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INDEX

Standardization 3
Technical Data 15
Supporting 25
Cable tray perforated 43
Cable tray duct 57
Cable tray Ladder 71
Cable trayTrough 95
Cable tray Wire basket 109
Cable tray channel 117

EMECO
“The mixture of experience and vision”

EMECO started its operation since 1984 as a pioneer manufacturer of cable ways in Egypt and is today rec-
ognized as a multi product diversified group.
The factory is located in 6th October city with a production area of 4500 m2 with 200 employees’ manpower
and productivity of 400ton/month
Our head office with its branches sales, quality, technical and purchasing departments is located at Dokki, Giza.
The success of company depends on the commitment and efforts of every employee to offer an unmatched
level of service to our customers. Emeco considers its employees and customers as equal partners in our
quest or excellence. Our values of treating each other with respect and dignity enable us to work closely as
a team to meet our goal of providing the highest quality products and service in the industry.

Our customers have access to the most complete product system including,
1- Cable trays
2- Cable tray supports
3- E.M.T.Conduits Accessories
4- I.M.C conduits and Accessories

Our experience in field of supplying the above mentioned products is extended to the following.
1- Airports as.
(Hurgada, Sharm El-Sheikh, Aswan, Luxor& Marsa alam airport)
2- More than one hundred and fifty factories as.
(Float glass, P&G, Alexandria Portland cement Co.,)
3- More than fifty main buildings as.
(AUC Academic center, Mobinile, click…)
4- More than ten hospitals as.
(El-Sheikh Zaid Hospital, El-Esmalia Educational Hospital…)
5- More than sixty hotels as.
(Mirage Marriott, Sheraton, Meridian)
6- Power stations, substations as.

Standardization
(EL-Krimate, El-Gabal El-Asfar, Cairo West,El tebeen ,Anshas nuclear
power station
7- Petroluem sector
(El Burrullus, Kharir,Ras shokier,..)

President
Eng. / M. Anwar
Standardization
NEMA Standards Publication VE 1-2002 Support: A component that provides a means for supporting a cable tray, including, but not limited to,
cantilever bracket, trapeze, and individual rod suspension.
trough or ventilated cable tray: A fabricated structure consisting of integral or separate longitudinal rails and
Canadian Standards Association Publication CSA C22.2 No. 126.1-02 Met- a bottom having openings sufficient for the passage of air and utilizing 75% or less of the plan area of the
al Cable Tray Systems surface to support cables where the maximum open spacing between cable support surfaces of transverse
elements do not exceed 100 mm (4 in.) in the direction parallel to the tray side rails.

Section 1 NOTES
SCOPE (1) On horizontal bends only, the maximum distance between transverse elements is measured at the
centerline of the bend.
This Standard specifies the requirements for metal cable trays and associated fittings designed for use in (2) A ladder cable tray having rung spacing such that the cable tray meets the definition described above
accordance with the rules of the Canadian Electrical Code (CEC), Part /, and the National Electrical Code is considered to be a ventilated cable tray.
(NEC). Vertical elbow: A fitting those changes the direction of cable tray to a different plane.
Inside vertical elbow: A fitting that changes the direction of cable tray upward from the horizontal plane.
Section 2 Outside vertical elbow: A fitting that changes the direction of cable tray downward from the horizontal
plane.
DEFINITIONS AND ABBREVIATIONS Vertical tee: A fitting that joins cable trays in three directions at 90° intervals in different planes.
Wire mesh cable tray: A manufactured wire mesh tray consisting of steel wires welded at all intersections.
2.1 DEFINITIONS Longitudinal wires located on the exterior of the tray are spaced at a maximum of 50 mm (2 in.) and transverse
The following definitions apply in this Standard (see also Figure 1): wires are spaced at a maximum of 100 mm (4 in.).
Accessory: Components used to supplement the function of a straight section or fitting. Examples include, Wire mesh cable tray fitting: A fitting for wire mesh cable tray systems, fabricated from wire mesh cable
but are not limited to, dropout, cover, conduit adapter, hold-down device, and divider. tray straight sections. The fitting is field-constructed and attached to the adjacent sections using splice
Cable tray support span: The distance between the centerlines of supports. connectors in accordance with the manufacturer’s instructions.
Cable tray system: A section or assembly of sections, and associated fittings, forming a mechanical system
used to support cables and raceways. 2.2 ABBREVIATIONS
Channel cable tray: A fabricated structure consisting of a one-piece ventilated-bottom or solid-bottom The following abbreviations apply in this standard:
channel section. A — ampere
Connector: A component that joins any combination of cable tray straight sections and fittings. The basic ac — alternating current
types of connectors include rigid, expansion, adjustable, and reducer. °C — degrees Celsius
Fasteners: Screws, nuts, bolts, washers, rivets, spacers, pins, and other items used to connect and assemble dc — direct current
cable tray systems. °F — degrees Fahrenheit
Fitting: A component that is used to change the size or direction of a cable tray system. ft —foot
Horizontal cross: A fitting that joins cable trays in four directions at 90° intervals in the same plane. in. — inch
Horizontal elbow: A fitting those changes the direction of cable tray in the same plane. kg — kilogram
Horizontal tee: A fitting that joins cable trays in three directions at 90° intervals in the same plane. lb — pound
Horizontal wye: A fitting that joins cable trays in three directions at other than 90° intervals in the same plane. lin ft — linear foot
Ladder cable tray: A fabricated structure consisting of two longitudinal side rails connected by individual lin m — linear meter
transverse members (rungs). m — meter
Reducer: A fitting that joins cable trays of different widths in the same plane. min — minute
Left-hand reducer: A reducer having, when viewed from the large end, a straight side on the left. mm — millimeter
Right-hand reducer: A reducer having, when viewed from the large end, a straight side on the right. Ω — ohm
Straight reducer: A reducer having two symmetrical offset sides. 51 — International System of Units (metric)
Single-rail cable tray: A fabricated structure consisting of a longitudinal rail with transversely connected
members (rungs) that project from one side (side-supported) or both sides (center-supported), which may
be single- or multi-tier.
Solid-bottom or no ventilated cable tray: A fabricated structure consisting of a bottom without ventilation
openings within integral or separate longitudinal side rails.
Straight section: A length of cable tray that has no change in direction or size.

4 5
Standardization
Section 3 roughness and variations of thicknesses can be expected as a result of the hot-dipping process. Because the
galvanizing process takes place at the low end of the stress-relieving temperature range, some stress relief
GENERAL occurs, and some distortion or warping may result.
(b) Type 2 — Hot-dip mill galvanizing in accordance with ASTM A 653/A 653M, coating designation G90;
NOTE - Hot-dip mill galvanized coatings are produced by continuously rolling steel sheets or strips in coils
3.1 REFERENCE PUBLICATIONS
through a bath of molten zinc. The process involves pretreating the steel to make the surface react readily
Where reference is made to other publications, such reference shall be considered to refer to the latest with molten zinc as the strip moves through the bath at high speeds. During fabrication, where slitting, forming,
edition and all amendments published to that edition up to the time when this Standard was approved. cutting, or welding is performed, the cut edges and heat-affected zone of welding are subject to superficial
oxidation. These areas are then protected through electrolytic action of the adjacent zinc surfaces. The
Canadian Standards Association (CSA) coating is smooth, ductile, and adherent.
5060 Spectrum Way, Suite 100 Mississauga, ON, Canada L4W 5N6 NOTE - For corrosive or wet locations, other coatings may be more suitable.
C22.1 -02 Canadian Electrical Code, Part I (c) Type 3 — Electrodeposited zinc in accordance with ASTM B 633 (SC 2 minimum); or
CAN/CSA-G164-M92 (R1998) Hot Dip Galvanizing of Irregularly Shaped Articles NOTE - Fabricated products that are to receive electrodeposited zinc (zinc plated) coatings are thoroughly
cleaned and then a thin layer of zinc is deposited by electrolysis. A conversion coating can then be
National Electrical Manufacturers Association (NEMA) applied to the zinc surface, resulting in a colored (typically yellow) or colorless (clear-blue) appearance.
Electrodeposited zinc is a common indoor finish for wire mesh cable trays. For corrosive or wet locations,
1300 North 17th Street Rosslyn, Virginia 22209
other coatings or materials may be more suitable.
VE 2-2000 Cable Tray Installation Guidelines
(d) Other coatings as appropriate for the application. Where a nationally recognized standard exists, the
coating shall be applied in accordance with that standard.
American National Standards Institute (ANSI)
11 West 42nd Street New York, NY 10036 4.2.2 For installations in highly corrosive environments, such as alkaline or acidic con-
ANSI/NFPA 70-2002 National Electrical Code ditions, different or additional protective coatings may be provided, as agreed to be-
tween the end user and the manufacturer.
American Society for Testing and Materials (ASTM)
1916 Race Street Philadelphia, PA 19103
4.2.3 Carbon steel nuts and bolts shall be protected against corrosion by one of the fol-
lowing processes:
A 123/A 123M-01 a Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
A 653/A 653M-02 Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (a) Zinc electroplating in accordance with ASTM B 633; or
(Galvannealed) by the Hot-Dip Process (b) Other coatings as appropriate for the application. Where a nationally recognized standard exists, the
B 633-98e1 Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel coating shall be applied in accordance with that standard.

3.2 UNITS OF MEASUREMENT 4.3 TYPICAL DIMENSIONS


The values given in SI (metric) units are mandatory. Any other values given are for information only. 4.3.1 General
NOTE - Lengths are shown in millimeters or meters (inches or feet). Widths, deflections, and similar measurements
Clauses 4.3.2 to 4.3.7 provide the typical dimensions used in the industry. Other dimensions shall also be
are generally defined in millimeters (fractions of inches), and load-bearing capacity in kilograms/meter
acceptable. Dimensions are based on rationalized conversions.
(pounds/foot).
4.3.2 Lengths of Straight Sections
Section 4 Typical lengths, not including connectors, are:

CONSTRUCTION (a) 3 m ± 5 mm (10 ft ± 3/16 in.);


(b) 3.66 m ± 5 mm (12 ft ± 3/16 in.);
(c) 6 m ± 9 mm (20 ft ± 5/16 in.); and
4.1 MATERIALS
(d) 7.32 m ± 9 mm (24 ft ± 5/16 in.).
Cable tray systems shall be made of either corrosion-resistant metal, such as aluminum or stainless steel, or
metal with a corrosion-resistant finish. 4.3.3 Widths
4.3.3.1 For sections other than channel cable trays or wire mesh cable trays, typical widths are:
4.2 FINISHES (a) 150 mm (6 in.);
(b) 225 mm (9 in.);
4.2.1 Carbon steel used for cable trays shall be protected against corrosion by one of (c) 300 mm (12 in.);
the following processes: (d) 450 mm (18 in.);
(a) Type 1 — Hot-dip galvanizing after fabrication in accordance with CAN/CSA-G164 or ASTM A 123/A 123M; (e) 600 mm (24 in.);
NOTE - Fabricated products that are hot-dip galvanized are thoroughly cleaned, fluxed, and immersed in a (f) 750 mm (30 in.); and
bath of molten zinc, where they react to form a metallurgic ally bonded zinc coating. Normal oxidation of (g) 900 mm (36 in.).
the galvanized surfaces will, in a short period of time, appear as a dull gray or white coating. Some degree of NOTE - The tolerance of the widths is within + 6 mm (1/4 in.) for inside dimensions.
Overall width shall not exceed the inside width by more than 100 mm (4 in.).

6 7
Standardization
4.3.3.2 For channel cable trays, typical widths are: 4.3.6 Inside Radii
(a) 75 mm (3 in.); Typical inside radii of curved sections are:
(b) 100 mm (4 in.); and (a) 300 mm (12 in.);
(c) 150 mm (6 in.). (b) 600 mm (24 in.); and
NOTE - The tolerance of the widths is within + 6 mm (1/4 in.) for inside dimensions. (c) 900 mm (36 in.).
4.3.3.3 For wire mesh cable trays, typical widths are:
(a) 50 mm (2 in.); 4.3.7 Degrees of Arc for Elbows
(b) 100 mm (4 in.); Typical degrees of arc for elbow sections are:
(c) 150 mm (6 in.); (a) 30°;
(d) 200 mm (8 in.); (b) 45°;
(e) 300 mm (12 in.); (c) 60°; and
(f) 400 mm (16 in.); (d) 90°.
(g) 450 mm (18 in.);
(h) 500 mm (20 in.); and 4.4 QUALITY OF WORK
(i) 600 mm (24 in.). Cable tray systems shall be free from burrs or other sharp projections that could cause damage to the cable
NOTE - The tolerance of the widths is within ± 3 mm (1/8 in.) for inside dimension. jacket during installation.

4.3.4 Depths 4.5 FITTINGS


4.3.4.1 For other than channel cable trays or wire mesh cable trays, typical depths for sections are:
Fittings shall not be required to be subjected to the load test described in Clause 5.2.
(a) 75 mm (3 in.);
NOTE - Since fittings are not load-tested, they will not meet the strength requirements of straight sections
(b) 100 mm (4 in.);
unless supported as shown in NEMA VE 2, or in accordance with the manufacturer’s instructions.
(c) 125 mm (5 in.); and
(d) 150 mm (6 in.). 4.6 FASTENERS
NOTE - The tolerance of the depths is within + 10 mm (3/8 in.).
Fasteners used for connection and assembly of a cable tray system shall be supplied according to the
manufacturer’s instructions and shall comply with the requirements of Clause
4.3.4.2 For channel cable trays, typical depths are 30-50 mm (1-1/4-2 in.) outside dimensions.
4.2.3.

4.3.4.3 For wire mesh cable trays, typical depths are: 4.7 BONDING
(a) 25 mm (1 in.);
(b) 50 mm (2 in.); 4.7.1 Cable tray systems shall be provided with connection means meeting the require-
(c) 75 mm (3 in.); ments of Clause 5.1.
(d) 100 mm (4 in.); and
(e) 150 mm (6 in.). 4.7.2 Where paint or additional coatings are applied to components of the cable tray
NOTE - The tolerance of the depths is within ±10 mm (3/8 in.). The measurement is the fill depth. system, means shall be provided to ensure a measured resistance in accordance with
Clause 5.1.
4.3.4.4 For single-rail cable trays, typical depths are:
(a) 75 mm (3 in.); 4.8 LOAD CAPACITY
(b) 100 mm (4 in.);
(c) 125 mm (5 in.); and 4.8.1 Straight sections of cable tray shall meet the requirements of the test specified in
(d) 150 mm (6 in.). Clause 5.2. See also Clause 5.3.
NOTE - The tolerance of the depths is within ±10 mm (3/8 in.). The measurement is the fill depth.
Outside depths shall not exceed inside depths by more than 30 mm (1-1/4 in.). NOTES
(1) The load ratings in Table 1 are those most commonly used.
4.3.5 Nominal Rung Spacings on Straight Sections (2) See Clause 5.3 for interpolation of test data when determining the load rating of spans shorter than the
Typical rung spacings are: tested span.
(a) 150 mm (6 in.);
(b) 225 mm (9 in.); and
(c) 300 mm (12 in.).

8 9
Standardization
4.8.2 A concentrated static load is not included in Table 1. Some user applications 5.2.3 Type and Length of Span
may require that a given concentrated static load be imposed over and above the The test specimen shall be a simple beam span, with free unrestrained ends. Trays shall not have side restraints.
working load. Depending on concentrated load value and location of load, some Span lengths shall be as specified, with a tolerance of + 38 mm (1-1/2 in.).
cable tray systems may not be suitable for support. When considering a concentrated Side-mounted single-rail cable trays shall have restrained ends.
load applied other than described below, consult the manufacturer.
A concentrated static load represents a static weight applied on the centerline of the tray at midspan. When 5.2.4 Orientation of Specimen
so specified, the concentrated static load may be converted to an equivalent uniform load (We) in kg/lin m Specimens shall be tested in the horizontal position. The total length of the test specimen shall be not more
(Ib/lin ft), using the following formula, and added to the static weight of cables in the tray: than the specified span length + 20%. Any overhang shall be equally distributed beyond both supports.

2 x (concentrated static load, kg (lb)) 5.2.5 Supports


We = ------------------------------------------------------ Each end of the specimen shall be supported by a steel bar(s) of 30 mm (1-1/8 in.) width and 19 mm (3/4 in.)
Span length, m (ft) height, with a 120° V-notch cut in its bottom to a depth of 5 mm (3/16 in.). The V-notch shall rest on a 25 mm
(1 in) solid round steel bar fastened to a rigid base, or the specimen shall be supported directly on a 65 mm
(2-1/2 in.) diameter round steel bar or heavy wall steel tube fastened to a rigid base.
4.8.3 Channel cable tray straight sections not exceeding 150 mm (6 in.) in width and 50 At the supports, single-rail trays may have side restraints that do not constrain vertical movement.
mm (2 in.) in depth need not be load-tested in accordance with Clause 5.2.
Side-mounted single-rail cable tray specimens shall be supported to the wall as recommended by the
manufacturer at both ends and at mid-point.

5.2.6 Loading Material

Section 5 Loading material shall be steel strips, lead ingots, or other loading materials meeting the following requirements:
(a) Individual steel strips shall have rounded or deburred edges, a maximum thickness of 3 mm (1/8 in.), a
TESTS maximum width of 100 mm (4 in.), and a maximum length of 7.32 m (24 ft).
When load testing wire mesh cable tray with strips having a thickness of 3 mm (1/8 in.) and a maximum width

5.1 ELECTRICAL CONTINUITY OF CONNECTIONS of 100 mm (4 in.), the length of the strips shall not exceed 50% of the length of the test span. When full span
strips are used, the maximum thickness shall be 1.6 mm (1/16 in.), and the maximum width shall be 100 mm
5.1.1 Each specimen shall consist of two 600 mm (24 in.) minimum lengths of standard spliced or coupled
(4 in.).
sections.
(b) Five lead ingots, each weighing approximately 2.3 kg (5 lb), shall be interconnected across corners into
5.1.2 A current of 30 A dc shall be passed through the specimen and the resistance measured between
a string of five ingots approximately 550 mm (22 in.) long. Individual ingots shall be hexagonal, approximately
two points located 1.6 mm (1/16 in.) from each side of the splice or coupling. The net resistance of the
75 mm (3 in.) in diameter, and 38 mm (1-1/2 in.) deep.
connection shall be not more than 0.00033 Q as computed from the measured voltage drop and current
(c) Other loading materials shall have a maximum weight of 4.5 kg (10 lb), a maximum width of 125 mm (5
passing through the specimen, at an ambient temperature of 15-35°C (60-95°F). The current source shall be
in.), and a maximum length of 300 mm (12 in.).
applied at least 300 mm (12 in.) on either side of the splice or coupling.
5.2.7 Load Application
5.2 LOAD TESTING
5.2.7.1 The load shall be applied in at least 10 increments that are approximately equal in weight.

5.2.1 General 5.2.7.2 Loading shall be uniformly distributed for the length and breadth of the specimen, except that the
loading material shall not be closer than 13 mm (1/2 in.) nor further than 25 mm (1 in.) from the innermost
Cable tray specimens shall be subjected to either loading to destruction (Method A), as specified in Clause
elements of the sides. It shall be arranged across the tray with a minimum of 10 mm (3/8 in.) between stacks
5.2.8, or loading to residual deflection (Method B), as specified in Clause 5.2.9.
so that the loading material does not bridge transversely. All loading materials shall be placed between
5.2.2 Test Specimen supports without overhanging. In multi-tier cable trays, the loading shall be uniformly distributed among the
tiers.
For each design of cable tray, two specimens shall be tested. An unspliced straight section of the greatest
5.2.7.3 For loading weight in trays with rungs, the bottom of the tray between supports may be covered with
width shall be used in each test.
a flat sheet of No. 9 gauge, flattened expanded material not more than 900 mm (3 ft) long and with a wire
For trays with rungs, rung spacings shall be the largest in a particular class.
hole size of 19 mm (3/4 in.), or a flat sheet of No. 16 gauge sheet steel not more than 900 mm (3 ft) long. The
Differences in gauge, wire diameter, height of rail(s), rung design, rung spacing greater than the tested
expanded metal or sheet steel (dunnage) shall not be fastened to the tray and shall be no closer than 13 mm
spacings, bottom to rail connection, or in the configuration of any part shall constitute a different design.
(1/2 in.) to the side rails. The lengths shall not overlap by more than 50 mm (2 in.). The weight of expanded
Coated trays need not be tested, provided that bare or pregalvanized trays of the same class have been
metal or sheet steel shall be added to the total weight of the loading material.
tested.

10 11
Standardization
5.2.8 Loading to Destruction (Method A) 5.4 RUNG LOAD CAPACITY (OPTIONAL)
The total weight of the loading material on the cable tray, plus dunnage if used, prior to addition of the
incremental weight that causes the destruction, shall be considered to be the destruction load. The rated 5.4.1 General
load capacity of the cable tray shall be the destruction load divided by a safety factor of 1.5. For multi-tier If rung load capacity is to be specified by the manufacturer, the capacity shall be determined in accordance
trays, failure of any of the tiers shall be considered as failure of the whole cable tray. with Clauses 5.4.2 to 5.4.8.
5.2.9 Loading to Residual Deflection (Method B)
5.4.2 Test Equipment
5.2.9.1 Minimum Test Load
All load-bearing surfaces shall be flat, with edges rounded to a maximum radius of 3.2 mm (1/8 in.). An
The minimum test load to be applied shall be determined in accordance with the following formula:
example of the application of the load is shown in Figure 2.
Total minimum test load = 1.5 x L x w
Where:
5.4.3 Test Specimen
1.5 = safety factor
For each rung design, two separate tests of the greatest rung length shall be made.
L = span length, m (ft)
w = rated load, kg/m (lb/ft) 5.4.4 Span Length and Supports
Test spans shall be simple beam spans with free, unrestrained ends. Rungs shall not have side restraints. Each
5.2.9.2 Load Application end of the specimen shall be supported by a flat steel bar at a span length as specified ±38 mm (1­1/2 in.).
Each specimen shall first be loaded to 10% of the minimum test load. The vertical deflection of the tray
shall be measured at three points along the line midway between the supports and at right angles to the 5.4.5 Orientation of Specimens
longitudinal axis of the tray. The three points of measurement shall be under each side rail and at the center Specimens shall be tested in the horizontal position. The total length of the test specimen shall be the specified
of the tray. In trays where there are no side rails, the three points of measurement shall be under the outer span length + 150 mm (6 in.) maximum. Any overhang shall be equally distributed beyond both supports.
edges and under the center. This measurement shall be known as the initial deflection. The loading shall then
be continued until all of the rated load is applied. The deflection shall be measured in the same manner as 5.4.6 Loading
the initial deflection. The loading shall then be continued until the total minimum test load has been applied. All specimens shall be loaded to destruction. The loading shall be a concentrated load, applied to the 25
The total load shall then be removed from the tray. After 15 min the vertical deflection shall be measured mm (1 in.) central length of the span.
in the same manner as previously used. This measurement shall be known as the residual deflection. The
5.4.7 Load Capacity
specimen may then be reloaded until it collapses, and the values of the load at collapse shall be recorded.
This information concerning the load at collapse point is optional, but some users may require it to obtain The maximum load applied to the rung shall be considered the destruction load capacity of the rung. The
rated load capacity shall be the destruction load divided by a safety factor of 1.5.
product acceptance.
NOTE - The rated load may be expressed as a uniform load by multiplying the concentrated load by a factor
of two.
5.2.9.3 Measurement of Residual Deflection
The residual deflection at each point of measurement of the two specimens shall be averaged. Where a 5.4.8 Interpolation of Rung Load Test Data
residual deflection for either specimen is equal to or exceeds 80% of the initial deflection and, in addition,
When the rated load data are determined by Clause 5.4.7, the rated load capacity for span lengths less
deviates from the average by more than 10%, two more specimens shall be tested. The average of the three than the tested span shall be interpolated with the following formula:
highest values at the point of measurement of the four specimens shall be regarded as the final result. W2 = W1 x L12 IL22
In multi-tier trays, the maximum deflection in any of the tiers shall be considered the maximum deflection of Where:
the whole tray. W2 = calculated load, kg/m (lb/ft)
W1 = tested load, kg/m (lb/ft)
5.3 INTERPOLATION OF TEST DATA L1= tested span length, m (ft)
When allowable load and deflection data are determined by the load test, destruction load capacity for L2 = new span length, m (ft)
span lengths less than the tested span shall be interpolated with the formula shown below. When interpolating
in this manner, ensure that the rung strength is also sufficient to support the load. Section 6
W2 = W1 x L12 IL22
Where:
MARKINGS AND PRODUCT INFORMATION
W2 = calculated load, kg/m (lb/ft) NOTE - In Canada, there are two official languages, English and French. Annex A lists French translations of
W1 = tested load, kg/m (lb/ft) the markings specified in this Standard.
L1 = tested span length, m (ft)
L2 = new span length, m (ft) 6.1 MARKING ON PRODUCT

6.1.1 Dimensions and measurements marked on the product shall include SI units. Mark-
ings expressed in inch-pound units shall be optional.

12 13
Standardization
6.1.2 Each straight section of cable tray and each fitting shall be marked in a perma-
nent and readily visible manner with the following:
(a) the manufacturer’s name, trademark, or other recognized symbol of identification;
(b) the word “Ventilated” or “Non ventilated,” as applicable;
(c) the rated load/span as tested in accordance with Clause 5.2. Load classes as referenced in Table 1 may
be marked in addition to, but not in place of, the rated load/span;
(d) type of material, such as stainless steel (including the type), aluminum, etc; and, if carbon steel, Type
1 (hot-dip galvanized), Type 2 (mill galvanized), or Type 3 (electrodeposited zinc), as applicable. If the
manufacturer’s catalogue number marked on the product would readily lead the user to the required
information published by the manufacturer, this marking is not mandatory;
(e) when steel or aluminum cable tray systems are used as equipment grounding (or bonding) conductors,
cable tray sections and fittings shall be marked to show the minimum cross-sectional area in accordance
with the CEC, Part I, and the NEC] and
(f) warning label that reads, “WARNING! DO NOT USE AS A WALKWAY, LADDER, OR SUPPORT FOR PERSONNEL.
USE ONLY AS A MECHANICAL SUPPORT FOR CABLES, TUBING, AND RACEWAYS.”

6.2 PRODUCT INFORMATION


The manufacturer shall provide, in a readily available form or with each shipment of cable tray, product
information that shall include the following:
(a) table or chart clearly indicating the maximum rated simple beam loading in kilograms/linear meter and/
or pounds/linear foot, and the maximum recommended distance in meters and/or feet between supports
for each loading; and
(b) information on the alloys of aluminum or stainless steel, if such alloys are used.

6.3 CABLE TRAY INSTALLATION


Cable tray shall be installed in accordance with NEMA VE 2 or as recommended by the manufacturer.

Table 1

HISTORICAL LOAD/SPAN CLASS DESIGNATION


(See Clauses 4.8.1, 4.8.2, and 6.1.2 (c).)

Span, m (ft)
Load, kg/m (lb/ft)
2.4(8) 3.0 (10) 3.7 (12) 4.9 (16) 6.0 (20)

37 (25) A _ _ _

67 (45) _ _ _ _ D

74 (50)

97 (65)

112(75)
8A

8B
_

_
12A

12B
16A

16B
20A

E or 20B
Technical Data
149(100) 8C _ 12C 16C 20C

179(120) _ D _ _ _

299 (200) — E — — —

NOTE - 8A/B/C, 12A/B/C, 16A/B/C, and 20A/B/C have been NEMA designations. A, C, D, and E have been
CSA designations.

14
Technical Data
Material Electro galvanized Zinc. (ASTM B633)
Electro galvanized Zinc (also known as zinc plated or electroplated) is the process by which a coating of
zinc is deposited on the steel by electrolysis from a bath of zinc salts. This finish is standard for cable tray
Aluminum
hardware and some accessories for aluminum and pre-galvanized systems. Provides a minimum zinc coating
Aluminum cable trays are fabricated from structural grade (marine grade) aluminum extrusions. Aluminum’s thickness of .5 mils when exposed to air and moisture, zinc forms a tough, adherent, protective Film consisting
excellent corrosion resistance is due to its ability to form an aluminum oxide film that when scratched or of a mixture of zinc oxides, hydroxides, and carbonates. This film is in itself a barrier coating which slows
cut reforms the original protective film. Aluminum has excellent resistance to “weathering” in most outdoor subsequent corrosive
applications. Aluminum cable tray has excellent corrosion resistance in many chemical environments, Attack on the zinc. This coating is usually recommended for indoor use in relatively dry areas, as it provides
aluminum cable trays can perform indefinitely, with little or no degradation over time, making it ideal for ninety-six hours protection in salt spray testing per
many chemical and marine environments. The resistance to chemicals, indoor and outdoor, can best be ASTM B117.
determined by tests conducted by the user with exposure to the specific conditions for which it is intended.
For further information, contact EMECO.
Pre-Galvanized Zinc. (ASTM A653)
(Mill galvanized, hot dip mill galvanized or continuous hot dip galvanized) Pre-Galvanized steel is produced
Steel
by coating coils of sheet steel with zinc by continuously rolling the material through molten zinc at the mills.
Steel cable trays are fabricated from continuous roll-formed structural quality steel. By roll-forming steel, This is also known as mill galvanized or hot dip mill galvanized. These coils are then slit to Size and fabricated
the mechanical properties are increased allowing the use of a lighter gauge steel to carry the required by roll forming, shearing, punching, or forming to produce EMECO pre-galvanized cable tray products. The
load. This reduces the dead weight that must be carried by the supports and the installers. Using Structural G90 specification calls for a coating of .90 ounces of zinc per square foot of steel. This results in a coating of
quality steel, EMECO assures that the material will meet the minimum yield and tensile strengths of applicable .45 ounces per square foot on each side of the sheet. This is important when comparing this finish to hot dip
ASTM standards. All cable tray side rails, rungs and splice plates are numbered for material traceability. The galvanized after fabrication. During fabrication, cut edges and welded areas are not normally zinc coated;
corrosion resistance of steel varies widely with coating and alloy. however, the zinc near the uncoated metal becomes a sacrificial anode to protect the bare areas after a
short period of time.

Stainless Steel
Stainless Steel cable trays are fabricated from continuous roll-formed AISI Type 304 or AISI Type 316/316L Hot Dip Galvanized After Fabrication (ASTM A123)
stainless steel. Both are non-magnetic and belong to the group called austenitic stainless steels. Like carbon (Hot dip galvanized or batch hot dip galvanized) Hot Dip Galvanized after Fabrication cable tray products
steel, they exhibit increased strength when cold worked by roll-forming or bending. Several important are fabricated from steel and then completely immersed in a bath of molten zinc. A metallic bond occurs
conditions could make the use of stainless steel imperative. These include long term maintenance costs, resulting in a zinc coating that completely coats all surfaces, including edges and welds. Another advantage
corrosion resistance, appearance and locations where product contamination is undesirable. Stainless steel of this method is coating thickness. Cable trays hot dip galvanized after fabrication have a minimum thickness
exhibits stable structural properties such as of 1.50 ounces per square foot on each side, or a total 3.0 ounces per square foot of steel, according to
Yield strength and high creep Strength at elevated temperatures. EMECO’s stainless steel cable trays are ASTM A123. The zinc thickness is controlled by the amount of time each part is immersed in the molten zinc
welded using stainless steel. Welding wire to ensure each weldment exhibits the same corrosion resistant bath as well as the speed at which it is removed. The term “double dipping” refers to parts too large to fit into
characteristic as the base metal. Localized staining in the weld area or heat affected zone may occur in the galvanizing kettle and,therefore, must be dipped one end at a Time. It does not refer to extra coating
severe environments. Specialized shielding gases and low carbon materials are used to minimize carbon thickness. The layer of zinc which bonds to steel provides a dual protection against corrosion. It protects first
contamination during welding and reduce staining and stress corrosion. Specify passivation after fabrication as an overall barrier coating. If this coating happens to be scratched or gouged, zinc’s
per ASTM A380 to minimize staining, improve aesthetics and further improve corrosion resistance. Secondary defense is called upon to protect the steel by galvanic action.
Hot dip galvanized after fabrication is recommended for prolonged outdoor exposure and will protect steel

FINISH for many years in most outdoor environments and in many aggressive industrial environments

Zinc Coatings Painting Cable Tray


Zinc protects steel in two ways. First it protects the steel as a coating EMECO offers painted cable tray to any color specified by the customer. It is important to note
and second as a sacrificial anode to repair bare areas such as cut Galvanizing also protects cut and drilled edges. That there are key advantages and disadvantages to ordering factory painted cable tray. Painted cable tray
edges, scratches, and gouges. The corrosion protection of zinc is Zn is often used in “open ceiling” applications, where all the overhead equipment and structure is painted the
directly related to its thickness and the environment. This means a Znfe same color. In this type of application, additional painting is often necessary in the field, after installation, to
.2 mil coating will last twice as long as a .1Mil coating in the same Fe ZnO ensure all of the supporting components, such as hanger rods, clamps and attaching hardware have been
environment. painted uniformly. Repainted cable tray interferes with common grounding practices, requiring the paint to

16 17
Technical Data
be removed at splice locations, and/or the addition of bonding jumpers that were otherwise unnecessary. Atmospheric Corrosion
This additional field modification not only increases the installation cost, but causes potential damage to the
Atmospheric corrosion occurs when metal is exposed to airborne liquids, solids or gases. Some sources of
special painted finish. We can paint cable tray in 2 cases after electroplating and after hot dip galvanizing
atmospheric corrosion are moisture, salt, dirt and sulphuric acid. This form of corrosion is typically worse
process.
outdoors, especially near marine environments. Chemical Corrosion Chemical corrosion takes place when
- Electro static painting.
metal comes in direct contact with a corrosive solution. Some factors which affect the severity of chemical
- Ploy urethane painting.
corrosion include: chemical concentration level, duration of contact, frequency of washing, and operating
temperature. Storage Corrosion Wet storage stain (White rust) is caused by the entrapment of

Welding Moisture between surfaces of


Closely packed and poorly ventilated material for an extended period. Wet storage stain is usually superficial,
The welding procedures used in the fabrication of all Emeco cable trays and accessories are in accordance having no affect on the properties of the metal. Light staining normally disappears with weathering. Medium
with the latest American welding society standard, AWSDI.3. Emeco Steel, Stainless steel & Aluminum to heavy buildup should be removed, in order to allow the formation of normal protective film. Proper
cable trays are welded by the MIG (metal insert Gas) welding process producing smooth, clean, slag-free handling and storage will help to assure stain-free material. If product arrives wet, it should be unpacked and
weldments. dried before storage. Dry material should be stored in a well ventilated “low moisture” environment to avoid
condensation formation. Outdoor storage is undesirable, and should be avoided whenever possible
Galvanic Corrosion Galvanic corrosion occurs when two or more dissimilar metals are in contacts in the
Corrosion presence of an electrolyte (i.e. moisture). An electrolytic cell is created and the metals form an anode or a
All metal surfaces are affected by corrosion. Depending on the physical properties of the metal and the cathode depending on their relative position on the Galvanic Series Table.
environment to which it is exposed, chemical or electromechanical corrosion may occur The anodic material will be the one to corrode. Whether a material is anodic depends on the relative position
of the other material. For example:
If zinc and steel are in contact, the zinc acts as the anode and will corrode; the steel acts as the cathode,
Atmospheric Corrosion and will be protected. If steel and copper are in contact, the steel is now the anode and will corrode. The
rate at which galvanic corrosion occurs depends on several factors.
Atmospheric corrosion occurs when metal is exposed to airborne liquids, solids or gases. Some sources of
1. The amount and concentration of electrolyte present- An indoor, dry environment will have little or no
atmospheric corrosion
galvanic corrosion compared to a wet atmosphere.
are moisture, salt, dirt and sulphuric acid. This form of corrosion is
2. The relative size of the materials- A small amount of anodic material in contact with a large catholic
Typically worse outdoors, especially near marine environments.
material will result in greater corrosion. Likewise, a large anode in contact with a small cathode will decrease
the rate of attack.
Chemical Corrosion 3. The relative position on the Galvanic Series Table – The further apart in the Galvanic Series Table, the
greater the potential for corrosion of the anodic material
Chemical corrosion takes place when metal comes in direct contact with a corrosive solution. Some factors
which affect the severity of chemical corrosion include: chemical concentration level, duration of contact,
frequency of washing, and operating temperature. Installation Considerations
Weight
Storage Corrosion
The weight of an aluminum cable tray is approximately half that of a comparable steel tray. Some factors to
Wet storage stain (White rust) is caused by the entrapment of moisture between surfaces of closely packed
consider include: shipping costs, material, handling, project weight restrictions and the strength of support
and poorly ventilated material for an extended period. Wet storage stain is usually superficial, having no
members.
affect on the properties of the metal. Light staining normally disappears with weathering. Medium to heavy
buildup should be removed, in order to allow the formation of normal protective film. Proper handling and
storage will help to assure stain-free material. If product arrives wet, it should be unpacked and dried before
Field Modifications
storage. Dry material should be stored in a well ventilated “low moisture” environment to avoid condensation
formation. Outdoor storage is undesirable, and should be avoided whenever possible Aluminum cable tray is easier to cut and drill than steel cable tray since it is a “softer” material. Similarly,
galvanized steel cable tray is easier to cut and drill than stainless steel cable tray. Emeco aluminum cable
tray uses a four bolt splice, resulting in half as much drilling and hardware installation as most steel cable tray,
which uses an eight bolt splice. Hot dip galvanized and painted steel cable tray finishes must be repaired
when field cutting or drilling. Failure to repair coatings will impair the cable tray’s corrosion resistance.

18 19
Technical Data
Availability Example Calculation:
Aluminum, pre-galvanized, stainless steel and fiberglass cable tray can normally be shipped from the factory Side load for 6” side rail with 100 mph wind
in a short period of time. Hot dip galvanized and painted cable tray requires an additional coating process, 25.6 x 6 = 12.8 lbs/ft
adding several days of preparation before final shipment. Typically, 12
A coated cable tray will be sent to an outside source for coating, requiring additional packing and shipping. When covers are installed on outdoor cable trays, another factor to be considered is the aerodynamic effect
which can produce a lift strong enough to EMECO recommends the use of heavy duty wraparound cover
clamps when covered trays are installed in an area where strong winds occur.
Electrical Grounding Capacity
The National Electrical Code, Article 392.7 allows cable tray to be used as an equipment grounding
conductor. All Emeco standard steel and aluminum cable trays are classified by Underwriter’s Laboratories
Special Notice:
per NEC Table 392.7 based on their cross-sectional area. The corresponding cross-sectional area for each Covers on wide cable tray and/or cable tray installed at elevations high off the ground may require additional
side rail design (2 side rails) is listed on a fade heavy duty clamps or thicker cover material
Resistant UV stabilized label, this cable tray label is attached to each straight section and fitting that is U.L.
classified. U.L. assigned cross-sectional area is also stated in the loading charts in this catalog for each system
NEMA Installation Guide Ice Loads
The new NEMA VE 2 is a cable tray installation guideline and is available from NEMA
Glaze ice is the most commonly seen form of ice build-up. It is the result of rain or drizzle freezing on impact
with an exposed object. Generally, only the top surface (or the cover) and the windward side of a cable
tray system is significantly Coated with ice. The maximum Design load to be added due to ice Should be
Environmental Loads Wind Loads calculated as follows:
Wind loads need to be determined for all outdoor cable tray installations. Most outdoor cable trays are w x TI
Li = x Dl where;
ladder type trays; therefore the most severe loading to be considered is impact pressure normal to the cable 144
tray side rails.
LI= Ice Load (lbs/linear foot)
W= Cable Tray Width (inches)
V(MPH) P(IBS/FT2 V(MPH) P(IBS/FT2 TI= Maximum Ice Thickness (inches)
DI= Ice Density = 57 lbs/ft3
15 0.58 85 18٫5 The maximum ice thickness will vary depending on location. A thickness of 1/2” can be used as a Conservative
20 1٫02 90 20٫7 standard.
25 1٫60 95 23٫1 Example Calculation:
30 2٫30 100 25٫6 Ice Loads for 24” wide tray with 1/2” thick ice;
35 3٫13 105 28٫2 24 x .5 x 57 = 4.75 lbs/ft
40 4٫09 110 30٫9 144
45 5٫18 115 33٫8
50 6٫39 120 36٫8
55 7٫73 125 40٫0 Environmental Loads Snow Loads
60 9٫21 130 43٫3 Snow is measured by density and thickness. The density of snow varies almost as much as its thickness. The
65 10٫80 135 46٫6 additional design load from snowfall should be determined using the building codes which apply for each
70 12٫50 140 50٫1 installation.
75 14.40 145 53٫8
80 16٫40 150 57٫6

V= Wind Velocity
Seismic Loads
P= Impact Pressure A great deal of seismic testing and evaluation of cable tray systems, and their supports, has been Performed.
The conclusions reached from these evaluations is That cable tray is stronger laterally than vertically, since it
acts as a Truss in the lateral direction. Other factors that contribute to the stability of cable tray are the energy
--------
++++++++
dissipating motion of the cables within the tray, and the high degree of ductility of the cable tray and the
support material. These factors, working in conjunction with a properly designed cable tray system, should
afford reasonable assurance to withstand even strong motion earthquakes. When seismic bracing is required
for a cable tray system, it should be applied to the supports and not the cable tray itself.

20 21
Technical Data
Concentrated Loads
Simple Beam
A concentrated static load represents a static weight applied at a single point between the sides
Rails. Tap boxes, conduit attachments and long cable drops are just some of the many types of concentrated
loads. When so specified, these concentrated static
Loads may be converted to an equivalent, uniform load (We) by using the following formula:
2 x (concentrated Continuous beam is the beam configuration most commonly used in cable tray installations. An example
Static Load) of this configuration is where cable trays are installed across several supports to form a number of spans.
We =
Span length The continuous beam possesses traits of both the simple and fixed beams. When equal loads are applied
Emeco’s cable tray side rails, rungs and bottoms will withstand a 200 lb. static load without collapse However, to all spans simultaneously, the counterbalancing effect of the loads on both sides of a support restricts
it should be noted that per NEMA Standard Publication VE1 cable tray is designed as a support for power or the movement of the cable tray at The support. The effect is similar to that of a fixed beam. The end spans
control cables, or both, and is not intended or designed to be A walkway for personnel. behave substantially like simple beams. When cable trays of identical design are compared, the continuous
beam installation will typically have approximately half the deflection of a simple beam of the same span.
Therefore simple beam data should be used only as a general comparison. The following factors should be
Support Span considered when addressing cable tray deflection
The strength of a cable tray is largely determined by the strength of its side rails. The strength of a cable tray 1. Economic consideration must be considered when addressing cable deflection criteria.
side rail is proportionate to the distance between the supports on which it is installed, commonly referred to 2. Deflection in a cable tray system can be reduced by decreasing the support span, or by using a taller or
as the “support span”. Therefore, the strength of a cable tray system can be altered by changing the support stronger cable tray.
span. However, there is a limit to how much the strength of a cable tray system can be increased by reducing 3. When comparing cable trays of equivalent strength, a steel cable tray will typically exhibit less
the support span, because the strength of the cable tray bottom members could become the determining Deflection than an aluminum cable tray since the modulus of elasticity of steel is nearly three times that of
factor of strength. aluminum.
Once the load requirement of a cable tray system has been established, the following factors should be 4. The location of splices in a continuous span will affect the deflection of the cable tray system. The splices
considered: should be located at points of minimum stress whenever practical. NEMA Standards VE 1 limits the use of
1. Sometimes the location of existing structural beams will dictate the cable tray support span. This is typical splice plates as
with outdoor installations where adding intermediate supports could be Financially Prohibitive. For this Follows: UN spliced straight sections should be used on all simple spans and on end spans of continuous span
situation the appropriate cable tray must be selected to accommodate the existing span. runs. Straight section lengths should be equal to or greater than the span length to ensure not more than one
2. When cable tray supports are randomly located, the added cost of a higher strength cable tray splice between supports. See the figures below for splicing configuration
System should be compared to the cost of additional supports. Typically, adding supports is more costly than Samples.
installing a stronger series of cable tray.
3. The support span lengths should be equal to or less than unplaced straight section lengths, to ensure that
Typical Continuous
no more than one splice is placed between supports as stated in the NEMA VE 2 Cable Tray Installation
Span Configuration
Guideline.

Deflection
+
Deflection in a cable tray system is primarily an aesthetic consideration. When a cable tray system is installed 0
in a prominent location, -
A Maximum simple beam deflection of 1/200 of support span can be used as a guideline to minimize visual + Maximum Positive Moment
- Maximum Negative Moment
deflection. It is important at this point to mention that there are two typical beam configurations, simple
beam and continuous beam, and to clarify the difference.
A good example of a simple beam is a single straight section of cable tray supported, but not fastened at Preferred Splice Undesirable Splice
either end. When the tray is loaded the cable tray is allowed to flex. Simple beam analysis is used almost Plate Locations Plate Locations
universally for beam comparisons even though it is seldom practical in the field installations. The three most
prominent reasons for using a simple beam analysis are: calculations are simplified; it represents the worst
case loading; and testing is simple and reliable. The published load data in the Emeco cable tray catalog is
based on the simple beam analysis per NEMA & CSA Standards

22 23
Technical Data
CABLE TRAY SELCTION
- Not all cables are the same. To select the perfect cable support System, you need to know which Types of
cables are to be laid.
- Data cables, Which must be laid at a certain Distance from each other on account of the necessary
shielding
- Power cables, for which a Not inconsiderable heat buildup Must be allowed for? For all These applications
Emeco can offer Tailor-made system solutions.

Perforated cable trays


Areas of application: From low
Voltage cabling to power supply.

Mesh cable trays for the installation of


light cables
Areas of application: IT cabling,
Telephone cabling and control cables. Also suitable for use in false
Ceilings and cavity floors.

Cable ladders for power cables


With a large cross-section
Areas of application: Cables and
Power conductors with large
Cross-sections. These can be fastened to the rungs using clamp
Clips. The high load capacity And good ventilation ensure perfect
Cable lying

Supporting

24
Supporting
PROFILES C Profile

Oblong size
Material 25x10 mm
30x13 mm
Steel 37 - Stainless steel (304 – 304 L – 316 – 316L) - Aluminum (6063)

Finish C - WxH
Solid channel Perforated
Single channel
Hot dip galvanized after fabrication SC - WxH PC - WxH
Electro plated
Electro static coated.
Oblong size
25x10 mm
30x13 mm
Technical Data
Standard length (2000 – 3000 – 6000 mm) - Standard thickness ( 2 – 2.5 – 3 mm)
DC - WxH Solid channel Perforated
Single channel SDC - WxH PDC - WxH
Unistrut

Oblong size
25x10 mm
30x13 mm
Oblong size
25x10 mm
30x13 mm

CH - WxH Solid channel Perforated


Single channel SCH - WxH PCH - WxH

U-41x41 Solid channel Perforated Available sizes for C channel


Single channel SU-41x41 PU-41x41
W H thickness

41 25 1.5 – 2 - 2.5 -3

40 41 1.5 – 2 - 2.5 -3

50 25 1.5 – 2 - 2.5 -3

Oblong size
25x10 mm
30x13 mm Concrete insert Channel

DU-41x41 Solid channel Perforated


Double channel SDU-41x41 PDU-41x41

CIU

26 27
Supporting
U Channel Omega Channel

OC-WxHxa
Solid omega channel
SOC-WxHxa
UC-WxH Solid Channel ( SUCH )
PUC-50x25

Perforated omega channel ( POCH )


POC-WxHxa

Angular Omega

Perforated Channel 50x35 mm Perforated Channel 90x45 mm


PUC-50x35 PUC-90x45

Availabl sizes OA-WxHxa


Solid omega channel
SOA-WxHxa
W H thickness

50 25 1.5 – 2 Abailable sizes


50 30 1.5 – 2 - 2.5 -3
50 35 1.5 – 2 - 2.5 -3
W H a Thickness
90 45 1.5 – 2 - 2.5 -3

25 25 25 1.5 – 2 - 2.5 -3
Perforated Channel 50x25 mm
50 25 25 1.5 – 2 - 2.5 -3
PUC-50x25
50 50 25 1.5 – 2 - 2.5 -3
Perforated omega
Another sizes are up on request POA-WxHxa

28 29
Supporting
Z - Channel Egual - L - Angle
Abailable sizes Abailable sizes

A B C Thickness A B thickness

25 25 25 2 - 2.5 -3 30 30 2 - 2.5 -3
25 50 25 2 - 2.5 -3 40 40 2 - 2.5 -3
50 50 50 2 - 2.5 -3 50 50 2 - 2.5 -3
Z - AxBxC 70 70 2 - 2.5 -3
LA - AxB

Solid - Z – channel Perforated Z channel


Solid equal Perforated equal
SZ - AxBxC PZ - AxBxC
SLA - AxB PLA - AxB

Z - Channel
Abailable sizes
Un Egual - L - Angle
Abailable sizes

A B C Thickness

A B thickness
75 50 15 2 - 2.5 -3
100 50 15 2 - 2.5 -3 30 60 2 - 2.5 -3
150 50 15 2 - 2.5 -3 40 80 2 - 2.5 -3
50 100 2 - 2.5 -3
ZC - AxBxC
LU - AxB

Solid - Z - channel Perforated - Z - channel


SZC - AxBxC PZC - AxBxC
Solid unequal Perforated unequal
SLU - AxB PLU - AxB

30 31
Supporting
I Beam Accessories
Material
Steel 37
Unistrut accessories
All the following accessories beam clamps, plates, angles & base plates have the same properties of C
Finish
profile support system in Material, Finishes. (ASTM A108 or ASTM A36)
Hot dip galvanized after fabrication
Material
Electro plated
Epoxy coated) Steel 37

I - Hxb Stainless steel ( 304 – 304 L – 316 – 316L)

Finish
Hot dip galvanized after fabrication
Electro plated
Electro static coated
Spring nut Electro plated only

Beam Clamps
Abailable sizes

H b Length

100 50 1000- 2000 – 3000 - 6000


80 40 1000- 2000 – 3000 - 6000

SI - Hxb PI - Hxb

Beam clamp for single channel Beam clamp for double channel
(thickness 6 -8 – 10 mm) (thickness 6 – 8 – 10 mm)
(BCSU) (BCDU)
T Beam

Base Plate
Thickness ( 6-8-10 mm)

Abailable sizes

H b Length
Base plate for single channel Base plate for double channel
40 40 1000- 2000 – 3000 - 6000 (BPSU) (BPDU)
80 80 1000- 2000 – 3000 - 6000

32 33
Supporting
Unistrut Fitting U Channel System accessories
Spring nuts, Plates & angles thickness (6 –8 –10 mm) according the loading.
Thickness ( 2 – 3 – 4 mm)

45
34
30
t
00
13 1 150

50

6r

ø13

50
Spring nut U 1066 U 1036 U 1031

50
Joint for single channel Joint for double channel Base plate
90x45 (JSC) 90x45 (JDC) (BUC)

U 1358 U 1026 U 1326 U 1458 Head plate for channel Head plate for double channel
Base plate double channel
(BDUC) 50X25 (HSUC) 50X25 (HDUC)

U 1325 U 1038 U 1359 U 2095 Head plate for Angular Chanel Head plate for channel 90X45 Head plate for channel 90X45
50x25 (HAUC) HP 90X45 HP2 90X45

I beam System accessories


Thickness ( 4 – 6 – 8 - 10 mm) 8

U 2106 U 2106 U 1045 U 1453

Base plate (IBP) Angular Head plate (AIH) Angular side head plate (AISH)

U 1047 U 2224 U 2346 U 2228

Single wall angle (ISA) Double wall angle (IDA)

34 35
Supporting
Brackets U Channel Bracket (UB)

C Profile Bracket (CB) 60 ø13

200

Bracket Length : Cable tray Width + 55 mm Bracket thickness : 2 mm for tray width ( 100 to 300)
3 mm for tray width( 400 to 600)
50 x 25 mm , 250 mm length
U channel size :
90 x 45 mm , 250 mm length U channel thickness : 2 mm for tray width ( 100 to 300)
3 mm for tray width( 400 to 600)
Channel Length : Cable tray Width + 30 mm Welded plate size : 200 x 60 mm

Channel thickness : 2 mm for tray width ( 100 to 300) 6 mm for tray width ( 100 to 300)
Welded plate thickness :
2.5mm for tray width( 400 to 1000) 8 mm for tray width( 400 to 1000)
Single bracket with U channel 90X45 mm (SUB)

Wall Bracket with welded plate (WB)


60 ø13

200

Bracket Length : Cable tray Width + 30 mm 2 mm for tray width ( 100 to 300)
Bracket thickness :
3 mm for tray width( 400 to 600)
Welded plate size : 200 x 60 mm
Welded plate thickness :
6 mm for tray width ( 100 to 300) Double bracket with U channel 90x45 mm (DUB)
8 mm for tray width( 400 to 600)

I beam bracket (IB)

Bracket Length : Cable tray Width + 30 mm Bracket thickness : 2 mm for tray width ( 100 to 300)
3 mm for tray width( 400 to 600)

36 37
Supporting
Wall ( L ) Bracket (LB) Threaded Rod
L Bracket size : 150 x100 mm for cable trays size ( 50 – 100 ) mm width
300 x 150 mm for cable trays Size ( 150 – 200) mm width
L Bracket thickness : 2 mm thickness

Threaded rod coupling Threaded rod nut


Wall Omega (WO)
2 mm thickness for cable trays width from ( 100 to 300 mm )
Omega thickness : 3 mm thickness for cable trays width from (400 to 600 mm).
4 thickness for cable trays width from (80 to 1000mm )

Threaded Length Max Recommended load


Pitch
Size (mm) ( KN)
Ceiling support (CS)
M6 2000 1 3.47

M8 2000 1.25 6.32

M10 2000 1.5 10.02

M12 2000 1.75 14.56

M16 2000 2 24.3

M20 2000 2.5 37.9

Channel Length : Cable tray Width + 100 mm Threaded rod Length: 1000 mm
Channel thickness : 2 mm for tray width ( 100 to 300) Threaded rod size : 6 mm for tray width ( 100 to 200)
3mm for tray width( 400 to 1000) 8 mm for tray width( 300 to 400)
10mm for tray width( 500 to 600)
12mm for tray width( up to 1000)

Ceiling hanging support (CH)


This support for small sizes of cable trays

Cable trays size ( 50 – 100 – 150 – 200 ) mm width


Threaded rod size 6 – 8 mm diameter

38 39
Supporting
Assembly Examples U Channel support system

C Profile support system

(1) (2) (3)

(4) (5)

I beam support system

Floor support

Ceiling support Wall Support

40 41
Cable tray perforated
Cable tray perforated
Perforated cable tray Manufacture
All cable trays manufactured according to NEMA STANDARED VE1.
Steel - Stainless steel - Aluminum
Snap on tray ( Standard ) We can express about cable tray by the following example.

Emeco Description
EX.
HD CT W x H x RF x th x 3000

Minimum Height = 55 mm
Maximum Height = 125 mm
Material Cable Tray Cable Tray Cable tray Return Cable Tray Cable
& Type Width height lange Thickness Tray
Finish Length
U shape

Material & finish:

Steel 37 Stainless steel


HD Hot dip galvanized after fabrication. SS316 Stain less steel 316
Minimum Height = 25mm PG Pre galvanized . SS316L Stain less steel 316L
Maximum Height = 125 mm EP Electro plated. SS304 Stain less steel 304
ES Electro static painted. SS304L Stain less steel 304L

Internal flange
Aluminum
AL Aluminum alloy 6063.

Cable tray type:


CT Cable tray perforated type (Snap on tray).
CTU Cable tray perforated U shape.
Minimum Height= 40 mm
CTI Cable tray perforated internal flange.
Maximum Height= 125 mm
CTE Cable tray external flange.

Cable tray width:


External flange
Cable tray width (W) its value varies from 50 mm to 600 mm.

Cable tray height:


Cable tray height (H) standard value ( snap on tray = 55 mm to 125 mm.

Return Flange:
Minimum Height= 40 mm Cable tray return flange standard value is 10 mm.

Maximum Height= 125 mm In case of tray U shape return flange value is 0.

Cable tray thickness:


Cable tray thickness value is from 1 to 2 mm.
* Cable tray width ≥ side height.
Cable tray Length:
Cable tray length standard value is 2000, 3000 mm
(6000 mm length is as client required).

44 45
Cable tray perforated
Cable tray perforated Cable tray perforated (Fitting)
Steel - Stainless steel - Aluminum
(Snap on tray)
Example for order Emeco Description
Straight Element
Steel - Stainless Steel - Aluminum Ex.
- Snap on tray is standard cable tray produced in emeco.
- Standard length 2000 mm – 3000 mm. HD HE90 CT W x H x Th x R ( )

Width Height Thickness


(W) (H) (T)
Material Fitting Cable Tray Tray width Tray height Thickness Radius
& type Type
50 Finish

100

200 55 1

300 to to
Fitting type means

125 2 HE90: Horizontal Elbow 90. VOE 90 : Vertical Outside elbow 90


400
H

HE45: Horizontal Elbow 45. VIE 90 : Vertical Inside elbow 90


500 HT: Horizontal Tee. VOE 45 : Vertical Outside elbow 45

W HOT: Horizontal offset Tee. VIE 45 : Vertical Outside elbow 90


600
HC: Horizontal Cross VJOE : Vertical Jointed Outside elbow

Cable trays width 700 to 1000 mm is available with 2 mm thickness up on request. HRR: Horizontal Right Reducer. VJOE : Vertical Jointed Inside elbow

HCR: Horizontal Center Reducer. VT : Vertical Tee

HLR: Horizontal Left Reducer.

ِExample for order


Standard Radius :
Emeco Description
- 140 mm for tray width up to 250 mm
EX.
- 240 mm for tray width from 300 mm to 1000 mm.
HD CT 300 x 55 x 10 x 1 x 3000
Hot dip galvanized after fabrication cable tray perforated, 300 mm width, 55mm side height,10mm return
flange 1mm thickness, 3000 mm length.

46 47
Cable tray perforated
HORIZONTAL ELBOW 90º Vertical inside ELBOW 45º

Width Height Radius Width Height Radius


(X) (Y) X Y
(W) (H) (R) )W( )H( )R(

50 290 290 50 55 295 151.7


100 340 340 140 60 300 171.7
55 To 140
200 440 440 90 320 201.7
300 To 640 640 200 110 340 221.7
400 740 740 300 55 395 181
125 240
500 1340 1340 60 400 201
To 240
600 940 940 90 420 231
600 110 440 251
Emeco Description
Example for order. Emeco Description
HD HE90 CT300 x 100 x1.5 Example for order.
Hot dip galvanized after fabrication horizontal Elbow 90º for cable tray300 mm width, 100 mm side height, EC VEI45 CT200 x 60 x 10 x1
and 10mm return flange, 1.5 mm thickness. Electro plated Vertical Elbow inside 45º for cable tray 200 mm width, 60 mm side height, and 10mm return
flange, 1 mm thickness.

HORIZONTAL ELBOW 45º


Vertical outside ELBOW 90º
Width Height Radius
(X) (Y) Height Width Radius
(W) (H) (R) (X) (Y)
(H) (W) (R)
50 305 161
55 50 295 295
100 340 211 140
55 60 300 300
200 411 311 To 140
90 330 330
300 To 552 441
110 200 350 350
400 623 541
125 240 55 300 495 495
500 694 641
60 400 400
600 764 741 To 240
80 430 430
Emeco Description 100 600 450 450
Example for order
PG HE45 CT400 x 90 x 10 x1.5 Emeco Description
Pre galvanized before fabrication horizontal Elbow 45º for cable tray400 mm width, 90 mm side height, and Example for order.
10mm return flange, 1.5 mm thickness. SS316 VEO90 CT300 x 100 x 10 x1
Stainless steel 316 Vertical Elbow outside 90º for cable tray 300 mm width, 100 mm side height, and 10mm
return flange, 1 mm thickness.
Vertical inside ELBOW 90º

Width Height Radius Vertical outside ELBOW 45º


X Y
)W( )H( )R(
Width Height Radius
55 295 295 X Y
50 Y )W( )H( )R(
60 300 300
To 140 50 55 151.7 295
90 330 330
60 171.7 300
200 110 350 350 To 140
90 201.7 320
300 55 495 495
200 110 221.7 340
60 400 400
To 240 300 55 181 395
80 430 430
x 60 201 400
600 100 450 450 To 240
90 231 420
Emeco Description 600 110 251 440
Example for order.
EC VEI90 CT200 x 60 x 10 x1 Emeco Description
Electro plated Vertical Elbow inside 90º for cable tray 200 mm width, 60 mm side height, and 10mm return EX.
flange, 1 mm thickness. SS316 VEO45 CT300 x 100 x 10 x1
Stainless steel 316 Vertical Elbow outside 45º for cable tray 300 mm width, 100 mm side height, and 10mm
return flange, 1 mm thickness.

48 49
Cable tray perforated
Vertical jointed (Change of level) HORIZONTAL OFFSET TEE

Vertical jointed inside elbow (VJIE)

Emeco Description
Example for order.
Emeco description HD HOT 200 x 100 x 10 x1
Ex. Hot dip galvanized horizontal offset Tee for tray 200 mm width, 100 mm side height, and 10 mm return flange,
HD VJIE CT 200x100x10x1.5 1.5 mm thickness.
Hot dip galvanized after fabrication Vertical jointed Inside elbow for cable tray width 200 mm , side height
100 mm , 10 mm return flange , 1.5 mm thickness.
VERTICAL TEE

Width Height Radius


(W) H )) (R)
Vertical jointed outside elbow (VJOE)
50
100 140
55
200
300 To
400
125 240
500
600

Emeco Description
Emeco description Example for order.
Ex. EC VT CT200 x 80 x 10 x1
HD VJOE CT 200x100x10x1.5 Electro plated Vertical tee for cable tray 200 mm width, 80 mm side height, and 10mm return flange, 1 mm
Hot dip galvanized after fabrication Vertical jointed outside elbow for cable tray width 200 mm , side height thickness.
100 mm , 10 mm return flange , 1.5 mm thickness.
HORIZONTAL CROSS
HORIZONTAL TEE
Width Height Radius
(X) (Y)
(W) (H) (R)
Width Height Radius
(X) (Y)
(W) (H) (R) 50 530 530

50 530 290 100 580 580 140


55
100 580 340 140 200 680 680
55 300 To 980 980
200 680 440
300 To 980 640 400 1080 1080
125 240
400 1080 740 500 1180 1180
125 240
500 1180 840 600 1280 1280

600 1280 940


Emeco Description
Example for order.
Emeco Description HD HC CT300 x 100 x 10 x1.5
Example for order. Hot dip galvanized after fabrication horizontal Cross for cable tray300 mm width, 100 mm side height, and
HD HT CT300 x 100 x 10 x1.5 10mm return flange, 1.5 mm thickness.
Hot dip galvanized after fabrication horizontal Tee for cable tray300 mm width, 100 mm side height, and
10mm return flange, 1.5 mm thickness.

50 51
Cable tray perforated
HORIZONTAL REDUCER Cable tray covers
CENTER REDUCER
Straight element cover
Steel - Stainless Steel - Aluminum
All properties of cover are the same properties of its tray.
Standard length is 2000, 3000 mm.

Emeco Description
Example for order.
HD HCR CT 300 x 100 x 10 x1.5
Hot dip galvanized after fabrication horizontal Center redncer for cable tray 300 mm width, 100 mm side
height, and 10mm return flange, 1.5 mm thickness.

(CTC) Snap on cover (CTPC) ( CTUC)


( standard) Pyramid Shape cover U Shape cover
RIGHT HAND REDUCER

Emeco Description

EX.

HD CTC W x Th x L

Emeco Description
Example for order.
HD HLR CT 300 x 100 x 10 x1.5 Material & Cable tray Cover thick-
Hot dip galvanized after fabrication horizontal Right redncer for cable tray 300 mm width, 100 mm side Finish Cover type width ness Cover length
height, and 10mm return flange, 1.5 mm thickness.

Example for order


HD CTC 300X1X3000

Hot dip galvanized after fabrication cover for cable tray 300 mm width, 1 mm thickness, 3000 mm length.

Available sizes of cover


LEFT HAND REDUCER

EMECO Width Thickness


Description (W) (T)

cover 50 50

cover100 100
Emeco Description
Example for order. cover200 200 1
HD HLR CT 300 x 100 x 10 x1.5
Hot dip galvanized after fabrication horizontal Left redncer for cable tray 300 mm width, 100 mm side height, cover300 300 To
and 10mm return flange, 1.5 mm thickness. Cover clamp for fixing U
cover 400 400 2 shape cover
cover 500 500
cover 600 600

Cable trays cover width 700 to 1000 mm is available with 2 mm thickness on request.

52 53
Cable tray perforated
Fitting Covers Accessories
Steel - Stainless Steel - Aluminum Steel - Stainless Steel - Aluminum
All properties of cover are the same of its cover of straight element. All properties of accessories are the same of its straight element

Horizontal elbow90º cover Horizontal elbow45º cover Vertical inside elbow90º cover Splice plate Horizontal Adjustable joint Vertical Adjustable joint
(HE90CTC) (HE45CTC) (VIE90CTC) (CTSP) (CT HAJ) (CT VAJ)

Vertical inside elbow45º cover Vertical outside elbow90º cover Vertical outside elbow45º cover Center Reducing splice plate Right Reducing splice plate Lift Reducing splice plate
(VIE45CTC) (VOE90CTC) (VOE45CTC) (CT CRSP) (CT CRSP) (CT CRSP)

Horizontal Tee cover Vertical Tee cover Horizontal Cross cover Blind end Straight element Separator Horizontal Elbow Separator
(HTCTC) (VTCTC) (HCCTC) (CT BE) (CT SPP) (CT HSEP)

Horizontal Left Reduce cover Horizontal Center Reduce cover Horizontal Right Reduce cover Vertical inside Separator Vertical outside Separator Steel bolt with nut & washer
(HLRCTC) (HCRCTC) (HRRCTC) (CT VISEP) (CT VOSEP)

54 55
Cable tray perforated

Cable tray duct

56
Cable tray duct
Closed cable tray ( Duct) Manufacture
We can express about cable Duct by the following example.

Straight Element Emeco Description

Steel - Stainless steel - Aluminum EX.

Snap on tray ( Standard ) HD CD W x H x RF x Th x 3000

Material Cable
Cable Duct Cable duct Cable Duct Return Cable Duct
& Duct
Type Width height lange Thickness
Finish Length

Minimum Height = 55 mm
Maximum Height = 125 mm Material & finish:

U shape
Steel 37 Stainless steel
HD Hot dip galvanized after fabrication. SS316 Stain less steel 316
PG Pre galvanized . SS316L Stain less steel 316L
EP Electro plated. SS304 Stain less steel 304
ES Electro static painted. SS304L Stain less steel 304L

Minimum Height = 25mm


Maximum Height = 125 mm Aluminum
AL Aluminum alloy 6063.

Internal flange Cable Duct type:


CD Cable Duct type (Snap on Duct).
CDU Cable Duct U shape.
CDI Cable Duct internal flange.
CDE Cable Duct external flange.

Minimum Height= 40 mm
Maximum Height= 125 mm
Cable Duct width:
Cable Duct width (W) its value varies from 50 mm to 600 mm.

Cable Duct height:


External flange Cable Duct height (H) standard value ( snap on Duct = 55 mm to 125 mm.

Return Flange:
Cable Duct return flange standard value is 10 mm.
In case of Duct U shape return flange value is 0.

Minimum Height= 40 mm Cable Duct thickness:


Maximum Height= 125 mm Cable Duct thickness value is from 1 to 2 mm.

Cable Duct Length:


Cable Duct length standard value is 2000, 3000 mm
(6000 mm length is as client required).
* Cable duct width ≥ side height

58 59
Cable tray duct
Cable tray Closed Cable duct (Fitting)
Steel - Stainless Steel - Aluminum
(Snap on Duct )
All Cable duct fitting has the same properties of its cable duct in (size - thickness – finish).
Straight Element
Emeco Description
Steel - Stainless Steel - Aluminum
- Snap on tray is standard cable tray produced in emeco. Ex.
- Standard length 2000 mm – 3000 mm.
HD HE90 CD W x H x RF x Th x R ( )

Width Height Thickness


(W) (H) (T)

Material Fitting Cable Duct Duct width Duct height Return Thickness Radius
50 & type Type flange
Finish

100

200 55 1
Fitting type means
300 to to

125 2 HE90: Horizontal Elbow 90. VOE 90 : Vertical Outside elbow 90


400
HE45: Horizontal Elbow 45. VIE 90 : Vertical Inside elbow 90
500 HT: Horizontal Tee. VOE 45 : Vertical Outside elbow 45

HOT: Horizontal offset Tee. VIE 45 : Vertical Outside elbow 90


600
HC: Horizontal Cross VJOE : Vertical Jointed Outside elbow

HRR: Horizontal Right Reducer. VJOE : Vertical Jointed Inside elbow


Cable trays width 700 to 1000 mm is available with 2 mm thickness up on request.
HCR: Horizontal Center Reducer. VT : Vertical Tee

ِExample for order HLR: Horizontal Left Reducer.

Emeco Description
EX. Standard Radius :

HD CD 200 x 100 x 10 x 1.5 x 3000 - 140 mm for tray width up to 250 mm

Hot dip galvanized after fabrication cable trayDuct type, 200 mm width, 100mm side height,10 mm return - 240 mm for tray width from 300 mm to 1000 mm.
flang 1.5mm thickness, 3000 mm length.

60 61
Cable tray duct
HORIZONTAL ELBOW 90º Vertical inside ELBOW 45º

Width Height Radius Width Height Radius


(X) (Y) X Y
(W) (H) (R) )W( )H( )R(

50 290 290 50 55 295 151.7


100 340 340 140 60 300 171.7
55 To 140
200 440 440 90 320 201.7
300 To 640 640 200 110 340 221.7
400 740 740 300 55 395 181
125 240
500 1340 1340 60 400 201
To 240
600 940 940 90 420 231
600 110 440 251
Emeco Description
Example for order. Emeco Description
HD HE90 CD 300 x 100 x 10 x1.5 Example for order.
Hot dip galvanized after fabrication horizontal Elbow 90º for cable duct 300 mm width, 100 mm side height, EC VEI45 CD 200 x 60 x 10 x1
and 10mm return flange, 1.5 mm thickness. Electro plated Vertical Elbow inside 45º for cable duct 200 mm width, 60 mm side height, and 10mm return
flange, 1 mm thickness.
HORIZONTAL ELBOW 45º
Vertical outside ELBOW 90º
Width Height Radius
(X) (Y)
(W) (H) (R) Height Width Radius
(X) (Y)
(H) (W) (R)
50 305 161
100 340 211 140 55 50 295 295
55
200 411 311 60 300 300
To 140
300 To 552 441 90 330 330
400 623 541 110 200 350 350
125 240
500 694 641 55 300 495 495
600 764 741 60 400 400
To 240
80 430 430
Emeco Description
100 600 450 450
Example for order
PG HE45 CD 400 x 90 x 10 x1.5
Pre galvanized horizontal Elbow 45º for cable duct 400 mm width, 90 mm side height, and 10mm return Emeco Description
flange, 1.5 mm thickness. Example for order.
SS316 VEO90 CD 300 x 100 x 10 x1
Stainless steel 316 Vertical Elbow outside 90º for cable duct 300 mm width, 100 mm side height, and 10mm
Vertical inside ELBOW 90º return flange, 1 mm thickness.

Width Height
X Y
Radius Vertical outside ELBOW 45º
)W( )H( )R(

50 55 295 295 Width Height Radius


X Y
)W( )H( )R(
60 300 300
To 140 Y 55 151.7 295
90 330 330 50
200 110 350 350 60 171.7 300
To 140
300 55 495 495 90 201.7 320
60 400 400 200 110 221.7 340
To 240
80 430 430 300 55 181 395
600 100 450 450 x 60 201 400
To 240
90 231 420
Emeco Description
600 110 251 440
Example for order.
EC VEI90 CD 200 x 60 x 10 x1
Electro plated Vertical Elbow inside 90º for cable duct 200 mm width, 60 mm side height, and 10mm return Emeco Description
flange, 1 mm thickness. EX.
SS316 VEO45 CD 300 x 100 x 10 x1
Stainless steel 316 Vertical Elbow outside 45º for cable duct 300 mm width, 100 mm side height, and 10mm
return flange, 1 mm thickness.

62 63
Cable tray duct
Vertical jointed (Change of level) HORIZONTAL OFFSET TEE

Vertical jointed inside elbow

Emeco Description
Example for order.
Emeco description HD HOT 200 x 100 x 10 x1.5
Ex. Hot dip galvanized after fabrication horizontal offset Tee for cable Duct 200 mm width, 100 mm side height,
HD VJIE CT 200x100x10x1.5 and 10 mm return flange, 1.5 mm thickness.
Hot dip galvanized after fabrication Vertical jointed inside elbow for cable Duct width 200 mm , side height
100 mm , 10 mm return flange , 1.5 mm thickness.

VERTICAL TEE
Vertical jointed outside elbow Width Height Radius
(W) H )) (R)

50
100 140
55
200
300 To
400
125 240
500
600

Emeco description
Ex. Emeco Description
HD VJOE CT 200x100x10x1.5 Example for order.
Hot dip galvanized after fabrication Vertical jointed outside elbow for cable tray width 200 mm , side height EC VT CD 200 x 80 x 10 x1
100 mm , 10 mm return flange , 1.5 mm thickness. Electro plated Vertical tee for cable duct 200 mm width, 80 mm side height, and 10mm return flange, 1 mm
thickness.

HORIZONTAL TEE HORIZONTAL CROSS

Width Height Radius Width Height Radius


(X) (Y) (X) (Y)
(W) (H) (R) (W) (H) (R)

50 530 290 50 530 530


100 580 340 140 100 580 580 140
55 55
200 680 440 200 680 680
300 To 980 640 300 To 980 980
400 1080 740 400 1080 1080
125 240 125 240
500 1180 840 500 1180 1180
600 1280 940 600 1280 1280

Emeco Description Emeco Description


Example for order. Example for order.
HD HT CD 300 x 100 x 10 x1.5 HD HC CD 300 x 100 x 10 x1.5
Hot dip galvanized after fabrication horizontal Tee for cable duct 300 mm width, 100 mm side height, and Hot dip galvanized after fabrication horizontal Cross for cable duct 300 mm width, 100 mm side height, and
10mm return flange, 1.5 mm thickness. 10mm return flange, 1.5 mm thickness.

64 65
Cable tray duct
HORIZONTAL REDUCER Cable tray covers
Straight element cover
Steel - Stainless Steel - Aluminum
LEFT HAND REDUCER
All properties of cover are the same properties of its tray.
Standard length is 2000, 3000 mm.

Emeco Description
Example for order.
HD HLR CD300 x 100 x 10 x1.5
Hot dip galvanized after fabrication horizontal Left redncer for cable tray 300 mm width, 100 mm side height, (CTC) Snap on cover (CTPC) ( CTUC)
and 10mm return flange, 1.5 mm thickness. ( standard) Pyramid Shape cover U Shape cover

CENTER REDUCER
Emeco Description

EX.

HD CTC W x Th x L

Emeco Description Material & Cable Duct Cover


Example for order. Finish Cover type width thickness Cover Length
HD HCR CD300 x 100 x 10 x1.5
Hot dip galvanized after fabrication horizontal Center redncer for cable tray 300 mm width, 100 mm side
height, and 10mm return flange, 1.5 mm thickness.

RIGHT HAND REDUCER Example for order ( HD CDC 200 x 1 x 3000 )


Hot dip galvanized after fabrication cover for cable duct 200 mm width, 1 mm thickness, 3000 mm length.

Available sizes of cover

EMECO Width Thickness


Description (W) (T)
Emeco Description
cover 50 50
Example for order. 1
HD HRR CD300 x 100 x 10 x1.5 cover100 100
Hot dip galvanized after fabrication horizontal Right redncer for cable tray 300 mm width, 100 mm side To
height, and 10mm return flange, 1.5 mm thickness. cover200 200
2
cover300 300

cover 400 400 1.25


Cover clamp for fixing U
cover 500 500 To
shape cover
cover 600 600 2

Cable trays cover width 700 to 1000 mm is available with 2 mm thickness on request.

66 67
Cable tray duct
Fitting Covers Accessories
Steel - Stainless Steel - Aluminum Steel - Stainless Steel - Aluminum
All properties of cover are the same of its cover of straight element. All properties of accessories are the same of its straight element

Horizontal elbow90º cover Horizontal elbow45º cover Vertical inside elbow90º cover Splice plate Horizontal Adjustable joint Vertical Adjustable joint
(HE90CTC) (HE45CTC) (VIE90CTC) (CTSP) (CT HAJ) (CT VAJ)

Vertical inside elbow45º cover Vertical outside elbow90º cover Vertical outside elbow45º cover Center Reducing splice plate Right Reducing splice plate Lift Reducing splice plate
(VIE45CTC) (VOE90CTC) (VOE45CTC) (CT CRSP) (CT CRSP) (CT CRSP)

Horizontal Tee cover Vertical Tee cover Horizontal Cross cover Blind end Straight element Separator Horizontal Elbow Separator
(HTCTC) (VTCTC) (HCCTC) (CT BE) (CT SPP) (CT HSEP)

Horizontal Left Reduce cover Horizontal Center Reduce cover Horizontal Right Reduce cover Vertical inside Separator Vertical outside Separator Steel bolt with nut & washer
(HLRCTC) (HCRCTC) (HRRCTC) (CT VISEP) (CT VOSEP)

68 69
Cable tray duct

Cable tray Ladder

70
Cable tray Ladder
Cable tray Ladder type Material & Finish
Steel
Steel - Stainless Steel HD Hot dip galvanized after fabrication according to ASTM A 123
PG Pre galvanized before fabrication according to ASTMA 653SS
Light Duty (Heavy Duty) EP Electro plated after fabrication ASTM B 633
EC Epoxy coated

Stainless Steel
SS 304 stainless steel 304
SS 304L stainless steel 304L ASTM A240
SS 316 stainless steel 316
SS 316L stainless steel 316L

Cable tray type


Cable tray type CL = cable ladder

Cable tray width


Cable tray ladder type width W = (100 – 200 – 300 – 400 – 500 – 600 - 700 - 800 - 900 - 1000 - 1200) mm

Cable tray height


Cable tray ladder type height H =
( 60 – 100 – 125 – 150-175 - 200) mm Nominal Depth Loading epth

Ladder side & Bolts Loading Depth = Nominal Depth – C (Rung height)

Bolt size 6 mm x 20 Bolt size 8 mm x 25


8 mm x 25 10 mm x 30
Ladder thickness
Light duty ladder thickness t = 1.5 mm.
Heavy duty ladder thickness t = 2 mm.

Ladder length
Ladder standard length L = 2000 & 3000 & 6000 mm.

Rungs size
B C
Emeco Description
30 15
EX. 40 20
40 25
HD CL W x H x t x L – R=BxCxt – S 50 25

Material Cable Tray Cable Ladder Ladder Ladder Rungs size Rungs Rungs spacing
& Ladder Type Ladder Height thickness Length & thickness spacing S = Standard rung spacing = (300 - 250 – 225) mm
Finish Width

72 73
Cable tray Ladder
Fixing Rungs on ladder sides Cable tray Ladder type
Straight Element - Steel - Stainless Steel

Available Sizes

Width Height Thickness Length


)W( )H( )T( )L(

100

200

300

400
Standard Reversed rungs 60 2000
500 1.5
& &
600 100 & 3000
(Steel) 700
&
2
&
125 6000
Welded with Co2 800
(Stainless steel) 900
Welded with Argon
1000

1200

200

300
Welded Rungs
400

Suitable for pre galvanized steel cable ladder 500 150 2000
1.5
& &
600
175 & 3000
700
& &
2
800 200 6000

900

1000
Bolted Rungs
1200

Emeco Description
Suitable for pre galvanized steel cable ladder
EX.
HD CL 300x150x2x6000-R40x25x2 S=225
Hot dip galvanized after fabrication cable tray ladder type, 300 mm width, 150mm side height, 2mm thickness,
6000 mm length, rungs size 40x25mm, 2mm thickness, rungs spacing 225 mm from center

Riveted Rungs

74 75
Cable tray Ladder
Cable tray Ladder type (Fitting) HORIZONTAL ELBOW 90º

Width Height Radius


Steel - Stainless steel )W( )H(
)X( )Y(
)R(
100 500 500
All Cable trays Ladder type fitting has the same properties of its cable ladder 200 600 600 300
In (size - thickness – finish). 300 700 700
400 60 1100 1100
500 1200 1200
To
Emeco Description 600 1300 1300
700 200 1400 1400 600
Ex. 800 1500 1500
900 1600 1600
HD HE90 CL W x H x t - R40x20x2 S300 R ( ) 1000 1700 1700

Emeco Description
Material & Fitting Ladder Ladder Rungs size Rung Example for order.
Finish type Ladder width height Thickness & thickness spacing Radius HD HE90 CL 300x100x2-R40x20x2 S=300
Hot dip galvanized after fabrication horizontal Elbow 90º for cable ladder 300 mm width, 100 mm side height,
2 mm thickness rungs size 40x20 mm, 2 mm thickness, rung spacing 300 mm.

HORIZONTAL ELBOW 45º

Width Height Radius


)X( )Y(
Fitting type means )W( )H( )R(
100 259 454
HE90: Horizontal Elbow 90º. VEI90: Vertical Elbow 90 Inside. 200 358 524
HE45: Horizontal Elbow 45º. VEO90: Vertical Elbow 90 Outside. 300
300 458 595
HT: Horizontal Tee. VEI45: Vertical Elbow 45 Inside.
400 60 446 878
HC: Horizontal Cross. VEI45: Vertical Elbow 45 Outside.
500 747 949
HRR: Horizontal Right Reducer. VT: Vertical Tee. To
600 846 1020
HCR: Horizontal Center Reducer. VJIE: Vertical jointed inside elbow
700 200 946 1090
HLR: Horizontal Left Reducer. VJOE: Vertical jointed Outside elbow
800 1046 1160 600
900 1146 1231
1000 1246 1302

Radius:
Emeco Description
Standard value of fitting radius is: Example for order.
300 mm for width up to 300 mm & 600 mm for width from 400mm up to1000 mm. HD HE45 CL 400x100x2-R40x20x2 S=300
Other raduiz can be manufactured up on request (500-900-1200) Hot dip galvanized after fabrication horizontal Elbow 45º for cable ladder 400 mm width, 100 mm side height,
2 mm thickness rungs size 40x20 mm, 2 mm thickness, rung spacing 300 mm.

76 77
Cable tray Ladder
Vertical inside ELBOW 90º Vertical outside ELBOW 90º

Width Height Radius Width Height Radius


)X( )Y( )X( )Y(
)W( )H( )R( )W( )H( )R(
60 460 460 60 460 460
100 100
100 500 500 100 500 500
300 300
To 150 550 550 To 150 550 550
175 575 575 175 575 575
300 300
200 747 949 200 747 949
60 460 460 60 460 460
400 400
100 500 500 100 500 500
To 150 550 550 600 To 150 550 550 600
175 575 575 175 575 575
1000 1000
200 1246 1302 200 1246 1302

Emeco Description Emeco Description

Example for order Example for order.

SS316 VEI90 CL 400x100x2-R40x20x2 S=300 HD VEO90 CL 400x100x2-R40x20x2 S=300

Stainless steel 316 Vertical Elbow inside 90º for cable ladder 400 mm width, 100 mm side height, 2 mm thickness Hot dip galvanized after fabrication Vertical Elbow outside 90º for cable ladder 400 mm width, 100 mm side
rung size 40x20mm, 2mm thickness, rung spacing 300 mm. height, 2 mm thickness rung size 40x20mm, 2mm thickness, rung spacing 300 mm.

Vertical inside ELBOW 45º


Vertical outside ELBOW 45º
Width Height Radius
)X( )Y(
)W( )H( )R(
Width Height Radius
60 425 221 )X( )Y(
)W( )H( )R(
100
100 454 259 60 425 221
300 100
To 150 489 309 100 454 259
175 507 334 300
300 To 150 489 309
200 747 949 175 507 334
300
60 637 425 200 747 949
400
100 666 454 60 637 425
To 150 701 489 600 400
100 666 454
175 718 422 To 150 701 489 600
1000
200 1246 1302 175 718 422
1000
200 1246 1302

Emeco Description

EXample for order. Emeco Description

PG VEI45 CL 200x60x2-R40x20x2 S=300 Example for order.

Pre galvanized Vertical Elbow inside 45º for cable ladder 200 mm width, 60 mm side height, 2mm thickness. HD VEO45 CL 200x60x2-R40x20x2 S=300
rung size 40x20mm,2mm thickness ,rung spacing 300. Hot dip galvanized after fabrication Vertical Elbow outside 45º for cable ladder 200 mm width, 60 mm side
height, 2mm thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.

78 79
Cable tray Ladder
Vertical Jointed ELBOW Inside HORIZONTAL TEE

Width Height Radius Width Height Radius


(W) (H) (R) )X( )Y(
)W( )H( )R(
100/ 100/ 100 900 500
100 300
200/ 200/ 200 1000 600
To 300 300/ 300/ 300 1100 700

300 60 400/ 400/ 400 60 1800 1100


500/ 500/ 500 1900 1200
To To
600/ 600/ 600 2000 1300
300
200 700/ 700/ 700 200 2100 1400 600
To 600 800/ 800/ 800 2200 1500
900/ 900/ 900 2300 1600
1000
1000/ 1000/ 1000 2400 1700

Emeco Description
Emeco Description
EX.
EX.
HD VJIE CL 200x60x2-R40x20x2 S=300
HD HT CL 300x100x2-R40x20x2 S=300
Hot dip galvanized after fabrication Vertical jointed inside Elbow for cable ladder 200 mm width, 60 mm side
Hot dip galvanized after fabrication Horizontal Tee for cable ladder 300 mm width, 100 mm side height, 2mm
height, 2mm thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.
thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.

VERTICAL TEE

Width Height Radius


)X( )Y(
)W( )H( )R(
Vertical Jointed ELBOW Outside 860 460
100 X
900 500
Width Height Radius 300
To 950 550
(W) (H) (R)
60 507 334
300 Y
100 747 949
To
300 1460 760
To
400
200 1500 800
300
60 R
To 1550 850 600
To
W
718 422
400 1000
200 1246 1302
To 600

1000 Emeco Description

EX.

Emeco Description HD VT CL 300x100x2-R40x20x2 S=300

EX. Hot dip galvanized after fabrication Vertical tee for cable ladder 200 mm width, 100 mm side height, 2mm
thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.
HD VJOE CL 200x60x2-R40x20x2 S=300

Hot dip galvanized after fabrication Vertical jointed outside Elbow for cable ladder 200 mm width, 60 mm
side height, 2mm thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.

80 81
Cable tray Ladder
HORIZONTAL CROSS Cable tray Ladder type (Heavy Duty)
Width Height Radius
)X( )Y(
)W( )H( )R(
Straight Element - Aluminum
100 / 100/ 100/ 100 900 500
300
200/ 200/ 200/ 200 1000 600
50٫8
300/ 300/ 300/ 300 1100 700
400/ 400/ 400/ 400 60 1800 1100
500/ 500/ 500/ 500 1900 1200
To
600/ 600/ 600/ 600 2000 1300
700/ 700/ 700/ 700 200 2100 1400 600
800/ 800/ 800/ 800 2200 1500
900/ 900/ 900/ 900 2300 1600
1000 /1000/ 1000/ 1000 2400 1700

Emeco Description

EX.

HD HC CL 300x100x2-R40x20x2 S=300
Hot dip galvanized after fabrication Horizontal Cross for cable ladder 300 mm width, 100 mm side height, 50٫8
2mm thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.

HORIZONTAL CENTER REDUCER


- Aluminum section made from aluminum alloy 6063.

Width Height Thickness Length


)W( )H( )T( )L (

150

200
300
400
HORIZONTAL Right REDUCER 500
2000
&
600 155.5 2 3000
&
700
6000 Side section Rung section

800
900 Rung
1000

1200

HORIZONTAL Left REDUCER


Emeco Description
Emeco Description
EX.
EX.
AL CL 300x155.5x6000- S=225
HD HLR CL (300/500)x100x2-R40x20x2 S=300
Aluminum cable tray ladder type, 300 mm width, 155.5 mm side height, 2mm thickness, 6000 mm length,
Hot dip galvanized after fabrication Horizontal Left reducer for cable ladder 300/500 mm width, 100 mm side rungs spacing 225 mm from center.
height, 2mm thickness. Rung size 40x20mm, 2mm thickness, rung spacing 300.

82 83
Cable tray Ladder
Cable tray Ladder type (Fitting) HORIZONTAL ELBOW 90º

Width Height Radius


)X( )Y(
Aluminum )W( )H( )R(
100 500 500
All Cable trays Ladder type fitting has the same properties of its cable ladder in (size - thickness – finish). 200 600 600
300 700 700
400 1100 1100
500 1200 1200
155 600
600 1300 1300
700 1400 1400
Emeco Description 800 1500 1500
900 1600 1600
Ex. 1200 1700 1700

AL HE90 CL W x H x 2 - S300 R( )
Emeco Description

EX.
Material & Fitting Cable Ladder Ladder Rung
Finish type Ladder width height Thickness spacing Radius AL HE90 CL 300x155x2-S=300

Aluminum horizontal Elbow 90º for cable ladder 300 mm width, 155 mm side height, 2 mm thickness rungs size
40x25 mm, 2 mm thickness, rung spacing 300 mm.

Fitting type means


HE90: Horizontal Elbow 90º. VEI90: Vertical Elbow 90 Inside.

HE45: Horizontal Elbow 45º. VEO90: Vertical Elbow 90 Outside.


HORIZONTAL ELBOW 45º

HT: Horizontal Tee. VEI45: Vertical Elbow 45 Inside. Width Height Radius
)X( )Y(
)W( )H( )R(
HC: Horizontal Cross. VEO45: Vertical Elbow 45 Outside. 460 460
100
500 500
HRR: Horizontal Right Reducer.
To 550 550

HCR: Horizontal Center Reducer. 575 575


300
747 949
HLR: Horizontal Left Reducer. 155 600
460 460
400
500 500
To 550 550

Radius: 1200
575 575
1246 1302
Standard value of fitting radius is 600 mm:

Emeco Description

EX.

ALHE45 CL 400x155x2-S=300

Aluminum horizontal Elbow 45º for cable ladder400 mm width,155 mm side height, 2 mm thickness rungs size
40x25mm,2 mm thickness, rung spacing
300 mm.

84 85
Cable tray Ladder
Vertical inside ELBOW 90º Vertical outside ELBOW 90º

Width Height Radius Width Height Radius


)X( )Y( )X( )Y(
)W( )H( )R( )W( )H( )R(
460 460 425 221
100 100
500 500 454 259
To 550 550 To 489 309
575 575 507 334
300 300
747 949 747 949
155 600 155 600
460 460 637 425
400 400
500 500 666 454
To 550 550 To 701 489
575 575 718 422
1200 1200
1246 1302 1246 1302

Emeco Description Emeco Description

EX EX.

AL VEI90 CL 400x155x2-S=300 AL VEO90 CL 400x155x2-S=300

Aluminum Vertical Elbow inside 90º for cable ladder 400 mm width, 155 mm side height, 2 mm thickness rung Aluminum Vertical Elbow outside 90º for cable ladder 400 mm width, 155 mm side height, 2 mm thickness rung
size 40x25mm, 2mm thickness, rung spacing 300 mm. size 40x25mm, 2mm thickness, rung spacing 300 mm.

Vertical inside ELBOW 45º Vertical outside ELBOW 45º

Width Height Radius Width Height Radius


)X( )Y( )X( )Y(
)W( )H( )R( )W( )H( )R(
460 460 425 221
100 100
500 500 454 259
To 550 550 To 489 309
575 575 507 334
300 300
747 949 747 949
155 600 155 600
460 460 637 425
400 400
500 500 666 454
To 550 550 To 701 489
575 575 718 422
1200 1200
1246 1302 1246 1302

Emeco Description Emeco Description

EX. EX.

AL VEI45 CL 200X155X2-S=300 ALVEO45 CL 200x60x2-S=300

Aluminum Vertical Elbou inside 45º for cable ladder 200 mm width, 155 mm side height, 2mm thickness. rung Aluminum Vertical Elbow outside 45º for cable ladder 200 mm width, 155 mm side height, 2mm thickness.
size 40x25 mm,2 mm thickness, rung spacing 300 mm. Rung size 40x25mm, 2mm thickness, rung spacing 300.

86 87
Cable tray Ladder
HORIZONTAL TEE HORIZONTAL REDUCER

Width Height Radius HORIZONTAL Left REDUCER


)X( )Y(
)W( )H( )R(
100/ 100/ 100 900 500
200/ 200/ 200 1000 600
300/ 300/ 300 1100 700
400/ 400/ 400 1800 1100
500/ 500/ 500 1900 1200
155 600
600/ 600/ 600 2000 1300
700/ 700/ 700 2100 1400
800/ 800/ 800 2200 1500
900/ 900/ 900 2300 1600
1000/ 1000/ 1000 2400 1700

Emeco Description
HORIZONTAL Center REDUCER
EX.

AL HT CL 300x155x2-S=300

Aluminum Horizontal Tee for cable ladder 300 mm width, 155 mm side height, 2mm thickness. Rung size
40x25mm, 2mm thickness, rung spacing 300.

HORIZONTAL CROSS

Width Height Radius


)X( )Y(
)W( )H( )R(

100 / 100/ 100/ 100 900 500


200/ 200/ 200/ 200 1000 600
300/ 300/ 300/ 300 1100 700
HORIZONTAL Right REDUCER
400/ 400/ 400/ 400 1800 1100
500/ 500/ 500/ 500 1900 1200
155 600
600/ 600/ 600/ 600 2000 1300
700/ 700/ 700/ 700 2100 1400
800/ 800/ 800/ 800 2200 1500
900/ 900/ 900/ 900 2300 1600
1000 /1000/ 1000/ 1000 2400 1700

Emeco Description

EX.

AL HC CL 300x155x2-S=300

Aluminum Horizontal Cross for cable ladder 300 mm width, 155 mm side height, 2mm thickness. Rung size Emeco Description
40x25mm, 2mm thickness, rung spacing 300.
Ex

Al Hrr Cl 200/300x155x2-S=300

Aluminum Horizontal Right Reducer For Ladder 200/300 mm Width , 155mm hieght, 2mm thickness, Rung
Spacing 300 mm

88 89
Cable tray Ladder
Cable Ladder covers Fitting Covers
Steel - Stain less Steel - Aluminum Steel - Stain less Steel - Aluminum
All properties of cover are the same properties of its ladder.
Standard length is 2000, 3000 mm. All properties of cover are the same of its cover of straight element.

(CLSC) U cover (CLVC)


(Standard) Ventilated cover
Horizontal elbow90º cover Horizontal elbow45º cover Vertical inside elbow90º cover
(HE90CLC) (HE45CLC) (VIE90CLC)

Emeco Description

EX.

HD CLC W x Th x L

Material & Cable Cover Cover


finish Cover type Ladder thickness length Vertical inside elbow45º cover Vertical outside elbow90º cover Vertical outside elbow45º cover
width (VIE45CLC) (VOE90CLC) (VOE45CLC)

Example for order ( HD CLC 200 x 1 x 3000 )


Hot dip galvanized after fabrication cover for cable Ladder 300 mm width, 1.5 mm thickness, 3000 mm length.

Available sizes of cover


Horizontal Tee cover Vertical Tee cover Horizontal Cross cover
EMECO Width Thickness
Description )W( )T( (HTCLC) (VTCLC) (HCCLC)
CL cover 50 50
1
CL cover100 100
To
CL cover200 200
2
CL cover300 300

CL cover 400 400 1.25


CL cover 500 500 To
CL cover 600 600 2
CL cover 700 700
CL cover 800 800 Horizontal Left Reduce cover Horizontal Center Reduce cover Horizontal Right Reduce cover
CL cover 900 900 2
(HLRCLC) (HCRCLC) (HRRCLC)
CL cover 1000 1000
CL cover 1200 1200

Cover clamp for fixing cover

90 91
Cable tray Ladder
Accessories All properties of accessories are the same of its straight element

Steel - Stain less Steel - Aluminum


All properties of accessories are the same of its straight element Hold down clamp

Splice plate ( internal & External ) Horizontal Adjustable joint Vertical Adjustable joint

Drop Out

Center Reducing splice plate Right Reducing splice plate Right Reducing splice plate

Bonding Jumper
Expansion splice plate Blind end Straight Element Separator
Dimension Length

copper wire 16 mm diameter 250

Horizontal Elbow Separator Vertical inside Separator Vertical outside Separator

92 93
Cable tray Ladder

Cable trayTrough

94
Cable trayTrough
Cable tray trough type Material & Finish

Steel - Stainless Steel Steel

Light Duty Heavy Duty HD Hot dip galvanized after fabrication according to ASTM A 123
PG Pre galvanized according to ASTMA 653SS
EP Electro plated after fabrication ASTM B 633
EC Epoxy coated

Stainless Steel

SS 304 stainless steel 304


SS 304L stainless steel 304L ASTM A240
SS 316 stainless steel 316
SS 316L stainless steel 316L

Cable tray type

Cable tray type CTR = cable trough


H

Cable tray width

Cable trough width W = (100 – 200 – 300 – 400 – 500 – 600- 700 -800 – 900 – 1000 -1200) mm
W
Cable tray height

Cable tray trough type height H =


Ladder side & Bolts
( 60 – 100 – 125 – 150-175 - 200) mm
Bolt size 6 mm x 20 Bolt size 8 mm x 25
8 mm x 25 10 mm x 30 Loading Depth = Nominal Depth – C (Rung height)

Side flange

Side flange standard value is 20 x10 mm.

Trough thickness

Light duty trough thickness 1.5 mm.


Heavy duty trough thickness t = 2 mm( sides only ).

Trough length
Emeco Description
Trough standard length L = 2000 & 3000 & 6000 mm.
Example of order

HD CTR W x H x t x L
Bottom size

Material & Cable Tray Cable Trough Trough Trough Bottom thickness 1.5 mm.
Finish Type trough Width Height thickness Length
Bottom welded on side
Steel welded with co2
Stainless steel welded with argon as inert gas

96 97
Cable trayTrough
Cable tray Trough type Cable tray trough type (Fitting)
Straight Element - Steel - Stainless Steel Steel - Stainless steel
Available Sizes All Cable trays trough type fitting has the same properties of its cable trough
In (size - thickness – finish).
Width Height Thickness Length
)W( )H( )T( )L( Emeco Description
Ex.
100
HD HE90 CTR W x H x t x R ( )
200

300
Material & Cable Trough Trough
Fitting type Thickness Radius
Finish trough widh height
400
2000
500 1.5
& HE90: Horizontal Elbow 90º. VEI90: Vertical Elbow 90 Inside.
600 125 & 3000 HE45: Horizontal Elbow 45º. VEO90: Vertical Elbow 90 Outside.

700
& HT: Horizontal Tee. VEI45: Vertical Elbow 45 Inside.
2
6000 HC: Horizontal Cross. VEO45: Vertical Elbow 45 Outside.
800 HRR: Horizontal Right Reducer. VT: Vertical Tee.
900 HCR: Horizontal Center Reducer.
HLR: Horizontal Left Reducer.
1000

1200 Radius:
Standard value of fitting radius is:
300 mm for width up to 300 mm & 600 mm for width from 400mm up to1000 mm.
200
other radius can be mannfactured up on request (500-900-1200).
300

400 HORIZONTAL ELBOW - 90º


500 150 2000 Width Height Radius
)X( )Y(
1.5 )W( )H( )R(
& &
600 100 500 500
175 & 3000
700 200 600 600 300
& &
2 300 700 700
800 200 6000
400 60 1100 1100
900 500 1200 1200
To
600 1300 1300
1000
700 200 1400 1400 600
1200 800 1500 1500
900 1600 1600
1000 1700 1700
Emeco Description
EX. Emeco Description
HD CTR 300x150 x 2x6000 Example for order.

Hot dip galvanized after fabrication cable tray Trough type, 300 mm width, 150mm side height, 2mm thickness, HD HE90 CTR 300x100x2
6000 mm length, bottomthickness 1.5 mm rungs size 70x25mm spacing 300 mm from center
Hot dip galvanized after fabrication horizontal Elbow 90º for cable trough 300 mm width, 100 mm side height,
2 mm thickness bottom thickness 1.5 mm rungs size 70x25 mm, rung spacing 300 mm.

98 99
Cable trayTrough
HORIZONTAL ELBOW - 45º
Vertical inside ELBOW - 45º
Width Height Radius
)X( )Y( Width Height Radius
)W( )H( )R( )X( )Y( R
)W( )H( )R(
100 259 454
60 425 221
200 358 524 100
300 100 454 259
300 458 595 300
To 150 489 309
400 60 446 878 175 507 334
Y
300
500 747 949 200 747 949
To
600 846 1020 60 637 425
700 200 946 1090 400
100 666 454
800 1046 1160 600 To 150 701 489 600
900 1146 1231 175 718 422
W
1000 X
1000 1246 1302 200 1246 1302

Emeco Description

Example for order. Emeco Description

HD HE45 CTR 400x100x2 EXample for order.

Hot dip galvanized after fabrication horizontal Elbow 45º for cable trough 400 mm width, 100 mm side height, PG VEI45 CTR 200x60x2
2 mm thickness bottom thickness 1.5 mm rungs size 70x25 mm, rung spacing 300 mm. Pre galvanized Vertical Elbow inside 45º for cable trough 200 mm width, 60 mm side height, 2mm thickness.
bottom thickness 1.5 mm rung size 70x25mm,rung spacing 300.

Vertical inside ELBOW 90º

Width Height Radius


Vertical outside ELBOW - 90º
)X( )Y(
)W( )H( )R(
Width Height Radius
60 460 460 )X( )Y(
100
)W( )H( )R(
100 500 500 R 60 460 460
300 100
To 150 550 550 100 500 500
175 575 575 Y To 150 550 550
300
300
200 747 949
300
175 575 575 Y
60 460 460 200 747 949
400
100 500 500 60 460 460
To 150 550 550 600 400
100 500 500
175 575 575 R
1000 To 150 550 550 600
200 1246 1302
W 1000
175 575 575
X 200 1246 1302
X W
Emeco Description

Example for order Emeco Description

SS316 VEI90 CL 400x100x2 Example for order.

Stainless steel 316 Vertical Elbow inside 90º for cable trough 400 mm width, 100 mm side height, 2 mm thickness HD VEO90 CTR 400x100x2

bottom thickness rung size 70x25mm, rang spacing 300 mm. Hot dip galvanized after fabrication Vertical Elbow outside 90º for cable trough 400 mm width, 100 mm side
height, 2 mm thickness bottom thickness 1.5 mm rung size 70x25mm,rung spacing 300 mm.

100 101
Cable trayTrough
Vertical outside ELBOW - 45º VERTICAL TEE

Width Height Radius Width Height Radius


)X( )Y( )X( )Y(
)W( )H( )R( )W( )H( )R(
60 425 221 100 60 860 460
100 100 900 500
100 454 259 300
To 150 950 550
To 150 489 309
300 Y
175 507 334
175 507 334 300 200 747 949
300
200 747 949 60 1460 760
R 400
100 1500 800
60 637 425
400 To 150 1550 850 600
100 666 454
175 718 422
To 150 701 489 600 1000 200 1246 1302
175 718 422
1000
200 1246 1302 W Emeco Description

EX.
X
Emeco Description HD VT CTR 300x100x2

Example for order. Hot dip galvanized after fabrication Vertical tee for cable trough 200 mm width, 100 mm side height, 2mm
thickness. Bottom thickness 1.5 mm Rung size 70x25mm,rung spacing 300
HD VEO45 CTR 200x60x2

Hot dip galvanized after fabrication Vertical Elbow outside 45º for cable trough 200 mm width, 60 mm side
HORIZONTAL CROSS
height, 2mm thickness.bottom thickness 1.5 mm Rung size 70x25mm, rung spacing 300. Width Height Radius
)X( )Y(
)W( )H( )R(
HORIZONTAL TEE 100 / 100/ 100/ 100 900 500
300
200/ 200/ 200/ 200 1000 600
Width Height Radius
)X( )Y( 300/ 300/ 300/ 300 1100 700
)W( )H( )R( 60
400/ 400/ 400/ 400 1800 1100
100/ 100/ 100 900 500 500/ 500/ 500/ 500 1900 1200
300 To
200/ 200/ 200 1000 600 600/ 600/ 600/ 600 2000 1300
300/ 300/ 300 1100 700 700/ 700/ 700/ 700 200 2100 1400 600
400/ 400/ 400 1800 1100 800/ 800/ 800/ 800 2200 1500
60
900/ 900/ 900/ 900 2300 1600
500/ 500/ 500 1900 1200
To 1000 /1000/ 1000/ 1000 2400 1700
600/ 600/ 600 2000 1300
200 Emeco Description
700/ 700/ 700 2100 1400 600
800/ 800/ 800 2200 1500 EX.
900/ 900/ 900 2300 1600 HD HC CTR 300x100x2
1000/ 1000/ 1000 2400 1700
Hot dip galvanized after fabrication Horizontal Cross for cable trough 300 mm width, 100 mm side height,
2mm thickness. Bottom thickness 1.5 mm Rung size 70x25mm, rung spacing 300.
Emeco Description

EX. HORIZONTAL REDUCER


HD HT CTR 300x100x2

Hot dip galvanized after fabrication Horizontal Tee for cable trough 300 mm width, 100 mm side height, 2mm
thickness. Bottom thickness 1.5 mm Rung size 70x25mm,rung spacing 300.

LEFT HAND REDUCER CENTER REDUCER RIGHT HAND REDUCER

REDUCER LENGTH L = 500 mm

102 103
Cable trayTrough
Cable Trough covers Fitting Covers
Steel - Stain less Steel Steel - Stain less Steel
All properties of cover are the same properties of its trough. All properties of cover are the same of its cover of straight element.
Standard length is 2000, 3000 mm.

(CTRC) U cover (CTRVC)


(Standard) Ventilated cover
Horizontal elbow90º cover Horizontal elbow45º cover Vertical inside elbow90º cover
(HE90CTRC) (HE45CTRC) (VIE90CTRC)

Emeco Description

EX.

HD CTRC W x Th x L

Material & Cable trough


Cover type Cover thickness Cover length
finish width
Vertical inside elbow45º cover Vertical outside elbow90º cover Vertical outside elbow45º cover
(VIE45CTRC) (VOE90CTRC) (VOE45CTRC)

Example for order ( HD CTRC 200 x 1 x 3000 )


Hot dip galvanized after fabrication cover for cable trough 300 mm width, 1.5 mm thickness, 3000 mm length.

Cover clamp for fixing cover


Available sizes of cover
Thickness Width EMECO
(T) (W) Description
50 cover 50 Horizontal Tee cover Vertical Tee cover Horizontal Cross cover
1 100 cover100 (HTCTRC) (VTCTRC) (HCCTRC)
To
2 200 cover200
300 cover300

400 cover 400


1.25
To 500 cover 500
2 600 cover 600

700 cover 700


800 cover 800 Horizontal Left Reduce cover Horizontal Center Reduce cover Horizontal Right Reduce cover
2 900 cover 900 (HLRCTRC) (HCRCTRC) (HRRCTRC)
1000 cover 1000
1200 cover 1200

104 105
Cable trayTrough
Accessories All properties of accessories are the same of its straight element

Steel - Stain less Steel


Hold down clamp
All properties of accessories are the same of its straight element

Splice plate ( internal & External ) Horizontal Adjustable joint Vertical Adjustable joint

Drop Out

Center Reducing splice plate Right Reducing splice plate Right Reducing splice plate

Bonding Jumper
Expansion splice plate Blind end Straight element Separator

Dimension Length

copper wire 16 mm diameter 250

Horizontal Elbow Separator Vertical inside Separator Vertical outside Separator

106 107
Cable trayTrough

Cable tray Wire basket

108
Cable tray Wire basket
Wire mesh Cable tray (Basket type) Cable tray Basket
Straight Element Straight Element - Steel - Stainless Steel

Side 50 mm

Width Height Wire diam- Length


Emeco Description )W( )H( eter )L(
EX.
EP CB W x H x 5 x L–100x50 50

Material Cable Tray Cable Basket Wire Basket


Mesh size
&Finish Type Ladder Width Height diameter Length
100

Material
Steel
Basket Cable Tray Systems are produced from high strength steel Wires (ASTM A510). 200

Stainless Steel 4
SS 304 stainless steel 304
SS 304L stainless steel 304L ASTM A240 & 2000
SS 316 stainless steel 316
300
SS 316L stainless steel 316L 50 5 &

Finish & 3000

Steel 6
HD Hot dip galvanized after fabrication according to ASTM A 123 400
EP Electro plated after fabrication ASTM B 633
EC Epoxy coated

Stainless Steel
Cleaning
500
Cable tray type
Cable tray type CB = cable basket

Cable tray width


Cable tray Basket type width W = (100 – 200 – 300 – 400 – 500 – 600) mm
600
Cable tray height
Cable basket height H = (50 – 100 – 150) mm.

Wire diameter
Wire diameter (4 – 5 – 6 ) mm. Emeco Description
Basket length EX.
Basket standard length L = 2000, 3000 mm.
EP CB 300x50x5x2000 – 100x50
Mesh size
Standard mesh size = 100 x 50 mm. Electro plated cable tray basket type, 300 mm width, 50mm side height, wire diameter 5mm
Mesh size 100x50 mm.
Welding
A fully automated welding process produces continuous wire mesh with Press welding machine

110 111
Cable tray Wire basket
Cable tray Basket Cable tray basket type (Fitting)
Straight Element - Steel - Stainless Steel Steel - Stainless steel
Wire Basket System is designed to accommodate Jobsite changes, Straight sections can be modified to
Side 100mm
produce bends, tees, crosses or reducers, Can be made from any tray width and depth with any available
finish

Width Height Wire diam- Length


)W( )H( eter )L(

100

Offset Cut Do not use center cut blades.

200 For cutting, bending and assembly. Cut wires with Angular Bolt Cutter, bend to preferred radius and assemble

HORIZONTAL ELBOW
300

300 & 2000

100 5 &

400 & 3000

Short Radius Long Radius Straight sections


400

Vertical Elbow

500

600

Emeco Description

EX.

EP CB 400x100x5x3000 – 100x50.
Vertical inside Vertical Outside
Electro plated cable tray basket type, 400 mm width, 100mm side height, wire diameter 5mm
Mesh size 100x50 mm

112 113
Cable tray Wire basket
Horizontal Tee Accessories

Splice plate & clamp assembly ( side 50 ) Splice plate & clamp assembly ( side 100 )

Straight sections Short Radius

Horizontal Cross

Clamp assembly Hold down clamp Blind End

Straight sections Short Radius

Horizontal Reducer
Straight element Separator Horizontal Elbow Separator

Straight element Vertical Vertical inside Separator


Horizontal Center Reducer Horizontal Right Reducer

114 115
Cable tray Wire basket

Cable tray channel

116
Cable tray channel
Cable tray Channel type Cable tray channel
Cable Channel Straight Element - Steel - Stainless Steel - Aluminum

Straight Element Available sizes


Width Height Thickness
(W) H )) T ))
75 35 2 - 1.5 - 1.25 - 1

100 50 2 - 1.5 - 1.25 - 1

150` 50 2 - 1.5 - 1.25 - 1

Perforated Channel tray Solid Channel tray Emeco Description

Manufacture EX.
HD Ch 75 x 35 x 1.5 x 3000
All cable trays manufactured according to NEMA STANDARED VE1

Emeco Description Hot dip galvanized after fabrication cable Channel size 75 mm width, 35 mm side height,
1.5 mm thickness, 3000 mm length
HD Ch W x H x Th x 3000
Cable tray channel (Fitting)
Material Cable Cable Cable Cable Cable
& Tray Channel Channel Channel Channel Steel - Stainless steel - Aluminum
Finish Type Width height Thickness Length

All Cable channel fitting has the same properties of its cable tray in (size - thickness – finish).
Material & finish
Emeco Description
HD Hot dip galvanized after fabrication, Steel 37.
PG Pre galvanized steel 37. HD HE90 Ch W x H x Th x R ( )
EP Electro plated steel 37.
EC Electro static painted, steel 37 (Painting after HD- EP).
SS Stain less steel (ex. SS316. Stainless steel 316).
AL Aluminum Material Channel Cable Cable Cable Channel Channel
& fitting Tray Channel Channel fitting fitting
Cable tray type Finish Type Type Width Height thickness Radius
Ch Cable tray Channel type.
Fitting type means
Cable tray width
HE90: Horizontal Elbow 90º. VEI90: Vertical Elbow 90 Inside.
W cable Channel width (W) its value varies from 50 mm to 150 mm.
HE45: Horizontal Elbow 45º. VEO90: Vertical Elbow 90 Outside.
Cable tray height HT: Horizontal Tee. VEI45: Vertical Elbow 45 Inside.
H cable channel height (H) its value varies from 35 mm to 50 mm. HC: Horizontal Cross. VEO45: Vertical Elbow 45 Outside.
HRR: Horizontal Right Reducer. VT: Vertical Tee.
Cable channel thickness
HCR: Horizontal Center Reducer.
t cable channel thickness value is from 1 to 2 mm. HLR: Horizontal Lift Reducer.
Cable channel length
Standard radius as mention in the following table & when client want another value write it in description.
L cable tray length standard value is 2000, 3000 mm

Example of order:
HD Ch 150 x 50 x 1.5 x 3000mm.
Hot dip galvanized after fabrication cable Channel size 150 mm width, 50 mm side height,
1.5 mm thickness, 3000 mm length

118 119
Cable tray channel
HORIZONTAL ELBOW 90º Vertical inside ELBOW 90º

Width Height Radius Width Height Radius


)) X )) Y )) X )) Y
)W( )) H )R( )W( )) H )R(

50 35 290 290 50 35 290 290

140 100 50 440 440 140


100 50 440 440
150 50 490 490 150 50 490 490

Emeco Description
PG HE90 Ch150 x 50 x1.5 Emeco Description
Pre galvanized before fabrication horizontal Elbow 90º for channel 150 mm width, 50mm side height, 1.5 mm PG VEI45 Ch150 x 50 x1.5
thickness. Hot dip galvanized after fabrication vertical inside Elbow 45º for channel 150 mm width, 50mm side height,
1.5 mm thickness.

HORIZONTAL ELBOW 45º


Vertical outside ELBOW 90º
Width Height Radius
)) X )) Y
)W( )) H )R( Width Height Radius
)) X )) Y
)W( )) H )R(
50 35 290 290
50 35 290 290
100 50 440 440 140
100 50 440 440 140
150 50 490 490
150 50 490 490

Emeco Description
Emeco Description
PG HE45 Ch150 x 50 x1.5
HD VEO 90 Ch150 x 50 x1.5
Pre galvanized before fabrication horizontal Elbow 45º for channel 150 mm width, 50mm side height, 1.5 mm
Hot dip galvanized after fabrication vertical outside Elbow 90º for channel 150 mm width, 50mm side height,
thickness.
1.5 mm thickness.

Vertical inside ELBOW 90º


Vertical outside ELBOW 45º
Width Height Radius
)) X )) Y
)W( )) H )R( Width Height Radius
)) X )) Y
)W( )) H )R(
50 35 290 290
50 35 290 290
100 50 440 440 140
100 50 440 440 140
150 50 490 490
150 50 490 490

Emeco Description
PG VEI90 Ch150 x 50 x1.5 Emeco Description

Hot dip galvanized after fabrication vertical inside Elbow 90º for channel 150 mm width, 50mm side height, HD VEO 45 Ch150 x 50 x1.5

1.5 mm thickness. Hot dip galvanized after fabrication vertical outside Elbow 45º for channel 150 mm width, 50mm side height,
1.5 mm thickness.

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Cable tray channel
Horizontal Tee Cable channel covers
Width Height Radius
X )) Y ))
(W) H )) (R)
50 35 290 290
Straight &Fitting Covers
100 50 440 440 140 All properties of cover are the same of its cover of straight element

150 50 490 490

Emeco Description
HD HT Ch150 x 50 x1.5
Hot dip galvanized after fabrication Horizontal tee for channel 150 mm width, 50mm side height, 1.5 mm
thickness.
Horizontal elbow45º cover Horizontal elbow90º cover Straight cover
Horizontal Cross (HE45C) (HE90C)
t
Width Height Radius
X )) Y ))
(W) H )) (R)
50 35 290 290

100 50 440 440 140

150 50 490 490

Emeco Description
HD HC Ch150 x 50 x1.5 Vertical outside elbow 90º Cover Vertical inside elbow 45º Cover Vertical inside elbow 90º Cover
Hot dip galvanized after fabrication Horizontal cross for channel 150 mm width, 50mm side height, 1.5 mm (VEO90C) (VEI45C) (VEI90C)
thickness.

Horizontal Cross cover (HCC) Horizontal tee cover (HTC) Vertical outside elbow 45º Cover
(VEO45C)

Accessories

Splice plate Horizontal Adjustable joint Vertical Adjustable joint

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Our Projects

124 125
Our Projects

CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH
certifies that

Electro Mechanical Engineering Company

has established and applies


a Quality Management System for

11 Ismail Mohamed St. Dokki, 12311 Giza, Egypt:


Central Functions of the Management Systems as well as
Production and Sales of cable tray, systems, steel conduits,
Design and Manufacturing of its Die sets, and
surface finishing for metal works

Piece # 196, Area 3, 6th of October City, Egypt:


Production and Sales of cable tray, systems, steel conduits,
Design and Manufacturing of its Die sets, and
surface finishing for metal works

An audit was performed, Report No. 70772434


Proof has been furnished that the requirements
according to

ISO 9001:2008
are fulfilled. The certificate is valid until 2014-09-13
Certificate Registration No. 12 100 41464 TMS

Munich, 2011-09-21 QMS-TGA-ZM-07-92

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Head Office and Sales
11 Ismail Anwar St. From Nawal St. – Dokki - Giza - Egypt
Tel. : (+202) 33372436 – 33354017
Fax : (+202)33380395

Factory
6th of October City – third industrial zone – Piece 196
Tel. : (+202)38325328
Fax : (+202)38333576

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