GI

CLUTCH
MA

MODIFICATION NOTICE:
SECTION CL EM

LC

EC
I TB45E engine has been adopted for Middle East pickup truck models, and TB45S engine has been dis-
continued.
I Service Data and Specifications (SDS) have been changed. FE

CONTENTS
MT
SERVICE DATA AND SPECIFICATIONS (SDS) ............2 Inspection and Adjustment ..........................................2
General Specifications.................................................2
AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

SE

IDX

CL-1
 SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications
CLUTCH DISC
TB45E TB48DE ZD30DDTi TD42 TD42Ti

Applied model 275 300 275

Pickup H/T Wagon H/T Wagon Wagon and Pickup

Facing size 300 x 190 x 3.5

275 x 180 x 3.5 275 x 180 x 3.5
(Outer dia. x inner dia. (11.81 x 7.48 x
(10.83 x 7.09 x 0.14) (10.83 x 7.09 x 0.14)
x thickness) mm (in) 0.14)

Thickness of disc 7.7 - 8.3 (0.30 - 7.8 - 8.2

7.7 - 8.3 (0.30 - 0.33)/6,865 (700, 7.8 - 8.4 (0.31 - 0.33)/ 7.8 - 8.2 (0.31 - 0.32)/
assembly with load 0.33)/ (0.31 - 0.32)/
1,544) 7,845 (800, 1,764) 6,865 (700, 1,544)
mm (in)/N (kg, lb) 8,340 (851, 1,875) 5,394 (550, 1,213)

CLUTCH COVER
TB45E TB48DE ZD30DDTi TD42 TD42Ti
Applied
275 300 275
model
Pickup H/T Wagon H/T Wagon Wagon and Pickup

6,473 - 7,355 - 7,355 -

7,650 - 9,030 7,257 8,336 8,335
Full load 7,355 - 8,335 5,492 - 6,276
(780 - 921, (660 - 740, (750 - 850, (750 - 850,
N (kg, lb) (750 - 850, 1,653 - 1,874) (560 - 640, 1,235 - 1,411)
1,720 - 2,030) 1,455 - 1,654 - 1,653 -
1,632) 1,874) 1,874)

Inspection and Adjustment

CLUTCH DISC
Unit: mm (in)

TB45E TB48DE ZD30DDTi TD42 TD42Ti

Applied model 275 300 275

Pickup H/T Wagon H/T Wagon Wagon and Pickup

Wear limit of facing surface to rivet head 0.3 (0.012)

Runout limit of facing 1.3 (0.051)

Distance of runout check point (from the 145
130 (5.12) 130 (5.12)
hub center) (5.71)

Maximum backlash of spline (at outer 1.2

1.1 (0.043) 1.1 (0.043)
edge of disc) (0.047)

CLUTCH COVER
Unit: mm (in)

TB45E TB48DE ZD30DDTi TD42 TD42Ti

Applied model 275 300 275

Pickup H/T Wagon H/T Wagon Wagon and Pickup

Diaphragm spring height “A” 44 - 46 (1.732 - 1.811)

Uneven limit of diaphragm spring toe 1.0

0.7 (0.028) 0.7 (0.028)
height (0.039)

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