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2021 - November
Stencil Design Guidelines
Supersedes IPC-7525B
October 2011
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November 2021 IPC-7525C
Acknowledgment
Any document involving a complex technology draws mate1ial from a vast munber of sources. ·w h ile the principal members of the
Stencil Des ign Task Group (5-2 l e) of the Assembly and Joining Processes Co1lllllittee (5-20) are shown belo,;v, it is not possible to
include all of those who assisted in the evolution of this stan dard. To each of them, the members of the IPC extend their gratitude.
iv
November 2021 IPC-7525C
Table of Contents
1.0 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.8.25 Transfer Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.8.26 Ultra-Fine Pitch Technology . . . . . . . . . . . . . . . . . 3
1.2 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.0 APPLICABLE DOCUMENTS . . . . . . . . . . . . . . . . . . 3
1.3 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1 IPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Definition of Requirements . . . . . . . . . . . . . . . . . . 1
3.0 STENCIL DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Order of Precedenc . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1 Stencil Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.1 Conflict . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1.1 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.2 Clause References . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1.2 Gerber® Format . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5.3 Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1.3 Aperture List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Use of “Lead” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.1.4 Solder Paste Layer . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Abbreviations and Acronyms . . . . . . . . . . . . . . . . . 2
3.1.5 Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.1 PCB Printed Circuit Board . . . . . . . . . . . . . . . . . . 2
3.1.6 Panelized Stencils . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.2 BGA Ball Grid Array . . . . . . . . . . . . . . . . . . . . . . 2
3.1.7 Step-and-Repeat . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.3 FPT Fine-Pitch Technology . . . . . . . . . . . . . . . . 2
3.1.8 Image Orientation/Rotation . . . . . . . . . . . . . . . . . . 4
1.7.4 SMT Surface Mount Technology . . . . . . . . . . . . . 2
3.1.9 Image Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7.5 THT Through-Hole Technology . . . . . . . . . . . . . 2
3.1.9.1 Multiple Assembly Images . . . . . . . . . . . . . . . . . . . 5
1.8 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . 2
3.1.10 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8.1 *Aperture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2 Aperture Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8.2 *Area Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.1 Aperture Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8.3 *Aspect Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.1.2 Area Ratio/Aspect Ratio . . . . . . . . . . . . . . . . . . . . . 5
1.8.4 Border . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.2 Aperture Size versus Board Land Size f
1.8.5 Enclosed Print Head . . . . . . . . . . . . . . . . . . . . . . . . 2 or Tin Lead Solder Paste . . . . . . . . . . . . . . . . . . . 12
1.8.6 Etch Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.2.1 Terminal Leaded SMDs . . . . . . . . . . . . . . . . . . . . 12
1.8.7 Relief Etch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.2.2 Plastic BGAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.8.8 Fiducials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.2.3 Ceramic Grid Arrays . . . . . . . . . . . . . . . . . . . . . . 12
1.8.9 Fine-Pitch Ball Grid Array (BGA) . . . . . . . . . . . . . 2 3.2.2.4 Fine and Ultra-Fine Pitch BGA and CSP . . . . . . . 12
1.8.10 Fine-Pitch Technology (FPT) . . . . . . . . . . . . . . . . . 2 3.2.2.5 Discrete Components –
1.8.11 Foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Resistors and Capacitors . . . . . . . . . . . . . . . . 12
1.8.12 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.2.6 Cylindrical, Mini-MELF and
Discrete Components . . . . . . . . . . . . . . . . . . . . . 12
1.8.13 Intrusive Soldering . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.2.7 LCC/BTC Devices . . . . . . . . . . . . . . . . . . . . . . . . 12
1.8.14 *Land . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.3 Aperture Size versus Board Land
1.8.15 Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Size for Lead Free Solder Paste . . . . . . . . . . . . . . 13
1.8.16 *Overprinting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.3.1 Terminal Leaded SMDs . . . . . . . . . . . . . . . . . . . . 13
1.8.17 *Pad See “Land” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2.3.2 Plastic BGAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.8.18 Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2.3.3 Ceramic Grid Arrays . . . . . . . . . . . . . . . . . . . . . . 13
1.8.19 Squeegee Direction . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2.3.4 Fine and Ultra-Fine Pitch BGA and CSP . . . . . . . 13
1.8.20 Standard BGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2.3.5 Discrete Components -
1.8.21 *Stencil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Resistors and Capacitors . . . . . . . . . . . . . . . . . . 14
1.8.22 Step Stencil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.2.3.6 MELF, Mini-MELF Components . . . . . . . . . . . . 14
1.8.23 *Surface-Mount Technology (SMT) . . . . . . . . . . . 3 3.2.3.7 BTC/LCC Devices . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8.24 Through-Hole Technology (THT) . . . . . . . . . . . . . 3 3.2.4 Glue Aperture Discrete Component . . . . . . . . . . . 14
v
IPC-7525C November 2021
3.7 Rework and Repair Stencils . . . . . . . . . . . . . . . . . 19 Figure 3-5b 0.200 mm Thick Stencil
Aperture Size Guideline . . . . . . . . . . . . . . . 11
3.7.1 Mini Stencils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3-7 Home Plate Aperture Design . . . . . . . . . . . . 12
3.7.2 Repair Tool for Printing Paste Directly
on the Component . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 3-6 Cross-Sectional View of a Stencil . . . . . . . . 12
Figure 3-8 Bow Tie Aperture Design . . . . . . . . . . . . . . 13
4.0 STENCIL FABRICATION . . . . . . . . . . . . . . . . . . . . . 19
Figure 3-10 Aperture Design for Cylindrical
4.1 Foils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Components and Chip Components
4.2 Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 (All Corners Rounded) . . . . . . . . . . . . . . . . 13
4.3 Stencil Border . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 3-9 Oblong Aperture Design . . . . . . . . . . . . . . . 13
4.4 Stencil Fabrication Technologies . . . . . . . . . . . . . 19 Figure 3-12 Glue Stencil Aperture Design . . . . . . . . . . . 14
4.4.1 Chemical Etch . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 3-14 Print Only Mode 15 mil Thick Stencil . . . . . 14
4.4.1.1 High-Precision Etch . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 3-13 Chip Component and
4.4.2 Laser-Cut Stencils . . . . . . . . . . . . . . . . . . . . . . . . 19 SOIC Present on Board . . . . . . . . . . . . . . . . 14
4.4.6 Additional Options . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 3-18 Overprint With Step (Squeegee Side) . . . . . 16
Figure 3-19 Overprint With Step (Contact/Board Side) . 16
5.0 STENCIL MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 3-22 Print With Step . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Location of Image on Metal . . . . . . . . . . . . . . . . . 20
Figure 3-20 Two-Print Through-Hole Stencil . . . . . . . . . 17
5.2 Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 3-21 Two-Print Through-Hole Stencil . . . . . . . . . 17
5.3 Additional Design Guidelines . . . . . . . . . . . . . . 20
Figure 3-23 Step Down . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.0 STENCIL ORDERING . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 3-24 Step Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.0 STENCIL USER’S Figure 4-1 Trapezoidal Apertures . . . . . . . . . . . . . . . . . 19
INSPECTION/VERIFICATION . . . . . . . . . . . . . . . . . 21
vi
IPC- 7525C Nov ember 2021
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Additional design guidelines for bottom tem1ination components are available in IPC-7 093.
Ifvia s are imbedded in the ground land design, it is recommended that the w eb of the window-pane grid is designed to cover ea~h
via w hich w ill prevent the solder paste being screened directly into the vias . This design may also prevent solder wicking into t~e
via. Solder wicking may not allow you to achieve a > 50% solder coverage of the gronnd plane area. ·,
3.2.3 Aperture Size vers us Board Land Size for Lead Free Solder Paste A s a general design guide, the aperture size should be
as close as possible to a one-to-one ratio w hen compared to the board land size. This is done to assure comple te cov erage of the
land w ith solder after reflow. Some slight reduction (e.g., 0 .5 mils [0 .0 127 mm] per side o fland) is acceptable since pushing the
component into the solder paste w ill cause the paste to spread and cover the land. Reduction of the apertln e size for the gronnd
plane of BTC or LCC dev ices is an exception and is desirable. R adius ed comers ai·e also acceptable as it reduces the chance of
solder paste sticking in sharp comers of the apertme.
The use of a slight stenc il aperture reduction w ill a lso assist in obtaining a tight board to stencil gasket during the print proces s,
especially on m etal defined lands that have been over e tched .
3.2.3.1 Terminal Leaded SM Ds For lea ded SMD s (e.g., J-le ad or gull-w ing lead c omponents with 1.3 - 0.4 nun [51.2 - 15.7 n1il]
pitch) the reduc tion is typic ally 0 .254 [1. 0 mil] in w idth and no reduction in len gth .
3.2.3.2 Plastic BGAs N o reduc tion in the aperture c om pared to the lan d.
3 .2.3. 3 Cera m ic Grid Arrays Ceramic giid array pa ckages require a spec ific solder p aste volum e to ensure long-term re liability of
th e solder joint. Greater volume is r equire d for ceramic ball giid aITays than for ceram ic column gii.d arrays. Inform ation regarding
proper solder paste volum es for these pack ages c a11 be found in IPC-7095.
3.2.3.4 Fine a nd Ultra-Fine Pitc h BGA and CS P Square aperture w ith the w idth of the sq uar e equal to the diam eter of the land circle
on the board. T he square sh ould have radiused c orners. A guideline is 0 .06 mm [2.4 mil] radiused com ers for a 0.25 mm (9.8 m il]
square and 0.09 [3.5 m il] radiuse d comers for a 0.35 mm [ 14 mil] square.
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Figu re 3-10 A pertur e Desi g n for Cylin d ric.ii Components nnd Chip
Figure 3-1 1 Window Pnne Design for Ground Pla ne
( See n lso Figure 3-25)
1. BTC Packa ge Referenced t o Board
II I 11111
13
IPC-7525C November 2021
3 .6 .1 Global Fiducials Fiducials that are placed a minimum of 5 mm [0.20 in] from the board corners in three locations.
3 .6 .2 Local Fiducia ls I'iducials that are placed near critical components (e.g., fine-pitch QI'P) are useful for pick and place machines
but useless for stencil printing. For the printing process the best fiducials are as far apart as possible.
18
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