Valid with unbroken seal only Technical File for C18 Marine Auxiliary Engine @ 1200&1500&1800 RPM (Engine Family C18A1200&1500&1800) Engine Model | Sen Engine Serial No. CYG00274 Performance Spec. OK-6669 GL Family Approval No. |_37755-03HH. Do Not Discard Document is to be kept on board. K. Dist | File C18A12008 15008 1800-06Table of Contents ‘Check Engine Paramete entity Emission-Related Engine Components: gard Changes to Emissions Related Components: tify Adjustable Features fe Certification Test Report — D2 oannn gal File C18A 12008 15008 1800-06é ngine Part Number Table* Page 3 of 19 Technical File C18A1200&1500& 1800-06 OK5663 | 0K5664 | OK5665 | 0K5666 | 0K6667 | OKEEES | 0K6669 | OKEE70 4800 | 1800 | 1800 | 1800 | 1800 | 1800 | 1800 | 1800 547m |is47u|eveot | 601 | 5470 | 547 (Got! | “601 —_ (bhp) (733)_| (733) | (806) { (806) | (733) | (733) | (806) | (806) Test Cycle D2 D2 D2 D2 D2 D2 D2 D2 rpm 1800 | 1800 | 1800 ee 1800 | 1800 | 1800 | 1800 BkW 601 | 601 | 661 | 661 | 601 | 601 | 661 | 661 (bhp) (06) | (806) | (@87) | (@87) | (806) | (806) | (es7) | (687 Part Number cis | cis | cis | cis | cis | cis | cis | cis 2420385 2617720 Eien cur uo eee Nene tnel| 2420383 vesooea eS 2420387|2617718| 2617719] 2617721| 2617721 Compression Ratio jas | 1451 | 14.5.1 | 14.54 | 1454 | 4as4 [1454 | 14.54 Static Timing Deg. NA | NA | NA | NA | NA | NA | NA | NA Piston Part Number _ |2358098|2358098|2358098 | 2358098 ses 2358098 | 2358098 198 Gylinder Head Part Number _|751963| 0297264| 226/268 | 2987263| 2237263 |2037263| 2237263 2037263 Camshaft Part Number _ |2012677|2012677|2012677 |2012677| 2012677 | 2012677 |2012677| 2012677 2167455|2167455| 2167455 | 2167455 | 2167455 | 2167455 | 2167455 | 2167455 IAftercooler PartNumber |2463387| 2463387 |2463367 | 2463387 | 2463387 | 2463387 | 2463387 | 2463387 2423219|2423219|2423219| 2423219|2423219|2423219|2423219| 2423219 2660053] 2660053 | 2660053 | 2660053 | 2660053 | 2660053 | 2660053 | 2660053 Tepechatge basic Group Part Number _ |2014824|2014824| 2014824] 2014824 | 2014824] 2014824|2014824|2014824 2017275|2017275| 2017275 | 2017275 | 2017275 | 2017275 | 2017275 | 2017275 Injector Part Number __|2113028|2113028|2113028|2113028|2113026|2113028|2113028| 2113028 2443495 |2443495| 2443497 |2443497| 2628544 |2628544 | 2628546] 2628546 Personality Module Software Part Number 2720678 | 2720678 | 2720679 | 2720679 | 2720686 | 2720686 | 2720687 | 2720687 2785574|2785574| 2785575 | 2785575 | 2785582 | 2785582 |2785583| 2785583 Updated: March 2, 2007 EeC18 Engine Part Number Table* Performance Specification ~[oKs659 | 0k5660 | 0Ks661 | 05662 | 05726 “to 0K6664 | OK6665 rpm 700 | 1800 | 1800 | 1800 | 1800 | 1800 | 1800 BkW 372_|_372 | 465 | 465 | 410 | 372 | 372 Enaios Ratings (Adv ereec) (bhp) __|_(499) | (499) | (624) | (624) | (650) | (49s) | (499) | (624) Test Cycle Moll rn pee AeA Engine Ratings (Overload) rpm 14800 | 1800 | 1800 | 4800 4800 | 1800 | 1800 {se NOTE: Applies to Marine Auxilliary Engines Only BkW 409 | 409 | 512 | 512 | 451 | 409 | 409 | 512 (bhp) (549) | (649) | (686) | (626) | (605) | (549) | (549) | Gi PartNumber | C18 | C16 caal C18 _ cis | cis | cis | cis Part Number __|2420379|2420380|2420381|2420362| 2456375|2617714|2617715|2617716| 1651 | 1651 | 1651 | 1651 | 1651 | 1654 | 1654 | 165:1 Deg. NA |N/A | N/A | NA | NA | NA | NA | NA Part Number _ |2397844|2397844|2397844 zoaresa zsareds 2397844|2397844|2397844 pant Number _|2221982|2221982|2221962|2221982| 2221982|2221982|2221982|2221982 |2237263| 2237263 | 2237263 | 2237263 | 2237263 | 2237263 | 2237263| 2237263 Part Number ee 7396139|2396139| 2396139 2167455|2167455|2167455 | 2167455| 2167455|2167455 |2167455| 2167455 PartNumber _ |2463387|2463387|2463387 | 2463387 |2463387 | 2463367 |2463387 | 2463387 2423219|2423219| 2423219 | 2423219| 2423219| 2423219 |2423219| 2423219 2660053|2660053 | 2660053 | 2660053 | 2660053 | 2660053 | 2660053 | 2660053 PartNumber _ |2420267|2420267|2420267|2420267 | 2420267 |2420267|2420267| 2420267 2321135|2321135|2321135|2321135 2321135|2321135| 2321135 Part Number |2447718|2447718| 2447718|2447718| 2321135 | 24477 18|2447718| 2447718 2530618|2530618|2530618 | 2530618 2530618 | 2530618 | 2530618 7443491 |2443491|2443493 | 2443493| 2458425 | 2626540 | 2628540| 2628542 part Number _ |2720876|2720676|2474656|2474656 2720684 | 2720684| 2720685 2785572|2785572| 2720677 | 2720677 2785580|2785580| 2785581 al 2785573|2785573 Technical File C18A1200&1500& 1800-06> C18 Part Number Table* Performance Specification 0K5655 | 0K5656 | 0K5667 | 0K5658 | 0K6659 | OK6661 | 0K6662 | OK6EE6 rpm 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1500 | 1800 BW. 438 | 438 | 492 | 492 | 438 | 492 | 492 | 465 Ebuine Raungs cdveiee) (bhp) (687) | 567 | 660 | 660 | 587 | 660 | 660 | 624 Tost Cycle p2_ | p20 | p2. | 02 | 2 | 028 [oz | 52 Engine Ratings (Overload) rpm. 1500 1800 1500 1500 1500 1500 1500 1800 NOTE: Applies to Marino Auxilliary Engines Only BkW 4e2_| 482 | 541 | 541 | 482 | 541 | 541 | 512 (bhp) (646)_| (646) _|_(726)_| 646) | (726) | (726) | (686) Engine Model Part Number C18 C18 C18 C18 C18 C18 C18 2420377 Engine Arrangement PartNumber | >420388|2420376| 2420378 | 2420378| 2617710|2617712|2617713| 2617717. 16.5:1 | 165:1 | 16.54 4 | 1654 | 1654 | 16.51 | 16.5: : NA |_N/A_| NA | NA | NA | NA | NA | NA Part Number __|2397844|2397844|2397844|2097844|2397844| 2397844 |2397844|2397844 Part Number _ |2221982|2221982)2221982)2221982|2221982|2201982|2221962|2221982 2237263|2237263| 2237263 | 2237263 | 2237263 | 2237263 | 2237263 | 2237263 Part Number __|1309709|1309709| 1309709] 1309709] 1309709| 1309709] 1309709] 2396139 2167455|2167455|2167455| 2167455 | 2167455 | 2167455 | 2167455| 2167455 Part Number |2463387|2463387| 2463387 |2463387| 2463387 |2463387|2463367 |2463387 2423219|2423219|2423219|2423219| 2423219|2423219|2423219| 2423219 2660053 | 2660053 | 2660053 | 2660053| 2660053 | 2660053 | 2660053] 2660053 Part Number _ |2404567|2404567|2404567|2404567| 2404567 2404567 | 2404567 |2404567 2459734| 2459734 | 2459734| 2459734 | 2459734| 2459734 | 2459734| 2459734 2321135|2321135|2321135|2321135| 2321135|2321135|2321135| 2321135 PartNumber | 2447718|2447718|2447718|2447718| 2447718 |2447718|2447718| 2447718 2530618| 2530618| 2530618 | 2530618 | 2530618 | 2530618|2530618| 2530618 2443487|2443487| 2443489 | 2443489 | 2628536 | 2628538 | 2628538| 2628542 Part Number — |2720674|2720674| 2720675 | 2720675 | 2720682 | 2720683|2720683| 2720685 2785570|2785570 | 2785571 |2785571|2785578|2785579|2785579| 2785581 Technical File C18A1200& 1500& 1800-06\ 4 C18 Engine Part Number Tablo* Porformance Specification | 0K 6062 0k 6664 | OKG66S | OK6656 Engine Ratings (Advertised) 1600 _| (aoa) | b2 Engine Ratings (Overload) 1500 | 1600 | 1500 | 1500 NOTE: Applies to Marine Auxilliary Engines Only 331 421_| 421 482 (hp) |_(44a)_| (665) | (665) | (44a) |_ (444) | (566) _| (565) Part Numbor cia_|_cie | cis | cie | cie_| cia | crs Part Number |2420372|2420373| 2420374 |2617706| 2617707 | 2617708 | 2617709 16.51 | 1651 | 1651 | 16.51 | 1654 | 1651 | 165: NA_|_NA_|_N/A_|_NA_| N/A _|_NIA Piston Part Number |2397844|2397844|2397844| 2397844 | 2307844 |2397844|2997844| 2397844 PartNumber _ |2221982|2221982)2221962|2221982/2221982|2221982|2221982| 2221982 2237263 | 2237263 | 2237263 | 2237263 | 2237263 | 2237263 | 2237263 | 2237263 PartNumber | 1309709] 1309709] 1309709] 1309709| 1309709| 1309709] 1309709| 1309709) 2167455|2167455| 2167455 | 2167455 | 2167455 | 2167455|2167455| 2167455. Part Number |2463387| 2463387 2463387 | 2469387 | 2463387 |2463387 |2463387 | 2463387 2423219|2423219|2423219| 2423219 | 2423219|2423219|2423219| 2423219 2660053] 2660053 | 2660053 | 2660053| 2660053 | 2660053 | 2660053 | 2660053 Part Number _ |2404567|2404567|2404567 | 2404567 |2404567 2404567 | 2404567 |2404567 2459734 |2459734| 2459734 | 2459734 | 2459734 | 2459734 | 2459734 | 2459734 PartNumber _ |2021135]2921195|2921135|2321135|2321135/2321195|2321195|2321135 2447718| 2447718) 24477 18| 2447718) 2447718| 2447718 | 2447718) 2447718 2530618| 2530618] 2530618| 2530618 | 25306 18 | 25306 18| 2530618 | 2530618 PartNumber |2443483| 2443485 | 2443485 2628592 | 2628592 | 2628534 | 2628534 | 2628536 2720672| 2720673] 2720673 | 2720680 2720681 | 2720681 |2720682 2785568 | 2785569| 2785569| 2785576| 2785576 | 2785577 |2785577 | 2785578 Engine Model Engine Arrangement prossion Ratio Static Timing Deg. Technical File C18A 1200& 1500& 1800-06b C18 Engine Part Number Table* Performance Specification [_0Ks727__| 0K5626 rpm 1200 1500 Bkw 317 301 Engine Ratings (Advertised) : : (bhp) (425) (404) Test Cycle D2 D2 Engine Ratings (Overload) rpm 1200 1500 to Marine Auxilliary Engines Only Bkw 349 331 (bhp) (468) (444) gine Model Part Number C18 cia e Arrangement Part Number 2458373 2420370 ion Ratio 16.5:1 16.54 Deg. N/A N/A Part Number 2397844 2397844 2221982 2221982 pore Number 2237263 2237263 Part Number 1309709 1309709 2167455 2167455 2463387 2463387 ort Graber 2423219 2423219 2660053 2660053 Part Number 2404567 2459734 2321135 Part Number 2447718 eee 2530618 2443483 Part Number 2458423 2720672 2785568 Technical File C18A1200& 1500& 1800-06Installation Requirements The following installation requirements must be met at rated load and speed to enable the engine to ney with the nitrogen oxides (NOx) emission limits of regulation 13 of Annex VI of MARPOL 73/78: Max. Jacket Water Inlet Temperature 92 °C (198°F) Max. Aftercooler Water Inlet Temperature For seawater aftercooled engines: 52°C (126 °F) Combined Circuit Keel Cooled 32°C (90°F) Heat Exchanger Cooled Maximum Air Inlet Restriction 6.5 kPa (26" Water) c Maximum Exhaust Backpressure 10 kPa (40" Water) Engine Performance The rated speed and rated power of the engine is included on the engine information nameplate. For right hand service engines, this nameplate is located on top of the engine oil cooler. For left hand service engines, the nameplate is located on left hand side of the valve mechanism base. Engine Emissions rement is consistent with the procedures described in Resolution 2 of the 1997 ‘Technical Code on Control of Emissions of Nitrogen Oxides from Marine gine’s exhaust emissions are in compliance with the International Maritime n 13 of Annex VI to the MARPOL 73/78 Convention. The NOx limit for the File C18A1200&1500& 1800-0646023-0074 2007 -03 ~20 On-board Nox Verification procedure Engine Parameter Check Method Introduction: The engine parameter check method that follows shall be used by the surveyor to verify that the engine, as installed on board the ship, complies with the nitrogen oxides (NOx) emission limits of Regulation 13 of Annex VI of MARPOL 73/78. This method is to be used for the initial certification survey, periodic and intermediate surveys. Procedures: The procedures listed below are detailed on the following pages. They can be used to demonstrate compliance with the NOx emissions limits. Steps of Engine Parameter Check Method: 1. Check Engine Parameter . Identify Emission-Related Engine Components 3. Record Changes to Emissions Related Components Technical File C18A1200& 1500& 1800-061, Check Engine Parameters: There are no adjustable engine parameters related to NOx emissions that are physically capable of being adjusted without taking the engine outside of the manufacturers limits, Other than the parameters programmed in the ECM (Electronic Control Module), all programmable features are set at the factory. Therefore a section to record adjustable parameters becomes unnecessary. 2. Identify Emission-Related Engine Components: The table below lists the components that influence the engine's NOx emissions for this engine model. The list under section Engine Part Numbers Table of this document shows the part numbers of those components as shipped from Caterpillar Inc. factories, These part numbers can be identified through the personality module part number and the engine rating, which is also listed in this same table of this Technical File. The personality module part number and the engine rating can be found on the Information Plate or li) film on this engine. Note to surveyor: See also section “Record Changes to Emission Related Components” Note to Caterpillar dealers: i mbers for the components influencing the NOx can also be found in the Technical Marketing ormation (TMI) system by viewing the engine test specification number. observed part number with the part number from the tables on pages 3, 4, and 5 to insure numbers are correct for these emissions related components. Technical File C18A1200& 1500& 1800-06Emission Related Component List: Component Location on engine Item Description: of component part No. Also see diagrams : below: Piston On the top of the piston crown assembly. See note | Camshaft Stamped on the end of the camshaft. See note | | 3 Injector _—| Etched on top of the injector. paces’ Stamped on the aftercooler core body or See note 1) {mounting flange. Turbocharger |On nameplate of turbocharger on center section. On Information Plate of engine located on top of oil cooler for right hand service accessible without significant engine disassembly. Therefore it is not ked by the surveyor. Personality module engines or on the left hand side of the valve mechanism base for left hand service engines or use the Electronic Technician ET) Service Tools. Cast into the left hand side face of the cylinder head. Visible from above. Also, lowest level assembly part number of cylinder is affixed by label to front face of cylinder head. 2. Camshaft 3. Injector Technical File C18A 1200& 1500& 1800-06242-3219 216-7455 & 246-3387 5. Turbocharger @ 6. Personality Module Software Right Hand Service 6. Personality Module Software 7. Cylinder Head Technical File C18A1200& 1500& 1800-06Verification procedure for the Electronic Engine Software: 1. Hook up the laptop computer (with ET) to the engine Electronic Control Module (ECM) as shown in the diagram below. COMMUNICATION ADAPTER I! 160-0133 UNIVERSAL DATA LINK CABLE (2 FT) 160-0141 SERIAL CABLE (26 FT) OR 139-4166 A COMMUNICATION ADAPTER It 171-4400 (GP) 2. Start the Electronic Technician (ET) program on the computer. 3. Select the desired ECM from the displayed list. If the engine has only one ECM, only one ECM option will be displayed. display screen will show the engine model, engine location, and engine serial number. layed below this information will be a list of two columns, the first column lists the eter”. The second column lists the value for that parameter. The fourth parameter listed echnical File C18A1200&1500&1800-063. Record Changes to Emissions Related Component ‘A record must be kept of the changes to the emissions related components listed on the previous Use the table below to record these changes in chronological order as they occur. stable. Note: Emission related components may only be replaced as listed in this Technical File or otherwise approved by the Adminstration or Recognised Organisation, which has approved the technical File. Caterpillar recommends emission related components and all other components be replaced with parts approved by your Caterpillar Dealer. Record Of Changes to Emissions Related Components: Manufacturer of Component _Approved Date of Change Old Part No. New Part No. Component ngine that will significantly affect NOx emissions, Other than. (Electronic Control Module), all programmable features are ‘record adjustable features becomes unnecessary. File C18A120081500&1800-06Appendix A: IMO Certification Test Report ~ D2 Parent Engine Engine Information” Emissions Test Report No.:C18-3 E ‘Manufacturer Caterpillar Inc, Peoria, linois, USA Engine T C18 amily or Group identification (C1@AT200815008 1800 Serial number A12479. Rated sf 4800 “AIO KW. I ae NAQ Maximum torque at intermediate sf NANm tii WA deg CA BTOC. Electronic injection. Variable. tim ‘Variable turbochar no 745 mm 183 mm. 44.51 1507 KPa: 74,300 KPa Number 6 pum; 5 ‘Stroke Nominal ratio ‘effective pressure at rated 7 at rated number and ration. ‘Auxiliaries f 6 vambient conditions: ‘sea water temperature ait temperature 3c. intermediate cooler ait st 32°C) NASC. ‘Yes i NA‘. “6.5 KPa. 70.0 kPa TMO DMX Fuel 30°. ‘CHa TOW30 CAT PTASP2586 cool 5m set points sure Shi Aun 2 B85 gikW-hr C16 Certification Test mber 2003/10.29 AM TCL, Gell614 C183 76 ‘Technical File C18A1200& 1500& 1800-06am Engine Family Information* Emission Test Report No.: C18-3 Engine Family Information (Common specifications) ‘Sheet 25 ‘Exhaust after-treatment type ‘Combustion cycle A stroke cycle Cooling medium Water ‘Cylinder configuration 6 Method of aspiration Pressure charged Fuel type to be used on board Distitate ‘Combustion chamber ‘Open chamber Valve port configuration Cylinder head “Tvalves par cylinder intake dia: 47.00 mm \Vave por size and number ‘Exhaust dia 41.81 mm Fuel system type Electronic Unit injector Miscellaneous features: Exhaust gas recirculation No Water injectiton/emulsion No ‘Ar injection No (Charge cooling system Yes Exhaust after-treatment No NA Dual fuel No ‘Engine Family Information (Selection of parent engine for test bed test (C18A1200815008 1800 Famiy identification cies [ Method of pressure charaing Turbocharged (Charge ar cooling system ‘Seawater aftercooled of the Selection (pect) ‘Maximum 02 weighted NOx per of eyinder (parent) 6 power per cylinder (parent) ea kW peed 4800 rpm ing (ange) Glo 22°BTOS 1408 grin 5 ‘618, Performance Specification OK-5726 ‘Auxiiary : Technical File C18A1200& 15008 1800-06Emissions Test Report No. C183 Test Cell information* ea ‘Sheet WS Lent 127,203 | Leniebon 046,534 Probe Location a Remar te é = Measurement Ranges (02500 pom 1.3000 ppm 016% 025%, 10-1000 pom 010000 rm 0.5084 Nn WARW. 1.3000 gi Datt7 Koh WA USP1032 SK 2075 CMGs NZP1463-10"1 MG NA HPETz8 HPETazi8 PETS HPETa218 HPETa215) HPET2B. 780) 760) 000 760°C 760°C 780°C. cc *c ce sjslslsisis 3/5/F/5/5/F 207, 207, CaO KPa, (OaH0 KPa: Bo110 KPa D2Spei $1020 -6 Technical File C18A1200&1500& 1800-06Ambient and Gaseous Emissions Data* Emissions Test Report No: C183 ‘Shoot 5 Mode 7 2 3 4 5 PoweeTorue % 400 75 a a 0 ‘Sones * 100 | 100 100 100 100 “Tine at beginning of mode 4o20Am| soasam | s101am | t2iam | $195AM “Ambient Data ‘Ammosphenc pressure Wa 4001 | 100s | 001 | tos | 1008 Intake or temperate ie ma | m0 | ma | m2 | 22 Tetake a purity ong, sos | 1070 | 1073 | wee | 1071 “Ranespherc factor (fa) ios | tor | so | sos | 1016 “Gaseous Emissions Data: (NOx conceriraton dy pe tees | toons | 7515 | aenoe | 20879 ‘CO concentration dry Pm vas | irae | tenea | rea | 19785 (C02 concentration dry * wos | 92 7 55 34 o * He pomEngine Test Data* Se i a 5 i 5 * 100 7S 0 25 10 =| +o 700 0 700 Tine boa ate ‘ezuan | seasan | tora | raven | tras Engine Oo sod om | i i000 rm) imo 8 a vet wf e a 0 i o Dynamometer setting Nm 2176 1630, 1085, 543 220 Pow we] aioe | 072 7008 7023) as an cece wa fast [ean asi 3388 ro age [eine ao Zz m1 “a 335 Gree Pel crsortin ace | aes | ree Fee fon fore [ eof aaa mi ‘607 Aiton vote | vwerer | veaosr [asco | tone] cones Esai toe) Tt] ate co ec canner o| 0 2 0 705 27 eats wa @ 8 729 3 Ciacci “Os 2 = co 7 ed o Go 5 = nat Cole presre tae [tas 1 1 rr a e | 2 a st 27 200 |e % 5 @ je [a “0H 08 a4 4a oe [eso | esa 5.00 510 ue ‘Technical File C18A1200& 1500& 1800-06,