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JOURNAL OF RARE EARTHS, Vol. 34, No. 10, Oct. 2016, P.

1004

Modification of Cu/ZSM-5 catalyst with CeO2 for selective catalytic


reduction of NOx with ammonia
LIU Xuesong (刘雪松)1,2, WU Xiaodong (吴晓东)1,2,*, WENG Duan (翁 端)1,2,*, SHI Lei (石 磊)3
(1. Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, China; 2.
Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055, China; 3. Redbud Innovation Institute, Longyan 364000, China)

Received 15 February 2016; revised 5 April 2016

Abstract: Cu/ZSM-5 and CeO2-modified Cu/ZSM-5 catalysts were prepared by a wetness impregnation method. The addition of
CeO2 was found to enhance the NOx selective catalytic reduction (SCR) activity of the catalyst at low temperatures, but the
high-temperature activity was weakened. The catalysts were characterized by X-ray diffraction (XRD), nitrogen physisorption, induc-
tively coupled plasma optical emission spectrometry (ICP-OES), X-ray photoelectron spectroscopy (XPS), electron paramagnetic
resonance (EPR), H2 temperature-programmed reduction (TPR) and NH3 temperature-programmed desorption (TPD). The results
showed that more CuO clusters instead of isolated Cu2+ species were obtained on the modified catalyst. These active CuO clusters, as
well as the Cu-Ce synergistic effect, improved the redox property of the catalyst and low-temperatures SCR activity via promoting the
oxidation of NO to NO2 and fast SCR reaction. The loss in high-temperatures activity was attributed to the enhanced competitive oxi-
dation of NH3 by O2 and decreased surface acidity of the catalyst.

Keywords: Cu/ZSM-5; CeO2 modification; NH3-SCR; CuO clusters; surface acid sites; rare earths

Vehicle exhaust emission standards have recently be- with ZrO2. They found that the addition of ZrO2 im-
come stricter, due to the hazardous nature of exhaust proved the low-temperature activity of the SCR catalyst.
emissions and increasingly serious haze weather in Ceria has been applied as a promoter in a number of
China[1]. However, due to the intrinsic characteristics of catalysts[17–20]. Nevertheless, the modification mecha-
diesel combustion, nitrogen oxides (NOx) are generated nisms of additives on Cu/ZSM-5 catalyst for NH3-SCR
in the localized high-temperature reaction zone and par- reaction have been rarely reported. In this work, a CeO2
ticular matters (PM) are formed in the diffusion combus- doped Cu/ZSM-5 catalyst was prepared and the role of
tion zones. Several technologies are being implemented ceria was discussed.
to reduce these harmful pollutants. One of the promising
technologies for reducing NOx is known as urea-selective
1 Experimental
catalytic reduction (SCR)[2,3]. The SCR is a means of
converting NOx with the aid of a catalyst into N2 and 1.1 Catalyst preparation
H2O. The aqueous urea solution which is injected into
Cu/ZSM-5 and CeO2-modified Cu/ZSM-5 (SiO2:Al2O3=
the hot exhaust stream, generates ammonia (NH3) during
25:1) catalysts were synthesized by wetness impregna-
H2O decomposition, thermal urea decomposition, and
hydrolysis. Vanadia (V2O5) is generally used as an SCR tion[21] using Cu(NO3)2·3H2O and Ce(NO3)3·6H2O
catalyst[4–7], but zeolite catalysts such as Cu-zeolite and (Shanghai Ling Feng Chemical Reagent, China) and
Fe-zeolite have been researched and commercialized be- ZSM-5 (Nankai Catalyst Company, China) powders as
cause of the toxicity of vanadium. The Cu-based zeolite the precursors, and the obtained catalysts were denoted
catalysts have higher SCR activity than Fe-based zeolite as CuZ and CuCeZ, respectively. The nominal contents
catalysts in low temperature range[8]. of Cu and CeO2 in the catalysts was 2 wt.% and 5 wt.%,
In recent years, the de-NOx performance of Cu-zeolite respectively.
catalysts with superior low-temperature activity has been
1.2 Activity measurement
improved in many studies[9–12]. Moreover, the effects of
additive addition on catalytic activity have been stud- The NH3-SCR activity was evaluated in a fixed bed
ied[13–15]. Seo et al.[16] modified the Cu-ZSM-5 catalyst quartz reactor, and the effluent gases were monitored by

Foundation item: Project supported by the the National Natural Science Foundation of China (51372137) and Ministry of Science and Technology,
China (2015AA034603)
* Corresponding author: WU Xiaoding, WENG Duan (E-mail: wuxiaodong@tsinghua.edu.cn, duanweng@tsinghua.edu.cn; Tel.: +86-10-62792375, +86-10-62785986)
DOI: 10.1016/S1002-0721(16)60127-8
LIU Xuesong et al., Modification of Cu/ZSM-5 catalyst with CeO2 for selective catalytic reduction of NOx with ammonia 1005

infrared spectroscopy (Thermo Nicolet 380). The reac- perature and flushed with He for 10 min. The atmosphere
tion gas consisted of 500 ppm NO, 500 ppm NH3, 5% O2, was then changed to 10% H2/Ar (50 mL/min), and the
10% H2O, and N2 in balance. The flow rate of the reac- reactor temperature was raised to 600 ºC at a heating rate
tion gas was 1000 mL/min, the amount of catalyst of 10 ºC/min. H2 consumption during the experiment was
(sieved to 50–80 mesh) used was 300 mg, and the gas monitored with a thermal conductivity detector.
hourly space velocity (GHSV) was kept at 100000 h−1. Ammonia temperature-programmed desorption (NH3-
The concentration of NOx (NO, N2O, and NO2) was de- TPD) analysis was performed using a TP 5000-II multi-
tected at the ppm level. The NOx conversion of the cata- ple adsorption apparatus (Xianquan, China). The samples
lysts was calculated using Eq. (1): (~50 mg) were pretreated in He at 500 ºC for 30 min.
NO x conversion (%) = When the temperature decreased to 50 ºC, NH3 was in-
troduced until adsorption on the samples was saturated.
NO in − NO − NO − 2N 2 O out
out 2 out (1) The samples were then purged with He to remove resid-
× 100
NO in ual NH3 from the surface of the samples. The samples
The NH3/NO oxidation tests were performed for the were then heated in He from 100 to 500 ºC at a rate of 10
catalysts using a feed gas composition of 500 ppm ºC/min for subsequent NH3 desorption.
NH3/NO, 5% O2, 10% H2O and N2 in balance. The NH3
and NO conversion were calculated by Eqs. (2) and (3), 2 Results and discussion
respectively:
NH 3in − NH 3out 2.1 Structural properties
NH 3 conversion (%)= × 100 (2) The modification of CeO2 on the structure of the cata-
NH 3in
lysts was investigated by XRD, and the results are shown
NO 2out in Fig. 1. For comparison, the diffraction pattern of
NO conversion (%) = × 100 (3) ZSM-5 zeolite was included. All the catalysts exhibit the
NO in
typical peaks corresponding to ZSM-5 zeolite, which
1.3 Catalyst characterization implied that the original zeolite structure remains in-
tact[22]. After copper impregnation, the diffraction peaks
X-ray powder diffraction (XRD) patterns were re-
of CuO are identified, indicating that the copper species
corded on a diffractometer (D8 ADVANCE, Bruker,
aggregate on the surface of the ZSM-5 support due to the
Germany) employing Cu Kα radiation (λ=0.15418 nm).
impregnation method adopted. For the CeO2 modified
Data were collected in the range of 5°≤2θ≤50° with a
catalyst, the diffraction peaks of CuO almost disappear,
scanning velocity of 6 (°)/min.
while ceria can be detected by XRD[23], indicating the
Textural properties were determined by nitrogen phy-
improved dispersion of CuO by the CeO2 addition.
sisorption at −196 °C using a JW-BK122F (Beijing
The specific surface areas and micropore volumes of
JWGB, China) instrument. Prior to the measurements,
the catalysts are summarized in Table 1. The SBET and
the samples were degassed at 0.01 Pa at 220 °C. The spe-
pore volume of the catalysts are lower than those of the
cific surface area and desorption pore volume were as-
ZSM-5 support, owing to coverage of CuO and CeO2 on
sessed using the Brunauer-Emmett-Teller (BET) and
the external surface and pore structure of the zeolite. In-
Barrett-Joyner-Halenda methods, respectively.
terestingly, the textural data of the CeO2 modified
The actual contents of Cu, Ce, Al and Si were deter-
Cu/ZSM-5 catalyst are higher than those of Cu/ZSM-5
mined on an Agilent 5100 inductively coupled plasma
optical emission spectrometry (ICP-OES) instrument.
Electron paramagnetic resonance (EPR) spectra in the
X-band were recorded on a CW spectrometer JES-
FA200 (JEOL) at microwave power of 1 mW, modula-
tion frequency of 100 kHz, and central field of 300 mT.
Before the measurements, the samples were heated in
vacuum from room temperature to 100 ºC for 30 min.
The samples were then cooled to –150 ºC. Mn2+ was
used as an external reference sample, and the g value and
EPR spectral intensity of Cu2+ were determined.
Hydrogen temperature-programmed reduction (H2-
TPR) was performed on a Micromeritics Auto Chem II.
Prior to the H2-TPR experiment, the test sample (50 mg)
Fig. 1 XRD patterns of the support and catalysts as well as the
was treated with He at a total flow rate of 50 mL/min at
standard data of CuO and CeO2
300 ºC for 30 min and subsequently cooled to room tem-
1006 JOURNAL OF RARE EARTHS, Vol. 34, No. 10, Oct. 2016

Table 1 Textural properties and chemical composition of


the samples
SBET/ Pore volume/ Concentration/(wt.%)a
Sample 2 3
(m /g) (cm /g) Al Si Cu Ce
ZSM-5 411 0.227 2.67 40 – –
CuZ 252 0.139 2.58 39 2.05 –
CuCeZ 302 0.167 2.41 36 1.98 4.22
a
Obtained by ICP-OES

catalyst. It may be related to the improved dispersion of


CuO on the ZSM-5[24], which is consistent with the XRD
results.
As indicated by the ICP-OES results in Table 1, the
obtained Cu and Ce contents in the catalysts are close to
the nominal values. Thus, the Cu content should not be
responsible for the different catalytic behaviors of the
catalysts.

2.2 Catalytic activity


The temperature dependency of NOx conversion dur-
ing the NH3-SCR reaction over the catalysts is shown in
Fig. 2. The CeO2 modified catalyst shows superior SCR
activity at low temperatures (175–300 ºC), but experi-
ences a loss at high temperatures (300–550 ºC).
The oxidation of NO to produce NO2 and that of NH3 Fig. 3 (a) NH3 oxidation and (b) NO oxidation curves of the
catalysts (Reaction conditions: 500 ppm NO or 500 ppm
by O2 to consume the reductant are important for the
NH3, 5% O2, 10% H2O and N2 in balance. GHSV=
low- and high-temperature SCR activities of the catalysts,
100000 h–1)
respectively, and the results are shown in Fig. 3. Obvi-
ously, both the conversions of NH3 and NO increase with 2.3 EPR studies
the CeO2 addition. The accelerated competitive reactions
The hyperfine structure of isolated Cu2+ species was
between NH3-SCR and NH3 oxidation would lead to a
characterized by EPR analysis[26]. Fig. 4 shows the EPR
loss in high-temperature SCR activity. It has been sug-
spectra of the catalysts. Four adsorption peaks are de-
gested that CuO catalyzes the oxidation of NO to NO2, tected in the parallel region, and a sharp peak is observed
which favors the reduction of NOx at low temperatures in the vertical region. The EPR signals at g∥=2.386, A∥=
via the so-called fast SCR reaction[25]. CuCeZ shows 12.899, and g⊥=2.082 mT are ascribed to Cu2+ species
higher catalytic activity for NO oxidation to NO2 than
CuZ, which improves the low-temperature SCR activity
of the CeO2 modified catalyst.

Fig. 2 NH3-SCR curves of the catalysts (Reaction conditions:


500 ppm NO, 500 ppm NH3, 5% O2, 10% H2O and N2 in
balance. GHSV=100000 h–1)
Fig. 4 EPR spectra of the catalysts measured at –150 ºC
LIU Xuesong et al., Modification of Cu/ZSM-5 catalyst with CeO2 for selective catalytic reduction of NOx with ammonia 1007

on the site (I) displaced from the six-ring structure into activity owing to their high catalytic activity toward NH3
the ellipsoidal cavity of the ZSM-5 zeolite[27,28]. It can be oxidation[21]. This is consistent with the activity of the
seen that the hyperfine splitting peaks of the CeO2- CeO2 modified catalyst.
modified Cu/ZSM-5 are lower in intensity, indicating a
reduction in the number of isolated Cu2+ active species. 2.5 NH3-TPD studies
The decrease in the amount of Cu2+ species would lead to The catalyst surface acidity plays an important role for
a drop in the high-temperature SCR activity, because the the NH3-SCR reaction[32–35], and the acid properties of
isolated Cu2+ species are the active sites for the NH3- ZSM-5, Cu/ZSM-5 and CeO2-modified Cu/ZSM-5 were
SCR reaction within the whole temperature range, espe- studied by NH3-TPD. Fig. 6 shows the NH3-TPD profiles
cially in the high temperature range (300–550 ºC)[28,29]. of the samples. Three overlapped peaks (A, B, and C)
can be deconvoluted[36]. For the ZSM-5 support, the peak
2.4 H2-TPR studies (A) at the lowest temperature is related to the weak
H2-TPR is commonly used for determining types of Brønsted acid sites at surface hydroxyls. The two peaks
copper species and the redox properties of catalysts. Fig. (B and C) at higher temperatures are possibly assigned to
5 shows the TPR curves of the samples. The copper-free the structural Brønsted acid sites referred to moderate
H-zeolites do not contain any reducible species and al- and strong acidity[36–40]. After the copper loading, the
most no H2 consumption is found, while three reduction peaks A, B and C over Cu/ZSM-5 catalyst change a lot
peaks are observed for the CuZ catalyst. The first peak at in the position and intensity. The peak A of the catalysts
210 ºC is attributed to the reduction of surface CuO clus- represents the adsorbed NH3 molecules at weak Brønsted
ters on the external surface of the zeolite framework, acid sites on the zeolite and weak Lewis acid sites related
proceeding via a one-step reduction with the stoichiome- to Cu species. The peak B is ascribed to the residual
try of one mole of H2 for one mole of CuO clusters[30]. structural Brønsted acid sites on the zeolite and moderate
The second peak at 250 ºC is attributed to the reduction Lewis acid sites related to Cu species. The peak C stands
of isolated Cu2+ in the zeolite framework to Cu+. The for the adsorbed NH3 molecules at both strong Brønsted
third peak at 330 ºC is attributed to the reduction of CuO acid sites on the ZSM-5 support and new Lewis acid sites
crystallites from CuO to Cu0. The peak attributed to re- created by Cu species[40]. Table 2 lists the amounts of dif-
duction of stable Cu+ to Cu0 is not detected in this tem- ferent acid sites calculated from the NH3-TPD results. It
perature range. can be seen that the loading of Cu reduces the weak and
After the addition of CeO2, a sharp co-reduction peak strong acid sites of ZSM-5 mainly because of the substi-
attributed to surface CuO clusters, isolated Cu2+ and tution of the support proton (–Si–OH–Al) by Cu2+ ions,
CeO2 is observed at 218 ºC, and it shifts to lower tem- although Cu species themselves also create some Lewis
peratures. The reduction peak is suggested to arise acid sites[41]. Meanwhile, more moderate Lewis acid sites
mainly from the reduction of surface CuO clusters based are created by Cu species, resulting in an increase in the
on its similar position to that of the first reduction peak amount of total moderate acid sites. Upon introduction of
for CuZ. Surface CuO clusters favor low-temperature CeO2, the ammonia uptake of both moderate and strong
reactions via the stronger catalytic activity for NO oxida- acid sites decreases considerably, while the amount of
tion and hereby the so-called fast SCR reaction[21,31]. weak acid sites changes slightly. This may be due to the
Meanwhile, these clusters inhibit high-temperature SCR coverage of both Cu species and support by Ce species.
Combined with the NOx conversion in Fig. 2, the low
NH3 adsorption capacity of CuCeZ at high temperatures
would inhibit the SCR reaction. The observation is

Fig. 5 H2-TPR curves of the catalysts and support Fig. 6 NH3-TPD profiles of the catalysts and support
1008 JOURNAL OF RARE EARTHS, Vol. 34, No. 10, Oct. 2016

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