Easy. With a Nordson XALOY pump between Pump W eight K G 10 22 30 61 85 90 141 320 572 680 737

The additional control of a Nordson
XALOY Melt Pump installation also
provides you with more production line
flexibility, first by shortening start-up
times on difficult materials and
second, by processing multiple
polymers with the same screw.
your extruder and die you can directly dial in gauge control, eliminating extruder surge
and screw beat at the die. Extruder screws efficiently melt, mix and convey polymer, Process and Material Dependent Note: The MJHDP model is an option. The pump body has internal channels to
Maximum Operating Pressure: 10,000 psig (689 BAR)
accept a heat/cool fluid media. The MJHDP option is utilized for heat sensitive
but are not as efficient at providing a consistent pressure and volume to the die. Maximum Differential Pressure: 7,500 psig (517 BAR)
Maximum Temperature: 650 F (343 C) polymers when very accurate temperature regulation is required.
A melt pump, while not a mixing or melting device, is extremely efficient at building Transducer Ports: 4 locations in body for 155 size and larger pumps
pressure and metering the polymer output.
Additives t

The Nordson XALOY Pump Control

Regrind t

Extruder only
Pellet t

closes the loop from pump inlet pressure

to extruder drive while monitoring
$ +/-2-5% gauge
in machine direction
With Melt Pump
+/- 1% gauge control
Accurate Metering = Tighter Product Spec and Material Savings
Improved Screw Melt Pumps operate at a constant speed and precisely meter polymer to die.
downstream pressure to eliminate S/C Manual or Hydarulic Screen Changer
Efficiency = Increased Rate
any problems due to downstream P Melt Pump
S/M Static Mixer Extruder S Filter Barrels
line stoppage. Drive / P S/M TARGET SPEC
C
Screwbeat Surge
PID Signal Inlet Pressure Set Point
Material Improve
to maintain Pump
Drive Savings Gauge Extrusion Screws
inlet pressure
Benemts: to pump
t Material Savings $ Benemts
$ Input Discharge Pressures
up to 10,000 psi
Screen Changers
t Increased Output Control 689 BAR
PSI Output
t Increased Extruder Life
t Faster Start Ups 400 – Melt Pumps
The Nordson XALOY Melt Pump Melt Pumps extremely accurate Melt Pump Options Typical Inlet Pressure
t
t
t
Lower Processing Temperature
More Accurate Gauge Control
Reduced Scrap
is a positive displacement
device which provides a linear
volumetric metering devices. Each
gear tooth “bucket” carries a precise,
t Adapters
t Controls 300 –
$ 2500 psi
172 BAR Mixers

t Lower Shear Stress output over a wide range of repeatable amount of polymer melt t Drive Systems Amplify

Extruder Only
t Process Recycled Materials operating conditions. to the output side of the pump. t Stands
Rolls
200 –

With Pump
t Fast Paybacks A closed-loop drive control varies t Internal Fluid Channels
t Sizes Available for all
extruder screw speed to assure an Integrate the Systems (Heat/Cool) Extruder Pelletizers
Products/Extruders 100 – Improve Screw Efmciency and Increase Output
adequate amount of polymer to Put an Nordson XALOY Screen Changer t Manual Screen Changers
Efmciency
Curve Melt Pumps efficiently build pressure; thereby reducing extruder
the pump regardless of inlet in front of the Nordson XALOY Melt Pump t Hydraulic Screen Changers Jet Cleaners
head pressure. By reducing extruder pressure, a screw can
and further increase the productivity 0–
–

–
pressure variations due to extruder t Continuous Screen Changers
0 1000 2000 3000 4000 5000 operate more efficiently and can convey more material.
surge and screw beat. Precise of the extrusion line. t Static Mixers Service
0 (454) (907) (1361) (1814) (2268)
construction makes Nordson XALOY t Divert Valves
Lb (kgs) /hr
24 25
 Static Mixer Specifications

t Improve consistency of the melt feed

STATIC MIXER ASSEMBLY DIMENSIONS
t Improve uniformity
MIXER FLANGE BOLT BARREL SOCKET BORE OUTLET FLANGE MIXER HOLE  BOLT
t Higher quality product appearance SIZE O.D. CIRCLE O.D. DIA. DIA. C'BORE WIDTH O.A.L. DIA. HOLES

" (mm) A B C D E F G H I J
1" 4.50 (114.3) 3.50 (88.9) 2.5 (63.5) 1.626 (41.3) 1.000 (25.4) .188 (4.78) 1.25 (31.75) 9.75 (247.65) .437 (11.1) 4
1.629 (41.38) 1.003 (25.48)
1 1⁄ 2" 6.00 (152.24) 4.75 (120.65) 3.5 (88.9) 2.251 (57.18) 1.500 (38.1) .250 (6.35) 1.25 (31.75) 14.25 (361.95) .437 (11.1) 4
2.254 (57.25) 1.503 (38.18)
2" 7.00 (177.8) 5.75 (146.05) 4.5 (114.3) 3.001 (76.23) 2.000 (50.8) .375 (9.52) 2.00 (50.8) 19.00 (482.6) .563 (14.3) 6
3.005 (76.33) 2.004 (50.9)
2 1⁄ 2" 9.00 (228.6) 7.25 (184.15) 6.0 (152.4) 4.292 (109.02) 2.500 (63.5) .375 (9.52) 2.00 (50.8) 23.50 (596.9) .563 (14.3) 6
4.298 (109.17) 2.504 (63.6)
3" 10.00 (254) 8.50 (215.9) 7.0 (177.8) 4.502 (114.35) 3.000 (76.2) .50 (12.7) 2.00 (50.8) 28.00 (711.2) .688 (17.48) 8
4.508 (114.5) 3.004 (76.3)
4" 13.50 (342.9) 11.00 (279.4) 9.0 (228.6) 6.003 (152.48) 4.000 (101.6) .50 (12.7) 2.75 (69.85) 37.00 (939.8) .813 (20.65) 8
6.009 (152.63) 4.004 (101.7)

Benemts: The static mixer is installed right after the gear pump to improve the consistency of
t More Uniform Homogenization
of Polymer Properties the melt feed to the die. Static mixers come in six sizes from 1 to 4 inch (25.4 to 101.6 mm)
– temperature
diameters with six or nine element “twists.”
– color
– viscosity flow Dimensions
– additives C F
t Mixes Colors Uniformly
t Higher Quality Product
Appearance
A B G
t System Integration with
J H
Adapter to Shorten Length
Number of Elements (n) 1 2 3 4 5 6 7 8
of the Line
.125 DIA. PIN TYP. I
Flow Division
PUMP/STATIC MIXER
D E
COMBINATIONS Number of Striation (v) 2 4 8 16 32 64 128 265
MIXER PUMP Flow Division V=2n, where n is the number of elements Barrels
SIZE SIZE MIXER ITEM RETAINER RETAINER RETAINER LEADING 6 ELEMENT ELEMENT ELEMENT ELEMENT PIN PIN
SIZE NUMBER RING O.D. RING I.D. RING WIDTH DEPTH ASS'Y O.A.L. WIDTH O.D. THICKNESS LENGTH LOCATION
110/110
1" 155/155 " (mm) " (mm) A B C D E F G H I J Extrusion Screws
1" 008802 1.602 (40.69) 1.003 (25.47) .750 (19.05) .125 (3.17) 9.00 (228.6) 1.50 (38.1) .875 (22.22) .093 (2.36) .250 (6.35) .650 (16.51)
110/110 1.598 (40.58) 1.000 (25.4) .747 (18.97) .870 (2.20)
Screen Changers
1 1⁄ 2 " 155/155 1 1 ⁄ 2" 008803 2.223 (56.46) 1.503 (38.17) 1.125 (28.57) .125 (3.17) 13.5 (342.9) 2.25 (57.15) 1.380 (35.05) .188 (4.78) .250 (6.35) .930 (23.62)
1/2"-13 UNC x 1/2" DP.
183/183 GEAR PUMP (2) PLACES for EYEBOLTS 2.219 (56.36) 1.500 (38.1) 1.120 (28.45) 1.375 (34.92)
183/183
REFERENCE TABLE
BELOW FOR STANDARD
STD. ADAPTOR PLATE, Melt Pumps
PUMP AND MIXER
DESIGNED TO MATE PUMP
TO MIXER HOUSING "I" DIAMETER THRU 2" 008804 2.969 (75.41) 2.003 (50.87) 1.500 (38.1) .125 (3.17) 18.00 (457.2) 3.00 (76.2) 1.880 (47.75) .250 (6.35) .250 (6.35) 1.211 (30.76)
COMBINATIONS "J" PLACES, EQUALLY
2" 240/240 THERMOCOUPLE TAP
M14 x 1.5 x 8mm DP
SPACED ON A "B" DIAMETER
BOLT CIRCLE
2.963 (75.26) 2.000 (50.8) 1.495 (37.97) 1.875 (47.63)
G
SEE NOTE 8
275/275 2 1 ⁄ 2" 008805 4.257 (108.12) 2.503 (63.57) 2.250 (57.15) .125 (3.17) 22.50 (571.5) 3.75 (95.25) 2.380 (60.45) .250 (6.35) .250 (6.35) 1.688 (42.88) Mixers
240/240 4.253 (108.02) 2.500 (63.5) 2.245 (57.02) 2.375 (60.32)
2 1⁄ 2 " 275/275 3" 008806 4.467 (113.46) 3.005 (76.32) 2.250 (57.15) .125 (3.17) 27 (685.8) 4.50 (114.3) 2.880 (73.15) .250 (6.35) .250 (6.35) 1.867 (47.42)
Rolls
300/300 FLOW 4.463 (113.36) 3.000 (76.2) 2.245 (57.02) 2.875 (73.02)
E D C B A
300/300 4" 008807 5.969 (151.61) 4.005 (101.72) 2.250 (57.15) .125 (3.17) 36 (914.4) 6.00 (152.4) 3.875 (98.42) .250 (6.35) .250 (6.35) 2.491 (63.27)
3" 350/350 5.964 (151.49) 4.000 (101.6) 2.245 (57.02) 3.865 (98.17) Pelletizers
430/430
350/350
Jet Cleaners
ELECTRIC BAND HEATER 1/2"-20 PRESSURE TAP
240V/480V (SUPPLIED WITH PLUG) F
4" 430/430 .22"

Actual mixer sizes will be Service

process dependent

26 27

We conduct a thorough
engineering analysis of your sheet
extrusion process to ensure that
our rolls meet or exceed your
requirements for heat transfer,
mechanical strength and
consistently high performance
commonly required in sheet
extrusion processes.
Built to perform
t Shrink fit double sheel spiral
design provides uniform
temperature across the
roll face: ±0.5ºC (±1ºF).
t Consistent performance under
loads up to 2100 N/cm, higher
if your process requires
t High precision: TIR (total
indicator runout) of 13 μm
standard.
t Our large in house CNC
machining capability, offers many
diameter and face length
combinations to meet your
requirements.
Built to last
t Low-carbon steel tubing,
hardsurfaced, overlaid with 420
stainless steel to 52 Rc.
t More resistance to worm
tracking than carburized and
flame-hardened shells.
t Lower reconditioning costs.
28
Du r aS h e l l T M C h i l l R o l l s E q u a t h e r m® R o l l s
t Cast mlm extrusion
t Converting operations
t Laminating
t Coating
t Printing
DuraShell™ Chill Rolls are backed by the proven performance of the Keystone and Equatherm® Rolls. For ultimate performance in double shell spiral heat-transfer rolls,
F.R. Gross roll brands, Nordson XALOY has what it takes to meet your needs for new Equatherm® rolls from Nordson XALOY have what it takes. In their unique patented construction,
chill rolls and reconditioning or modification of your existing units. water flows through a stainless stell spiral with a PTFE gasket, forming a sealed flow
path between the inner and outer shell. Our engineers optimize spiral size and pitch
to the heat-transfer requirements of your application.
Quality Assurance
t Complete Design Engineering, Manufacturing,
Hard Chrome Plating and Finishing
– Control of the processes enables
Nordson XALOY to ensure your delivery will be met
Benemts Quality Assurance
t Hard Chrome Plating
t Maximum heat-transfer rate t Computerized Heat Transfer and
– 63-65 Rc hardness Barrels
– Increased productivity. The heat-transfer Mechanical Analysis
t Vertical Stress Relief
efficiency of the Equatherm® design lets you – For Most Process Applications including:
– 42" (1065mm) dia. and 210" (5330mm) lengths Extrusion Screws
specify your rolls for maximum line speed, Cast Film, Extrusion Coating, Laminating,
t Dynamic Balancing
minimum roll size or anywhere in between. Coating, Metallizing; General Heating,
Screen Changers
– In accordance with ISO 1940/1
– Energy savings. The efficiency of the spiral design Cooling and Roll Design
lets you operate at minimum flow rates, t ASME Code Certified to manufacture and repair rolls
Melt Pumps
reducing costs associated with heating, cooling – “U“ and “R“ Stamp Approved
and pumping process water. t Hard Chrome Plating Mixers
t Improved product quality. Uniform temperature – 63-65 Rc hardness
across the roll face, ±0.5ºC (±1ºF), combats acrossthe- t Acid Flushing and Flow Testing Rolls
web variations in gauge, appearance etc. – Up to 10 tons - 500 GPM Maximum
Finish Options, RMS Values
t Roll Repair & Refinishing Pelletizers
Flawless Bright Standard Polish Satin Coarse – Up to 40 in diameter by 120 overall length
Super Mirror Mirrror Finish Finish Matte
Jet Cleaners
>1 1-2 2-4 6-32 Variable 125-150
Specialty finishes: water retention, flash plating over matte, pocket release, Service
30-50% gloss, tungsten carbide coating.
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Pelletizing Technology for:
Reclaim
Masterbatch
Compounding
Benemts:
t Uniform polymer flow
to die plate
t Lower inlet pressure =
increased rates
t Rapid blade and
die plate removal
t Fast color changes
t Easy clean-out
t Simple start-up and operation
t Improved pellet dryness
t Easy dryer access and
cleanability
t Insensitive to process
variations
Features:
t In-line cutter geometry
t Retractable cutter head design
t Open water trough
t New cylindrical pellet dryer
t Integral dryer blower
t Fully interlocked
control system
t Independent pellet cut
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WRP-12i In-Line Pelletizer Specifications
Model Description
Nominal Rate LB/HR (KG/HR) 1800 (816)
Max. Operating Presure PSI (Bar) 3000 (207)
Max. Operating Temperature °F (°C) 600 (315)
C utter M otor HP 3
Pump M otor HP 3
Dryer M otor HP 3
Die Plate Heater K W 5. 5
M ax. C utter RPM 3600
Circulating Water Flow GPM (L/Min) 135 (511)
Temperature Zones 1
W eight LBS (K G ) 2 2 0 0 (9 9 8 )
Nordson XALOY’s water ring pelletizer connects directly to the end of the extruder,
Nordson XALOY Screen Changer or Melt Pump via a short coupled adapter allowing
polymer to now horizontally from the extruder to the in-line die plate.
The rheologically optimized design minimizes polymer inventory between the
extruder and die plate and evenly distributes polymer flow to each die plate hole.
The result is a consistently uniform pellet.
Barrels
Reclaim, masterbatch, and compounders will An open trough cooling system allows easy Equipment Options
benemt by improved pellet quality during operator response to process changes. t Automatic Control System Extrusion Screws
both short and extended production runs. A new cylindrical pellet dryer provides improved 360° t Adapters
The in-line design reduces inlet pressures which can access to dryer rotor for cleaning and pellet removal. t Custom Stands Screen Changers
allow for increased production rates. Polymer purges Pellet flow through the dryer is streamlined to eliminate t Melt Pump Systems
Melt Pumps
quickly through the in-line die plate for quick color pellet stagnation and to promote efficient pellet drying. t Static Mixers
changes, which maximize production time. The retractable An integral dryer blower exchanges dryer air 50 times t Pelletizers 35S, 36S
cutter head allows quick access to change blades and per minute to provide improved pellet dryness. t Cleaning Ovens Mixers
remove die plates for cleaning or screw removal. t Turn-Key System Integration
Rolls
360„ Access for easy clean out
Pelletizers
Jet Cleaners
Service
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 WRP-35s/36s Pelletizer Specifications Model Description 35s 36s
Nominal Rate LB/HR (KG/HR) 1800-3500 (816-1587 ) 3000-5000 (1361-2268)
M ax C utter RPM 3600 3600
Pelletizing Technology for:
Electric Supply 4 6 0 /3 /6 0 4 6 0 /3 /6 0
t Reclaim
C utter M otor HP 3 7. 5
t Masterbatch
C irculating Pump M otor HP 1. 5 5
t Compounding
Slurry Pump HP 7. 5 3
Dryer M otor HP 5 5
Die Body Heaters K W 3. 0 6. 0
Pelletizer Options
t Upstream cutter head adapter
Die Plate Heaters K W 1. 25 2. 8
t Cutter head support cart Circulating Water Flow GPM (L/MIN) 125 (473) 350 (1325)
t Heat exchanger and temperature Temperature Zones:
regulating valve Die Plate 1 1
t Pellet discharge duct Body 1 1
t Dryer sound abatement package
t Dryer wear resistance package

Benemts: Nordson XALOY's Water Ring Pelletizing Systems offer a modern, cost-effective Testing Facilities
t Uniform polymer To demonstrate the ease of operating the Water Ring Pelletizer on
flow to die plate method of pelletizing a wide range of unmlled and mlled thermoplastic
t Insensitive to melt customer specific resins, Nordson XALOY maintains two process laboratories.
flow variations polymers. The Water Ring Hot Die Face ensures a consistent, uniform pellet and is Customers are encouraged to visit our lab for a demonstration.
t Rapid blade and
die plate removal
insensitive to short term polymer flow interruptions. Pellets are
t Simple, user-friendly For specifics on how the Nordson XALOY WRP can improve quality and
cut and immediately quenched in a unique cooling chamber
operation productivity in your plant contact your representative.
t Easy clean-out design that transfers the pellet slurry to the WRP-35s
t Fast start-ups
t Reduced scrap spin dryer. An integral dryer blower is
t Reduced power
consumption standard for improved drying efficiency. Barrels

Typical applications include polymer

Features:
t Hot die face cutting
t Flexible knife blades
require no adjustment
t Open water trough
t Fully guarded and electrically
interlocked control system
t Integral dryer blower
t Independent pellet cut
t Fines management systems
allows on-the-fly changes
of filters
Simple, trouble-free cutting.
Nordson XALOY's advanced cutter
head design evenly distributes molten
polymer to the die. Since pellets
are cut in air, there are no strands
to drop, nor will die holes freeze
off in the event of momentary
flow disruption.
Extrusion Screws
reclaim, compounding, color
concentrates and polymerization. Screen Changers
Melt Pumps
Efmcient pellet cooling. Fines management. Mixers
Submersion of the pellet in the All circulating water is continuously
water slurry system provides highly filtered through high-capacity filters Rolls
efficient heat transfer. Water fitted to the dewatering and dryer
temperature and residence time drain lines. Filters can be easily Pelletizers
can be varied to accommodate changed or cleaned without tools
specific resin cooling requirements. or line shutdown. Jet Cleaners
WRP-36s
Service

32 33

Remove Polymers
and Compounds from
Small Metallic Parts.
Specimcally designed to remove
all types of thermoplastic and
many thermoset compounds
from small metallic parts in a
safe, efmcient manner.
Benemts:
t Capable of removing most
polymeric materials
t Fast cleaning cycle
t Simple operation
t Reliable and maintenance-free
operation
t Gentle cleaning extends part life
t Operator safety
t Energy-saving operation
t Labor saving
FEP - OPTIONAL UNIT AVAILABLE
Environment
Using no media, the Mini Jet
cleans in a reduced oxygen
environment where combustion
cannot occur. Environmental
emissions are extremely low,
and for most applications,
additional pollution control
devices are not required.
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M i n i Je t C l e a n e r Specifications Basic Unit Size 41” high x 29” deep x 36” wide
(1025mm x 725mm x 900mm)
Maximum Unit Size 63” high x 30” deep x 38” wide
(1600mm x 750mm x 950mm)
Unit Weight 440 pounds NET (198.00kg NET)
Chamber Working Dimensions 91/2 ” x 12”deep (241mm x 317mm)
Electrics Standard 4 6 0 VA C
C ontrols 1 , 5 k W Standard
Electric Motor 11/2HP, 1800 rpm, 60 cycles
Electric Heater 6 KW
Water Vacuum Pump 2 G.P.M. Water (7.6 liters/minute water)
Water Drain 2” Tubing (51mm)
Vent Exhaust 2” Tubing (51mm)
The Mini Jet Cleaner is a top loading design, supplied with all components prewired, NOTE: All dimensions and
and plumbed ready for customer’s utility connections. It consists of the following: data are approximate.
Inquire about other Jet
Cleaners for large metal
parts and extruder screws.
Heating Chamber: Primary Trap located in the heating Electrical Console - prewired
t Internal and externally insulated chamber. Collects any melted resin. NEMA-12 enclosure, containing:
t Heating element with thermocouple Includes removable stainless steel t Temperature Controller
t Hinged cover with high temperature collection pan. t Cycle Timer and Cycle Control
The Mini Jet is the smallest unit in the Nordson XALOY Jet Cleaner Product Line.
seal Switches
It utilizes heat and vacuum to effect vaporization. In most cases, complete t Parts basket Secondary Trap located in the t Vacuum Gauge
t Polymer collection cone vacuum line, collects condensable t Other necessary control elements
thermoplastic removal is accomplished within 90-120 minutes at an operating vapors within a stainless steel collection
Swing Open Heat Shield enclosing pan by means of a watermist scrubber. Other - unit plumbed with water and
temperature range between 800°F and 900°F (426.7°C and 482.2°C) and a vacuum of
heat chamber cover provides operator vent solenoid valves and necessary
25 inches (635 mm) of mercury. The unit is a free standing console model and can protection. Water Vapor Separator positioned regulating valves.
in the vacuum pump exhaust line. It
easily be installed in any area having available facilities of water supply, drain line Water Ring Vacuum Pump with directs the water to drain and vapors to
integral open drip proof motor. atmosphere.
and electrical power.
Barrels
MANUAL AIR INLET VALVE ”) EMERGENCY STOP
(36
MM
Operation 915
AIR INLET SOLENOID VALVE
VACUUM GAUGE
Extrusion Screws
CYCLE CONTROLLER
CYCLE RUN
Operation is completely automatic. Safety INPUT CYCLE START
AIR
Screen Changers
The operator places the hardware into the chamber, Since cleaning takes place under vacuum, combustion WATER VAPOR SEPARATOR OUTPUT
AIR
sets the cleaning cycle, and walks away. At the end does not occur. This feature provides a high degree of ALARM
WATER INLET MANUAL VALVE
Melt Pumps
of the cleaning cycle, the Mini Jet automatically operator safety and the parts are equally protected SPRAY MIST NOZZLE
OUTPUT
WATER
SECONDARY TRAP
depressurizes the chamber, closes the water solenoid from excessive or localized high temperatures, ensuring
Mixers
1050MM (41 5/16”)
INPUT
valve, and shuts off the vacuum pump. The operator freedom from annealing and stress cracking. WATER
now simply removes the cleaned part, checks and Rolls
cleans the traps if necessary, and the unit is ready
CHAMBER
WATER CHECK VALVE
for another cycle. Pelletizers
750
Jet Cleaners
MM PRIMARY TRAP
(29
1/2 WATER INLET SOLENOID VALVE
”)
Service
FLOW CONTROL
35

Remove Polymers and Compounds
from Metallic Parts.
Suitable for removing from metal
parts and extrusion hardware all
types of thermoplastic and
thermoset compounds in a safe,
efmcient manner without the use
of cleaning media.
Benemts:
t Capable of removing most
polymeric materials
t Fast cleaning cycle
t Simple operation
t Reliable and maintenance-free
operation
t Gentle cleaning extends part life
t Operator safety
t Energy-saving operation
t Labor saving
FEP - OPTIONAL UNIT AVAILABLE
Environment
Clean your tooling by removing
material, not burning it away.
Cleaning in an oxygen starved
chamber eliminates combustion
and minimizes environmental
impact. Consult our Environmental
Report for additional details.
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JC P 1 7 2 4 Je t C l e a n e r Specifications
Primary Trap: Water-Vapor Separation:
Located beneath and attached to the Located in the vacuum pump outlet
chamber, it collects any melted resin. line. It directs water to drain and vapors
Trap consists of a cast aluminum to atmosphere. Customer provides pipe
17" (431.8mm)
16" (406.4mm)
housing with swing bolt clamped cover connection to atmosphere and sources
containing a seal gasket. Removable and wires optional exhaust fan. 5/8" 2" (50.8mm)
(15.8mm)
stainless steel collector pan is included.
Electrical Control Console:
Secondary Trap: Pre-wired NEMA-12 enclosure with the
Positioned vertically in the pipe run top control portion containing a
between the chamber and vacuum temperature controller, cycle timer,
pump. Condenses and collects any vacuum gauge, power switch cycle
vapors by means of a water spray mist start button and high temperature
Standard Units Cleaning Capacity
scrubber. Fabricated from welded override monitoring light. All items and dimensions (inches) (mm)
carbon steel with quick open cover components in the lower section are JC-MINI 9 1/2 dia. x 12 241.30 x 304.80
containing a seal gasket. Included is prewired allowing for fully automatic JC-1724 15 1/2 dia. x 23 1/2 393.70 x 596.90
removable mesh basket. operation. Controls at 115 volts. JC-1760 15 1/2 dia. x 60 393.70 x 1524.00
JC-2448 24 dia. x 48 609.60 x 1219.20
Vacuum Pump: Other:
JC-2484* 24 dia. x 84 609.60 x 2133.60
Water ring design vacuum pump with Included are appropriate solenoid
The Model JCP 1724 Jet Cleaner with working dimensions of 15 ½ “ and JC-24100* 21 1/4 dia. x 100 539.75 x 2540.01
integral TEFC motor mounted to frame operated water and air valves along
23 ½” depth (393.7 mm and 596.9 mm depth) represents one of the most JC-3648 36 dia. x 48 914.40 x 1219.20
of unit. Inlet port connection is in-line with a filter in the water inlet line and
JC-3672* 36 dia. x 72 914.40 x 1828.80
popular model sizes of the Nordson XALOY Jet Cleaner product line. with the chamber and secondary trap. a preset water flow rate control.
JC-40160* 28 dia. x 160 711.20 x 4064.01
Outlet port feeds the water-vapor
It is ideally suited for small to intermediate size cleaning applications. All Nordson XALOY
separator.
JC-5484* 43 dia. x 84 1092.20 x 2108.20
Jet Cleaners utilize heat and vacuum to remove material such as thermoplastic from * Depends on weight of part(s) to be cleaned.
metal parts. In most cases cleaning cycles are accomplished within 120-240 minutes
at an operating temperature range between 800°F and 900°F (426.7°C and 482.2°C)
and a vacuum of 25 inches (635 mm) of mercury. The unit can be easily installed in Barrels
any area having available facilities of water supply, water drain and electrical power.
Extrusion Screws
Operation Screen Changers
Cleaning is totally automatic. the heaters and vacuum pump shut down. The Melt Pumps
The operator loads the parts into the parts tray, moves operator then simply opens the chamber door, removes
the carriage assembly to the operating position, secures the cleaned parts, checks and cleans the traps if Mixers
the door, sets the cycle time and temperature, starts the necessary and the unit is ready for another cycle.
Rolls
unit and walks away. The parts to be cleaned are heated
in an oxygen starved chamber where the polymer melts Safety
Pelletizers
and drains into the primary trap collector pan. Since cleaning takes place under vacuum, combustion
Remaining polymer is vaporized and then water does not occur. This feature provides a high degree of
Jet Cleaners
scrubbed in a secondary trap where conden-sates are operator safety and the parts are equally protected
collected in a secondary trap basket. At the end of the from excessive or localized high temperatures, ensuring JCP 1724 & 5484
Service
cycle the chamber is automatically depressurized and freedom from annealing and stress cracking.
37

Polymer Laboratory and
Testing Services
Nordson XALOY Inc.
1399 Countyline Road
New Castle, PA 16107
Tel: 724-656-5600
Toll-free: 800-897-2830
Fax: 724-656-5620
Nordson XALOY Inc.
1291 19th Street Lane NW
Hickory, NC 28601
Tel: 828-326-9888
Toll-free: 800-457-7550
Fax: 828-326-8882
Seminars and Training
Nordson XALOY offers extensive
seminars and training
programs that can be fully
customized to your needs.
Rheology Lab
Nordson XALOY relies on a scientific
approach to all of our product
developments. Our Technical Lab
enables our designer engineers to
test and analyze your materials’
viscosity, moisture content and
melt density to best determine the
correct design requirements the
first time.
Material Testing Equipment
t Kayeness Capillary Rheometer
t Kayeness Melt Indexer
t Omnimark Moisture Analyzer
38
Technology and Training Center Let Nordson XALOY completely service you
WE REBUILD, REPAIR,
SERVICE AND SUPPLY PARTS FOR
ALL OF THE FOLLOWING:
Barrels Screws Pumps
Barrels, Screws, Pumps
With an intense focus on customer care Nordson XALOY has allocated significant
funds to organizational improvements that directly benefit the customer. Recent capital
Manual & Hydraulic Screen Changers Large Hydraulic Screen Changers Continuous Screen Changers
machinery equipment additions to our Technology and Training Center in New
Screen Changers
Castle, PA allow increased research and testing opportunities. The Polymer
Laboratory and Testing Services include comprehensive process analysis for Injection
Molding and Extrusion as well as a fully equipped Rheology Lab.
Extrusion Analysis Injection Molding
Extrusion applications are tested on our fully Working with industry partners, Nordson XALOY offers
customized 3.5” x 24:1 L/D extruder, complete with the latest in Injection Molding equipment to simulate
over 20 data points of analysis. Multiple extruder your processes accurately. 12V Pelletizers 12i In-Line Pelletizers 35S & 36S Pelletizers
configurations are available. Water Ring Pelletizers
Process Equipment
Accessory Equipment t 85 Ton Injection Press
t Conair CD-400 Desiccant Dryer t 400 Ton Injection Press
t 28” Flex Lip Sheet Die t Over a dozen molds available for various lab trials
t 12” x 54” 3 Roll Sheet Stack in our injection molds machines (IMM)
t Dual Spindle Winder t Capability of demonstrating the TwinShot®
t 24” Casting Stand Technology on 2 different size Injection Machines.
t Strand Pelletizer
Mini Jet Cleaners 1724 Jet Cleaners Small and Large Jet Cleaners
t Single Component Additive Feeder
t Conair 3 Component Auto-Weight Gravimetric Blender Pyrolysis Cleaning Ovens
t Water Ring Pelletizer
39