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SAFETY.CAT.

COM

IT62G INTEGRATED
TOOLCARRIER and
950G and 962G
WHEEL LOADERS
Before Operation

Excerpted from Operation & Maintenance Manual (SEBU7018-08-01)

© 2007 Caterpillar
All Rights Reserved
36 SEBU7018-08
Operation Section
Before Operation

Operation Section i01901772

Daily Inspection
Before Operation SMCS Code: 1000; 7000

For a maximum service life of the machine, complete


i02189821 a thorough walk-around inspection before you mount
the machine and before you start the engine.
Mounting and Dismounting
Inspect the area around the machine and under the
SMCS Code: 7000 machine. Look for loose bolts, trash buildup, oil,
coolant leakage, broken parts, or worn parts.

Note: Watch closely for leaks. If you observe a leak,


find the source of the leak and correct the leak. If you
suspect a leak or you observe a leak, check the fluid
levels more frequently.

Inspect the condition of the equipment and of the


hydraulic components.

Check the condition of the tires. Adjust the inflation


pressure, if necessary.

Check all of the oil levels, all of the coolant levels,


g00037860 and all of the fuel levels.
Illustration 30
Typical example Remove any trash buildup and debris. Make all
necessary repairs before you operate the machine.
Mount the machine and dismount the machine only
at locations that have steps and/or handholds. Before Make sure that all covers and guards are securely
you mount the machine, clean the steps and the attached.
handholds. Inspect the steps and handholds. Make
all necessary repairs. Adjust the mirrors for the correct rear view of the
machine.
Face the machine whenever you get on the machine
and whenever you get off the machine. Grease all of the fittings that need to be serviced on
a daily basis.
Maintain a three-point contact with the steps and with
the handholds. Daily, perform the procedures that are applicable to
your machine:
Note: Three-point contact can be two feet and one
hand. Three-point contact can also be one foot and • Operation and Maintenance Manual, “Backup
two hands. Alarm - Test”
Do not mount a moving machine. Do not dismount a • Operation and Maintenance Manual, “Bucket
moving machine. Never jump off the machine. Do Cutting Edges - Inspect/Replace”
not carry tools or supplies when you try to mount the
machine or when you try to dismount the machine. • Operation and Maintenance Manual, “Bucket Tips
Use a hand line to pull equipment onto the platform. - Inspect/Replace”
Do not use any controls as handholds when you
enter the operator compartment or when you exit the • Operation and Maintenance Manual, “Cooling
operator compartment. System Coolant Level - Check”

Alternate Exit • Operation and Maintenance Manual, “Engine Air


Filter Service Indicator - Inspect”
Machines that are equipped with cabs have alternate
exits. For additional information, see Operation and • Operation and Maintenance Manual, “Engine Air
Maintenance Manual, “Alternate Exit”. Precleaner- Clean”
SEBU7018-08 37
Operation Section
Before Operation

• Operation and Maintenance Manual, “Engine Oil The steering frame lock is on the left side of the
Level - Check” machine.

• Operation and Maintenance Manual, “Fuel System


Primary Filter (Water Separator) - Drain”

• Operation and Maintenance Manual, “Hydraulic


System Oil Level - Check”

• Operation and Maintenance Manual, “Seat Belt -


Inspect”

• Operation and Maintenance Manual, “Transmission


Oil Level - Check”

• Operation and Maintenance Manual, “Windows -


Clean” g00742776
Illustration 31

i01411081 Connect steering frame lock (3) when the machine


is being lifted and when the machine is being
Steering Frame Lock transported. Also connect the steering frame lock if
you are performing service work near the articulation
SMCS Code: 7506 joint. Install pin (2) and secure the pin with locking
S/N: AKP1-Up pin (1).

S/N: BDP1-Up Separate steering frame lock (3) before the machine
is operated. Remove locking pin (1) and pin (2).
S/N: 2JS1-Up Move the steering frame lock to the rear frame and
install pin (2) into hole (4). Secure the pin with locking
S/N: 3BS1-Up
pin (1).
S/N: 4BS1-Up
S/N: 5AS1-Up
S/N: 5RS1-Up
S/N: 6NS1-Up
S/N: 6PS1-Up
S/N: 3JW1-Up
S/N: 4PW1-Up
S/N: 5FW1-Up
S/N: 5MW1-Up
S/N: 6EW1-Up
S/N: 6HW1-Up
S/N: 8JW1-Up

No clearance for person in this area when machine


turns. Severe injury or death from crushing could
occur.

Note: To connect the steering frame lock, the


machine must be in the straight ahead position.
38 SEBU7018-08
Operation Section
Machine Operation

Machine Operation Air Suspension

i01612239

Alternate Exit
SMCS Code: 7310

g00738852 g00806971
Illustration 32 Illustration 33

The right side cab window can be used as an Backrest (1) – Pull up on the backrest in
alternate exit. The window can only be opened from order to remove extension (1).
the inside of the cab.

Pull latch (2) backward and push the latch outward Lumbar Support (2) – Push lever (2)
in order to open the window to the partial open backward in order to increase support to
position. Remove pin (1) from the window and push the lower back. Pull lever (2) forward in
the window to the fully open position. order to decrease support to the lower back. Release
lever (2) in order to lock the seat into position.
i01911268
Armrest (3) – Rotate knob (3) in order to adjust the
Seat angle of the armrest.
SMCS Code: 7312 Seat Cushion Angle (4) – Pull lever (4)
upward. Hold lever (4) upward and move
Note: The operator’s seat that is provided with this the seat cushion to the desired angle.
machine is in compliance with the appropriate class Release lever (4) in order to lock the seat cushion
of ISO 7096. into position. The seat cushion can be adjusted to
one of three positions.
Adjust the seat in order to allow full travel of the
pedals. Make the seat adjustments when the operator
is sitting against the back of the seat. Seat Backrest Angle Adjustment (5) –
Pull lever (5) upward. Hold lever (5) upward.
Adjust the backrest to the desired angle.
Release lever (5) in order to lock the backrest into
position.

Fore and Aft Position (6) – Pull lever (6)


upward. Hold lever (6) upward and slide
the seat forward or backward to the desired
position. Release lever (6) in order to lock the seat
into position.

Seat Height (7) – Pull knob (7) outward.


Raise the seat to the desired height and
release knob (7).
SEBU7018-08 39
Operation Section
Machine Operation

Mechanical Suspension i01822242

Seat Belt
SMCS Code: 7327

Note: This machine was equipped with a seat belt


when the machine was shipped from Caterpillar.
At the time of installation, the seat belt and the
instructions for installation of the seat belt meet the
SAE J386 standards. See your Caterpillar dealer for
all replacement parts.

Always check the condition of the seat belt and


the condition of the mounting hardware before you
operate the machine.

Seat Belt Adjustment for


Non-Retractable Seat Belts
Adjust both ends of the seat belt. The seat belt should
be snug but comfortable.
g00995631
Illustration 34
Lengthening the Seat Belt
Rotate knob (8) in order to adjust the angle of the
armrest. Make this adjustment when the armrest is
in the operating position.

Seat Backrest Angle Adjustment (9) –


Pull up on lever (9). Hold the lever and
adjust the backrest cushion angle to the
desired angle. Release lever (9) in order to lock the
backrest cushion into position.

Fore and Aft Position (10) – Pull up on lever (10)


and hold the lever. Slide the seat forward or backward
to the desired position. Release lever (10) in order to
lock the seat into position.
g00100709
Seat Suspension (11) – Turn knob (11) clockwise Illustration 35
in order to increase the stiffness of the suspension.
Turn knob (11) counterclockwise in order to decrease 1. Unfasten the seat belt.
the stiffness of the suspension. Set the weight to the
approximate weight setting. Do not turn the knob past
the maximum weight setting or past the minimum
weight setting.

Seat Cushion Angle (12) – Push lever (12) and


raise the front of the seat cushion to the desired
angle. To lower the cushion, push lever (12) and
push down on the front of the seat cushion. Release
the lever in order to lock the seat cushion into one of
three positions.

g00932817
Illustration 36
40 SEBU7018-08
Operation Section
Machine Operation

2. To remove the slack in outer loop (1), rotate buckle Releasing The Seat Belt
(2). This will free the lock bar. This permits the
seat belt to move through the buckle.

3. Remove the slack from the outer belt loop by


pulling on the buckle.

4. Loosen the other half of the seat belt in the same


manner. If the seat belt does not fit snugly with the
buckle in the center, readjust the seat belt.

Shortening the Seat Belt

g00100717
Illustration 39

Pull up on the release lever. This will release the seat


belt.

Seat Belt Adjustment for


Retractable Seat Belts
Fastening The Seat Belt
g00100713
Illustration 37

1. Fasten the seat belt. Pull out on the outer belt loop
in order to tighten the seat belt.

2. Adjust the other half of the seat belt in the same


manner.

3. If the seat belt does not fit snugly with the buckle
in the center, readjust the seat belt.

Fastening The Seat Belt

g00867598
Illustration 40

Pull seat belt (4) out of the retractor in a continuous


motion.

Fasten seat belt catch (3) into buckle (2). Make sure
that the seat belt is placed low across the lap of the
operator.

The retractor will adjust the belt length and the


retractor will lock in place. The comfort ride sleeve
will allow the operator to have limited movement.

g00932818
Illustration 38

Fasten the seat belt catch (3) into the buckle (2).
Make sure that the seat belt is placed low across the
lap of the operator.
SEBU7018-08 41
Operation Section
Machine Operation

Releasing The Seat Belt i01913579

Operator Controls
(Pilot Hydraulic Work Tool
Controls)
SMCS Code: 7300; 7301; 7451
S/N: AKP1-Up
S/N: BDP1-Up
S/N: 6PS1-Up
S/N: 3JW1-Up

g00039113 S/N: 4PW1-Up


Illustration 41
S/N: 5FW1-Up
Push the release button on the buckle in order to
release the seat belt. The seat belt will automatically S/N: 5MW1-Up
retract into the retractor.
S/N: 6EW1-Up
Extension of the Seat Belt S/N: 6HW1-Up
S/N: 7BW1-Up
S/N: 8JW1-Up
When using retractable seat belts, do not use seat
belt extensions, or personal injury or death can Hydraulic Control Support
result.

The retractor system may or may not lock up de-


pending on the length of the extension and the
size of the person. If the retractor does not lock
up, the seat belt will not retain the person.

Longer, non-retractable seat belts and extensions for


the non-retractable seat belts are available.

Caterpillar requires only non-retractable seat belts to


be used with a seat belt extension.

Consult your Caterpillar dealer for longer seat belts


and for information on extending the seat belts.
g00996773
Illustration 42

Turn handle (2) counterclockwise in order to loosen


the armrest. Move armrest (1) into the desired
position. Turn handle (2) clockwise in order to lock
the armrest into position.

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