Corrosion

Prepared by Rajat Kumar :

B-tech (EE)
 INTRODUCTION
 Corrosion is the gradual deterioration of materials, usually metals,
due to chemical reactions with the environment.
 Importance of Addressing Corrosion

• Impact on Infrastructure: Corrosion can compromise the integrity of

structures, leading to safety hazards and costly repairs.
• Economic Consequences: The global cost of corrosion is substantial,
affecting industries such as transportation, construction, and
manufacturing
 Types of Corrosion
• Uniform Corrosion: Generalized attack over the entire surface.
• Pitting Corrosion: Localized corrosion leading to small pits.
• Crevice Corrosion: Occurs in confined spaces, such as gaps and
crevices.
• Galvanic Corrosion: Result of the electrochemical interaction
between dissimilar metals.
• Stress Corrosion Cracking: Caused by the combination of tensile
stress and corrosive environment.
 Causes of Corrosion
• Moisture: Water is a common catalyst for corrosion.
• Oxygen: Presence of oxygen in the environment accelerates
corrosion.
• Acids and Bases: Chemical substances can promote corrosive
reactions.
• Salts: Saltwater and road salts are notorious for causing corrosion.
• Temperature: High temperatures can accelerate the corrosion
process.
 Effects of Corrosion
• Structural Weakness: Corroded materials lose their strength and
load-bearing capacity.
• Aesthetic Deterioration: Corrosion can negatively impact the
appearance of structures and surfaces.
• Safety Risks: Weakened structures pose safety hazards to occupants
and the public.
• Environmental Impact: Corrosion can lead to the release of toxic
substances into the environment.
 Prevention of Corrosion
• Protective Coatings: Application of coatings, such as paints and
polymers, to create a barrier against corrosive agents.
• Cathodic Protection: Use of sacrificial anodes or impressed current
to protect metal surfaces.
• Alloy Selection: Choosing corrosion-resistant alloys for specific
applications.
• Design Modifications: Implementing design changes to reduce
moisture retention and crevice formation.
• Regular Maintenance: Inspection and timely maintenance can
prevent and address corrosion.
 Case Studies
• Highlight real-world examples of corrosion-related incidents and
their consequences.
• Discuss how effective corrosion prevention measures could have
mitigated these incidents.
 Emerging Technologies
• Discuss innovative technologies and materials designed to resist
corrosion.
• Examples: Corrosion-resistant nano-coatings, advanced alloys, and
self-healing materials.
Best Practices for Corrosion Management

• Regular Inspection: Implement routine inspections to detect

corrosion early.
• Education and Training: Train personnel on corrosion prevention
and maintenance practices.
• Collaboration: Foster collaboration between industries, researchers,
and government agencies to address corrosion challenges.
 Conclusion
• Recap key points about corrosion, its causes, effects, and
prevention.
• Emphasize the importance of a proactive approach to managing
corrosion for safety, economic, and environmental reasons.