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CNK 50 DRAKON
WORKSHOP MANUALS
9 - LIGHTS SYSTEM.............................................................................................................. 20
TROUBLE SHOOTING ................................................................................................................. 20
LIGHTING SYSTEM CHECK ........................................................................................................ 22
3 03/06
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2- ELECTRI- IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
6
12 17 14
36 9 B/R
+
B/R
8
-
31
BL
M
N
ON
OFF
MODE
AR
N
K
FUSE 10A
G
AZ
B-N
35
VR
B
R
GL VL-GL
7
LO
HI
A
B/BL
R G RS
B/BL B/BL 34 BL
RS RS
B/N BL
VR VR
L
M M
VR
TURN
VL VL
M
AR AR
BL AZ 33 VL
BL
BL
RELAIS
ON
0FF
10
HORN
BL
11 AR
B-R
R
N
AZ
32
VL VR
R N R
30
29
1Kohm
B-BL
18 B-BL B-BL
N
B-N B-N
N N
N
28
N
RS RS RS
19 VR
R
VL
N
B-N
N
24
GL R
20 BL RS
N N
22 N R
R N VR VR 26
21 VR VR
18
NEUTRAL
4 BL - N
GL-VR
BL - R
13 B-VR
N
B -MA
BL
B-VR
GR
1
BL-B N
3 B-N B
B
R
GL-R
B/N
R-N
VL
AZ-B GR VR
16 GL-VR N
1
ON
OFF
LOCK
VL-GL
B-R
GL
B-N B-R BL
N BL AR
BL AR VR
BL-R VR GL
GL GL VR-N
2
RS VR-N
5 25
ON
OFF
START
B-R R
BL BL R
BL
24
GL - R
BL - N
GL-V
^
23 BL
05188053 R 15
4 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
5 03/06
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3- ELECTRI- IDENTIFICATION OF ELECTRICAL COMPONENTI ELETTRICI
SYSTEM FAILURES
7
1 8
05188091
3 4
5
6 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
9 15
10 16
14
05188011
05188090
11 12 13
7 03/06
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IDENTIFICATION OF ELECTRICAL 4- CHECKING THE CONNECTIONS
SYSTEM FAILURES
05188013
05188014
6) Connect
• Connectors
NOTE
The connector parts are assembled properly when they
“click” together.
05188015
NOTE
• If there is no continuity, clean the terminals.
• Be sure to perform the steps 1 to 7 when checking the
electrical system.
• For a field remedy, use a contact revitalizer.
• Use the Tester as shown in figure.
05188016
8 03/06
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5- CHECKING THE SWITCHES IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
05188017
9 03/06
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6- IGNITION IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
Check
1) Spark plug
2) Spark plug cap resistance
3) ”CDI” control unit resistance
4) Main switch
5) Resistance of condenser charging coil
6) Pick-up resistance
7) Ignition system connections
CORRECT
Faulty spark plug ➜
Replace or adjust the electrode gap
CORRECT
05188060
10 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CORRECT
“CDI” control unit faulty ➜ Replace
4 Main switch
• Disconnect the main switch from the system
• Connect the Tester ( ) and check the continuity
between the following cables:
• Turn the main switch to “ON”
- Orange (1) ➜ Green (2)
- Yellow (3) ➜ Green - Black (4)
INCORRECT
See “Checking the switches” page 7
CORRECT
Faulty main switch ➜ Replace
05188061
11 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CORRECT
Replace the yoke
6 Pick-up resistance
• Connect the Tester ( ) to the flywheel as follows:
- Terminal (+) Tester ➜ Red cable (1)
- Terminal (-) Tester ➜ White cable (2)
CORRECT
Replace the yoke
7 Wiring connections
• Check the ignition system for connections
See “Electrical diagram”
INCORRECT
05188060
Repair the system wiring
12 03/06
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7- ELECTRICAL STARTING SYSTEM IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
8
05188024
13 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
Check
1) Fuse 10A
2) Battery
3) Starter
4) Starting relay
5) Main switch
6) Clutch switch
7) Starting switch (start)
8) Wiring connections
1 Fuse 10A
• Remove the fuse
• Connect Tester ( ) to the fuse
NO CONTINUITY
• Check the fuse for continuity
CONTINUITY
Faulty fuse ➜ Replace
2 Battery
• Check the battery conditions
See “Charge voltage” on page 16
CORRECT
Clean the terminals
Recharge or replace battery
05188063
14 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
3 Starter WARNING
• Connect battery positive terminal (1) and starter A wire for the jumper lead must have the equivalent
motor cable (2) using a jumper lead (3) as shown in capacity as that of the battery lead or more, other-
figure. wise it may cause the jumper lead to be burned.
(4) Starting relay
2 3 1
4
THE STARTER MOTOR
• Check the starter motor for operation. FAILS TO TURN
1
THE STARTER MOTOR
FAILS TO TURN
• Check the starter motor for operation.
05188064
15 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
5 Main switch
• Disconnect the main switch
• Turn the main switch to “ON”
• Connect Tester ( ) and check leads for continuity
Orange cable ➜ Green cable
Yellow lead ➜ Green-Black lead
See “Checking the switches” page 7
INCORRECT
CORRECT
Faulty main switch ➜ Replace
6 Clutch switch
• Disconnect clutch switch (1)
• Connect Tester ( ) and check the terminals for
continuity.
Terminal (T1) ➜ Terminal (T2)
See “Checking the switches” page 7
CORRECT
Faulty clutch switch ➜ Replace
05188065
16 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
2
1
NO CONTINUITY
3
CONTINUITY
Faulty starting switch ➜ Replace
8 Wiring connections
• Check the ignition system for connections
INCORRECT
05188066
17 03/06
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8- RE- IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
TROUBLE SHOOTING
Check
1) Fuse 10A
2) Charge voltage
3) Charge coil resistance
4) Recharge system connections
1 Fuse 10A
• Remove the fuse
• Connect Tester ( ) to the fuse
NO CONTINUITY
• Check the fuse for continuity
CONTINUITY
Faulty fuse ➜ Replace
2 Charge voltage
• Connect the inductive rev counter to the spark plug
cable.
• Connect the Tester (DC 20 V) to the battery
Charge voltage:
13,5 ~ 14,5 V
NOTE CORRECT
Use a completely charged battery.
INCORRECT
The charging circuit operates properly
05188067
18 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CORRECT
Replace the yoke
CORRECT
Repair the system wiring
05188068
19 03/06
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9- LIGHTS IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
TROUBLE SHOOTING
Check
1) Lighting coil resistance
2) Voltage regulator
3) Main switch
4) Lighting system wiring
CORRECT
Replace the yoke
05188069
20 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
INCORRECT
CORRECT
Replace the voltage regulator
3 Main switch
• Disconnect the main switch
• Turn the main switch to “ON”
• Connect the Tester ( ) and check the continuity
between the following cables:
Yellow lead ➜ Green-black lead
See “Checking the switches” page 7. INCORRECT
CORRECT
Replace the main switch
05188070
21 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CONTINUITY
Replace bulb or bulb socket
C
(B) Checking the high beam indicator light
PIN 4
Terminal (+) ➜ White-black lead
Terminal (-) ➜ Black lead
CORRECT
Repair the connections of the front headlight
and the meter assembly light.
See “Electrical diagram”
22 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CONTINUITY
Replace bulb or bulb socket
CORRECT
Restore the connections between the main switch
and the rear light.
See “Electrical diagram”
05188072
23 03/06
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10 - SIGNAL IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
TROUBLE SHOOTING
THE TURN INDICATORS, STOP LIGHT AND INSTRUMENT PANEL LIGHTS DO NOT COME ON;
THE REV COUNTER AND HORN DO NOT WORK
Check
1) Fuse 10A
2) Battery
3) Main switch
4) Signal system wiring
1 Fuse 10A
• Remove the fuse
• Connect Tester ( ) to the fuse
NO CONTINUITY
• Check the fuse for continuity
CONTINUITY
Faulty fuse ➜ Replace
2 Battery
• Check the battery conditions
CORRECT
Clean the terminals
Recharge or replace battery
Refill with distilled water
05188073
24 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
3 Main switch
• Disconnect connector (1) of the main switch
• Turn the main switch to “ON”
• Connect Tester ( ) and check the continuity as
follows:
Terminal (+) ➜ Orange lead (2)
Terminal (-) ➜ Green lead (3)
Terminal (+) ➜ Yellow lead (4)
Terminal (-) ➜ Green-black lead (5)
See “Checking the connections” page 6
2 5
1
INCORRECT
3 4
CORRECT
Faulty main switch ➜ Replace
4 Check wiring
• Check the signal system wiring
See “Electrical diagram”
INCORRECT
05188074
25 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
1 Horn switch
• Disconnect the nine core connector of the left side
switch.
• Connect Tester ( ) to the connector
• Press the button (Horn) to activate the horn
• Check continuity between the cables as follows:
INCORRECT
1 2
CORRECT
05188075
26 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CORRECT
Restore the connection
of the feed circuit of the horn.
See “Electrical diagram”
3 Ground check
• Disconnect the black lead from the terminal of horn
• Make a bridge (1), between the terminal (2) and the
frame’s electrical earth (3).
• Turn the main switch to “ON”
• Press the button (Horn) to activate the horn
12 V
THE HORN
DOES NOT SOUND
Repair the connection
between the black lead and the chassis ground
See “Electrical diagram”
05188076
27 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CONTINUITY
Replace bulb or bulb socket
CORRECT
Faulty brake switch ➜ Replace
05188077
28 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
3 Voltage check
• Connect Tester (DC 20V) to the bulb socket
connector
CORRECT
Faulty read lead, repair wiring
See “Electrical diagram”
05188078
29 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
THE TURN INDICATORS AND THEIR INDICATOR PANEL LIGHTS DO NOT WORK
CONTINUITY
Replace bulb or bulb socket
2 1 3
INCORRECT
CORRECT
Faulty flasher light switch ➜
Replace the left switch.
05188079
30 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CORRECT
Faulty blue lead between main switch
and flasher relay.
See “Electrical diagram”
CONTINUITY
Faulty brown lead between flasher relay
and left control unit.
Repair wiring.
See “Electrical diagram”
Faulty flasher relay ➜ Replace
05188080
31 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
1 2
INCORRECT
CORRECT
Cables interrupted between the turn indicator switch
and the connector of the bulb socket.
Repair wiring.
See “Electrical diagram”
The circuit is not faulty
05188081
32 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
1 INCORRECT
CORRECT
Faulty neutral switch ➜ Replace
05188082
33 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
R/N
3 NO CONTINUITY
2
CONTINUITY
Faulty lead between neutral switch and meter
assembly connector. Repair wiring.
See “Electrical diagram”
NOTE
If the warning light does not even come on doing the “CHECK”, replace the digital instrument.
05188083
34 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
2
1 NO CONTINUITY
CONTINUITY
Faulty “Mode” button ➜
Replace the left switch.
05188084
35 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
NOTE
2 Power supply check
If there is no current in the blue cable the horn does not
• Disconnect the nine core connector of the left side work either.
switch.
• Connect Tester (DC 20V) to the connector (system
side) as follows:
Terminal (+) ➜ Blue lead (1)
Terminal (-) ➜ Chassis ground (2)
• Turn the main switch to “ON”
• The voltage measured should be > 12 V.
INCORRECT
2
CORRECT
“Mode” button not powered; the blue lead is faulty.
Repair wiring.
See “Electrical diagram”
05188085
36 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
LH SWITCH
DIGITAL INSTRUMENT
1 NO CONTINUITY
CONTINUITY
Faulty red lead.
Repair wiring.
See “Electrical diagram”
05188086
37 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
DIGITAL INSTRUMENT
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
2
NO CONTINUITY
CONTINUITY
Purple - yellow cable ➜ Faulty white-brown lead.
Repair wiring.
See “Electrical diagram”
05188087
38 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
CONTINUITY
Faulty black lead.
Repair wiring.
See “Electrical diagram”
05188088
39 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
NO CONTINUITY
CONTINUITY
Faulty gauge; replace it
2 Ground check
N B
• Connect Tester ( ) as follows:
1 2
Terminal (+) Tester ➜ Black lead (1)
Terminal (-) Tester ➜ Chassis ground (3)
NO CONTINUITY
CONTINUITY
Faulty black lead. Repair making a bridge between
the black cable and the electrical earth of the frame.
05188089
40 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
• The engine is hot and the warning light of the digital RED WARNING LIGHT
instrument is at “0”; proceed ass follows: FLASHES
AND TEMPERATURE
disconnect the white – green cable from the
SCALE INDICATES
thermistor located on the head and connect it to
ONLY ONE TRACK
earth.
WARNING
Faulty thermistor. Replace. When the white - green cable is disconnected
from the thermistor, the red warning light must
always flash.
INCORRECT
Replace the speedometer sensor or the digital
instrument
NOTE
If, while doing the check , one of the indicator lights does not come on, the digital instrument has to be replaced.
05188090 - 05188091
41 03/06
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IDENTIFICATION OF ELECTRICAL
SYSTEM FAILURES
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
42 03/06
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