Professional Documents
Culture Documents
2. LIGHTNING PROTECTION 8 - 20
2.1. Direct Lightning Protection (Direct Strike to Structures) 8 - 12
2.1.1. Air terminal Rods - Passive Components
2.1.2 Multipoint
2.1.3. Strike Pad
2.1.4. Air Terminal Base, Clamps & Bonds
2.2. Down Conductor Network 13 - 20
2.2.1. Down Conductor (Ex.: Tape / Conductor)
2.2.2. Clamping Accessories
2.2.3. Bonding Components
2.2.4. Additional Accessories
3. EARTHING PROTECTION 22 - 29
3.1. Earthing and Grounding Solutions 22
3.1.1. Copper Bonded Earth Rod & Accessories
3.1.2. Solid Copper Earth Rod & Accessories 23
3.2. Clamps & Bonds 24
3.3. Earth Lattice 26
3.4. Solid Earth Plate 26
3.5. Earth Inspection Housing Pits 27
3.5.1. Concrete Inspection PIt
3.5.2. Light Weight Inspection Pit
3.6. Earth Enhancing Compound 27
3.7. Inspection Housing Earth Bar 27
3.8. Additional Accessories 28-29
3.8.1. Earth Bar with Disconnecting Link
3.9. Test Link 30
4. EXOTHERMIC WELDING 32 - 37
4.1. Introduction 32
4.2. Installation Guidelines 33
4.3 Weld Mould Components 34 - 78
4.3.1. Bar (Tape) to Bar (Tape)* Type - 1 Mould
4.3.2. Standard Cable to Standard Cable* Type - 2 Mould
4.3.3. Standard Cable to Standard Cable* Type - 3 Mould
4.3.4. Bar (Tape) / Standard Cable to Steel Surface Bonding*
Type - 4 Mould
4.3.5. Bar (Tape) to Standard Cable* Type - 5 Mould
4.3.6. Standard Cable to Rebar Bonding* Type - 6 Mould
4.3.7. Bar (Tape) / Standard Cable to Earth Electrod Bonding*
Type - 7 Mould
4.4. Accessories 79
4.4.1. Handle Clamps
4.4.2. Exo-Thermic Weld Powder
4.4.3. Other Miscellaneous Accessories
2
1. INTRODUCTION TO
RAYCHEM RPG
RPG Enterprises, an establishment of over 30 years, is one of India’s fastest growing business
groups with turnover of US$ 3 Billion. The group has more than fifteen companies managing diverse
business interests in the areas of Automotive Tyres, Infrastructure, IT and Specialty including
Pharmaceuticals, Power Ancillaries & Plantations.
The aim of the risk assessment process is to remove Raychem RPG conducts the soil resistivity survey
a hazard or reduce the level of risk by adding to determine the electrical resistance of the ground
precautions or control measures as necessary. By at a specific location. This is done by high end
doing so, we aim to create a safe workplace. test instrument, capable of filtering out unwanted
electrical noise that may foul the results gained.
Raychem RPG technical team has developed
Arrestek (software RA.version-01), an invaluable tool Our team of Engineers and Technicians will attend to
which automates the complex calculations required your site and carryout a full electrical assessment of
by IEC/EN 62305-2. the ground.
To access the tool please use the below link: All work is carried out in accordance with BS
http://raychemrpg.com/risk-assessment- 7430:2015 (Code of practice for protective earthing
software/ of electrical installations), BS EN 50522:2010
(Earthing of power installations exceeding 1kV a.c.).
• Direct Lightning:
• Earthing Calculation:
As per the Risk Assessment Calculation protection
level will be finalised. Based on the protection level Earthing calculations (Earth Grid Conductor Cross
and as per the requirements of the project / client, section, Earth rod cross section and earthing grid
Lightning Protection Passive System (BS EN / IEC calculations to achieve the <1 Ωm) for Residential,
62305) & (NFPA 780) and Active System (NFC 17 - Commercial and Industrial projects based on soil
102) will be proposed. resistivity survey value of site, fault current in kA of
Main Distribution Board (MDB).
• Indirect Lightning Protection: Surge
Protection DevTice (SPD) • Earthing Design:
Indirect lightning system protects against transient Based on the earthing calculation (BS 7430 / IEEE
induced over voltage / current to the internal 80), we provide earthing system design for different
equipments like: type of structures. We also recommend back fill
1) Power component where corrosive atmosphere to achieve
2) Data & Telecommunication required ground resistance.
3
4
5 5
2. LIGHTNING PROTECTION
PROTECTION
2. LIGHTNING
2. LIGHTNING
PROTECTION
2.1.1. Conventional
Air terminal Rods - Passive Components
Air Terminal Rod is used on highest point of an elevated
structure to captures maximum lightning strike .
2.1.2. Multipoint
Product Code
Product Name
Copper Alloy Aluminium
TESTED
* #
8 * Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
2.1.4. Air Terminal Base
Product Code
Copper Thread Dia Tape in mm
Aluminium
Alloy
# RAT-01 RATA-01 M16 25 x 3
#
TESTED *
Product Code
Max. Tape
Copper Thread Dia.
Aluminium Size in mm
Alloy
RRS-01 RRSA-01 M16 30 x 6
TESTED *
Conductor Type
Electrical connection between air terminal rod
and down conductor (conductor).
TESTED *
RROB-02 RROBA-02 19
TESTED *
TESTED *
10 * Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
2.2. Down Conductor Network
2.2.1. Down Conductors - Tape
• Tape provides least resistance path from lightning
fault current to ground earth pit.
• PVC Insulation provides protection against shock
while carrying fault current of bare conductor
Product Code
Bare Tape PVC Bare Tape
Covered ( X * Y) mm
Copper Tinned Coated Aluminium
Copper
Copper
RBCT - 01 RTCT-01 RBAT - 01 RPCT-01 12.5 x 1.5
RBCT - 02 RTCT-02 RBAT - 02 RPCT-02 12.5 x 3
# RBCT - 03 # RTCT-03 RBAT - 03 RPCT-03 20 x 1.5
# RBCT - 04 # RTCT-04 RBAT - 04 RPCT-04 20 x 3
# RBCT - 05 # RTCT-05 RBAT - 05 RPCT-05 25 x 1.5
# RBCT - 06 # RTCT-06 RBAT - 06 RPCT-06 25 x 3
# RBCT - 07 # RTCT-07 RBAT - 07 RPCT-07 25 x 4
# RBCT - 08 # RTCT-08 RBAT - 08 RPCT-08 25 x 6
# RBCT - 09 # RTCT-09 RB AT - 09 RPCT-09 30 x 3
# RBCT - 10 # RTCT-10 RBAT - 10 RPCT-10 30 x 6
# RBCT - 11 # RTCT-11 RBAT - 11 RPCT-11 38 x 3
# RBCT - 12 # RTCT-12 RBAT - 12 RPCT-12 38 x 5
# RBCT - 13 # RTCT-13 RBAT - 13 RPCT-13 38 x 6
# RBCT - 14 # RTCT-14 RBAT - 14 RPCT-14 40 x 4
# RBCT - 15 # RTCT-15 RBAT - 15 RPCT-15 40 x 6
# RBCT - 16 # RTCT-16 RBAT - 16 RPCT-16 50 x 3
# RBCT - 17 # RTCT-17 RBAT - 17 RPCT-17 50 x 4
# RBCT - 18 # RTCT-18 RBAT - 18 RPCT-18 50 x 6
# RBCT - 19 # RTCT-19 RBAT - 19 RPCT-19 30 x 2
# RBCT - 20 # RTCT-20 RBAT - 20 RPCT-20 30 x 4
# RBCT - 21 # RTCT-21 RBAT - 21 RPCT-21 30 x 5
# RBCT - 22 # RTCT-22 RBAT - 22 RPCT-22 31 x 6
# RBCT - 23 # RTCT-23 RBAT - 23 RPCT-23 40 x 5
# RBCT - 24 # RTCT-24 RBAT - 24 RPCT-24 50 x 5
• Representative products colours as per BS 5252.
• PVC Sheath colour needs to be specified clearly while
placing PO.
• Grade of Copper used is ETP - Cu, having 99.9% purity.
# • Representative products tested for IEC 62561-2:2018.
TESTED
*
• Tinplating is only for aesthetic reasons.
Sheathed
Bare Stranded C/S Area in
Conductor
Product Code Sq.mm
Product Code
RBSCC - 4 RPSCC - 4 4
RBSCC - 6 RPSCC - 6 6
RBSCC - 10 RPSCC - 10 10 Product Code C/S Area in mm
RBSCC - 16 RPSCC - 16 16 RHCT-01 25 x 3
RBSCC - 25 RPSCC - 25 25 RHCT-02 25 x 6
RBSCC - 35 RPSCC - 35 35 RHCT-03 38 x 6
RBSCC - 50 RPSCC - 50 50 RHCT-04 50 x 6
RBSCC - 70 RPSCC - 70 70 RHCT-05 50 x 10
RBSCC - 95 RPSCC - 95 95 RHCT-06 75 x 6
RBSCC - 120 RPSCC - 120 120 RHCT-07 100 x 6
RBSCC - 150 RPSCC - 150 150
RBSCC - 185 RPSCC - 185 185
RBSCC - 240 RPSCC - 240 240
RBSCC - 300 RPSCC - 300 300
RBSCC - 400 RPSCC - 400 400
12
2.2.2. Clamping Accessories
D.C.Tape Clip – Tape Type Non Metalic D.C. Tape Clip
It provides support to the PVC insulated tape and
It provides support to the down conductor tape is rigid enough to with stand mechanical stresses,
and is rigid enough to with stand mechanical lightning stresses, and thermal expansion and
stresses, lightning stresses, and thermal contraction of the conductor tapes.
expansion and contraction of the conductor
Material : Polyamide, UV Resistant
tapes.
RHC-01 RHCA-01 25 – 35
Product Code
Conductor Size RHC-02 RHCA-02 50 – 70
Copper Aluminium in mm
RHC-03 RHCA-03 95
RTC - 101 RTCA - 101 20 x 3 RHC-04 RHCA-04 120
RTC - 102 RTCA - 102 25 x 3 RHC-05 RHCA-05 150
RTC - 103 RTCA - 103 50 x 6 RHC-06 RHCA-06 185
RTC – 106 RTCA – 106 31 x 6 RHC-07 RHCA-07 240
RHC-08 RHCA-08 300
TESTED * RSC-201
RSC-202
RSCA-201
RSCA-202
35
50
RSC-203 RSCA-203 70
RSC-204 RSCA-204 95
RSC-205 RSCA-205 120
Square Tape Clamp (Type 1)
Square tape clamp are used for supporting or TESTED *
fixing the 4-Way connection.
* Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
14
Tee Clamp Bi-Metallic Connector
It provides effective low resistance cross joints Bi-Metallic connectors are used to join
in solid circular conductor networks.
aluminium and copper tapes / cables together.
They enable a neat and practical jointing
method without the need for tinning, riveting or
wrapping the joint.
TESTED * TESTED *
TESTED * TESTED *
25 25 REB X XX (XXX)
30 30
30 40
30 50
40 30 1 2 3
40 40
1. Material:
40 50 S – Stainless Steel
50 30 2. Size – (Length x Diameter)
50 40 3. Thread Size - (As per
50 50 customer requirement.)
Braid
Flexible / Circular Braid
Raychem RPG Manufacturers flexible bonding conductors / flexible earth braid as per IEC 62561-2:2018,
BS EN 50164-2:2009 & BS 7430.
16
Circular Flexible Earth Braid
Cross Hole
Length of
Product Code Product Code Section Diameter
Braid
Area (A)
Bare Tinned Sq.mm mm Amps
RBCCB 200-6-7 RTCCB 200-6-7 6 200 7
RBCCB 400-6-7 RTCCB 400-6-7 6 400 7
RBCCB 200-10-7 RTCCB 200-10-7 10 200 7 Length
RBCCB 400-10-7 RTCCB 400-10-7 10 400 7
RBCCB 200-16-9 RTCCB 200-16-9 16 200 9
A A
RBCCB 400-16-9 RTCCB 400-16-9 16 400 9
RBCCB 200-25-11 RTCCB 200-25-1 25 200 11
RBCCB 400-25-11 RTCCB 400-25-11 25 400 11
RBCCB 200-35-11 RTCCB 200-35-1 35 200 11
RBCCB 400-35-11 RTCCB 400-35-11 35 400 11
RBCCB 200-50-11 RTCCB 200-50-1 50 200 11
RBCCB 400-50-11 RTCCB 400-50-11 50 400 11
RBCCB 200-70-13 RTCCB 200-70-13 70 200 13
RBCCB 400-70-13 RTCCB 400-70-13 70 400 13
RBCCB 200-95-13 RTCCB 200-95-13 95 200 13
RBCCB 400-95-13 RTCCB 400-95-13 95 400 13
17
2. LIGHTNING
PROTECTION
TESTED *
B Bond Clamp
Bonding for tape to steel surfaces.
TESTED *
Product Code
Pipe Dia. Conductor
Copper in Inch in Sq.mm
Aluminium
Alloy
RPC – 101 RPCA – 101 1/2” - 1” 25 - 95
RPC – 102 RPCA – 102 1.1/4” - 2” 25 - 95
RPC – 103 RPCA – 103 2.1/2” - 3.1/2” 25 - 95
RPC – 104 RPCA– 104 4” - 5” 25 - 95
RPC – 105 RPCA – 105 6” 25 - 95
RPC – 106 RPCA – 106 8” 25 - 95
RPC – 107 RPCA – 107 10” 25 - 95
RPC – 108 RPCA – 108 12” 25 - 95
18 * Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
Pipe Clamp (Type 2)
Bonding for conductor to pipe. It provides earth continuity to pipelines.
Threaded Clamp:
Product Code Earth Rod Size
Copper Alloy Aluminium in UNC Thread
RSBT – 01 RSBTA – 01 3/8’’
RSBT – 02 RSBTA – 02 1/2’’
RSBT – 03 RSBTA – 03 5/8’’
RSBT – 04 RSBTA – 04 3/4’’
RSBT – 05 RSBTA – 05 1’’
19
3. EARTHING PROTECTION
PROTECTION
EARTHING
3.
3. EARTHING
PROTECTION
22 * Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
3.1.2. Solid Copper Earth Rod & Accessories
Externally Threaded
Solid Copper Earth rods used in protective Driving Stud:
earthing of commercial and industrial buildings
The driving stud is used as the
by dispersing the lightning flashes and fault
impact bearing head when deep
currents of distribution to the earth.
driving of earth electrode is
Earth Rod
Product Shank Dia. Length required.
Size in UNC
Code in mm in mm Earth Rod Dia.
Thread
RES-01 9/16” 12.7 1200 Product Code UNC
RES-02 9/16” 12.7 1500 In mm
Thread
RES-03 9/16” 12.7 1800
# RES-04 9/16” 12.7 2440 RID - 01 5/8 14.2
# RES-05 9/16” 12.7 3050 RID - 02 3/4 17.2
RES-06 5/8” 14.2 1200 RID - 03 9 / 16 12.7
RES-07 5/8” 14.2 1500
RES-08 5/8” 14.2 1800 Coupler:
# RES-09 5/8” 14.2 2440
# RES-10 5/8” 14.2 3050 Coupler is used to combine two /
RES-11 5/8” 16 1200 more earth rods.
RES-12 5/8” 16 1800
# RES-13 5/8” 16 2440 Product Code
# RES-14 5/8” 16 3050 Earth Rod Size
RES-15 3/4” 17.2 1200 in UNC Thread Brass Al. Bronze
RES-16 3/4” 17.2 1500 9/16 RECBR – 01 # RECB – 01
RES-17 3/4” 17.2 1800
# RES-18 3/4” 17.2 2440 5/8 RECBR – 02 # RECB – 02
# RES-19 3/4” 17.2 3050 3/4 RECBR – 03 # RECB – 03
• Representative products tested for IEC 62561-2:2018
• Grade of Copper used is ETP - Cu, having 99.9% purity. TESTED * #
• Earth Rods available in Stainless Steel AISI 316 UL Listed.
Add “S” for SS earth rods ( e.g. RESS / RISS ).
Driving Head:
Internally Threaded The driving stud is used as the
Solid Copper Earth rods used in protective impact bearing head when deep
earthing of commercial and industrial buildings driving of earth electrode is
by dispersing the lightning flashes and fault required.
currents of distribution to the earth.
Product Earth Rod Thread
Product Thread Dia. Shank Dia. Length Code Dia. in mm Size
Code in mm in mm RDS - 02 15 M10
RIS-01 M10 15 1200 RDS - 03 20 M12
RIS-07 M10 15 1500 RDS - 04 16 M10
RIS-02 M10 15 1800
RDS - 05 19 M12
# RIS-03 M10 15 2440
# RIS-08
RIS-04
M10
M12
15
20
3050
1200
Coupling Dowell:
RIS-09 M12 20 1500 Coupler dowell used to
RIS-05 M12 20 1800 combine two / more earth rods.
# RIS-06 M12 20 2440
# RIS-10 M12 20 3050 Earth Rod
RIS-11 M10 16 1200 Product Code
Dia. in mm
RIS-12 M10 16 1500 RIC – 01 15
RIS-13 M10 16 1800
RIC – 02 20
# RIS-14 M10 16 2440
# RIS-15 M10 16 3050 RIC – 03 16
RIS-16 M12 19 1200 TESTED * RIC – 04 19
RIS-17 M12 19 1500 Driving Tip:
RIS-18 M12 19 1800 Driving Tip is used as the bottom
# RIS-19 M12 19 2440
of the earth rod.
# RIS-20 M12 19 3050
• Grade of Copper used is ETP - Cu, having 99.9% purity. Product Code Earth Rod
• The Earth Rods can be supplied with tinplating of 1µm. The Dia. in mm
tinplating is only for aesthetic reasons.
# RIT – 01 15
• Earth Rods available in Stainless Steel AISI 316 UL Listed. RIT – 02 20
Add “S” for SS earth rods ( e.g. RESS / RISS ). RIT – 03 16
RIT – 04 19
Product Code Earth Rod Cross Product Code Earth Rod Conductor
Size in UNC Section in Size in UNC Range in
Copper Alloy Aluminium Thread Sq. mm Copper Alloy Aluminium Thread Sq. mm
RCG - 01 RCGA - 01 3/8" 6 - 35 RUC - 01 RUCA - 01 5/8" 35 - 120
RCG - 02 RCGA - 02 1/2" 16 - 50 RUC - 02 RUCA - 02 5/8" 120 - 300
RCG - 03 RCGA - 03 5/8" 16 - 70 RUC - 03 RUCA - 03 3/4" 35 - 120
RCG - 04 RCGA - 04 3/4" 16 - 95 RUC - 04 RUCA - 04 3/4" 120 - 300
RCG - 05 RCGA - 05 1" 70 - 120 RUC - 05 RUCA - 05 1" 35 - 120
RCG - 06 RCGA- 06 1.1/2" 120 - 150 RUC - 06 RUCA - 06 1" 120 - 300
TESTED * TESTED *
24 * Representative products tested for Class H - BS EN 50164-1: 2009 / BS 50164-1: 2009 / IEC 62561-1:2017
U-Bolt : Double Plate Type Vertical Flat Tape (Type “E”)
U-bolt Clamps- Double Plate Type is used for providing a secure connection between the vertical tape and the steel
reinforcement bar.
Rebar Clamps
Rebar Clamp is used for providing a secure connection between the down conductor cable and reinforcing bar, steam pipes,
handrails etc.
Product Code
Conductor Rebar
Copper Alloy Aluminium Dia. in mm Dia. in mm
RREC - 01 RRECA - 01 8 8 - 18
RREC - 02 RRECA - 02 8 8 - 38
• Used for protection of buried or exposed pipes, rods, cables, valves from metal fittings from corrosion.
• Temperature Range :
For Application : 5⁰ to 55⁰
For Service : -20⁰ to 70⁰
200N /
RDT-10 10 1.15 50 10% avge 1.44kg / m²
50m
25
3. EARTHING
PROTECTION
26
3.5. Earth Inspection Housing Pits
3.5.1. Concrete Inspection Pit 3.5.2. Light weight Inspection Pit
This facilitates periodic inspection of the Manufactured from high-performance, UV stable
connection for corrosion and regular and chemically resistant polymer with either
maintenance, to ensure the safety of personnel polymer or concrete lid to suit the application.
and equipment from earth fault currents and the
high currents injected into the earth by a lightning
protection system.
Hole Dia. No of
Product Code Application
in mm Holes
RIH – 01 11 5 Refer product RIP-33
RIH – 02 11 7 Refer product RIP-33
RIH – 03 11 5 Refer product REP-33
RIH – 04 11 7 Refer product REP-33
27
3. EARTHING
PROTECTION
3.8. Additional Accessories
3.8.1. Earth Bar With
Disconnecting Link Earth Bar with Single
Disconnecting Link
Disconnecting Link /
Test Link
28
Telecom Earth Bar Earth Rod Seal
Telecommunication grounding earth bar manufactured Raychem RPG earth seal is a versatile solution to
according to TIA 607C: 2015. The grounding earth effectively block ingress of ground water into the
bar provides a common grounding point within the earthing systems which are installed below ground.
Unique features of this solution is..
telecommunications room and is typically located on
• Combines with heavy duty polymer inspection pit
walls within a data room.
• Accommodates a wide range of earth rods – copper
bonded / solid copper rods
Primary Earth Bar: Primary Earth Bar used for
termination to earth inspection pit. • Effortless installation
• Compact kit with very few components
Total • Comprehensive sealing on earth rod, protective
Part Code Length Width No. of Pairs
Height pipe & membrane
(Tinned) in mm in mm of pairs
in mm • Available in options of Single flange / double flange.
• Complies with BS EN / IEC 62561-5 & BS EN /
RTMGB-16-8T 400 100 109 16 IEC 62305-3
(Sustains 80psi or 5 Bar pressure equivalent to
Tin Coating only for asthetic purpose only 55m head of water)
Grade of Copper used is ETP - Cu, having 99.9% purity. • Earth seal comprise of ..
• Double Flange seal : Earth rod seal, pipe seal &
DPM seal
• Single Flange seal: Earth rod seal, pipe seal.
• Use along with clean, smooth Type “ A” membrane.
• Supplied with standard protective uPVC tube of
1.5m. Can be customized as per customer
requirement.
Total No. of
Part Code Part Code Length Width
Height Pairs
(Tinned) (Bare) in mm in mm
in mm of pairs
Earth Rod Seal Membrane Seal
RTGB-6T RTGB-6 305 50 107 6
Test Clamp
2 HOLE
Provides an effective low resistance connection
and disconnection between overlapping
conductors.
4 HOLE
Earth
Product Hole Size
Point No. Material
Product Code Code in mm
Conductor Size (XX)
Copper Alloy Aluminium in Sq mm 1 HOLE
RRCT – 01 RRCTA – 01 35 01 RBP – 01 Copper Alloy M8
RRCT – 02 RRCTA – 02 50 02 RBP – 02 Copper Alloy M10
RRCT – 03 RRCTA – 03 70 03 RBP – 03 Copper Alloy M12
RRCT – 04 RRCTA – 04 95 04 RBP – 04 Copper Alloy M16
2 HOLE
TESTED * 05 RBP – 05 Copper Alloy M8
06 RBP – 06 Copper Alloy M10
4 HOLE
07 RBP – 07 Copper Alloy M8
08 RBP – 08 Copper Alloy M10
Note: All sizes available in pre-welded tail
30
4. EXOTHERMIC WELDING
WELDING
4. EXOTHERMIC
4. EXOTHERMIC
WELDING
4.1. Introduction
* Representative sizes shown in here. Other sizes are also available on request.
32
4.2. Installation Guidelines:
The Arrestek exothermic welding process is a simple, self-contained method of forming high quality
electrical connections. The compact process requires no external power or heat source making it
completely portable. Connections are made inside a semi-permanent graphite mould using the high
temperature reaction of powdered copper oxide and aluminium.
* Representative sizes shown in here. Other sizes are also available on request.
33
* BAR TO BAR RBB1
* Representative sizes shown in here. Other sizes are also available on request.
34
* BAR TO BAR RBB3
* Representative sizes shown in here. Other sizes are also available on request.
35
* BAR TO BAR RBB7
A Weld & Ignition Mould
mm x mm Powder
20 x 2 RWP 045 RBB7-R4-202
20 x 3 RWP 045 RBB7-R4-203
20 x 4 RWP 065 RBB7-R4-204
20 x 5 RWP 090 RBB7-R4-205
A
25 x 2 RWP 045 RBB7-R4-252
25 x 3 RWP 065 RBB7-R4-253
25 x 4 RWP 090 RBB7-R4-254
25 x 5 RWP 115 RBB7-R4-255
25 x 6 RWP 115 RBB7-R4-256
30 x 2 RWP 065 RBB7-R4-302
30 x 3 RWP 065 RBB7-R4-303
30 x 4 RWP 090 RBB7-R4-304
30 x 5 RWP 115 RBB7-R4-305
31 x 3 RWP 065 RBB7-R4-313
31 x 6 RWP 150 RBB7-R4-316
38 x 3 RWP 090 RBB7-R4-383
38 x 5 RWP 150 RBB7-R4-385
38 x 6 RWP 200 RBB7-R4-386
40 x 3 RWP 090 RBB7-R4-403
40 x 4 RWP 115 RBB7-R4-404
40 x 5 RWP 150 RBB7-R4-405
40 x 6 RWP 200 RBB7-R4-406
40 x 2 X RWP 150 RBB7-R5-4010
10
50 x 3 RWP 150 RBB7-R5-503
50 x 4 RWP 200 RBB7-R5-504
50 x 5 RWP 200 RBB7-R5-505
50 x 6 RWP 250 RBB7-R5-506
50 x 8 2 X RWP 150 RBB7-R5-508
50 x 2 X RWP 200 RBB7-R5-5010
10
60 x 5 2 X RWP 150 RBB7-R5-605
60 x 6 2 X RWP 150 RBB7-R5-606
60 x 8 2 X RWP 200 RBB7-R5-608
60 x 2 X RWP 250 RBB7-R5-6010
10
80 x 5 2 X RWP 200 RBB7-R5-805
80 x 3 X RWP 200 RBB7-R5-8010
10
* Representative sizes shown in here. Other sizes are also available on request.
36
* BAR TO BAR RBB14
* Representative sizes shown in here. Other sizes are also available on request.
37
* BAR TO BAR RBB41
* Representative sizes shown in here. Other sizes are also available on request.
38
* BAR TO EARTH ROD RBR1
A B C Weld & Ignition
mm Inches mm x mm Powder
Φ Φ
12.7 1⁄2” 20 x 2 RWP 065
* Representative sizes shown in here. Other sizes are also available on request.
39
* BAR TO EARTH ROD RBR1 Continued
* Representative sizes shown in here. Other sizes are also available on request.
40
* BAR TO EARTH ROD RBR2
A B C Weld & Ignition Mould
mm Inches mm x mm Powder
Φ Φ
12.7 1⁄2” 20 x 2 RWP 065 RBR2-R4-127202
12.7 1⁄2” 20 x 3 RWP 090 RBR2-R4-127203
C
12.7 1⁄2” 20 x 4 RWP 090 RBR2-R4-127204
12.7 1⁄2” 25 x 2 RWP 090 RBR2-R4-127252
12.7 1⁄2” 25 x 3 RWP 090 RBR2-R4-127253
A/B
12.7 1⁄2” 25 x 4 RWP 090 RBR2-R4-127254
12.7 1⁄2” 25 x 5 RWP 115 RBR2-R4-127255
12.7 1⁄2” 30 x 2 RWP 090 RBR2-R4-127302
12.7 1⁄2” 30 x 3 RWP 090 RBR2-R4-127303
12.7 1⁄2” 30 x 4 RWP 115 RBR2-R4-127304
A
12.7 1⁄2” 31 x 3 RWP 090 RBR2-R4-127313
12.7 1⁄2” 38 x 3 RWP 090 RBR2-R4-127383
12.7 1⁄2” 40 x 3 RWP 090 RBR2-R4-127403
12.7 1⁄2” 40 x 5 RWP 115 RBR2-R4-127405 B
12.7 1⁄2” 50 x 3 RWP 115 RBR2-R4-127503
12.7 1⁄2” 50 x 5 RWP 200 RBR2-R4-127505
12.7 1⁄2” 50 x 6 RWP 115 RBR2-R4-127506
14.2 5⁄8” 20 x 2 RWP 090 RBR2-R4-142202
14.2 5⁄8” 20 x 3 RWP 090 RBR2-R4-142203
14.2 5⁄8” 20 x 4 RWP 090 RBR2-R4-142204
14.2 5⁄8” 25 x 3 RWP 090 RBR2-R4-142253
14.2 5⁄8” 25 x 4 RWP 115 RBR2-R4-142254
14.2 5⁄8” 25 x 5 RWP 115 RBR2-R4-142255
14.2 5⁄8” 25 x 6 RWP 150 RBR2-R4-142256
14.2 5⁄8” 30 x 2 RWP 090 RBR2-R4-142302
14.2 5⁄8” 30 x 3 RWP 115 RBR2-R4-142303
14.2 5⁄8” 30 x 4 RWP 150 RBR2-R4-142304
14.2 5⁄8” 30 x 5 RWP 150 RBR2-R4-142305
14.2 5⁄8” 30 x 6 RWP 150 RBR2-R4-142306
14.2 5⁄8” 31 x 3 RWP 115 RBR2-R4-142313
14.2 5⁄8” 31 x 6 RWP 150 RBR2-R4-142316
14.2 5⁄8” 38 x 3 RWP 150 RBR2-R4-142383
14.2 5⁄8” 38 x 5 RWP 150 RBR2-R4-142385
14.2 5⁄8” 38 x 6 RWP 200 RBR2-R4-142386
14.2 5⁄8” 40 x 3 RWP 150 RBR2-R4-142403
* Representative sizes shown in here. Other sizes are also available on request.
41
* BAR TO EARTH ROD RBR2 Continued
A B C Weld & Ignition Mould
mm Inches mm x mm Powder
Φ Φ
14.2 5⁄8” 40 x 4 RWP 150 RBR2-R4-142404
14.2 5⁄8” 40 x 5 RWP 150 RBR2-R4-142405
C
14.2 5⁄8” 40 x 6 RWP 200 RBR2-R4-142406
14.2 5⁄8” 50 x 3 RWP 200 RBR2-R4-142503
14.2 5⁄8” 50 x 4 RWP 200 RBR2-R4-142504
14.2 5⁄8” 50 x 5 RWP 200 RBR2-R4-142505 A/B
* Representative sizes shown in here. Other sizes are also available on request.
42
* BAR TO EARTH ROD RBR7
* Representative sizes shown in here. Other sizes are also available on request.
43
* BAR TO STEEL SURFACE RBR7 CONTINUED
* Representative sizes shown in here. Other sizes are also available on request.
44
* BAR TO STEEL SURFACE RBS1
* Representative sizes shown in here. Other sizes are also available on request.
45
* BAR TO STEEL SURFACE RBS2
* Representative sizes shown in here. Other sizes are also available on request.
46
* BAR TO STEEL SURFACE RBS3
* Representative sizes shown in here. Other sizes are also available on request.
47
* CABLE TO BAR RCB1
* Representative sizes shown in here. Other sizes are also available on request.
48
* CABLE TO BAR RCB1 Continued
A B Weld & Ignition Mould
mm² mm x mm Powder
120 25 x 5 RWP 090 RCB1-R4-120255
120 25 x 6 RWP 090 RCB1-R4-120256
120 30 x 5 RWP 115 RCB1-R4-120305
120 40 x 3 RWP 115 RCB1-R4-120403 B
* Representative sizes shown in here. Other sizes are also available on request.
49
* CABLE TO BAR RCB4
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
50
* CABLE TO BAR RCB4 Continued
* Representative sizes shown in here. Other sizes are also available on request.
51
* CABLE TO BAR RCB5
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
52
* CABLE TO BAR RCB5 Continued
A B Weld & Ignition Mould
mm2 mm X mm Powder
* Representative sizes shown in here. Other sizes are also available on request.
53
* CABLE TO CABLE RCC1
* Representative sizes shown in here. Other sizes are also available on request.
54
* CABLE TO CABLE CC2
A B Weld & Ignition Mould
mm2 mm2 Powder
* Representative sizes shown in here. Other sizes are also available on request.
55
* CABLE TO CABLE RCC2 Continued
* Representative sizes shown in here. Other sizes are also available on request.
56
* CABLE TO CABLE RCC4
A B Weld & Ignition Mould
mm2 mm2 Powder
* Representative sizes shown in here. Other sizes are also available on request.
57
* CABLE TO CABLE RCC6
10 10 RWP 32 RCC6-R4-1010
16 16 RWP 32 RCC6-R4-1616
25 25 RWP 32 RCC6-R4-2525
35 35 RWP 65 RCC6-R4-3535
35 25 RWP 45 RCC6-R4-3525
50 50 RWP 90 RCC6-R4-5050 A
50 35 RWP 65 RCC6-R4-5035
50 25 RWP 65 RCC6-R4-5025
70 70 RWP 115 RCC6-R4-7070
B
70 50 RWP 115 RCC6-R4-7050
70 35 RWP 90 RCC6-R4-7035
70 25 RWP 90 RCC6-R4-7025
95 95 RWP 150 RCC6-R4-9595
95 70 RWP 150 RCC6-R4-9570
95 50 RWP 115 RCC6-R4-9550
95 35 RWP 115 RCC6-R4-9535
120 120 RWP 200 RCC6-R4-120120
120 95 RWP 200 RCC6-R4-12095
120 70 RWP 150 RCC6-R4-12070
120 50 RWP 115 RCC6-R4-12050
150 150 RWP 250 RCC6-R4-150150
150 120 RWP 250 RCC6-R4-150120
150 95 RWP 200 RCC6-R4-12095
150 70 RWP 150 RCC6-R4-15070
185 185 RWP 250 RCC6-R4-185185
185 150 RWP 250 RCC6-R4-185150
185 120 RWP 200 RCC6-R4-185120
185 95 RWP 150 RCC6-R4-18595
240 240 2 X RWP 150 RCC6-R5-240240
240 185 RWP 250 RCC6-R4-240185
240 150 RWP 250 RCC6-R4-240150
240 120 RWP 200 RCC6-R4-240120
* Representative sizes shown in here. Other sizes are also available on request.
58
* CABLE TO CABLE RCC7
A B Weld & Ignition Mould
mm2 mm2 Powder
* Representative sizes shown in here. Other sizes are also available on request.
59
* CABLE TO CABLE RCC11
* Representative sizes shown in here. Other sizes are also available on request.
60
* CABLE TO CABLE RCC14
A B Weld & Ignition Mould
mm2 mm2 Powder
* Representative sizes shown in here. Other sizes are also available on request.
61
* CABLE TO EARTH ROD RCR1
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
62
* CABLE TO EARTH ROD RCR1 Continued
A B C Weld & Ignition Mould
mm Inches mm2 Powder
* Representative sizes shown in here. Other sizes are also available on request.
63
* CABLE TO EARTH ROD RCR2
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
64
* CABLE TO EARTH ROD RCR2 Continued
A B C Weld & Ignition Mould
mm Inches mm2 Powder
Ø Ø
17.2 3⁄4” 8 mm Ø RWP 115 RCR2-R4-1728SC
17.2 3⁄4” 70 RWP 115 RCR2-R4-17270
C
17.2 3⁄4” 95 RWP 115 RCR2-R4-17295
17.2 3⁄4” 120 RWP 150 RCR2-R4-172120
17.2 3⁄4” 150 RWP 200 RCR2-R4-172150
17.2 3⁄4” 185 RWP 200 RCR2-R4-172185 A/B
17.2 3⁄4” 240 RWP 250 RCR2-R4-172240
17.2 3⁄4” 300 2 X RWP 150 RCR2-R5-172300
25.4 1” 25 RWP 150 RCR2-R4-25425 A
25.4 1” 30 RWP 150 RCR2-R4-25430
25.4 1” 35 RWP 150 RCR2-R4-25435
25.4 1” 50 RWP 150 RCR2-R4-25450
25.4 1” 70 RWP 150 RCR2-R4-25470
25.4 1” 95 RWP 150 RCR2-R4-25495
25.4 1” 120 RWP 200 RCR2-R4-254120 B
25.4 1” 150 RWP 200 RCR2-R4-254150
25.4 1” 185 RWP 250 RCR2-R4-254185
25.4 1” 240 RWP 250 RCR2-R4-254240
25.4 1” 300 2 X RWP 150 RCR2-R4-254300
* Representative sizes shown in here. Other sizes are also available on request.
65
* CABLE TO EARTH ROD RCR3
* Representative sizes shown in here. Other sizes are also available on request.
66
* CABLE TO EARTH ROD RCR17
A B C Weld & Ignition Mould
mm Inches mm2 Powder
Ø Ø
12.7 1⁄2” 16 RWP 090 RCR17-R4-12716
12.7 1⁄2” 25 RWP 090 RCR17-R4-12725
C
12.7 1⁄2” 30 RWP 090 RCR17-R4-12730
12.7 1⁄2” 35 RWP 115 RCR17-R4-12735
12.7 1⁄2” 50 RWP 115 RCR17-R4-12750
A/B C
12.7 1⁄2” 8 mm Ø RWP 115 RCR17-R4-1278SC
12.7 1⁄2” 70 RWP 150 RCR17-R4-12770
12.7 1⁄2” 95 RWP 200 RCR17-R4-12795
A
12.7 1⁄2” 120 RWP 250 RCR17-R4-127120
14.2 5⁄8” 16 RWP 90 RCR17-R4-14216
14.2 5⁄8” 25 RWP 90 RCR17-R4-14225
14.2 5⁄8” 30 RWP 115 RCR17-R4-14230
14.2 5⁄8” 35 RWP 115 RCR17-R4-14235
14.2 5⁄8” 50 RWP 150 RCR17-R4-14250
B
14.2 5⁄8” 8 mm Ø RWP 115 RCR17-R4-1428SC
14.2 5⁄8” 70 RWP 200 RCR17-R4-14270
14.2 5⁄8” 95 RWP 250 RCR17-R4-14295
14.2 5⁄8” 120 2 x RWP 150 RCR17-R5-142120
14.2 5⁄8” 150 2 x RWP 200 RCR17-R5-142150
14.2 5⁄8” 185 2 x RWP 150 RCR17-R5-142185
14.2 5⁄8” 240 3 x RWP 200 RCR17-R5-142240
17.2 3⁄4” 16 RWP 115 RCR17-R4-17216
17.2 3⁄4” 25 RWP 115 RCR17-R4-17225
17.2 3⁄4” 30 RWP 115 RCR17-R4-17230
17.2 3⁄4” 35 RWP 150 RCR17-R4-17235
17.2 3⁄4” 50 RWP 150 RCR17-R4-17250
17.2 3⁄4” 8 mm Ø RWP 150 RCR17-R4-1728SC
17.2 3⁄4” 70 RWP 200 RCR17-R4-17270
17.2 3⁄4” 95 RWP 250 RCR17-R4-17295
17.2 3⁄4” 120 2 xRWP 150 RCR17-R5-172120
17.2 3⁄4” 150 2 x RWP 200 RCR17-R5-172150
17.2 3⁄4” 185 3 x RWP 150 RCR17-R5-172185
17.2 3⁄4” 240 3 x RWP 200 RCR17-R5-172240
17.2 3⁄4” 300 2 x RWP 250 RCR17-R4-172300
25.4 1” 25 RWP 115 RCR17-R4-25425
25.4 1” 30 RWP 150 RCR17-R4-25430
25.4 1” 35 RWP 150 RCR17-R4-25435
25.4 1” 50 RWP 200 RCR17-R4-25450
25.4 1” 70 RWP 250 RCR17-R4-25470
25.4 1” 95 2 x RWP 150 RCR17-R5-25495
25.4 1” 120 2 x RWP 200 RCR17-R5-254120
25.4 1” 150 3 x RWP 150 RCR17-R5-254150
25.4 1” 185 3 x RWP 200 RCR17-R5-254185
25.4 1” 240 3 x RWP 250 RCR17-R5-254240
* Representative sizes shown in here. Other sizes are also available on request.
67
* CABLE TO EARTH ROD RCR24
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
68
* CABLE TO EARTH ROD RCR24 Continued
A B C Weld & Ignition Mould
mm Inches mm2 Powder
Ø Ø
17.2 3⁄4” 16 RWP 115 RCR24-R4-14216
17.2 3⁄4” 25 RWP 115 RCR24-R4-17225
17.2 3⁄4” 30 RWP 150 RCR24-R4-17230
C
17.2 3⁄4” 35 RWP 150 RCR24-R4-17235
17.2 3⁄4” 50 RWP 200 RCR24-R4-17250
A/B
17.2 3⁄4” 8 mm Ø RWP 250 RCR24-R4-1728SC C
17.2 3⁄4” 70 RWP 250 RCR24-R4-17270
17.2 3⁄4” 95 2 X RWP 150 RCR24-R4-17295
A
17.2 3⁄4” 120 2 X RWP 200 RCR24-R5-172120
17.2 3⁄4” 150 3 X RWP 150 RCR24-R5-172150
17.2 3⁄4” 185 3 X RWP 200 RCR24-R5-172185
17.2 3⁄4” 240 3 X RWP 250 RCR24-R5-172240
17.2 3⁄4” 300 3 X RWP 250 RCR24-R5-172300
25.4 1” 25 RWP 150 RCR24-R4-25425
25.4 1” 30 RWP 200 RCR24-R4-25430
B
25.4 1” 35 RWP 200 RCR24-R4-25435
25.4 1” 50 RWP 250 RCR24-R4-25450
25.4 1” 70 2 X RWP 150 RCR24-R5-25470
25.4 1” 95 2 X RWP 200 RCR24-R5-25495
25.4 1” 120 2 X RWP 250 RCR24-R5-254120
25.4 1” 150 3 X RWP 200 RCR24-R5-254150
25.4 1” 185 3 X RWP 250 RCR24-R5-254185
25.4 1” 240 4 X RWP 250 RCR24-R5-254240
* Representative sizes shown in here. Other sizes are also available on request.
69
* CABLE TO REINFORCING BAR RCRE2
Continued...
* Representative sizes shown in here. Other sizes are also available on request.
70
* CABLE TO REINFORCING BAR RCRE2 Continued
A B Weld & Ignition Mould
mm2 mm2 Powder
20 185 RWP 250 RCRE2-R4-20R185
20 240 2 X RWP 150 RCRE2-R4-20R240
20 300 2 X RWP 200 RCRE2-R5-20R300
22 35 RWP 115 RCRE2-R4-22R35
22 50 RWP 115 RCRE2-R4-22R50
22 70 RWP 150 RCRE2-R4-22R70
22 95 RWP 150 RCRE2-R4-22R95
25 16 RWP 200 RCRE2-R4-25R16
25 25 RWP 200 RCRE2-R4-25R25 A
B
25 35 RWP 200 RCRE2-R4-25R35
25 8 mm Ø RWP 200 RCRE2-R4-25R8SC
25 50 RWP 200 RCRE2-R4-25R50
25 10 mm Ø RWP 250 RCRE2-R4-25R10SC
25 70 RWP 250 RCRE2-R4-25R70
25 95 RWP 250 RCRE2-R4-25R95
25 120 RWP 250 RCRE2-R4-25R120
25 150 2 X RWP 150 RCRE2-R4-25R150
25 185 2 X RWP 150 RCRE2-R5-25R185
25 240 2 X RWP 200 RCRE2-R5-25R240
25 300 2 X RWP 200 RCRE2-R5-25R300
30 16* RWP 250 RCRE2-R4-30R16
30 25 RWP 250 RCRE2-R4-30R25
30 35 RWP 250 RCRE2-R4-30R35
30 8 mm Ø 2 X RWP 150 RCRE2-R4-30R8SC
30 50 2 X RWP 150 RCRE2-R4-30R50
30 10 mm Ø 2 X RWP 150 RCRE2-R4-30R10SC
30 70 2 X RWP 150 RCRE2-R4-30R70
30 95 2 X RWP 150 RCRE2-R5-30R95
30 120 2 X RWP 200 RCRE2-R4530R120
30 150 2 X RWP 200 RCRE2-R5-30R150
30 185 2 X RWP 250 RCRE2-R5-30R185
30 240 3 X RWP 200 RCRE2-R5-30R240
30 300 3 X RWP 200 RCRE2-R5-30R300
32 35 RWP 115 RCRE2-R4-32R35
32 50 RWP 150 RCRE2-R4-32R50
32 70 RWP 200 RCRE2-R4-32R70
32 95 RWP 200 RCRE2-R5-32R95
32 120 RWP 250 RCRE2-R5-32R120
32 240 2 X RWP 200 RCRE2-R5-32R240
36 35 RWP 115 RCRE2-R4-36R35
36 50 RWP 150 RCRE2-R4-36R50
36 70 RWP 200 RCRE2-R4-36R70
36 95 RWP 200 RCRE2-R5-36R95
* Representative sizes shown in here. Other sizes are also available on request.
71
* CABLE TO REINFORCING BAR RCRE3
* Representative sizes shown in here. Other sizes are also available on request.
72
* CABLE TO REINFORCING BAR RCRE17
* Representative sizes shown in here. Other sizes are also available on request.
73
* CABLE TO STEEL SURFACE & PIPE RCS2
* Representative sizes shown in here. Other sizes are also available on request.
74
* CABLE TO STEEL SURFACE & PIPE RCS7
A Weld & Ignition Mould
mm2 Powder
16 RWP 065 RCS7-R4-16
25 RWP 065 RCS7-R4-25 A
35 RWP 065 RCS7-R4-35
8 mm Ø RWP 090 RCS7-R4-8SC
50 RWP 090 RCS7-R4-50
10 mm Ø RWP 150 RCS7-R4-10SC
70 RWP 150 RCS7-R4-70
95 RWP 200 RCS7-R5-95
120 RWP 200 RCS7-R5-120
150 RWP 250 RCS7-R5-150
185 RWP 2 x 150 RCS7-R9-185
240 RWP 2 x 150 RCS7-R9-240
300 RWP 2 x 200 RCS7-R10-300
* Representative sizes shown in here. Other sizes are also available on request.
75
* CABLE TO STEEL SURFACE & PIPE RCS9
* Representative sizes shown in here. Other sizes are also available on request.
76
* CABLE TO STEEL SURFACE & PIPE RCS27
* Representative sizes shown in here. Other sizes are also available on request.
77
* CABLE TO STEEL SURFACE & PIPE RCS34
* Representative sizes shown in here. Other sizes are also available on request.
78
4.4 ACCESSORIES
4.4.1. HANDLE CLAMPS
HCPK4
Note: Ignition powder and steel disc provided as part of weld powder.
* Representative sizes shown in here. Other sizes are also available on request.
79
5. ADDITIONAL
PRODUCTS
AVAILABLE
1. Active System:
Early Streamer Emission (ESE) Air terminal: With Galvanized Iron (GI) Pipe Support.
• The Early Streamer Emission (ESE) air terminals are Active Lightning Protection System (LPS).
• The Active air terminal follows the relevant standards as per NFC 17-102, UNE 21186 or similar.
• These do not required any external power supply.
* Representative sizes shown in here. Other sizes are also available on request.
80
Raychem RPG (P) Ltd.
Corporate Office
RPG House, 463, Dr. A. B. Road,Worli, Mumbai - 400030
Tel. : +91 22 24937485 / 24937486
Fax : +91 22 24938879
Email : elps@raychemrpg.com
www.raychemrpg.com
Copyright 2019