VDA 2020 - en - A Process Description Covering Special Characteristics (SC)

Joint Quality Management in the Supply Chain
A process description covering

Special Characteristics (SC)
2nd, updated edition, April 2020
Dokument wurde bereitgestellt vom

VDA-QMC Internetportal am 08.06.2020 um 06:48
Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.



A process description
covering Special Characteristics (SC)
2nd , updated edition, April 2020
Verband der Automobilindustrie e.V. (VDA)


ISSN 0943-9412
Print: April 2020
Copyright 2019 by

Qualitäts Management Center (QMC)
10117 Berlin, Behrenstraße 35
Overall Production:
Henrich Druck + Medien GmbH
60528 Frankfurt, Schwanheimer Straße 110
Germany
Printed on chlorine free bleached paper



Non-binding VDA recommendation
The Association of the German Automotive Industry (VDA) recommends its
members to apply the following guideline for the implementation and
maintenance of quality management systems.
Exclusion of liability
VDA publications are recommendations available for general use. Anyone
applying them is responsible for ensuring that they are used correctly in each
case.
This VDA volume takes into account state of the art technology, current at the
time of issue. Implementation of VDA recommendations relieves no one of
responsibility for their own actions. In this respect everyone acts at their own
risk. The VDA and those involved in VDA recommendations shall bear no
liability.
If during the use of VDA recommendations, errors or the possibility of mis-

interpretation are found, it is requested that these be notified to the VDA
immediately so that any possible faults can be corrected.
Copyright
This publication including all its parts is protected by copyright. Any

use outside the strict limits of copyright law, is not permitted without
the consent of VDA QMC and is liable to prosecution. This applies in
particular to copying, translation, microfilming and the storing or
processing in electronic systems.
Translations
This publication will also be issued in other languages. The current

status must be requested from VDA QMC.
3

4

Contents Page
1 Preface 7
2 Objectives of the process covering special characteristics;
definitions and limitations 8
3 Categories of special characteristics 11
4 The process of applying special characteristics in the
product creation process 13
4.1 Description of the development process sequence ....................... 15
4.1.1 Requirements regarding the concept ............................................ 16
4.1.2 Concept filter ................................................................................. 16
4.1.3 Requirements regarding the design .............................................. 17
4.1.4 Design filter ................................................................................... 17
4.2 Description of the process sequence in production ...................... 18
4.2.1 Requirements regarding production planning ............................... 18
4.2.2 Production planning filter ............................................................... 19
4.2.3 Requirements regarding the production process filter................... 20
4.2.4 Production process filter ................................................................ 20
4.3 References to validation methods ................................................. 21
4.4 Expanded details of the process description covering

significant and critical characteristics ............................................ 22
4.5 Identification .................................................................................. 23
4.6 Consequences .............................................................................. 23
4.6.1 Recommended activities in product development ......................... 24
4.6.2 Recommended activities in process development ........................ 24
4.7 Documentation and archiving 25
5 Interaction with the FMEA 27
5

A Appendix 28
A.1 Example: Fuel tank vent 30
A.2 Example: Light sensor 33
A.3 Example: Headlights 36
A.4 Example: Input shaft to steering system 39
A.5 Example: Steering wheel interlock 47
A.6 Example: Electric parking brake 59
A.7 Example: Electronic control unit earthing cable 83
A.8 Example: Sliding roof drive motor 87
List of figures:
Figure 1: How robust design and robust processes influence special

characteristics 10
Figure 2: Lots of characteristics 12
Figure 3: Maturity level model from VDA Volume
Maturity level assurance for new parts“ 13
Figure 4: Development process sequence 15
Figure 5: Process sequence in production 18
6

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Quality Management in the Automotive Industry
The current position regarding VDA publications covering quality management

in the automotive industry (QAI) is shown in the Internet under
http://www.vda-qmc.de.
You may also order via this home page.
Available from :

Qualitäts Management Center (QMC)
Behrenstraße 35
10117 Berlin
Germany
Telephone : +49 (0) 30 89 78 42-235

Telefax : +49 (0) 30 89 78 42-605
E-Mail : info@vda-qmc.de
Internet : www.vda-qmc.de
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Joint Quality Management in the Supply Chain

A process description covering

2nd, updated edition, April 2020

Dokument wurde bereitgestellt vom

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

covering Special Characteristics (SC)

2nd , updated edition, April 2020

Verband der Automobilindustrie e.V. (VDA)

Dokument wurde bereitgestellt vom

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Verband der Automobilindustrie e.V. (VDA)

Printed on chlorine free bleached paper

Dokument wurde bereitgestellt vom

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

If during the use of VDA recommendations, errors or the possibility of mis-

This publication including all its parts is protected by copyright. Any

This publication will also be issued in other languages. The current

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

4.1.1 Requirements regarding the concept ............................................ 16

4.1.2 Concept filter ................................................................................. 16

4.1.3 Requirements regarding the design .............................................. 17

4.1.4 Design filter ................................................................................... 17

4.2 Description of the process sequence in production ...................... 18

4.2.1 Requirements regarding production planning ............................... 18

4.2.2 Production planning filter ............................................................... 19

4.2.3 Requirements regarding the production process filter................... 20

4.2.4 Production process filter ................................................................ 20

4.3 References to validation methods ................................................. 21

4.4 Expanded details of the process description covering

4.5 Identification .................................................................................. 23

4.6 Consequences .............................................................................. 23

4.6.1 Recommended activities in product development ......................... 24

4.6.2 Recommended activities in process development ........................ 24

4.7 Documentation and archiving 25

5 Interaction with the FMEA 27

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Figure 1: How robust design and robust processes influence special

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

The current position regarding VDA publications covering quality management

You may also order via this home page.

Verband der Automobilindustrie e.V. (VDA)

Telephone : +49 (0) 30 89 78 42-235

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

Nur zur internen Verwendung für ZF Friedrichshafen AG bestimmt.

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