Valid with unbroken seal only Technical File for C18 Marine Auxiliary Engine @ 1200&1500&1800 RPM (Engine Family C18A 1200&1500& 1800) | Performance Spec. i a GL Family Approval No. | _37755-03HH Do Not Discard This Document is to be kept on board. EMISSION CERTIFICATION ‘Approval No, Date 46022 -07 tH 2007 -93 - 20 K. Diekmann, ‘Technical File C18A 1200& 1500& 1800-06Table of Contents 18 Engine Part Number Table* .. Installation Requiremen Engine Parameter Check Method. 1. Check Engine Parameters: 2, Identify Emission-Related Engine Component: 3. Record Changes to Emissions Related Components:... 4, Identify Adjustable Feature Appendix A: IMO Certification Test Report ~ D2... Engine Information’... Engine Family Information’. Test Cell Information® . Ambient and Gaseous Engine Test Data* . Technical File C18A1200&1500& 1800-06‘ C18 Engine Part Number Table* iE Performance Specification ‘OK5663 | OK56E4 | OKE6ES | 0KS6E6 | 0KE6GT | 0KE66S | 0K6669 | 0K6670 rpm 1800 | 1800 | 1800 | 1200 | 1800 | 1800 | 1800 | 1800 kW s47_|_547_|_601|_ 601 | sa7_| 547 | 601 | 601 enone anos (ndvertied) (bhp) 733)_|_(733)_|_@06)_|_¢@06)_|_(733)_| (733) | (606) | (806) Testcycle | 02 _| 02 | oz | _o2 | oz | oz | oz | vz Engine Ratings (Overioad) rpm. 800] 1800 |_1800_| 1800 | 1800 | 1800 | 1800 | 1800 NOTE: Applies to Marine Auxilliary Engines Only KW cor [601 |_661_| 661 | 601 | 601 | 661 | 661 (bhp) (206) | (806) |_(@87)_ | (#e7) | (@06) | (606) | e87) | (287) Engine Model PartNumber | cis |_cte | cre | cis | cis | cts | crs | cre 5 17720 Engine Arangoment Partnumber | aosea| 2a20se4|2420387| 2420367] 2617718 2617719] 2617721 2617721 ‘Compression Ratio 1454 | 1451 | 1454 | 145: | 1452 | 1452 | 1454 | 1454 Static Timing Deg. NA [NA | NA | NA | NA | NA | NA | NA Piston Part Number [2358098 |2358008| 27358096 | 2356098] 2356098] 2358098 | 2358008 | 2358098 E 1982 Syne runny | i rz id ez zz Camshaft Part Number __|2012677|2012677|2012677|2012677| 2012677 |2012677 |2012677|2012677| '2167455|2167455|2167455|2167455| 2167456 |2167455| 2167455] 2167455 rarecore Part Number |2463387|2463367| 2463387; 2463367] 2463387 |2463387| 2463387 |2463387, ‘24nazta|2423219| 2423219 |2425219] 2423219|2423219|2423219| 2425219 2 2660053 | 2660053| 2660053] 2660053] 2650053 2660053] 2660053 2660053) '2014824|2014824| 2014824] 2014824| 2014824 2014826] 2014824|2014824| aLemiceh toe eee. Cree? PartNumber _ |-917275|2017275|2017275|2017275| 2017275 |2017275|2017275|2017275| injector Part Number |2113028|2113028)2113028|2113026|2113028|2113028|2113028| 2113026] 2443495 | 2443495] 2443497 [2443497 | 2628544] 2628544 | 2626546 | 2626546 Personality Module Software Part Number |2720678|2720678|2720679|2720673| 2720686 2720686 2720687 2720687| 2785674|2785574| 2785575 | 2785575 2785582 |2785582| 2785583 | 2785583| \Updated: March 2, 2007 Page 3 of 19 ‘Technical File C18A1200&15008&1800-064 C18 Engine Part Number Table” Performance Specification ‘OK5659 | 0K5660 | 0K5661 | 0K5662 | 0K5726 | OKE663 | OKE664 | OKE665 rpm 1800 | 1800 | 1800 | 1800 | 1800 | 1800 | 1800 | 1600 Bkw 372 372 465 465, 410 372 372 465 Eanne nenings (advertised) (bhp) (499) | (499) | (624) | (624) | (650) | (499) | (49 | (624) Test Cycle 2 D2 D2 02 D2 D2 D2 b2 Engine Ratings (Overload) rpm. 1800 1800 1800 1800 1800 1800 1800 1800 NOTE: Applies to Marine Auxilliary Engines Only BkW. 4o9_| 409 | 512 | 512 | 451 | 409 | 409 | 512 (bhp) (S49) | (649) | (686) | (686) _| (605) _| (549) | (549) | (686) Engine Model Part Number C18 C18 C18 C18 C18 C18 C18 C18 Engine Arrangement Part Number __ |2420375|2420360|2420361| 2420382 | 2458375|2617714|2617715|2617716| Compression Ratio 16.51 16.5:1 | 16.5:1 | 16.5:1 | 16.5:1 | 16.5:1 16.5:4 16.5:4 Static Timing Deg. NIA NIA N/A NA N/A N/A N/A N/A Piston es Part Numi 2397844 | 2397844 | 2397844 | 2397844 | 2397844 | 2397844 | 2397844 | 2397844 '2221982|2221982|2221982|2221982|2221982|2221982|2221982| 2221982 Gulectisee PartNumber |>237263|2237263|2237263 | 2237263 | 2237263 | 2237263 |2237263| 2237263 Camshaft Part Number 2396139 | 2396139 | 2396139 | 2396139 | 2396139 |2396139|2396139| 2396139) 2167455 | 2167455 | 2167455 | 2167455 | 2167455 | 2167455 | 2167455 | 2167455) SS Part Number | 2463387|2463387 |2463367 |2463387 |2463387 |2463387|2463387 | 2463307| 2423219 |2423219|2423219|2423219|2423219| 2423219 | 2423219 | 2423219) '2660053| 2680053 | 2660053 |2660053| 2660053 | 2660053 | 2660053 | 2660053 Turbocharger Basic Group Part Number 2420267 | 2420267 | 2420267 | 2420267 | 2420267 | 2420267 | 2420267 | 2420267 2321135 |2321135|2321135| 2321135 }2321135| 2321135 | 2321135 Injector Part Number 2447718|2447718| 2447718 | 2447718| 2321135 | 2447718 | 2447718 | 2447718, | 2530618 | 2530618 | 2530618 | 2530618 | 2530618 | 2530618 | 2530618 | 2443491 | 2443491 | 2443493 | 2443493 | 2458425 | 2628540 | 2628540 | 2628542 2720676 | 2720676 | 2474656 | 2474656 | | 2720684 | 2720684 | 2720685} Recsonsiky. Module Sorters. PartNumber |>795572| 2785572 |2720677 |2720677| 2785580 |2785580|2785581 2785573 | 2785573 | (Updated: March 2, 2007 Page 4 of 19 Technical File C18A1200&1500& 1800-06,C18 Part Number Table* a eS ora | es ces oe | rt ont] ca aa 5 va — ‘en ot = ie aes rah ser ie re Aoi tsi hay Engle ony | Baws mt (oe. i eri Peano |e ce eel Pamir neon | at al ar roe ere zn sve xo ari aro azine eee ammo rt arg mars 03237 20789 one at ess a thi a ear ear nid 3387 ran rein rn one 200081805, 4 cla ngie Pat Namba Tale Cesc ert ne Eels ees perme nm ee a eee ee sore cane] — ga gt ae oP ree = achat e eee mee ae siete ar = ee Steen hwo a eel a ae 0 Sn we reonme_fg ee oes es Te t : f Pe “st e184 20M s008 10.05» 3 C18 Engine Part Number Tablet rae Tectia le CA 20 SURII00.6Installation Requirements ‘The flowing inslation reuremens mast met rie nda ped tebe te engine 12 amply withthe nitogn ones (NOs) cso ina regi 3 of Anex V1 of MARBOL, a8 Max. Joke Water let Temperire 52° (198F) Max. Aerooer Wat nt Temperature or seater aerosol ergs 52°C (126°F Combined Cut Kel Cooks 32°C (00°F) Heat Eachage Cooled Maximum Aire Retin 6SkPa ae" Wate) Missin cst Bakr APA 40" Wate) Engine Perform: ‘The rtd sped and rat power fhe npn nds onthe engine information raepe For righ hand sone engines th smelt ested on op ofthe eng ci one Fo Ft ad Service ones he nepa is vse le nd sich ae mechani a Engine Emissions ata mensrmen scons wih he recedes desribed in Reston 2 of he 1997 (Conference “Tectia Codon Corr of Esens of Nieogen Oxides tom Marie Pr This engine's exon emissions aren orphan withthe Inertia! Nang 5 3 of Annex Vl the MARPOL 73/78 Conseton The NO iit fore “esha ile C18 1200815041800-9646022-07HH 2007 -03 ~20 ‘On-board Nox Verfeton procedure Tagine Parameter Check Method Introduction ‘The engine parame chck mth at allows sal be wed by he saya wri hat he engine «isle on tard esp, amples wih be nogen ies (NOx emo to Regula 13 of Ampex ot MARPOL TST. Th metho itn Be el fr tein efiation sive. pero annem eves Procedure ‘The procedures tte bel ae dee onthe lowing pages. The cn be wed 1 demote compan wit the NOx ensions ims Steps of tingine Parameter Check Methods 1 Check Engine Param 2 Lei Emision ele Engine Componens 2 Resor Changs o Eso Reed Components 4 enityAdjsnble Fens “Techical ie C2001 on 180.061. Chek gine Parameter Teen aati ie part eo NO min hat apy alo ‘sing bused wit ing he pie eat of manures en [Brac proganma nie ECM Fecenc Con Me a ppm es ae 63 ‘etry. Trea ein reid muse pruners bce wee 2 Meaty Emin Relat Haga Componen: “Tete soins the cone tha inne eg NO sn fr his cgi ‘Tels wd ton Fie Pr Nts Tae of Oem ese rman o ese ‘eponet ashiped or Cail fats, “Tow pet tantra be dene en he ery mp bend th ego {ing ih Tate nome of i et “Teper mae pt umber and he pe aig cab nd nh main Pe ‘a vende Nate temrrepe Seen etn Recor Change Ein Rene Compre Piast i = Sees Erb hm bebo Same Geerantoneenart ieceni ie Congr bv par nb wit pr ube rn he utes on ae ae ‘tte par rambes const teen etl cenEmission Related Component List: Component Location on engine Item Description: of component part No. Also see diagrams below: 1 Piston On the top of the piston crown assembly. See note 1) 2 {Camshaft Stamped on the end of the camshaft. (See note 1) 3__[Injector Etched on top of the injector. 4 Aftercooler _|Stamped on the aftercooler core body or (See note 1)_|mounting flange. 5 Turbocharger |On nameplate of turbocharger on center section. “ss Personality |On Information Plate of engine located on module top of oil cooler for right hand service 6 software engines or on the left hand side of the valve mechanism base for left hand service engines or use the Electronic Technician (ET) Service Tools. Cylinder Cast into the left hand side face of the Head cylinder head. Visible from above. Also, 7 |(See note 1) lowest level assembly part number of cylinder is affixed by label to front face of cylinder head. Note 1: Part number not accessible without significant engine disassembly. Therefore it is not necessary to be checked by the surveyor. _ Part Number Locations: 2 ~ 2. Camshaft 3. Injector Technical File C18A12008&1500& 1800-06242-3219 216-7455 & 246-3387 5, Turbocharger 6. Personality Module Software Right Hand Service -@ Left Hand Service 6, Personality Module Software 7. Cylinder Head Technical File C18A 1200& 1500 1800-06Verification procedure for the Electronic Engine Software: 1. Hook up the laptop computer (with ET) to the engine Electronic Control Module (ECM) as shown in the diagram below. enone comm JUNICATION ADAPTER II conrRou mou ec W013) uwvensaL twas OATAUNCCABLE G77) semaennue arn onsneaee Jo “Comecror ATNEOLONLY —coummycarion ‘ADAPTER I 171-4400 (0) 2. Start the Electronic Technician (ET) program on the computer. 3. Select the desired ECM from the displayed list. If the engine has only one ECM, only one ECM option will be displayed. 4. The display screen will show the engine model, engine location, and engine serial number. Displayed below this information will be a list of two columns, the first column lists the “Parameter”. The second column lists the value for that parameter. The fourth parameter listed is the “Personality Module Part Number”. This is the engine software. The corresponding value is the software part number. Technical File C18A1200&1500& 1800-063. Record Changes to Emissions Related Components: A record must be kept of the changes to the emissions related components listed on the previous table. Use the table below to record these changes in chronological order as they occur. Note: Emission related components may only be replaced as listed in this Technical File or otherwise approved by the Adminstration or Recognised Organisation, which has approved the technical File. Caterpillar recommends emission related components and all other components be replaced with parts approved by your Caterpillar Dealer. Record Of Changes to Emissions Related Components: Manufacturer Date of Change Old Part No. New PartNo. Component of Component __Approved By: tify Adjustable Features: adjustable features on the engine that will significantly affect NOx emissions. Other than programmed in the ECM (Electronic Control Module), all programmable features are | Therefore a section to record adjustable features becomes unnecessary. Technical File C18A1200& 1500& 1800-06Appendix A: IMO Certification Test Report — D2 Parent Engine Engine Information* Emissions Test Report N Engine Manufacturer Caterpilar inc, Peoria, llinois, USA Engine Type. C18. Family or Group identification (C18A12008150087600 Serial number 1012479 Rated sj 1800 Rated power Intermediate speed. ‘Maximum torque at intermediate 6; Static injection timi Electronic injection timi Variable injection timi Variable turbochar Bore Stroke “410 KW, NA tpm: NWANm: ‘CABTOG, es es nO. 445 mm. 4163.mm. ed NA jeomett ‘Nominal compression ratio 1454 Mean effective pressure at rated power 1507 KPa ‘Maximum cylinder pressure at rated 714,300 kPa. Cylinder number and configuration Number: 6.cyl,_16 Auxiliaries ‘pum, Specified ambient conditions: ‘Maximum sea water temperature: ‘Maximum charge air temperature ‘Cooing system spec. intermediate cooler Cooling system spec. charge air stages Lowihigh temperature cooling system set Maximum inlet depression 32°C. NAC. ‘Yes T stage. N/A°C. “65 kPa ints ‘Maximum exhaust back pressure 10.0 kPa, Fuel oil specification IMO DMX Fuel Fuel oil temperature 30°C ‘Lubricating Oil specification. (CHa 10W30 CAT PTASP2586 ‘Applicationiintended for: ‘Customer. Final appication/installation, Shi Final applicationvinstallation, Ei Shi Auxiliar ine Emissions test result: ©) D2 NOx 6.85 gikW-hr Test identification C18 Certification Test [Datertime 16 September 2003/10:29 AM. [Test site/bench TC-L, Cell 614 [Test number. C183. [ Surveyor Date and Place of re Technical File C18A 1200&1500& 1800-06Engine Family Information* Emission Test Report No.: C18-3 ‘Sheet 2/5 | Engine Family Information (Common specifications) ‘Combustion cycle 4 stroke cycle Cooling medium Water Cylinder configuration 6 Method of aspiration Pressure charged Fueltype to be used on board Distillate ‘Combustion chamber Open chamber Valve port configuration Cylinder head 4 valves per cylinder Intake dia: 47,00 mm Valve port size and number Exhaust dia.: 41.81 mm eo Fuel system type Electronic Unit Injector Miscellaneous features: Exhaust gas recirculation No Water injectiton/emuision No Ar injection No, Charge cooling system Yes Exhaust after-treatment No Exhaust after-reatment type NA Dual fuel No. Engine Family Information (Selection of parent engine for test bed test Family Identification €18A12008 150081800 Method of pressure charging Turbocharged Charge air cooling system ‘Seawater aftercooled Griteria of the Selection (specify) Maximum D2 weighted NOx ‘Number of cylinder (parent) 6 Max, rated power per cylinder (parent) 68 kW. 1800 rpm 6to 22 °BTDC 1408 g/min C18, Performance Specification 0K-5726 Auxiliary ‘Technical File C18A1200&1500&1800-06Test Cell Information” Emissions Tost Roport No. C183 Shoot 0/5 Exhauet Pipe Diameter Length Insulation Wo Probe Location ES nm om Doe Remark "27, 203 | Mm 0.46, 5.34 | M ‘Measurement equipment Manufacturer Caitbration ‘Span gos cone. ‘Measurement Ranges Analyser 2306 ppm. 2845 ppm 157% 20.90% ‘9609 ppm 10-2500 ppm (0.9000 ppm. 016% 025% 10-1000 pom. (010000 rpm 10-5084 Nm NWAKW. Rosemont Rosemont Rosemont Rosemont Rosemont ‘CAT Revere CAT, 880 880 ‘40 3008 USPI-D3.2.5K 05 3009) ‘Micro-Mation OMFO2S 0.3000 g/m Brandt NZP1443-10°-1-MG (0-4117 kofhe NA NA WA 760°C °C. 1000 °C. 760°C 760°C 760 °C HP-E14218 HPLETA218 HP-ETA218 HPEMDIB HP-E14218 HP-E14218 0340 KPa 0340 KPa BO-1T0 KPO 207 207 370 Sera Setra Seta ‘Sera 207 O25 psi 1151020 °C Dew Point Mentor Ful Charactoristics Edge Tech Fuel olemental analysis ‘Carbon Hydrogen, Nitrogen, Oxygen ‘Sulphur 0.8595 ko 2.675 mm2is Technical File C18A 1200& 1500& 1800-06Amlet ans Garou Emissions Oo” rie can anes 6