XYZ 1010 Manual

XYZ-1010
NOTICE
Please obey the description of contents and read

this operation manual patiently and clearly. (When
user is operating XYZ-1010 vertical machining
center.)
CHIFA MACHINERY MANUFACTURER CO., LTD.

No. 44 MING CHUAN RD., SHENG KANG HSIANG,
TAICHUNG HSIEN, TAIWAN
TEL: +886-4- 25628747 FAX: +886-4-25614199
XYZ-1010
CONTENT
1. Safety Operation rule

2. MECHNICAL INTRODUCTION
3. MECHINE OUTLOOK SIZE
4. Lubricating Oil/Coolant Control Scheme
5. PNEUMATIC SCHEME
6. ELECTRICAL SCHEME
7. CONTROL SOFTWARE
8. PART LIST
9. CALCULATION
10. TEST REPORT
11. LIST-STANDARD,BEALTH and SAFETY REQUIREMENT
12. HAZARD ASSESSMENT PROCEDURE
13.OPERATION MANUAL
14.SERIES PRODUCTION PROCEDURES
15.MISCELLANEOU
CONTENTS
XYZ-1010
CONTENTS
XYZ-1010
Chapter 1. Safety Operation rule
1.1 General safety Notes

This machine had equipped with several safety equipments in
order to keep away and protect operator from injury. However, this
machine can be dangerous if operated under improper circumstances.
Please read following safety notes and understand completely machine
functions before starting to use the machine.
1.1.1 Danger Items

․ Do not touch any electric equipment and operation panel with wet
hand, which could result in electric shock.
․ Make sure no any loosed material or tools leaved on working table
before starting the machine.
․ Do not try to touch or exchange anything while machine is on,
spindle is running and/or while machine is moving.
․ Do not operate machine beyond the pre-set functional limitation.
․ Make sure to keep the axis path way clear before starting machine.
․ Do not operate machine under circumstance with explosive
materials around.
1.1.2 Warning Items
˙ Keep working area floor dry & clean to prevent accident due to
slippery.
˙ Keep machine and working area clean and organized.
˙ Provide machine a clean, dry and stable temperature environment.
˙ Make sure all of machine cover and doors are closed before starting
operation.
˙ Do not touch any unnecessary button while machine under normal
working cycle to prevent mechanical error situation.
˙ Make sure machine is completely stop and turn the main power OFF
before any fuss or major electrical parts exchange.
˙ Stop machine immediately while machine has any unexpected
movement occurred.
General Safety Rules 1

XYZ-1010
˙ Make sure you know how to stop machine in correct process before
starting to operate machine.
˙ When machine is running, set up a noticeable sign shown that
machine is running alive before operator leave working area.
˙ Prevent to operate machine without operator audit around.
˙ Make sure to wear proper working close and protecting devices
while operate machine.
˙ Keep any unauthorized person away from machine while machine is
running alive.
˙ Keep all contact surface of fixture and vise clean with minimum
lubricating oil.
˙ Make sure no any loosen materials or parts on table before staring
operate machine.
˙ Do not operate with exceed maximum working load and/or size
object.
˙ Do not remove any pre-installed safety devices during or before
operate machine.
˙ Make sure the tool on spindle is clean and no any cutting chips on it.
˙ Do not operate machine while any system alarm been turn on.
1.1.3 Things to remind

˙If the supplied power voltage is not stable, an UPS system or voltage
equalizer needs to be added to the power system.
˙Use factory recommended lubrication and coolant oil only.
˙Use same character and specification fuss only.
˙Do not change factory pre-settled parameters value without advised
by factory.
˙Make sure to record all changes before and after process.
˙Understand all switch function before using it.
˙ Safety device should be wear by operator all the time during
machine operating.
˙ Make sure all added fixture are compatible with machine
specification.
˙ Use only proper device with sufficient capacity to move machine.
˙ Do not use damaged tool to operate machine.
˙ Use tool with factory recommended limitation only.

XYZ-1010
˙ Turn off the machine main power if machine will not be operate for
longer time.
1.2 Machine movement safety

The machine is built on a single base. Machine movement can be
very easy by remove the coolant tank first. The grouse weight of the
VH series machine is around 5.35 ton. It is strongly recommended by
factory to move machine with crane in order to keep reposition and
accuracy. If to use folk lift is the only choice then following rules must
be use.
1.2.1 Danger Items

˙ All movement devices must have certified loading capacity greater
than 6 ton to prevent machine and operator damage.
˙ Use only factory provide or recommended fixture to move machine
by crane.
˙ All cable and belt used need to have certified loading capacity more
than 6 ton.
1.2.2 Warning Items

˙ Any ways of machine movement must to make sure package are well
balanced before operate.
˙ Machine movement speed need to be as slow as possible to keep
object balance.
˙ Any person climb or stay on machine during machine movement is
strictly forbidden.
1.2.3 Things to remind

˙ Do not make any sudden stop and go during machine movement to
prevent exceeded momentum, which may cause lose balance.
˙ Allowed only certified operator to execute machine movement.
1.3 Electrical Safety

˙ Wiring: Use only certified electricity to connect power wire to
machine. Do not share breaker on power panel with any high signal

XYZ-1010
noise generate devices to prevent sudden voltage drop and noise.

˙ Ground: The minimum sectional-area curve of the grounding device
should be greater than l4 mm2. The impedance of the grounding
resistance should be less than 100 Ώ. Make sure the NC machine
has been grounded on individual grounding rod.
1.4 Mechanical safety

˙ Before turn on machine main power, check the power cable and
make sure it is in good condition.
˙ Make sure to clean all moveable parts and manually turn on the oil
pump several times in order to well lubricate every parts for a newly
installed machine or machine which had not been use for a long time.
˙ Always wear safety shoes to operate machine.
˙ Make sure power supply is well enough for all machines within
machine shop.
˙ Check oil pump regularly, always fill the tank with factory
recommended oil.
˙ Check the coolant level meter on front side of the coolant tanks
regularly, fill it up when necessary and clean the filter regularly.
˙ Check system input power if voltage is correct, all buttons on control
panel are function normally. Check the pressed air supply and
coolant pump pressure are sufficient and properly settled.
1.5 Warning signs on machine

XYZ-1010

XYZ-1010
A. Do not open the front door during machine operation to prevent

accident.
B. Do not put your hands close to spindle while it is ON.
C. Keep your hand away from ATC while it is ON.
D. Hold the tool on spindle firmly before using the manual tool release
button.

XYZ-1010
E. Main power switch, electrical shock warning sign.
F. High voltage warning sign.
G. Implemented M codes table, use properly to prevent damage machine.

XYZ-1010
H. Do not open the back cover of the control panel to prevent

electrical shock and/or damaging the control system.
I. Recommended lubrication and cooler oil: Use only following

products.

XYZ-1010
OIL USAGE RECOMMEND

REPLACE VISCOSIT MOBIL SHELL ESSO CASTROL
& ADD
PERIOD
LUBRICATION DAILY ISO VACTRA TONNA MILLCO MAGNA
SYSTEM VG 68 2 T68 K68 BDX 68
PNEUMATIC WEEKLY ISO D.T.E TELLUS AROX HYSPIN
LUBRICATION VG 32 LIGHT C32 22 AWS 46
SPINDLE 1000 ISO D.T.E TELLUS TERESSO HYSPIN
COOLING RUNNING VG 32 LIGHT C32 32 AWS 46
SYSTEM HOURS
HYDRAULIC 1000 ISO D.T.E TELLUS TERESSO HYSPIN
SYSTEM RUNNING VG 32 24 C32 32 AWS 46
HOURS
GEAR BOX 1000 ISO D.T.E TURBO TERESSO MAGNA
RUNNING VG 68 HEAVY T68 38 68
HOURS MEDIU
M
ATC SYSTEM 1000 ISO D.T.E TELLUS TERESSO HYSPIN
RUNNING VG 32 24 C32 32 AWS 46
HOURS
AIR PRESSURE: 6 ± 0.5 Kg/cm2
AIR COMPRESSOR: 200 l/min

XYZ-1010
Chapter 2. MECHNICAL INTRODUCTION

2.1 Mechanical structure outline
The XYZ-1010 machining center is one of the best economic and
efficient model within TWINHORN product line. The major parts of
the machine includes base, column, head stock, saddle, working table,
three axis motion control parts, air and oil pressure system,
lubrication system, chip collecting device, safety cover, electrical
control devices, operating control panel box and control units. The VH
series is design to working on steel, iron, copper, alumni and various
alloys or many advance modern 3D mold making materials. For any
other materials like carbon and all kinds of particle or high
evaporating materials process, user need to contact factory to provide
necessary protecting device or advises. Do not modify the machine
without consult with and have authority by factory to insure warranty
and safety policy.
The XYZ-1010 series equipped with modern servo control
system, which provides all of modern machining functions. With
proper training and suitable tools the machine can be set up to operate
fully automatically. All mechanical products has some certain level of
possibility in dangerous. Operators need to fully understand the
correct process to operate the machine. All Danger and Warning sign
as well as safety rules need to be followed.
2.2 Noise
The XYZ-1010 had been designed according the CNS standard
under CNS4600 regulation to meet noise level below 75dBA during
general operation situation. The actual noise level is largely depends
on working materials, tools, programming code selecting and coolant
quality. Operator should wear proper protecting devices to prevent
hearing damage.
2.3 Machine Specification
MECHNICAL INTRODUCTION 1
XYZ-1010
Table size 1200x450 mm

Working Table Max. Load weight 450kgs
T slot #/wide/ and seperat 5/75/18 mm
distance
X axis 1010 mm
Y axis 500 mm
Z axis 520 mm
Distance from spindle nose to 120~650 mm
Travel table
Spindle center to Z axis guide 540 mm
way
Distance from Z axis guide way 290~790 mm
to table center
Max. spindle speed 8000 r.p.m
Spindle motor power 10HP
Head Stock
Spindle outer diameter ψ65 mm
Spindle Tapper BT-40
Three axis rapid feed 15000 mm/min
Axis travel rate
Three axis cutting feed 1~5000 mm/min
Machine Weight 5350 kgs
Machine size (L*W*H) 2508x2900x2700 mm
General Info. Packing size (L*W*H) 2788x2300x2450 mm
reposition 0.005/300 mm
Accurate ±0.003mm
Air pressure 5kg/cm²
2.4 Equipment
XYZ-1010
2.4.1 Standard equipment

z Coolant system
z Floating tool clamp/unclamp system
z Working lamp
z Spindle nose air
z Full cover metal
z Leveling adjusting screw and pad
z Automatic lubricating system
z Rigid taping
z Adjusting tools and Tool box
z RS-232 interface
z Automatic power off function(M30)
2.4.2 Optional equipment

z Spindle oil cooler
z Carousel ATC system (20 Tools)
z Arm type ATC system (24 Tools)
z Water curtain device
z 12000 rpm spindle speed
z 4th axis interface system
z Electrical cabin heat exchanger
z Spiral type chip conveyor and cart
z Belt type chip conveyor
z Coolant through tool holder
z 4th axis table
z Transformer
z CE standard construction
z Optional CNC controller
Mitsubishi 64S/65S
Fanuc Oi-MB/21i-MB
2.5 Electrical Specification
XYZ-1010
2.5.1 Voltage & Frequency

z Input voltage: 220 V
z Input Frequency: 60 Hz
2.5.2 Allowed power source

z Allowed input voltage range: Between 85% ~ 110% of 220 V
z Allowed input frequency range: 60 HZ ± 2 Hz
z Allowed environment thermal change: 0°C~45°C (32°F~113°F)
z The environment humility change must be lower than 90% of
thermal change
z Environment requirement: Keep working area as stable as
possible.
XYZ-1010
Chapter 3 MACHINE OUTLOOK SIZE

3.1 MACHINE OUTLOOK SIZE
MACHINE OUTLOOK SIZE 1

350 1
4
235 2
BASE SHAPE 5
3
800
1700
818
300
30
568
480
500
550
MACHINE OUTLOOK SIZE

900
70
485
350
FORM STYRENE
200
450
A A-A View (1:X)
300
A
CHIP SHAPE
450
3.1.1 Foundation construction plan
708
500 1200 630 788

5 Leveling 1kg 8
1700 2050 4 Bolt M24×P1.5×110L 8
3 Nut M24×P1.5×t19 8
2 Nut M12×1.25×t10 8
1 Foundation Bolt M12×500L 8
NO PART NAME / SPECIFICATION
2
XYZ-1010
XYZ-1010
3.1.2 Size of work table

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3.2 Main parts of machine

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3.3 Type of tool holder

3.3.1 Tool holder
TYPE: BT40
TYPE: DIN40 (Option)
TYPE: CAT 40

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3.3.2 Dimensions of pull stud
TYPE: BT 40
TYPE: DIN69871(DIN40)
TYPE: CAT 40

XYZ-1010
Chapter 4 Lubricating Oil/Coolant Control

Scheme
4.1 Wasted oil collecting box:
A. Fill the box with Coolant up to ½ height before install it on
the backside of the machine base to collect cutting fluid.
B. Adjusting the leveling screws on bottom of the box to a
proper position.
C. Remove the collected wasted oil from box while full.
D. Suggested Lubrication Oil Table
Oil Specification
Items \ Brands MOBIL SHELL OTHERS
Lubrication System VACTRA 2 TONNA T68 CPC R68
Compressed Air Lub. System DTE-LIGHT TELLUS C32
Spindle Oil Cooler System DTE-LIGHT TELLUS C32
Two speed Gear Box System DTE-LIGHT TELLUS C32
Axis Ball screw Lub. System VACTRA 2 TONNA T68 CPC R68
Lubricating Oil/Coolant Control Scheme 1

XYZ-1010
4.2 Automatic Lubrication System
YET-C2P2 Oil Pump
The oil pump had been set to operate every 15 min. and 15
Sec. Per each operation. If the daily operation time is 8 hour
then a full tank of oil will last about 4 days.
Normally, during operation, the pump pressure will raise up
to 15 Kgf before release oil to each lubrication portions. If the
pump can not accumulate pressure to 15 Kgf within 30 Sec.
which means there may be an oil pipe loosed or something
wrong on pump.
When the oil quantity within tank lower than the minimum
level, the system will enable the SINGLE BLOCK function,
light up the LED of the “SINGLE BLOCK” button and turn on

XYZ-1010
the RED NC alarm signal then stop the machine.
To reset the situation, one should fill the oil tank first then
press the “RESET” key on control panel and release the
“SINGLE BLOCK” key.

XYZ-1010
Chapter 5 PNEUMATIC SCHEME
5.1 Pneumatic system

5.1.1 The pneumatic system elements control of
VH-650/850/1010,
VH-650/850 L/L3 followings:
a. Air cylinder of GENEVA magazine (Armless type)
b. Spindle clamp / unclamp
c. Spindle air blast
d. Chips air blow（Option）
e. Cylinder of tool pot up & down（Arm type）
5.1.2 Air unit

a. Position & Name
b. Pressure adjustable valve turn C.W can increase pressure.

We set the
range by manual from 4～6 ㎏/㎝.
c. The recommend oil type

CPC R12 spinning oil
MOBIL Velocite 10
PENUMATIC SCHEME 1
XYZ-1010
Castrol AWS 22
(Use the recommended or equivalent hydraulic oil, lubricate
oil and grease all the time.)
d. Water release for every day by water release valve (3).
e. Pressure Switch
We set the pressure gauge at 4.0 kg/cm2 of the air circuit.
When air pressure below that 2.5 kg/ cm2 point, the
ALARM on operator‘s panel will light and the flash light
will work but no emergency stop will be executed. (It will be
very impractical to stop the machine every time when the
air pressure starts to fall down), so the operator should be
very careful when ALARM happened. He should find the
cause of pressure low and shoot it in the shortest time. If
can't be covered in 60 seconds, the NC system will FEED
HOLD the machine.
f. The adjustment procedures of air pressure switch:
The following steps:
1. Turn C.C.W direction and take off set screw (1) of lock
plate.
2. Take off the lock plate (2) up.
PENUMATIC SCHEME 2
XYZ-1010
3. Take a ♁ screw-driver insert to pressure adjust button

(3), turn and set the pressure meter (4) had show on 4
kg/cm2
4. Put back the lock plate (2), and attention the hex. socket
must be at the same position with adjust button ♁.
5. Lock set screw of lock plate (1)
g. Main air pressure source supply

The air compressor must be prepared by users, and the
main air source pressure range we set under 5 ㎏/㎝ 2.
h. The maintenance of spindle pneumatic clamp / unclamp

booster﹕
c In normal condition, the cup life of booster can use about
200000 times.
d In normal condition, fill the R68 lubricant to oil-orifice.
The lubricant checking frequency is 12 months.
e It’s not good for the machine cause the oil not to replace
for a long time.
To look up the machine in good service conditions is
necessary.
④ It’s not in normal condition for oil cup at 2 or 3 days loose
oil too fast, check the cup is break down or not and the
joint leak or not.
If the problem can’t resolve contact us or your dealer.
5.1.3 The main points to make use of oily water to separate tank:
A. Before to make use tank, fill coolant water about 1/2 height
of tank. Then put the tank behind to base.
B. To adjust flatness of tank.
PENUMATIC SCHEME 3
XYZ-1010
C. Pour out refuse oil, when collection oil box full loaded.
5.2. Pneumatic Layout Diagram

5.2.1 Pneumatic Layout Diagram (Armless type 24T)
PENUMATIC SCHEME 4
XYZ-1010
5.2.2 Pneumatic Layout Diagram (Armless type 32T)
5.2.3 Pneumatic Layout Diagram (Non magazine assembly)
PENUMATIC SCHEME 5
XYZ-1010
Chapter 6 ELECTRICAL SCHEME
6.1 EfpIoModule
PAGE:
TITLE:
APPROVED BY:
X405
X404
X402
CONTROL:
DATA:
MACHINE:
VERSION:
X404
X405
X402
6.2 ElectricConfigure_1
ELECTRICAL SCHEME 1
ELECTRICAL SCHEME
6.3 ElectricConfigure_2
MACHINE: CONTROL: APPROVED BY: TITLE:
VERSION: DATA: PAGE:

XYZ-1010
2
3 ELECTRICAL SCHEME
6.4 EmergencyStop
X411
X412
X413
X414
X415
X416
X1
X1
X5
X5
X404
X405
X301 X301
X404
X402
VERSION:
MACHINE:
X351
X151
X306 X305 X304 X302 X302

X405
SIEMENS
X402
SIMODRIVE 611
DATA:
CONTROL:
APPROVED BY:
TITLE:
PAGE:
XYZ-1010
ELECTRICAL SCHEME
6.5 HandheldConn.

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4
ELECTRICAL SCHEME
6.6 IOConnection_1

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5
ELECTRICAL SCHEME
6.7 IOConnection_2

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6
ELECTRICAL SCHEME
6.8 IOConnection_3

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7
6.9 IOIutput_1
ELECTRICAL SCHEME

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8
6.10 IOIutput_2
ELECTRICAL SCHEME

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9
6.11 IOIutput_3
ELECTRICAL SCHEME

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10
6.12 IOIutput_4
ELECTRICAL SCHEME

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11
6.13 IOIutput_5
ELECTRICAL SCHEME

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12
6.14 IOIutput_6
ELECTRICAL SCHEME

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13
6.15 IOIutput_7
ELECTRICAL SCHEME

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14
6.16 IOIutput_8
ELECTRICAL SCHEME

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15
6.17 IOOutput_1
ELECTRICAL SCHEME

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16
6.18 IOOutput_2
ELECTRICAL SCHEME

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17
6.19 IOOutput_3
ELECTRICAL SCHEME

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18
6.20 IOOutput_4
ELECTRICAL SCHEME

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19
ELECTRICAL SCHEME
6.21 IrCcu3Power

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20
21
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PAGE: DATA: VERSION:

TITLE: APPROVED BY: CONTROL: MACHINE:
READY
KT1
I32.0
IR
K1
SIMODRIVE 611
72
73.1
73.2
74
113
111
112
NS2
NS1
213
9
RESET
M
M
N24
N15
P15
P24
19
48
64
63
5.1
5.2
5.3
9
9
SIEMENS
X172 X171 X161 X141 X121 X111

X351
X151
X306 X305 X304
X414 <> z axis X411 <> s axis
X122 <> MPI X415 X412 <> x axis
19 B 9 663 AS2 AS1
X416 <> 4th axis X413 <> y axis
6.22 LubConnection_0
X111 <> efp i/o module X121 <> handwhell
X3 IN
ELECTRICAL SCHEME
ELECTRICAL SCHEME
6.23 MagConnection_0
1~

XYZ-1010
22
ELECTRICAL SCHEME
6.24 MotorPower_1
1~

XYZ-1010
23
ELECTRICAL SCHEME
6.25 MotorPower_2
3~ 3~
3~ 3~

XYZ-1010
24
ELECTRICAL SCHEME
6.26 MotorPower_3
3~ 3~
3~

XYZ-1010
25
ELECTRICAL SCHEME
6.27 OP032S_Arm
3~ 3~ 3~

XYZ-1010
26
ELECTRICAL SCHEME
6.28 OP032S_Armless

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27
ELECTRICAL SCHEME
6.29 PcbDiagram_1

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28
ELECTRICAL SCHEME
6.30 PcbDiagram_2

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29
ELECTRICAL SCHEME
6.31 PowerSource_1

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30
ELECTRICAL SCHEME
6.32 PowerSource_2

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31
ELECTRICAL SCHEME
6.33 PowerSource_3

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32
ELECTRICAL SCHEME
6.34 PowerSource_4

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33
ELECTRICAL SCHEME

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34
XYZ-1010
Chapter 8 Part List

8.1 Base Combination
Base Combination (1) Part List

NO: PART No. PART NAME SPECIFICATION Q'TY REMARK
1 V2065080 02 LONG GUAED OF DOG HOUSING 1
2 V2065090 SHORT GUAED OF DOG HOUSING 1
3 V26X0800 LIMIT DOG 3
4 V210010A 08 BASE 1
5 BZ5120605 THRUST BEARING #51206 3
6 B20230150 01 LOCK NUT YSR-M30xP1.5 1
7 BZ6206ZZ0 BALL BEARING #6206zz 2
8 B20430150 LOCK NUT YSF-M30x1.5 1
9 B45253500 COUPLING T501-d25x35 1
10 B811AC120 ERVO MOTOR FUNAC-AC12 1
11 V26Y41L1 Y AXIS BALLSCREW 1
12 V26Y4200 Y AXIS TRANSMISSION BOX 1
13 V26X3100 01 PLATE OF TRANSMISSION MOTOR 1
14 V26Y4300 Z AXIS END BEARING HOUSING 1
15 VHB-604200 01 COLLAR 2
16 V2100200 01 ADJUSTABLE BOLT 8
17 V2100300 01 FOUNDATION NUT 8
18 VHB065210 01 Y AXIS CABLE CHAIN SUPPORT 1
19 KR94 CABLE PROTECT CHAIN KR94 23
20 VLB-100400 01 LEVELLING PADS 8
21 V2065070 01 COVER OF TRANSMISSION BOX 1
22 V2061353 01 OIL GUIDE COVER 1
23
24
25
26
27
28
29
30
31
32
33
34
35
Part List 1
XYZ-1010
Base Combination (1)
19
10
18
13
9
22
8
16
17
20
12
21
4
3
2
11
1
14
5
15
7
6
Part List 2
V26X0800 V2065080 V2065090 V2065070 V26X3100
B C
Part List
V2061353
VLB-100400
B (1:2)
Base Combination (2)
BZ6206ZZ0 BZ5120605
B45253500
B20230150
B20430150
V210010A
V26Y4300
3
VHB-604200
XYZ-1010
V26Y4200
XYZ-1010
8.2 Column Combination
Column Combination (1) Part List
NO: PART No. PART NAME SPECIFICATIONQ'TY REMARK

1 V220010A 07 COLUMN 1
2 V26Z420A 02 Z AXIS DRIVE BEARING SEAT 1
5 B20230150 01 LOCK NUT YSR-M30xP1.5 1
6 V26Z4301 01 Z AXIS END BEARING HOUSING 1
7 B20430150 LOCK NUT YSF-M30x1.5 1
8 B45253500 COUPLING T501-d25x35 1
9 B811AC120 SERVO MOTOR FUNAC-AC12 1
10 V26Z41L1 BALLSCREW OF Z AXIS 1
11 VHB-604200 01 COLLAR 2
12 V2210102 COUNTERWEIGHT HOUSING 1
13 V2210300 SHAFT OF CHAIN WHEEL 4
14 V2210202 CHAIN WHEEL 4
15 BZ6304ZZ0 BALL BEARING 6304ZZ 4
16 V2220200 FIXED SEAT OF COUNTER 2
17 V2220101 01 GUIDE RAIL OF COUNTERWEIGHT 2
18 V2220400 02 BOTTOM FIXED SEAT OF
COUNTERWEIGHT GUIDE 2
19 V221050B COUNTERWEIGHT 1
20 V2210400 01 EYE BOLT 2
21 B18162410 HET NUT M16x2.0 2
22 V2065040 05 Z AXIS LIMIT SWITCH HOUSING 1
23 2-CONNECTING LIMIT SWITCH SN02R12-502M 1
24 V2700800 01 SET KEY OF ATC CONNECT BRACKET 2
25 BXA206010 01 COVER OF COLUMN 1
26 TRANSMISSION BOX
27
28
29
30
31
32
33
Part List 4
XYZ-1010
Column Combination (1)
Part List 5
V2210202
Part List
B20430150
BZ6304ZZ0 BZ6206ZZ0
V26Z420A
B45253500
V2210300
BXA206010
BZ5120605
V2210102
B V2220101 VHB-604200
V2220200 V220010A
V221050B
Column Combination (2)
C
V26Z4301
6
XYZ-1010
V2220400 B20230150
XYZ-1010
8.3 SADDLE COMBINATION
Saddle Combination (1) Part List

1 B20230150 01 LOCK NUT YSR-M30xP1.5 1
2 B20430150 LOCK NUT YSF-M30x1.5 1
3 B45253500 COUPLING T501-d25x35 1
4 B811AC120 SERVO MOTOR FUNAC-AC12 1
5 B82NO2D12 2-CONNECTING LIMIT SWITCH SNO2D12-502 1
8 V2065020 01 X AXIS LIMIT SWITCH SEAT 1
9 V2065030 Y AXIS LIMIT SWITCH SEAT 1
10 V2300400 ADJUSTMENT GIBS 2
11 V2300500 LEFT FIXED HOUSING 1
12 V2300600 RIGHT FIXED HOUSING 1
13 V2300700 WIPER (LEFT FRONT) 1
14 V2300800 WIPER (LEFT REAR) 1
15 V2300900 WIPER (RIGHT FRONT) 1
16 V2301000 WIPER (RIGHT REAR) 1
17 V2320101 SADDLE 1
18 V26X41L5 BALLSCREW OF X AXIS 1
19 V26X420A 06 X AXIS TRANSMISSION 1
BEARING HOUSING
20 V26X430A 02 X,Y AXIS END BEARING HOUSING 1
21 V26Y4400 02 X,Y AXIS BALLSCREW NUT HOUSING 1
22 V2A06010 X CABLE CHAIN BRACKET 1
23 VHB-604200 01 COLLAR 2
24 VKC-301500 01 WIRING TANK OF Y AXIS 1
25 2-CONNECTING LIMIT SWITCH SN02R12-502M 1
26
27
28
29
30
31
32
33
34
Part List 7
4
Part List
18 3
2
7
6
19
6
16
24
5
14 17
22
Saddle Combination (1)
15
6 13
20 8
23 21
7 10
1
8
XYZ-1010
10
11
12
Part List
V26Y4400 VKC-301500
B45253500
B C
V2300500 V2300800 V2065030 B82NO2D12 V2300400 V2300600
VHB-604200
V26X430A
B20430150
B20230150 BZ5120605
Saddle Combination (2)
BZ6206ZZ0
9
V2320101 V26X420A
XYZ-1010
XYZ-1010
8.4 Table Combination

Table Combination Part List

1 V2065110 X AXIS LIMIT FIXED PLATE 2
2 V2066001 02 X AXIS CABLE FLEXIBLE T=5mm. 1
PIPING BRACKET
3 V2420101 TABLE 1
4 V24202A0 MIDDLE WEDGE ADJUST BLOCK 2
5 V2420300 L&R WEDGE ADJUST BLOCK 2
6 V2420400 LEFT FRONT FIXED PLATE 1
7 V2420500 RIGHT FRONT FIXED PLATE 1
8 V2420600 LEFT REAR FIXED PLATE 1
9 V2420700 RIGHT REAR FIXED PLATE 1
10 V24211A0 MIDDLE GIB FIXED BLOCK 2
11 V2421300 TABLE WIPER(FRONT RIGHT) 1
12 V2421400 TABLE WIPER(FRONT LEFT) 1
13 V2421500 TABLE WIPER(REAR RIGHT) 1
14 V2421600 TABLE WIPER(REAR LEFT) 1
16 V26X5601 01 LOCK KEY 2
17 V26Y4400 02 X.Y BALLSCREW NUT HOUSING 1
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part List 10
XYZ-1010
Table Combination
Part List 11
XYZ-1010
8.5 HEADSTOCK COMBINATION

HeadStock Combination Part List
1 B811SA6000 SPINDLE MOTOR FANUC A6 1
2 V2065080 02 LONG GUAED OF DOG HOUSING 1
3 V2065100 LIMIT DOG PLATE OF Z AXIS 1
4 V2500300 MIDDLE ADHUSTABLE Gib 1
5 V2500400 MIDDLE ADHUSTABLE Gib 2
6 V2500500 FIXED PLATE OF EYE LEFT 1
7 V2500600 FIXED PLATE OF EYE RIGHT 1
8 V2500701 WIPER (LEFT UP) 1
9 V2500801 WIPER (RIGHT DOWN) 1
10 V2500901 WIPER (RIGHT UP) 1
11 V2501001 WIPER (LEFT DOWN) 1
12 V2550700 STOP BLOCK OF SPINDLE MOTOR SEAT 2
13 V2560110 HEADSTOCK 1
14 V2560220 03 COOLANT DISTRIBUTOR 1
15 V25661A2 02 SPINDLE MOTOR ADJUSTABLE PLATE 1
17 FLUCTUATE PULL COMBINATION 1
17.1 V2564400 NOISE REDUCTION BLOCK 4
17.2 V2564500 SET COLUMN OF BOOSTER 4
17.3 V2564701 SET COLUMN BOLT OF BOOSTER 4
17.4 V2564610 PULL RING 2
17.5 B01100500 HEXAGON SOCKET HEAD SET SCREW M10xP1.5x50L 4
17.6 B15102120 COLLAR M10x21x2t 4
17.7 B15122130 COLLAR M12x21x2.5t 4
17.8 B41123520 COMPRESSION SPRING ID12;D2.3;L35L 4
17.9 B18121800 HEX NUT M12xP1.75 4
17.10 B25G40130 BOOSTER G-4000 1
17.11 VKA-520600 01 FIXED BOARD OF BOOSTER 1
18 CVH012104 VH SPINDLE 1
19
19
20
20
21
21
Part List 12
XYZ-1010
HeadStock Combination
Part List 13
XYZ-1010
Part List 14
CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010
CHAPTER 13 OPERATION MANUAL

13.1 Description of installation
13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING
CENTER:
POWER SUPPLY VOLTAGE: AC 3Φ 200 / 220V
POWER SUPPLY FREQUENCY: 50 / 60 Hz
TRANSFORMER: 15KVA~20KVA
13.1.2 POWER IMPORT MUST KEEP IN: RATED VOLTAGE -15% ~ +10%
, RATED FREQUENCY ± 1 HZ
13.1.3 POWER REQUIREMENTS OF MOTOR：
ITEM VH SERIES(HP) GENOVA ARM ATC
NC 0.5 KVA O O
ELECTRICAL CABINET 0.5 KVA O O
3 axis servo motor 3 KW * 3 O O
SPINDLE MOTOR (30min) 7.5 / 10 O O
COOLANT PUMP 1/2 O O
LUBRICATION PUMP 80W O O
MOTOR OF GENOVA 40W O X
ATC MOTOR 1/4 X O
ARMLESS MOTOR 1/2 X O
CHIP CONVEYOR MOTOR 1/4 OPTION OPTION
TOTAL POWER 15 KVA
OPERATION MANUAL 1
13.2 Mechanism to install

1) Ensure the leveling bolts and pads arrange on the correct place, adjust
all the pads position are balance and tight bolts on base.
2) Cleaning all the rust preventing oil device by cotton, then lubrication
them.
3) Ensure the correct specifications of main power supply and grounding
device for power input.
4) To install Z axis motor & motor seat. (To dismantle Z axis motor and
motor seat, when machine is shipping.) Adjust standing for coupling of
Z axis servo motor. (According to mark line)
5) Power ON.
6) Air pressure adjustment: 6 kg/cm2
7) Select “HANDLE” mode, let Z axis go up 30mm by MPG. And then
take away the support bracket of spindle.
8) In “HANDLE” mode and move down Z axis till chains of
counterweight goes balance, then we can dismantlement the locked
device of counterweight. (Loose the screws of fixed pipe in column and
fine tuning Z axis with MPG let pipe take out easy.)
26
27
28
OPERATION MANUAL 2
29
20
Use for 32T magazine.
9) Ensure the wiring of coolant pump rotate direction CW & CCW.

10) To regulate the level of machine.
11) To correct proofs of machine.
12) Fill in the proper type lubrication oil.
13.3 Leveling adjustable

The machinery level adjust is relationship about precision of machine. For
keep precision of machine and decrease machinery’s vibrate, to be sure to
depend on following steps in doing level adjust.
1) Put level gage one L, R one F, B at table center.
2) To adjust bolts for four corner of base.
3) Precise level adjust of the X axis and Y axis, then adjust the other bolts let
the weight loaded average to distribute on bolts, but can’t influence the
level of a mechanism.
To keep precision and process quality of machine. We advise the level adjust
for a mechanism one time per year at least
OPERATION MANUAL 3
13.4 To look over before “POWER ON” machine

1. The wiring & piping and joint are keep good conditions.
2. The voltage & frequency and phase of main power are correctly.
3. To pay attention to engineers whether workers to expose in danger area
or not.
4. To look up fans of spindle motor and electrics cabinet in normal
condition, when machine turn the main power on.
5. Following the standard operation procedures to power on mechanism.
Following the standard operation procedures to power off mechanism.
OPERATION MANUAL 4
13.5 Descriptions of machinery to transport

A. The fork lift truck must be able to withstand load over 4 tons because
machine weight is about 3.8 tons.
B. The size after packed is (VH-650/850/1010, 650/850 L/L3) 2788mm(L)×
2300mm(W)×2450mm(H) , Therefore you must pay attention to whether
there are any blockage in moving path or not. Clear all of the blockages
before moving.
C. Adjust the fork life truck to the right position and be aware of gravity centre
of the machine after packed. Machine must be placed on the load center of
fork life truck to avoid machine tilt that will damage and injure propel.
D. Be careful for the height of fork lift truck when lifting. Do not raise too high
that will generate vibration because of the tilt of the machine.
Have someone instruct the movement when moving machi
2300mm
2788mm
VMC-1050/1250
MAX: 98,000 KG
2450mm
15 TON
OPERATION MANUAL 5
13.5.1 Fixed layout plan of machinery to transport
13.5.2 Fixed layout plan of GENEVA magazine
Fixed block magazine to slide .

To dismantle before machine is running.
OPERATION MANUAL 6
13.5.3 To dismantle Z axis servo motor layout plan
The painting mark line.

OPERATION MANUAL 7
13.6 To add to the option magazine’s reserved electrics

interface & Electrics contact and connection diagram
13.6.1 Armless type 16T / 20T (GENEVA)
16T / 20T OF GENEVA MOTOR
U14
PE V14
W14
GENOVA TYPE TERMINAL DESCRIPTION

Function MELDAS FANUC Remark
Magazine counter 3 1
2 2
207 240
45 46
Signal no. for PC board
46 47
L26 L26
220v power
L16 L16
Limit switch cable SQ3 SQ5

SQ4 SQ6
13.6.1 24T ARM type II 24T

ATC MOTOR 24T MAGAZINE MOTOR
U14
U13 V13 W13
PE V14
PE
W14
CAM II TYPE TERMINAL DESCRIPTION

No. Function MELDAS FANUC Remark
1 Positive electricity 3 1
2 Negative electricity 2 2
3 Brake point 212 245
4 60° position 213 244
5 Home position 214 243
6 Reserved - -
7 Magazine in position (normal open) 207 240
8 Reserved 222 238
9 Pot up 205 242

10 204 241
Pot down
OPERATION MANUAL 8
13.7 To add to the 4TH axis installation and electrics interface

1. The 4th axis wiring cable is according the 4th axis specification and
type for different supply company.
2. The magnetic valve power for 4th axis depends on different company.
We also have supply 3 kinds type of magnetic valve for customer in
CHIFA. The magnetic valve type: 24V, 110V, 220V.
3. The operation procedures and notices for 4th axis are depends on
different controller.
13.7.1 To make use 4th axis of a point for attention MELDAS

controller.
OPERATION NOTICE FOR 4TH AXIS

METHODS OF OPEN 4TH AXIS:
1. Change screen display to [PLC SWITCH]
Change followings: [TOOL PARAM]-->[MENU]-->[PLC SWITCH]
2. Set forth item of switch: 4TH AXIS ENABLE，

Fifth item: open "ROT_TAB ENABLE". This is the function for 4TH axis has used.
3. Manual input M11 in main display screen, let 4TH axis "UNCLAMP"
4. Be sure this motion is correct, then change to "Zero reference mode" and push
"-" direction button till 4TH axis return to Zero reference point.
5. In this moment the 4TH axis still remain to "UNCLAMP". When machine
is programming, the command "M10" must be executed in programming and let
4TH axis "CLAMP".
METHODS OF CLOSE 4TH AXIS:

1. Change screen display to [PLC SWITCH]
2. Set forth item of switch: 4TH AXIS ENABLE，
Fifth item: close "ROT_TAB ENABLE". This is the function for 4TH axis unused.
OPERATION MANUAL 9
13.8 FANUC i SYSTEM OPERATION MANUAL
13.8.1 Operation Box
FANUC I SYSTEM (For FANUC System)
OPERATION MANUAL 10
13.8.2 Descriptions Of CNC Controller
Operating panel of FANUC i serial

X Y Z 4
SPINDLE SPINDLE
STOP CW
PROGRAM EMS/OT DRY Z AXIS MACHINE PROGRAM AIR WORK AUTO RAPID RAPID
PROTECT RELEASE RUN LOCK LOCK RESTART BLOW LAMP POWER OFF OVERRIDE OVERRIDE
DOOR SINGLE OPTION BLOCK MANUAL COOLANT COOLANT COOLANT RAPID RAPID
OPEN BLOCK STOP SKIP ABS 1 2 3 OVERRIDE OVERRIDE
100 100
80 120 90 110
FEED
HOLD
CYCLE
START X Y Z 4
60 140 80 120
150
40 70
5
20 60
0 50
OPERATION MANUAL 11
13.8.3 Function descriptions of mechanical operating panel:
No. Switch Name Descriptions

POWER ON/OFF Power switch for CNC control unit.
How to set up machine ready,
Proceeding as follows:
1
1. Push power switch “on” button.
2. Release emergency stop button.
1. Turn the rest button by arrowhead

E-STOP direction to release the emergency stop.
2. Push rest button for emergency stop.
Warring: Applying the emergency stop,
2 there is a possibility that each
axis or magazine position may
slip. Therefore, never fall to
make the reference point return.
It’s the door interlock device. When
DOOR OPEN (OPTION) machine is turning and in manual mode,
please set this switch to be effective.
3 Light on: open front door enable.
Light off: front door disable.
Warning: keep the door interlock effective
is necessary for safety.
While machine is operating or
O.T. RELEASE programming, one of three axes over
travel alarm display. Please keep press
4 this button and move the over travel axis
away from limit switch by M.P.G
simultaneously, then the alarm will be
release.
1. Select the “MDI” mode.
SPINDLE ON 2. Input S code command, then press
“cycle start” button.
3. Select “HANDLE” mode.
5 4. Press the “spindle on” button turn on
the spindle, then the spindle rotation
CW direction and the speed is
according to the S xxxx code at the
“MDI” mode”.
When spindle is rotating. Press this
SPINDLE STOP button, the spindle stop and the “Spindle
on” key lights off.
6
OPERATION MANUAL 12

This switch is used to control the spindle
SPINDLE SPEED OVERRIDE speed (rpm) percentage from 50% to
120% in 10% step increments.
7
When machine is programming, the

FEEDHOLD program has paused by press this button.
Then released this key the program will
be execute continue.
8
Set the mode to “AUTO”. Press the “cycle

CYCLE START start” button on the operating panel to
start the selected program.
9
During automatic operation, use

FEED OVERRIDE command in the program to specify feed
rate. The range can be varied from 0% to
150% in 10% step increments. (G01 in
10 AUTO mode or JOG in HANDLE mode)
MODE SELECTION SWITCH

These switches are used for selecting the
MODE SELECTION operation modes.
A. As shown on top figure “EDIT, AUTO,
TAPE, MDI” modes are used for
automatic operations. The “HANDLE,
JOG, REF” modes are used for manual
operations.
11 B. When this switch is set at automatic
mode, all manual modes become
ineffective. Also the tool selection switch
and spindle rotation switch are not
effective. When this switch is set at
manual mode all automatic modes
become ineffective.
C. Set the mode selection switch at the
mode before executing.
OPERATION MANUAL 13

1. That’s for inputting the new program
EDIT
commands into the computer memory.
2. That’s for calling the memorized exist
program for editing “alternation, insert,
delete, or check programs”.
DNC (AUTO) For executing DNC program command.
In this mode, that we can transmission
programs by RS-232 interface.
MEMORY (AUTO) For executing the program memorized in

the CNC controller. In this mode, that we
can call program and auto execute
program from memory.
This MDI mode is used to input the

MDI (AUTO) temporary programs by manual control.
Programs input through MDI can be used
one time only. After the programs have
been executed, they disappear
automatically.
11
Input programs again when repeat
execution is required.
When the mode selection switch is set at
MPG (Manual) this position, the manual pulse generator
is effective. This mode provides three
magnifications for choice: X1, X10, X100
When the mode selection switch is set at

JOG (Manual) this position, move the axial by using
axis direction keys.

Stroke travels at a rate set by the “JOG
FEEDRATE OVERRIDE” switch.
This mode is used for returning the 3 axes
HOME / REF (manual) to the reference position in X, Y or Z axis
direction.
OPERATION MANUAL 14

Turn the mode switch to “HANDLE” mode,
X and press +X or -X button to control the
- AXIS Button movement direction of X axial.
12
Left, Right

and press +Y or -Y button to control the
Y- AXIS Button movement direction of Y axial.
13 front, back

Z- AXIS Button and press +Z or -Z button to control the
14 movement direction of Z axial. up,
down
Depend on the 4TH functions.

4TH-AXIS JOG (OPTION)
CW, CCW
15
M.P.G is only available at “HANDLE”

Manual Pulse Generator mode. The axial movement and distance
( M.P.G) are according with three magnifications
rate for choice.
Unit is feed rate / pulse. p : pulse
16 Input
1 10 100
Metric 0.001/p 0.01/p 0.1/p
Inch 0.0001/p 0.001/p 0.01/p
OPERATION MANUAL 15

Rapid traverse rate is adjusted by setting
RAIPD OVERRIDE the “RAPID OVERRIDE” switch at four
steps, 100%, 50%, 25% and F0.
When axial movement rapidly, in
17 “AUTO” mode the program is executing
G00. In “HANDLE” mode, this switch
can control the velocity of rapid override
scale simultaneously.
ON: F code value during program is

DRY RUN ignored and the feed is applied with
select speed switch. (It must to be
18 used for program check.)
OFF: The feed moved is according with
the F code value during program.
When program stop already. This switch

has been selected “ON”, the program will
ROGRAM RESTART be restart by next block of program.
19
ON: The feed has stop after executing one

block of program. When re-pushing
SINGLE BLOCK the cycle start button, the feed stops
20 after executing next block of
program.
OFF: The feed moves
ON: The block execute of program has

B ignored. When “/” mark in program.
LOCK BLOCK SKIP OFF: The block of program include
21 “/” has executed continuously, also.
ON: When block of program include M01

code, the optional stop is executing
OPTION STOP / M01 completely and the machine stop.
OFF: “M01” is ignored.
22
OPERATION MANUAL 16

When program is executing, this switch
Z-AXIS NEGLECT has been selected “ON”, Z axis neglect is
valid.
23
When this switch has been selected “ON”,

three axes lock is valid and M, S, T code
MACHINE LOCK revolution in normal until this button
released.
24
PROGRAM PROTECT Select the mode switch to “EDIT”.

Set the “program protect” to 1, this
switch is provided with the key.
25 Edit the program by the MDI panel.
M.S.T LOCK When this switch has been selected “ON”

and program is executing, the machine
revolution in normal M.S.T code ignored
26 until this button released.
WORK LAMP ON: The work lamp lights up.

OFF: The work lamp doesn’t work.
27
COOLANT 1 This key is selected to control the coolant

pump on. It can cool work piece and
tools.
28
OPERATION MANUAL 17

This key is selected to control the rear
COOLANT 2 splash coolant pump on. It can flush all
chips down to the chip tank.
29
When this key has been selected, these

CHIP CONVEYOR (OPTION) two keys can control chip conveyor turn
CW or CCW and let chips transmit to
chip tank.
30
CW: When push this button the magazine

rotates one station in clockwise
MAGAZINE CW/CCW direction.
CCW: When push this button the
31 magazine rotates one station in
counter clockwise direction.
Note: In auto tool change the Z-axis must
be turn to 2nd reference point.
When this switch stay at power off, the

AUTO POWER OFF cabinet door is opened, main power will
be shut off.
When this switch stay at by pass on, the
32 indicating lamp on and the top of switch
will light. When cabinet door is opened,
main power will not be shut off. Program
is executing M30 valid.
When this switch has been selected, and
spindle revolution in vacuum situation,
AIR BLOW the air blow device of spindle front cover
will action and blow out water attachment
on spindle.
33
OPERATION MANUAL 18

ALARM LAMP When machine announce alarm, this
lamp will lights up till alarm status had
34 released.
When the power lamp lights up, that

means of the machine is ready.
POWER LAMP
35
Note: Some functions on operation panel are option, that accord to the orders of machine
spec.
13.8.4 Emergency stop switch

Please don’t stop machine emergency while machine is operating,
unless it is necessary. When emergency stop switch has been used for
urgently condition, programming of machine or movement of axes,
spindle running and ATC will stop rapidly etc. Various things are like
the above action will damage to machine, while machine is running
and tooling is working on work piece.
OPERATION MANUAL 19
13.9 FANUC I SERIES Operating Procedures
13.9.1 Steps of power on & Power off
(1) Power On
Turn on the main power ON
supply switch of
machine. (The switch OFF
place on the
door of electrical
Turn on the left button of

CRT. (The power LED
goes on .)
Release red EMG

button.
(Turn CW direction.)
POS
Press key to X 0.000
display the position Y 0.000
screen. Z 0.000
A 0.000
The power on procedure finished.
OPERATION MANUAL 20
CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500
(2) Power Off
Push EMG button.
Turn on the right button

of CRT. (The power
LED
goes off .)
ON
Turn off the main power

OFF
Switch of machine.
The power off procedure finished.
OPERATION MANUAL 21
13.9.2 Manual reference position return
Select mode to “REF”.
Four steps rapid

override is effective
during rapid traverse.
The axial is returned to
the reference position as
following: F0 to 100%.
Choice axial of zero

return, keep push (+) X
button till the action
finished and axial
stop.(The 3 axes can do
reference position return
at the same time)
When machine finished

the reference position
return completion LED X
lamp goes on.
OPERATION MANUAL 22
13.9.3 Rapid override
Change rotary switch to
“HANDLE”mode
The rapid override can

be adjusted with the
rapid override dial.
In the handle mode,

pressing a feed axis on
the operator’s panel
continuously moves till
the action finished and
axial stop(The 3 axes can
do rapid traverse at the
same time)
Notices:
1. Table of Rapid override:
Rapid override Rapid feed rate (mm/sec)
10 % (F0) 1,500
25 % 3,750
50 % 7,500
100 % 15,000
2. When axial movement the rapid override can changed by manual
OPERATION MANUAL 23
anytime.
13.9.4 JOG feed
Select mode to “JOG”
The jog feed rate can be

adjusted with the jog feed
rate override dial.
In the “JOG” mode,

pressing a feed axis and
direction selection switch on
the operator’s panel
continuously moves till the
action finished and axial
stop. (The 3 axes can do
rapid traverse at the same
time.)
Notices：
1. When axial movement the jog feed rate override can changed by
manual anytime.
OPERATION MANUAL 24
13.9.5 MPG feed
Select mode to “HANDLE”.
Choice a feed axial X, Y, Z.
Select the distance to be

moved for each step with the
magnification dial.
Press the step switch by - +

M.P.G, if an axis direction
selection switch is pressed.
Notices:
1. M.P.G feed rate:
Magnification of rotary switch Actual feed dial amount of M.P.G
X1 0.001 mm (0.0001 in)
X 10 0.01 mm (0.001 in)
X 100 0.1 mm (0.01 in)
OPERATION MANUAL 25
7. Clamp / Unclamp by manual
Select mode to ”JOG”,

”HANDLE”, ”REF”
Press Left hand hold tool

holder carefully not drop on
table, then put in / out tool
holder to spindle.
․Notices:
1. Keep the tool holder is cleaning before that tool holder put in spindle, avoid
chips to damaged spindle bore.
2. Press tool unclamp key let the collect of power drawbar loose, then spindle
can put in / out tool.
3. Release tool unclamp key, the tool holder in spindle is clamp.
OPERATION MANUAL 26
8. Manual operation spindle stop or spindle on
In MDI mode, input SXXXX MXX,

press spindle on.
S : spindle speed
M03 : spindle C.W
M04 : spindle C.C.W
Change mode to “HANDLE”,

“JOG”, “REF”. The spindle still
revolution.
The spindle speed can be

adjusted with the spindle
override magnification dial.
Press spindle on or stop key to

execute.
OPERATION MANUAL 27
9. Manual operation magazine C.W or C.C.W
Select mode to “HANDLE”, “JOG”

, “REF”.
Choice magazine rotate direction,

push button of magazine C.W and
magazine C.C.W.
․Notices:
1. The manual operation magazine followings:
Press one time the magazine rotate one station.
OPERATION MANUAL 28
10. Auto operation
Select mode to “AUTO”.
Search the program OXXX on “CRT” will display, then push

“CYCLE START” to execute
Press “CYCLE START” key, the

machine is programming.
a. Press “FEED HOLD” key, the

programming goes dwell.
b. Press “SINGLE BLOCK”, the
programming goes dwell.
OPERATION MANUAL 29
13.10. FANUC I Series M Code Function

The M Function listed below are available in CHI-FA Machining
Centers, those Functions not listed can’t be used.
M CODE LIST
M-CODE DESCRIPTIONS ARMLESS TYPE ARM TYPE
M00 PROGRAM STOP O O
M01 OPTIONAL PROGRAM STOP O O
M02 PROGRAM END O O
M03 SPINDLE C.W. O O
M04 SPINDLE C.C.W. O O
M05 SPINDLE STOP O O
M06 TOOLING CHANGE O O
M07 AIR BLOW ON O O
M08 COOLANT ON O O
M09 AIR BLOW & COOLANT OFF O O
M10 ROTARY TABLE CLAMP * OPTION OPTION
M11 ROTARY TABLE UNCLAMP * OPTION OPTION
M19 SPINDLE ORIENTATION O O
M23 CHIP CONVEYOR C.W # O O
M24 CHIP CONVEYOR C.C.W # O O
M25 CHIP CONVEYOR STOP # O O
M26 SPINDLE AIR BLAST ON O O
M27 AIR BLOW ON O O
M29 RIGID TAPPING ON OPTION OPTION
M30 PROGRAM END & RESET O O
M50 TOOL COOLANT ON OPTION OPTION
M52 X AXIS MIRROR IMAGE ON O O
M53 YAXIS MIRROR IMAGE ON O O
M54 MIRROR IMAGE OFF O O
M80 TOOL UNCLAMP X O
M81 TOOL CLAMP X O
M86 POT DOWN (ARM TYPE) X O
M87 POT UP (ARM TYPE) X O
M90 MAGAZINE FORWARD (GENOVA) O X
M91 MAGAZINE BACKWARD (GENOVA) O X
M98 CALLING OF SUBPROGRAM O O
M99 END OF SUBPROGRAM O O
z * 4TH AXIS
z # CHIP CONVEYOR
O STANDARD
X NO FUNCTION
OPERATION MANUAL 30
M CODE COMMAND REMARK

M00 (1) PROGRAM STOP.
PROGRAM STOP (2) SPINDLE STOP, 3 AXES STOP.
(3) DOOR INTERLOCK INVALID. (DOOR LOCKED
WITH LIMIT SWITCHES CAN BE OPEENED)
(4) RESTART AFTER PRESS“CYCLE START”
M 01 CONDITION:
OPTIONAL STOP ”OPTIONAL STOP” SWITCH IS IN “ON” POSITION.
(1) PROGRAM STOP.
(2) SPINDLE STOP, 3 AXES STOP.
WITH LIMIT SWITCHES CHANBE OPEENED)
(4) WHILE PROGRAM IS EXECUTING IT'S STILL
VALID IF LAST SINGLE BLOCK HAS M19
(5) RESTART AFTER PRESS"CYCLE START"
M02 (1) PROGRAM STOP, ALARM LIGHT IS ON.
PROGRAM END (2) SPINDLE STOP, 3 AXES STOP.
(4) RESTART AFTER PRESS" CYCLE START"
M03 DOOR INTERLOCK IS VALID.(THE DOOR LOCKED
SPINDLE RUNS C.W. WITHLIMIT SWITCH MUST BE CLOSED).
SPINDLE IS IN TOOL CLAMPING STATUS, CONFIRM
LOW OR HIGH POSITION FOR GEAR
TRANSMISSION, ATC READY.
MANUAL TOOL UNCLAMPING IS UNV ALID.
(1) UNDER "AUTO" & "MDI" MODE: EXECUTE
STINDLE RUNS C.W.
(2) UNDER "HANDLE" MODE: EXECUTED SPINDLE
C.W, SPINDLE SPEED LIMIT WITHIN 100rpm
WHILE DOOR IS OPEN MANUALLY
M04 DOOR INTERLOCK IS VALID. (THE DOOR LOVKED
SPINDLE RUNS C.C.W. WITH LIMIT SWITCH MUST BE CLOSED).
SPINDLE IS IN TOOL CLAMPING STATUS, CONFIRM
LOW OR HIGH POSITION FOR GEAR
TRANSMISSION.
MANUAL TOOL UNCLAMP9NG IS UNV ALID.
(1) UNDER "AUTO"& "MDI" MODE: EXECUTE
SPINDLE RUNS C.C.W.
(2) UNDER"HANDLE" MODE: EXECUTE SPINDLE
C.C.W, SPINDLE SPEED LIMIT WITHIN 100rpm
WHILE DOOR IS OPEN MANUALLY.
OPERATION MANUAL 31

M05 (1) SPINDLE STOP RUNNING BUT OTHER
SPINDLE STOP RUNNING FUNCTIONS ARE STILL VALID.
M06 ATC READY BULB IS LIT.
AUTO TOOL CHANGE SPINDLE IS IN STATUS OF ORIENTATION AND
TOOL CLAMPING.
LIGHT FOR ATC HOME POSITION IS LIT.
ALARM LIGHT IS IN GOOD ORDER.
Z AXIS IS LOCKED FOR V/M/C WITH FIXED
COLUMN TYPE. Z & Y AXIS ARE LOCKED FOR
V/M/C WITH TRAVELLING COLUMN TYPE. Z & Y
AXISARE LOCKED FOR H/M/C.
(1) TOOL IN SPINDLE EXCHANGED WITH TOOL IN
MAGAZINE.
M07 EXECUTE AUTO AIR BLAST, CLEAN COOLANT
AUTO AIR BLAST AND CHIPS.
M08 (1) COOLANT IS EJECTED.
COOLANT IS ON
M09 "COOLANT" SWITCH IS "AUTO" MODE.
COOLANT IS OFF (1) CHIP COOLANT IS OFF. DEEP HOLD DRILLING
IS OFF. AUTO AIR BLAST IS OFF.
M10 EITHER PNEUMATIC & HYDRAULIC SYSTEM IS
THE 4TH AXIS IS CLAMP NORMAL.
(1) BRAKE OF THE 4TH AXIS IS CLAMP. STOP
RUNNING.
M11 EITHER PENUMATIC & HYDRAULIC SYSTEM IS
THE 4TH AXIS IS NORMAL
UNCLAMP (1) BRAKE OF THE 4 TH AXIS IS UNCLAMP.
EXECUTE RUNNING.
M19 IN"AUTO" & "MDI"MODE: SPINDLE STOP. HIGH OR
SPINDLE ORIENTATION LOW GEAR SHIFT CONFIRMATION.
"HANDLE" MODE: SPINDLE STOP. HIGHT OR LOW
GEAR SHIFT CONFIRMATION.
(1) EXECUTE SPINDLE ORIENTATION.

M23 (1) EXECUTE CHIP CONVEYOR CW. CHIP
CHIP CONVEYOR CW CONVEYOR WILL RUNNING.
M24 (1) EXECUTE CHIP CONVEYOR CCW. CHIP
CHIP CONVEYOR CCW CONVEYOR WILL RUNNING FOR 3 SEC THEN
STOP.
M23 (1) EXECUTE CHIP CONVEYOR STOP. CHIP
CHIP CONVEYOR CW CONVEYOR WILL STOP RIGHT AWAY.
M29 SPINDLE IN TOOL CLAMPING STATUS. HIGH OR
RIGID TAPPING. (ONLY LOW GEAR SHIFT CONFIRMATION. USE S
OPERATION MANUAL 32
FANUC SYSTEM) COMMAND WHILE IT CAN'T CHANGE SHIFT

DIRECTLY UNDER GEAR TRANSMISSION TYPE.
M30 (5) PROGRAM STOP.
PROGRAM END (6) SPINDLE STOP, 3 AXES STOP.
(8) RESTART AFTER PRESS" CYCLE START"
M48 THE OVERRIDE WILL DISABLE AND ALWAYS IN
OVERRIDE CANCEL ON 100%.
M49 THE OVERRIDE WILL ENABLE

OVERRIDE CANCEL OFF
M50 (1) COOLANT FOR DEEP HOLE DRILLING IS

COOLANT FOR DEEP EXECUTED, M08 IS VALID.
HOLD DRILLING IS
VALID
M86 TOO MAGAZINE STOP ROTATING.
TOOL POT IS DOWN. (1) EXECUTE TOOL POT IS DOWN.
(ONLY FOR ARM TYPE)
M52 (1) X AXIS MIRROR FUNCTION OUTPUT.
X AXIS MIRROR IS ON
M53 (1) Y AXIS MIRROR FUNCTION OUTPUT.
Y AXIS MIRROR IS ON

M54 (1) MIRROR FUNCTION FOR X.Y. 4TH AXIS IS
MIRROR FOR X.Y. 4TH CLOSED.
AXIS IS OFF
M80 IN "AUTO" & "MDI" MODE: TOOL CLAMP. ARM
TOOL UNCLAMP. ROTATES TO 60 DEGREE OR HOME POSITION.
IN "HANDLE" MODE: SPINDLE STOP.
PNEUMATIC SYSTEM ARE NORMA
(1) EXECUTE TOOL UNCLAMP.
M81 IN "AUTO" & "MDI" MODE: TOOL UNCLAMP. ARM
SPINDLE TOOL CLAMP. ROTATES TO 180 DEGREE OR HOME POSITION.
IN "HANDLE" MODE: SPINDLE STOP. PNEUMATIC
SYSTEM IS NORMAL.
(1) EXECUTE TOO CLAMP.
M86 ARM ROTATES TO HOME POSITION AND IN TOOL
TOOL POT IS DOWN. CLAMP STATUS.
(ONLY FOR ARM TYPE) (1) EXECUTE TOOL POT DOWN.
M87 ARM ROTATES TO HOME POSITION AND IN
TOOL POT IS UP.(ONLY TOOL CLAMP STATUS.
OPERATION MANUAL 33
FOR ARM TYPE) (1) EXECUTE TOOL POT UP. TOOL WILL BACK
TO MAGAZINE.
M90 SPINDLE HAS TO BE ASSURED IN FOLLOWING
ATC FORWARD (ONLY STATUS. AFTER ORIENTATION & TOOL CLAMP
FOR GENEVA WHEEL STATUS. ATC HOME POSITION BACKWARD IS LIT.
TYPE) ATC READY STATUS. EITHER PNEUMATIC SYSTEM
IS NORMAL.
(1) EXECUTE ATC FORWARD POSITION FOR TOOL
CLAMP.
M91 SPINDLE HAS TO BE ASSURED IN FOLLOWING
ATC BACKWARD (ONLY STATUS. AFTER ORIENTATION & TOOL CLAMP
FOR GENEVA WHEEL STATUS. ATC HOME POSITION FORWARD IS LIT.
TYPE) ATC READY STATUS. EITHER PNEUMATIC SYSTEM
IS NORMAL.
(1) EXECUTE ATC FORWARD POSITION FOR TOOL
CLAMP.

M98 CALL SUB TO CALL SUB PROGRAM
PROGRAM
M99 TO MAKE SUB PROGRAM STOP, WHILE
SUB PROGRAM STOP EXECUTING M99, IT WILL BACKS TO MAIN
PROGRAM AGAIN.
OPERATION MANUAL 34
13.11 Alarm Message & Release

13.11.1 Descriptions of Alarm message Unit: FANUC / OM series
Alarm Display (Armless type) Display (Arm type) Address for Message & Release
No. PMC
1000 E-stop E-stop X21.4 Emergency stop is active.
Check e-stop button or over
travel.
1001 Air pressure low Air pressure low X21.7 Air pressure low. (6kg/cm2)
1002 Coolant 1 overload Coolant 1 overload X22.0 Coolant 1 pump motor
overload Reset the overload
relay FR1
1003 Coolant 2 overload Coolant 2 overload X22.1 Chip flush nozzle pump
motor overload.
Reset the overload relay FR5
or FR6.
1004 Coolant 3 overload Coolant 3 overload X22.2 Water curtain, coolant
through tool holder or
coolant through spindle
pump motor overload. Reset
the overload relay FR7.
1005 Chip conveyor overload Chip conveyor overload X22.3 Chip conveyor motor
overload.
Reset the overload relay
FR2.
1006 Arm motor overload X22.4 ATC arm motor overload.
FR3.
1007 Tool Magazine motor X22.5 Tool magazine motor
overload overload.
FR4.
1008 Tool clamp limit switch Tool clamp limit switch X17.2 Tool clamp limit switch fault.
alarm alarm SQ1 1
1009 Tool unclamp limit switch Tool unclamp limit switch X17.3 Tool unclamp limit switch
alarm alarm fault.
SQ2 0
1010 Tool magazine forward Tool pot down limit switch X20.1 Tool magazine forward or
limit switch alarm alarm tool pot down limit switch
fault.
SQ3 0
1011 Tool magazine backward Tool pot up limit switch X20.2 Tool magazine backward or
limit switch alarm alarm tool pot up limit switch fault.
SQ4 1
1012 Tool magazine counter Tool magazine counter X20.0 Tool magazine counter, index
sensor alarm sensor alarm sensor fault. (Cable
no.280)
OPERATION MANUAL 35
1013 Spindle cooler alarm Spindle cooler alarm X21.5 Spindle oil cooler alarm.
1014 R688.6
1015 R688.7
1016 Tool in spindle R691.0 The T No. will be called is in
spindle.
1017 Tool can't be found Tool can't be found R691.1 T code is fault.
1018 No tool in spindle R691.2 Spindle tool No. is 0. Setting
DGN No. D440=Spindle tool
No.
1019 HYD OL HYD OL X22.6 Hydraulic motor overload.
1020 Spindle motor fan overload Spindle motor fan overload X22.7 Spindle motor fan overload.
KM0
1021
2001 Lubrication level low Lubrication level low X21.6
13.11.2 Descriptions of Alarm message Unit: FANUC / Oi-M series

Alarm Display (Armless type) Display (Arm type) Address for Message & Release
No. PMC
1000 E-stop E-stop X8.4 Emergency stop is active.
Check e-stop button or over
travel.
1001 Air pressure low Air pressure low X6.0 Air pressure low. (6kg/cm2)
1002 Coolant 1 overload Coolant 1 overload X7.5 Coolant 1 pump motor
overload Reset the overload
relay FR1
1003 Coolant 2 overload Coolant 2 overload X8.1 Chip flush nozzle pump
motor overload.
Reset the overload relay FR5
or FR6.
1004 Coolant 3 overload Coolant 3 overload X8.2 Water curtain, coolant
through tool holder or
coolant through spindle
pump motor overload. Reset
the overload relay FR7.
1005 Chip conveyor overload Chip conveyor overload X7.6 Chip conveyor motor
overload.
FR2.
1006 Arm motor overload X7.7 ATC arm motor overload.
FR3.
1007 Tool Magazine motor X8.0 Tool magazine motor
overload overload.
FR4.
OPERATION MANUAL 36
1008 Tool clamp limit switch Tool clamp limit switch X4.1 Tool clamp limit switch fault.
alarm alarm SQ1 1
1009 Tool unclamp limit switch Tool unclamp limit switch X4.2 Tool unclamp limit switch
alarm alarm fault.
SQ2 0
1010 Tool magazine forward Tool pot down limit switch X5.1 Tool magazine forward or
limit switch alarm alarm tool pot down limit switch
fault.
SQ3 0
1011 Tool magazine backward Tool pot up limit switch X5.2 Tool magazine backward or
limit switch alarm alarm tool pot up limit switch fault.
SQ4 1
1012 Tool magazine counter Tool magazine counter X5.0 Tool magazine counter, index
sensor alarm sensor alarm sensor fault. (Cable
no.280)
1013 Spindle cooler alarm Spindle cooler alarm X6.2 Spindle oil cooler alarm.
1014 R688.6
1015 R688.7
1016 Tool in spindle R565.0 The T No. will be called is in
spindle.
1017 Tool can't be found Tool can't be found R565.1 T code is fault.
1018 No tool in spindle R565.2 Spindle tool No. is 0. Setting
DGN No. D440=Spindle tool
No.
1019 HYD OL HYD OL X7.7 Hydraulic motor overload.
1020 Spindle motor fan overload Spindle motor fan overload X7.4 Spindle motor fan overload.
KM0
1021 Arm position fault
2001 Lubrication level low Lubrication level low X6.1
13.12. Trouble of Magazine Alarm & Release
13.12.1 OM-D/OM-C Armless type of GENEVA magazine
1. Ensure the spindle CLAMP yes or no M80 UNCLAMP IN HANDLE

M81 CLAMP
2. If clamp for sure let magazine backward. M90 Magazine Forward

M91 Magazine Backward
3. Ensure the Spindle No. equal to Magazine No.
OPERATION MANUAL 37
4. To DGNOS search SPINDLE No.

D440 2 D440 2
D432 2 MAGAZINE No. D432 1
CORRECT ERROR
5.Please attention the if data setting error, that will to make tools confused and appearance of
disorder.
13.13 SIEMENS 810D 控制器操作手冊

1. 注意事項:
密碼 SUNRISE 或(機械面版上 Reset + 100% 之按
鍵) 。
參數更換完必須作 NCK reset (垂直鍵)重新起動。
2. 進入標準模式方式：
按下 MENU select (水平鍵) CNC ISO
(垂直鍵) 進入標準模式
CNC ISO
3. 進入機械參數方式：
按下 MENU select (水平鍵) Startup (水平鍵)
確認螢幕左下角的 Actual access level：為 Manufacturer，如果
OPERATION MANUAL 38
不是。
請輸入密碼。
按下 Machine data (水平鍵) Axis-specific (水平鍵)
機械參數設定
與為軸相選擇(垂直鍵) 。
Axis Axis
+ -
2. 現場工作人員參數設定總集:
三軸參數設定
MD33050 LUBRICATION_DIST 潤滑循環設定
MD34090 REFP_MOVE_DIST_CORR [0]:柵格量設定
MD36100 POS_LIMIT_MINUS 軟體負極限
MD36110 POS_LIMIT_PLUS 軟體正極限
MD36920 SAFE_ENC_GEAR_PITCH 螺距設定
主軸設參數設定
MD34090 REFP_MOVE_DIST_CORR [0]主軸定位
Z 軸設參數設定
MD30600 FIX_POINT_POS[0]換刀原點
MD30600 FIX_POINT_POS[1]第二原點
3. 主軸定位與第二原點 M CODE
MDA 模式:
OPERATION MANUAL 39
M74
M2
以上的程式執行後，刀庫可前進，後退
手輪接上 Z 軸可上下移動
13.14 SIEMENS 810DE/840DE Alarm message & Release

510008 "Feed not enabled?"
Descriptions Feed not enable.
Reaction Alarm display.
3 axes + 1 Spindle can’t running.
Remedial Push FEED START key on the operation panel, and the LED lights up.
measures
510009 “Waiting for spindle speed…”

Descriptions Waiting for spindle speed.
The three phase of main power not balance.
Spindle is stalling speed, and the speed gradually to go down.
NC stop.
NC on stand-by cancel.
Mode group on stand-by cancel.
Remedial To inspect the 3 phase of main power whether to differ 10% or not.
measures
510010 "Magazine jog active"

Descriptions To start magazine rotate by handle mode.

Descriptions To start magazine rotate by handle mode. (16 Tools、20 Tools、24 Tools、32 Tools)
510011 "Pot up/down jog active"

Descriptions To start pot up/down by handle mode. (24 Tools、32 Tools)
510012 "Arm jog active"

Descriptions Arm rotating by handle mode. (24 Tools、32 Tools)
Geneva magazine in-position and out-position by handle mode. (16 Tools、20
Tools)
OPERATION MANUAL 40
510100 "Arm rotation timeout"

Descriptions Arm rotating by handle mode, the timing stop.(24 Tools, 32 Tools)
Geneva magazine in-position and out-position by handle mode, the timing stop.
(16Tools、20 Tools)
One approach switch of arm rotating 0°,60°,90° to break down. (24 Tools, 32
Tools)
Limit switch of Geneva magazine in-position and out-position to breakdown. (16
Tools, 20 Tools)
Remedial One of the approach switch to lose efficacy for arm to rotate 0°、60°、90°. Then
measures check out the position of arm to rotate, the switch end lights goes on or not.
Whether PLC I/O to have input a signal or not. (I35.6，I35.7，I36.0)
One of the approach switch to lose efficacy for magazine in-position or magazine
out-position, Whether PLC I/O to have input a signal or not. (I35.1，I35.2)
510101 "Tool clamp timeout"

Descriptions The timeout of spindle clamping. (16Tools、20 Tools、24 Tools、32 Tools)
The limit switch of spindle clamping to lose efficacy.
Remedial One of the clamping limit switch to lose efficacy. Whether PLC I/O to have input
measures a signal or not. (I33.5)
510102 "Tool Unclamp timeout"

Descriptions The timeout of spindle unclamping.(16Tools、20 Tools、24 Tools、32 Tools)
The limit switch of spindle unclamping to lose efficacy.
Remedial One of the unclamping limit switch to lose efficacy. Whether PLC I/O to have
measures input a signal or not. (I33.6)
510103 "Master coolant motor overloaded "

Descriptions Coolant pump overload.
Remedial To check NC cable plate F8 Thermal overload relay point 95 to have DC 24V
measures output or no, point 96 to have output DC24V or no. Whether PLC I/O to have
input a signal or not. (I37.1)
If point 96 to have output DC24V, to measurement KM1 contactor’s 3 phase
power are AC 380V.
OPERATION MANUAL 41
510104 "Rotary axis clamp/release error (I39.1/I39.2)"

Descriptions 4TH rotary axial reference point error.
Remedial This is a procedure to guard the hardware to decide PIN IN / OUT for which
measures mode before. Then modify PLC. When install the 4TH rotary axis first time, the
hardware scanning will not to make a mistake.
510116 "Waiting for tool released /Unclamp(I33.6)"

Descriptions Waiting for spindle unclamp.
510117 "Waiting for tool clamped "

Descriptions Waiting for spindle clamped
510118 "Waiting for rotary axis clamped "

Descriptions Waiting for 4TH rotary axis PIN OUT
Execute M10
510118 "Waiting for rotary axis Unclamped "

Descriptions Waiting for 4TH rotary axis PIN IN
Execute M11
510118 " Waiting for tool change "

Descriptions Waiting for tool change
Execute M6
510308 " Safety door not locked, spindle speed limited "
Descriptions Interlock to open, the minimum spindle speed 100RPM
Remedial This is a protect procedure. When front door to open, the 3 axes feed rate goes to
measures the lowest and the program to execute will be change to single block.
OPERATION MANUAL 42
510309 " Manual tool release active "

Descriptions S13 manual tool release active to start
510310 " Spindle rotation direction changed-->NC start will change back "
600308 " Arm not at original, Z axis locked "

Descriptions Arm not at original, Z axis locked. (24 Tools、32 Tools)
Reaction Alarm display
NC on stand-by cancel
4 Axis to limit action.
Remedial This is a protect procedure, when tool (I36.0) no signal to input.
measures One of the (I35.6/I35.7) point has signal input, then check ATC arm at original
position or no.
600309 " Magazine not at basic position, Z axis locked "

Descriptions Magazine not at basic position, Z axis locked. (16 Tools、20 Tools)
Remedial This is a protect procedure, when tool (I35.1) no signal to input. And the (I35.2)
measures has signal input or no, that mean the magazine not at basic position.
600408 Rotary axis is clamped (I39.1/I39.2)

Descriptions 4TH Rotary axis is clamped
600500 " Spindle fan overloaded (I37.0)"

Descriptions Spindle fan overloaded
Remedial Check NC wiring plate Q2 motor start point (1.61) has DC 24V, and later (1.62)
measures point has DC24V input/output or no. The PLC I/O has signal input or no.(I37.0)
If (1.62) point has DC24V output, measurement Q2 start motor 3 phase power is
AC 380V or not.
OPERATION MANUAL 43
600501 "Spindle oil chiller fault"

Descriptions Spindle oil chiller fault
Remedial To refer to oil cooler’s operation manual for alarm release.
measure
600509 " Tool not clamped, Spindle locked "

Descriptions Tool not clamped, Spindle locked
600510 "Magazine not at basic position, Spindle locked "

Descriptions Magazine not at basic position, Spindle locked
600511 "Arm not at original, Spindle locked "

Descriptions Arm not at original, Spindle locked
600512 "M00/M01 spindle stop"

Descriptions M00/M01 execute, spindle stop.
OPERATION MANUAL 44
700000 "Emergency stop button pressed (I32.1)"

Descriptions Emergency stop action
Remedial Check wiring symbol 208,209,210,211,212,213,,214,215 have DC 24V power input
measure or no.
S7 Cycle start button to lose efficiency or no.
Check wiring symbol 301 has DC 24V power output or no.
PLC I/O has signal input. (I32.1)
PLC I/O has signal output. (Q43.1)
K1 coil has motion or no.
PLC I/O has signal input or no. (I32.0) I/R MODULE 73.1
700001 "Waiting for I/R ready (I32.0)"

Descriptions Waiting for I/R start
Remedial PLC I/O has signal input or no. (I32.0) I/R MODULE 73.1
measure I/R breakdown
700002 "Hydraulic motor overloaded (I37.6)"

Descriptions Hydraulic motor overloaded
Remedial Check wiring plate F15 thermal overload relay point 95 has DC 24V or no, and
measure later point 96 has DC24V output or no, PLC I/O has signal input or no. (I37.6)
If point 96has DC24V output, measurement KM12 contactor 3Φ power is AC
380V or not.
700004 "M30 power off active!"

Descriptions M30 auto power off
700005 "M30 power off function disable the servo!!"

Descriptions M30 auto power off function disable of the servo.
OPERATION MANUAL 45
700006 "Air pressure low (I36.7)"

Descriptions Air pressure low
Remedial PLC I/O has signal input or no. (I36.7)
measure Air pressure low
700009 "Lubrication level low (I36.6)"

Descriptions Lubrication level low
Remedial Lubrication level to inspect.
measure PLC I/O has signal input or no. (I36.6)
700013 "Lubrication motor overloaded (I37.7)"

Descriptions Lubrication motor overloaded
Remedial Check wiring plate F10 thermal overload relay auxiliary point 1.13 has DC 24V
measure or no, and later point 1.14 has DC24V output or no. PLC I/O has signal input or
no. (I37.7)
If point 1.14 has DC24V output, measurement F10 contactor 1Φ power is AC
220V or not.
700016 "Magazine rotation motor overloaded"

Descriptions Magazine rotation motor overloaded
Remedial Check wiring plate F16 thermal overload relay point 1.13 has DC 24V or no, and
measure later point 1.14 has DC24V output. PLC I/O has signal input or no. (I37.5)
220V or not.
700018 Rotary axis connected (I39.1/I39.2), power off and restart!!!"

Descriptions 4TH rotary axis connected, power off and restart.
OPERATION MANUAL 46
700019 "Rotary axis disconnected (I39.1/I39.2), power off and restart!!!"

Descriptions 4TH rotary axis disconnected, power off and restart.
700020 "Rotary axis data writing error"

Descriptions 4TH Rotary axis data writing NC error.
Remedial
measure
700022 "Mini-BHG disconnected (I33.0/I33.1/I33.2)"

Descriptions M.P.G disconnected
Remedial
measure
700023 "Pot up/down timeout"

Descriptions Pot up/down timeout (24 Tools、32 Tools)
Remedial One of pot up/down magnetic switch to lose efficiency. Check pot located and end
measure LED lights up or not. PLC I/O has signal input or no. (I35.1，I35.2)
One of the magnetic valve to lose efficiency, and PLC I/O has signal output or no.
(Q42.4，Q42.5)
700024 "Wash coolant motor overloaded"

Descriptions Rear wash coolant motor overloaded
measure later point 96 has DC24V output or no. PLC I/O has signal input. (I37.2)
If point 96 has DC24V output, measurement KM2 contactor 3Φ power is AC
380V
OPERATION MANUAL 47
700025 "Chip conveyor motor overloaded (I37.5)"

Descriptions Chip conveyor motor overloaded
Remedial Check wiring plate F14 thermal overload relay point 95 has DC 24V, and later
measure point 96 has DC24V output. PLC I/O has signal input or no. (I37.5)
380V or not.
700026 "Magazine counter error , magazine go to reference required"

Descriptions Magazine counter error , magazine go to reference required.
That is possible the tool change not complete.
Remedial To refer electrical manual to make zero return.
measure
700027 "Magazine rotation timeout"

Descriptions Magazine rotation timeout
Remedial The rotate shaft of magazine is too tight.
measure Magazine counter has no action, the PLC I/O has signal output or no. (I35.3)
700028 "PLC axis error , check machine data"

Descriptions PLC axis error , check machine parameter data
Remedial
measure
700029 "Prepare tool timeout"

Descriptions Alarm display.
Prepare tool error.
In disorder type of magazine mode, one program have to exceed two tool to used.
When the first tool had changed to spindle, and the program execute magazine
will turn to the prepare second tool.
Remedial 700026，700027，700023，Which problem is really are.
measure
OPERATION MANUAL 48
700033 "Caution: coolant M-code not enabled"

Descriptions Caution: coolant M-Code not enabled
Remedial
measure
700036 "ATC jog disabled , stop program and let pocket down"
Descriptions ATC jog disabled , stop program and let pocket down
Remedial To inspect arm of ATC flow path, the active to complete.
measure
700037 "After jog ATC, check tool table! Unload tools in the grippers"
Descriptions After jog ATC,check tool table. Unload tools in the grippers
Remedial
measure
700039 "Magazine jog disabled, stop program and let pocket up"
Descriptions Magazine jog disabled, stop program and let pocket up.
Remedial To inspect magazine flow path, the active to complete.
measure
700040 "Pot jog disabled, Arm must at original / magazine must in position"
Descriptions Pot change by manual not complete, arm must at original and magazine must in
position.
Remedial To inspect pot of magazine flow path, the active to complete.
measure
OPERATION MANUAL 49
700041 "Checking tool change position..."

position.
measure
700041 0 0 "Checking tool change position..."

700042 0 0 "Double change active"
700043 0 0 "Safety door opened (I36.3)"
700044 0 0 "Safety door cannot open, stop spindle/program first"
700048 0 0 "Manual tool release disabled, stop spindle/program first"
700050 0 0 "Please go to reference"
700051 0 0 "Release the tool to continue jog arm (or set MB2=0)"
700052 0 0 "Clamp the tool to continue jog arm (or set MB2=0)"
700053 0 0 "Function only in ATC service mode"
700054 0 0 "Release tool from MCP only when arm at the spindle position"
700056 0 0 "For Jog Magazine At Basic And Reset Program"
700060 0 0 "Option setting ready, reset to continue"
13.15. SIEMENS 810D CONTROLLER M CODE FUNCTION

The M function lists for SIEMENS unit below are available in TWINHORN Machining
Centres, those functions not listed can not be used.
M CODE LIST
M00 PROGRAM STOP
M01 OPTIONAL PROGRAM STOP M30 PROGRAM END & RESET
M02 PROGRAM END
M03 SPINDLE C.W.
M04 SPINDLE C.C.W.
M05 SPINDLE STOP
M06 TOOLING CHANGE M90 TOOL UNCLAMP
M91 TOOL CLAMP
M08 COOLANT ON
M09 AIR BLOW & COOLANT OFF
M92 MAGAZINE FORWARD (GENOVA)
M93 MAGAZINE BACKWARD (GENOVA)
M19 SPINDLE ORIENTATION
z * 4TH AXIS
z # CHIP CONVEYOR
OPERATION MANUAL 50
XYZ-1010
Chapter 13 OPERATION MANUAL

13.1 Description of installation
13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING
CENTER:
POWER SUPPLY VOLTAGE: AC 3Φ 200 / 220V
POWER SUPPLY FREQUENCY: 50 / 60 Hz
TRANSFORMER: 15KVA~20KVA
13.1.2 POWER IMPORT MUST KEEP IN: RATED VOLTAGE -15% ~ +10%
, RATED FREQUENCY ± 1 HZ
13.1.3 POWER REQUIREMENTS OF MOTOR：
ITEM VH SERIES(HP) GENOVA ARM ATC
NC 0.5 KVA O O
ELECTRICAL CABINET 0.5 KVA O O
3 axis servo motor 3 KW * 3 O O
SPINDLE MOTOR (30min) 7.5 / 10 O O
COOLANT PUMP 1/2 O O
LUBRICATION PUMP 80W O O
MOTOR OF GENOVA 40W O X
ATC MOTOR 1/4 X O
ARMLESS MOTOR 1/2 X O
CHIP CONVEYOR MOTOR 1/4 OPTION OPTION
TOTAL POWER 15 KVA
OPERATION MANUAL 1
XYZ-1010
13.2 Mechanism to install

1) Ensure the leveling bolts and pads arrange on the correct place,
adjust all the pads position are balance and tight bolts on base.
2) Cleaning all the rust preventing oil device by cotton, then
lubrication them.
3) Ensure the correct specifications of main power supply and
grounding device for power input.
4) To install Z axis motor & motor seat. (To dismantle Z axis
motor and motor seat, when machine is shipping.) Adjust
standing for coupling of Z axis servo motor. (According to
mark line)
5) Power ON.
6) Air pressure adjustment: 6 kg/cm2
7) Select “HANDLE” mode, let Z axis go up 30mm by MPG. And
then take away the support bracket of spindle.
8) In “HANDLE” mode and move down Z axis till chains of
counterweight goes balance, then we can dismantlement the
locked device of counterweight. (Loose the screws of fixed pipe
in column and fine tuning Z axis with MPG let pipe take out
easy.)
26
27
28
OPERATION MANUAL 2
XYZ-1010
29
20
Use for 32T magazine.
9) Ensure the wiring of coolant pump rotate direction CW &

CCW.
10) To regulate the level of machine.
11) To correct proofs of machine.
12) Fill in the proper type lubrication oil.
13.3 Leveling adjustable

The machinery level adjust is relationship about precision of
machine. For keep precision of machine and decrease machinery’s
vibrate, to be sure to depend on following steps in doing level
adjust.
1) Put level gage one L, R one F, B at table center.
2) To adjust bolts for four corner of base.
3) Precise level adjust of the X axis and Y axis, then adjust the other
bolts let the weight loaded average to distribute on bolts, but can’t
influence the level of a mechanism.
To keep precision and process quality of machine. We advise
thelevel adjust for a mechanism one time per year at least
OPERATION MANUAL 3
XYZ-1010
13.4 To look over before “POWER ON” machine

1. The wiring & piping and joint are keep good conditions.
2. The voltage & frequency and phase of main power are correctly.
3. To pay attention to engineers whether workers to expose in
danger area or not.
4. To look up fans of spindle motor and electrics cabinet in normal
condition, when machine turn the main power on.
5. Following the standard operation procedures to power on
mechanism.
Following the standard operation procedures to power off
mechanism.
13.5 Descriptions of machinery to transport

A. The fork lift truck must be able to withstand load over 4 tons
because machine weight is about 3.8 tons.
B. The size after packed is (VH-650/850/1010, 650/850 L/L3)
2788mm(L)×2300mm(W)×2450mm(H) , Therefore you must pay
attention to whether there are any blockage in moving path or not.
Clear all of the blockages before moving.
C. Adjust the fork life truck to the right position and be aware of
OPERATION MANUAL 4
XYZ-1010
gravity centre of the machine after packed. Machine must be placed

on the load center of fork life truck to avoid machine tilt that will
damage and injure propel.
D. Be careful for the height of fork lift truck when lifting. Do not raise
too high that will generate vibration because of the tilt of the
machine.
2300mm
2788mm
VMC-1050/1250
MAX: 98,000 KG
2450mm
15 TON
Have someone instruct the movement when moving machi
OPERATION MANUAL 5
XYZ-1010
13.5.1 Fixed layout plan of machinery to transport
13.5.2 Fixed layout plan of GENEVA magazine
Fixed block magazine to slide .

To dismantle before machine is running.
OPERATION MANUAL 6
XYZ-1010
13.5.3 To dismantle Z axis servo motor layout plan

OPERATION MANUAL 7
XYZ-1010
13.6 SIEMENS 810D CONTROLLER OPERATION

MANUAL
1. Note:
Password SUNRISE or press Reset + 100% on the
operation panel
After changing and adjusting parameters, you have to push
NCK reset
the button (vertical key)
2. Entering into Standard Mode Operation：

Press MENU select (horizontal key) --> CNC ISO
--> CNC ISO (vertical key) -->entering into standard
mode
3. Entering into Mechanical Mode Operation：
Press MENU select (horizontal key) --> Startup
(horizontal key)
Be sure that the Actual access level at lower left side of the
screen is Manufacturer, if not, please input the password.
Machine data Axis-specific

Press (horizontal key) -->
(horizontal key) --> Mechanical parameters setting.
Axis and Axis are machine axes selecting key.
+ -
4. Setting parameters:
OPERATION MANUAL 8
XYZ-1010
Setting parameters of three Axes

MD33050 LUBRICATION_DIST lubrication cycle setting
MD34090 REFP_MOVE_DIST_CORR [0]: grid value setting
MD36100 POS_LIMIT_MINUS position negative limit
MD36110 POS_LIMIT_PLUS position positive limit
MD36920 SAFE_ENC_GEAR_PITCH pitch setting
Setting parameters of spindle

MD34090 REFP_MOVE_DIST_CORR [0] Spindle orientation
Setting parameters of Z axis

MD30600 FIX_POINT_POS[0] tool change position
MD30600 FIX_POINT_POS[1] second machine reference point
5. Spindle orientation and second machine reference point

MDA Mode:
M74
M2
After the above program is carried out, the tool magazine can
move forward or backward. Use rotary handle (Manual Pulse
Generator), the Z Axis can move upward of downward.
13.7 SIEMENS 810DE/840DE Alarm message & Release
OPERATION MANUAL 9
XYZ-1010
510008 "Feed not enabled?"

Descriptions Feed not enable.
3 axes + 1 Spindle can’t running.
Remedial Push FEED START key on the operation panel, and the LED lights up.
measures
510009 “Waiting for spindle speed…”

Descriptions Waiting for spindle speed.
The three phase of main power not balance.
Spindle is stalling speed, and the speed gradually to go down.
NC stop.
Remedial To inspect the 3 phase of main power whether to differ 10% or not.
measures

Descriptions To start magazine rotate by handle mode.

Descriptions To start magazine rotate by handle mode. (16 Tools、20 Tools、24 Tools、32 Tools)
510011 "Pot up/down jog active"

Descriptions To start pot up/down by handle mode. (24 Tools、32 Tools)
510012 "Arm jog active"

Descriptions Arm rotating by handle mode. (24 Tools、32 Tools)
Geneva magazine in-position and out-position by handle mode. (16 Tools、20
Tools)
510100 "Arm rotation timeout"

Descriptions Arm rotating by handle mode, the timing stop.(24 Tools, 32 Tools)
Geneva magazine in-position and out-position by handle mode, the timing stop.
(16Tools、20 Tools)
One approach switch of arm rotating 0°,60°,90° to break down. (24 Tools, 32
Tools)
Limit switch of Geneva magazine in-position and out-position to breakdown. (16
Tools, 20 Tools)
OPERATION MANUAL 10
XYZ-1010
Remedial One of the approach switch to lose efficacy for arm to rotate 0°、60°、90°. Then
measures check out the position of arm to rotate, the switch end lights goes on or not.
Whether PLC I/O to have input a signal or not. (I35.6，I35.7，I36.0)
One of the approach switch to lose efficacy for magazine in-position or magazine
out-position, Whether PLC I/O to have input a signal or not. (I35.1，I35.2)
510101 "Tool clamp timeout"

Descriptions The timeout of spindle clamping. (16Tools、20 Tools、24 Tools、32 Tools)
The limit switch of spindle clamping to lose efficacy.
Remedial One of the clamping limit switch to lose efficacy. Whether PLC I/O to have input
measures a signal or not. (I33.5)
510102 "Tool Unclamp timeout"

Descriptions The timeout of spindle unclamping.(16Tools、20 Tools、24 Tools、32 Tools)
The limit switch of spindle unclamping to lose efficacy.
Remedial One of the unclamping limit switch to lose efficacy. Whether PLC I/O to have
measures input a signal or not. (I33.6)
510103 "Master coolant motor overloaded "

Descriptions Coolant pump overload.
Remedial To check NC cable plate F8 Thermal overload relay point 95 to have DC 24V
measures output or no, point 96 to have output DC24V or no. Whether PLC I/O to have
input a signal or not. (I37.1)
If point 96 to have output DC24V, to measurement KM1 contactor’s 3 phase
power are AC 380V.
510104 "Rotary axis clamp/release error (I39.1/I39.2)"

Descriptions 4TH rotary axial reference point error.
Remedial This is a procedure to guard the hardware to decide PIN IN / OUT for which
measures mode before. Then modify PLC. When install the 4TH rotary axis first time, the
hardware scanning will not to make a mistake.
510116 "Waiting for tool released /Unclamp(I33.6)"

Descriptions Waiting for spindle unclamp.
OPERATION MANUAL 11
XYZ-1010

510117 "Waiting for tool clamped "

Descriptions Waiting for spindle clamped
510118 "Waiting for rotary axis clamped "

Descriptions Waiting for 4TH rotary axis PIN OUT
Execute M10
510118 "Waiting for rotary axis Unclamped "

Descriptions Waiting for 4TH rotary axis PIN IN
Execute M11
510118 " Waiting for tool change "

Descriptions Waiting for tool change
Execute M6
510308 " Safety door not locked, spindle speed limited "
Descriptions Interlock to open, the minimum spindle speed 100RPM
Remedial This is a protect procedure. When front door to open, the 3 axes feed rate goes to
measures the lowest and the program to execute will be change to single block.
510309 " Manual tool release active "

510310 " Spindle rotation direction changed-->NC start will change back "
OPERATION MANUAL 12
XYZ-1010

600308 " Arm not at original, Z axis locked "

Descriptions Arm not at original, Z axis locked. (24 Tools、32 Tools)
Remedial This is a protect procedure, when tool (I36.0) no signal to input.
measures One of the (I35.6/I35.7) point has signal input, then check ATC arm at original
position or no.
600309 " Magazine not at basic position, Z axis locked "

Descriptions Magazine not at basic position, Z axis locked. (16 Tools、20 Tools)
Remedial This is a protect procedure, when tool (I35.1) no signal to input. And the (I35.2)
measures has signal input or no, that mean the magazine not at basic position.
600408 Rotary axis is clamped (I39.1/I39.2)

Descriptions 4TH Rotary axis is clamped
600500 " Spindle fan overloaded (I37.0)"

Descriptions Spindle fan overloaded
Remedial Check NC wiring plate Q2 motor start point (1.61) has DC 24V, and later (1.62)
measures point has DC24V input/output or no. The PLC I/O has signal input or no.(I37.0)
If (1.62) point has DC24V output, measurement Q2 start motor 3 phase power is
AC 380V or not.
600501 "Spindle oil chiller fault"

Descriptions Spindle oil chiller fault
OPERATION MANUAL 13
XYZ-1010

Remedial To refer to oil cooler’s operation manual for alarm release.
measure
600509 " Tool not clamped, Spindle locked "

Descriptions Tool not clamped, Spindle locked
600510 "Magazine not at basic position, Spindle locked "

Descriptions Magazine not at basic position, Spindle locked
600511 "Arm not at original, Spindle locked "

Descriptions Arm not at original, Spindle locked
600512 "M00/M01 spindle stop"

Descriptions M00/M01 execute, spindle stop.
700000 "Emergency stop button pressed (I32.1)"

Descriptions Emergency stop action
OPERATION MANUAL 14
XYZ-1010
Remedial Check wiring symbol 208,209,210,211,212,213,,214,215 have DC 24V power input

measure or no.
S7 Cycle start button to lose efficiency or no.
Check wiring symbol 301 has DC 24V power output or no.
PLC I/O has signal input. (I32.1)
PLC I/O has signal output. (Q43.1)
K1 coil has motion or no.
PLC I/O has signal input or no. (I32.0) I/R MODULE 73.1
700001 "Waiting for I/R ready (I32.0)"

Descriptions Waiting for I/R start
Remedial PLC I/O has signal input or no. (I32.0) I/R MODULE 73.1
measure I/R breakdown
700002 "Hydraulic motor overloaded (I37.6)"

Descriptions Hydraulic motor overloaded
measure later point 96 has DC24V output or no, PLC I/O has signal input or no. (I37.6)
If point 96has DC24V output, measurement KM12 contactor 3Φ power is AC
380V or not.
700004 "M30 power off active!"

Descriptions M30 auto power off
700005 "M30 power off function disable the servo!!"

Descriptions M30 auto power off function disable of the servo.
700006 "Air pressure low (I36.7)"

Descriptions Air pressure low
Remedial PLC I/O has signal input or no. (I36.7)
measure Air pressure low
OPERATION MANUAL 15
XYZ-1010
700009 "Lubrication level low (I36.6)"

Descriptions Lubrication level low
Remedial Lubrication level to inspect.
measure PLC I/O has signal input or no. (I36.6)
700013 "Lubrication motor overloaded (I37.7)"

Descriptions Lubrication motor overloaded
Remedial Check wiring plate F10 thermal overload relay auxiliary point 1.13 has DC 24V
measure or no, and later point 1.14 has DC24V output or no. PLC I/O has signal input or
no. (I37.7)
220V or not.
700016 "Magazine rotation motor overloaded"

Descriptions Magazine rotation motor overloaded
Remedial Check wiring plate F16 thermal overload relay point 1.13 has DC 24V or no, and
measure later point 1.14 has DC24V output. PLC I/O has signal input or no. (I37.5)
220V or not.
700018 Rotary axis connected (I39.1/I39.2), power off and restart!!!"

Descriptions 4TH rotary axis connected, power off and restart.
700019 "Rotary axis disconnected (I39.1/I39.2), power off and restart!!!"

Descriptions 4TH rotary axis disconnected, power off and restart.
OPERATION MANUAL 16
XYZ-1010
700020 "Rotary axis data writing error"

Descriptions 4TH Rotary axis data writing NC error.
Remedial
measure
700022 "Mini-BHG disconnected (I33.0/I33.1/I33.2)"

Descriptions M.P.G disconnected
Remedial
measure
700023 "Pot up/down timeout"

Descriptions Pot up/down timeout (24 Tools、32 Tools)
Remedial One of pot up/down magnetic switch to lose efficiency. Check pot located and end
measure LED lights up or not. PLC I/O has signal input or no. (I35.1，I35.2)
One of the magnetic valve to lose efficiency, and PLC I/O has signal output or no.
(Q42.4，Q42.5)
700024 "Wash coolant motor overloaded"

Descriptions Rear wash coolant motor overloaded
measure later point 96 has DC24V output or no. PLC I/O has signal input. (I37.2)
380V
700025 "Chip conveyor motor overloaded (I37.5)"

Descriptions Chip conveyor motor overloaded
Remedial Check wiring plate F14 thermal overload relay point 95 has DC 24V, and later
measure point 96 has DC24V output. PLC I/O has signal input or no. (I37.5)
380V or not.
OPERATION MANUAL 17
XYZ-1010
700026 "Magazine counter error , magazine go to reference required"

Descriptions Magazine counter error , magazine go to reference required.
That is possible the tool change not complete.
Remedial To refer electrical manual to make zero return.
measure
700027 "Magazine rotation timeout"

Descriptions Magazine rotation timeout
Remedial The rotate shaft of magazine is too tight.
measure Magazine counter has no action, the PLC I/O has signal output or no. (I35.3)
700028 "PLC axis error , check machine data"

Descriptions PLC axis error , check machine parameter data
Remedial
measure
700029 "Prepare tool timeout"

Descriptions Alarm display.
Prepare tool error.
In disorder type of magazine mode, one program have to exceed two tool to used.
When the first tool had changed to spindle, and the program execute magazine
will turn to the prepare second tool.
Remedial 700026，700027，700023，Which problem is really are.
measure
700033 "Caution: coolant M-code not enabled"
Descriptions Caution: coolant M-Code not enabled
Remedial
measure
OPERATION MANUAL 18
XYZ-1010
700036 "ATC jog disabled , stop program and let pocket down"
Descriptions ATC jog disabled , stop program and let pocket down
Remedial To inspect arm of ATC flow path, the active to complete.
measure
700037 "After jog ATC, check tool table! Unload tools in the grippers"
Descriptions After jog ATC,check tool table. Unload tools in the grippers
Remedial
measure
700039 "Magazine jog disabled, stop program and let pocket up"
Descriptions Magazine jog disabled, stop program and let pocket up.
Remedial To inspect magazine flow path, the active to complete.
measure
700040 "Pot jog disabled, Arm must at original / magazine must in position"
position.
measure
700041 "Checking tool change position..."

position.
measure
700041 0 0 "Checking tool change position..."

700042 0 0 "Double change active"
700043 0 0 "Safety door opened (I36.3)"
700044 0 0 "Safety door cannot open, stop spindle/program first"
OPERATION MANUAL 19
XYZ-1010
700048 0 0 "Manual tool release disabled, stop spindle/program first"

700050 0 0 "Please go to reference"
700051 0 0 "Release the tool to continue jog arm (or set MB2=0)"
700052 0 0 "Clamp the tool to continue jog arm (or set MB2=0)"
700053 0 0 "Function only in ATC service mode"
700054 0 0 "Release tool from MCP only when arm at the spindle position"
700056 0 0 "For Jog Magazine At Basic And Reset Program"
700060 0 0 "Option setting ready, reset to continue"
13.15. SIEMENS 810D CONTROLLER M CODE FUNCTION

The M function lists for SIEMENS unit below are available in
TWINHORN Machining Centres, those functions not listed can not be
used.
M CODE LIST
M00 PROGRAM STOP
M01 OPTIONAL PROGRAM STOP M30 PROGRAM END & RESET
M02 PROGRAM END
M03 SPINDLE C.W.
M04 SPINDLE C.C.W.
M05 SPINDLE STOP
M06 TOOLING CHANGE M90 TOOL UNCLAMP
M91 TOOL CLAMP
M08 COOLANT ON
M09 AIR BLOW & COOLANT OFF
M92 MAGAZINE FORWARD (GENOVA)
M93 MAGAZINE BACKWARD (GENOVA)
M19 SPINDLE ORIENTATION
z * 4TH AXIS
z # CHIP CONVEYOR
OPERATION MANUAL 20

XYZ 1010 Manual

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CHIFA MACHINERY MANUFACTURER CO., LTD.

1. Safety Operation rule

Chapter 1. Safety Operation rule

1.1 General safety Notes

1.1.1 Danger Items

1.1.2 Warning Items

General Safety Rules 1

1.1.3 Things to remind

General Safety Rules 2

1.2 Machine movement safety

1.2.1 Danger Items

1.2.2 Warning Items

1.2.3 Things to remind

1.3 Electrical Safety

General Safety Rules 3

noise generate devices to prevent sudden voltage drop and noise.

1.4 Mechanical safety

1.5 Warning signs on machine

General Safety Rules 4

General Safety Rules 5

A. Do not open the front door during machine operation to prevent

B. Do not put your hands close to spindle while it is ON.

C. Keep your hand away from ATC while it is ON.

General Safety Rules 6

E. Main power switch, electrical shock warning sign.

F. High voltage warning sign.

G. Implemented M codes table, use properly to prevent damage machine.

General Safety Rules 7

H. Do not open the back cover of the control panel to prevent

I. Recommended lubrication and cooler oil: Use only following

General Safety Rules 8

OIL USAGE RECOMMEND

General Safety Rules 9

Chapter 2. MECHNICAL INTRODUCTION

2.3 Machine Specification

Table size 1200x450 mm

2.4.1 Standard equipment

2.4.2 Optional equipment

2.5 Electrical Specification

2.5.1 Voltage & Frequency

2.5.2 Allowed power source

Chapter 3 MACHINE OUTLOOK SIZE

MACHINE OUTLOOK SIZE 1

MACHINE OUTLOOK SIZE

500 1200 630 788

1 Foundation Bolt M12×500L 8

NO PART NAME / SPECIFICATION

3.1.2 Size of work table

MACHINE OUTLOOK SIZE 3

3.2 Main parts of machine

MACHINE OUTLOOK SIZE 4

3.3 Type of tool holder

TYPE: DIN40 (Option)

MACHINE OUTLOOK SIZE 5

3.3.2 Dimensions of pull stud

MACHINE OUTLOOK SIZE 6

Chapter 4 Lubricating Oil/Coolant Control

Lubricating Oil/Coolant Control Scheme 1

YET-C2P2 Oil Pump

Sec. Per each operation. If the daily operation time is 8 hour

then a full tank of oil will last about 4 days.