30/9/22, 19:42 SIS 2.

2022/05/03 Hydraulic Fan Speed (On Demand) - Test and Adjust (KENR5631-14)

SMCS - 1386, 1387 i08826390

Hydraulic oil pressure can remain in the hydraulic system on

this machine after the engine and pump have been stopped.
Serious injury can result if this pressure is not released before
any service is done on the hydraulic systems. In order to
prevent possible injury, release the hydraulic system pressure
before working on any fitting, hose, or hydraulic component.

Lower all attachments to the ground before service is started. If

the hydraulic system must be serviced, tested, or adjusted with
the attachment in the raised position, the attachments and lift
cylinders must be supported properly.

Always move the machine to a location away from the travel of

other machines. Be sure that other personnel are not near the
machine when the engine is running and tests or adjustments
are being made.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the machine. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.

Dispose of all fluids according to local regulations and

mandates.

Specifications
D10T Test for Fan Pump 

Date  Product 

Item  Specification  Actual 

Engine speed  High idle   
Pressure Override Valve  31000 ± 1000 kPa (4496.24000 ± 145.04000 psi)  Bench Test Value 
Crossover Relief and Makeup Valve  34000 ± 1000 kPa (4931.36000 ± 145.04000 psi)  Bench Test Value 

Table 1

Introduction
This test will help the technician determine if the pump is providing the correct pressure to the fan system.

This procedure includes the following tests and the following adjustment procedures:

"Test Procedure (POR Valve)"

"Bench Test Procedure (Crossover Relief and Makeup Valve)"

"Adjustment Procedure (POR Valve)"

"Adjustment Procedure (Crossover Relief and Makeup Valve)"

Required Tools
Note: To Eliminate Live Work and reduce the risk of injuries due to tests/adjusts performed on the equipment with the engine running, use a remote
pressure reading with a wireless gauge or add long hoses/wires to keep all personnel away from the machine while the engine is running.

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Illustration 1 g02571852
Tooling (A) 198-4240 Digital Pressure Indicator Gp

Required Tools 

Tool  Item  Qty  Part No  Description 

A    198-4240  Digital Pressure Indicator Gp 
A1  1  198-4234  Digital Indicator 
Pressure Sensor Gp

  A2 2  198-4239 
(0 to 41,368 kPa (0 to 6,000
psi)) 
A3 2  198-4236  Adapter Cable As 
B    1  9U-5829  Manifold 

Table 2

Test Preparation
1. Move the machine to a smooth horizontal location.

2. Place the control levers in the NEUTRAL position.

3. Engage the parking brake.

4. Lower the attachments to the ground.

5. Stop the engine.

6. Turn the key to the ON position, but do not start the engine.

7. Verify that the implement lockout switch is in the UNLOCKED position.

8. Move the control levers through the full range of travel several times. This will relieve any pressure that may be present in the implement
hydraulic system.

9. Make sure that the pressure in the entire hydraulic system has been released.

10. Turn the key to the OFF position.

Illustration 2 g03354361
(1) Pressure override valve (POR)

(2) Crossover relief valves (COR)

11. Locate pressure override valve (1) and crossover relief valves (2).

12. Connect Tooling (A) to pressure taps (FMA) and (FMB).

13. Connect Cat® Electronic Technician (Cat ET) Service Tool to the communication port in the operator station.

Test Procedure (POR Valve)

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30/9/22, 19:42 SIS 2.0

1. Start the engine. Warm the hydraulic oil to a minimum of 65° C (150° F).

2. Engage the parking brake.

3. Operate the engine at LOW idle.

4. Make sure that all controls are in the HOLD position.

Illustration 3 g02354856

5. Initialize Cat ET. Select the "Service" tab at the top of the screen. Select "Calibrations" from the drop-down menu.

Illustration 4 g03490245

6. Highlight the "Engine Cooling Fan Calibration" and select the "Start" button near the bottom of the page.

Illustration 5 g02762525

7. Make sure that there is a check mark on the line with "Engine Cooling Fan Maximum Speed". Click the "Begin" button.

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Illustration 6 g02354898

Illustration 7 g02354896

8. Follow the on-screen prompts until you can use the "increment and decrement" buttons near the bottom of the screen.

9. Make a note of the Amperage value before you begin the test. When the test is complete, set the Amperage back to the original value before
conducting any further tests.

10. Slowly "Decrement" the Amperage until the slider bar is all the way to the left.

11. Check the pressure at Tooling (A). The pressure for the POR valve should be 29000 ± 1000 kPa (4206 ± 145 psi)

12. If the pressure is not within the specified limit, perform the procedure in "Adjustment Procedure (POR Valve)".

Adjustment Procedure (POR Valve)

Illustration 8 g03354361
(1) Pressure override valve (POR)

(2) Crossover relief valves (COR)

1. Locate pressure relief valve (1).

2. Make sure that the engine is off.

Illustration 9 g03489498

3. Loosen locknut (4) while you hold adjustment screw (3) in place.

4. Turn adjustment screw (3) in a clockwise direction in order to increase the pressure setting. Turn adjustment screw (3) counterclockwise in
order to decrease the pressure setting.

5. Tighten locknut (4) while you hold adjustment screw (3) in place.

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30/9/22, 19:42 SIS 2.0

6. Perform the Steps in "Test Procedure (POR Valve)" in order to check the pressure setting.

7. When the pressure is within the specified limit, the adjustment procedure is complete.

Bench Test Procedure (Crossover Relief and Makeup Valve)

The crossover relief and makeup valve has a setting that is higher than the main relief valve for the steering. The valve cannot be adjusted on the
machine.

1. Install the crossover relief and makeup valve into tooling (B).

2. The setting for the valve is 32000 ± 1000 kPa (4641 ± 145 psi) under the following conditions:

SAE 10W hydraulic oil

65°C (150°F)

Flow rate between 20 to 100 L/min (5 to 26 gpm)

Adjustment Procedure (Crossover Relief and Makeup Valve)

Note: The crossover relief and makeup valve cannot be adjusted on the machine. Use the following procedure to adjust this valve.

If the crossover relief and makeup valve is not within the specifications, use the adjustment screw to change the pressure setting until the
specifications are met.

PPI-00069FB4

2022/10/01

00:39:37-05:00

i05271624

© 2022 Caterpillar Inc.

Caterpillar:

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