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Project: 6.

0 MTPA IRON ORE SLURRY


PREPARATION PLANT
AT SAGASAHI, ODISHA

Customer: ARCELORMITTAL NIPPON STEEL INDIA


LIMITED (AMNSI)

Title: DATASHEET AND CHARACTERISTIC


CURVE FOR SLURRY DUTY PUMPS

Document Number: S002-L&T-SLPL-GEN-U-VDR-601


Revision: R01
Revision Date: 02.06.23
Status: ISSUED FOR INFORMATION /
REFERENCE

L&T Document Number: O22053 320 U V 16601 001 1

REVISION HISTORY
Rev. Date Description Prepared By Reviewed By Approved By Employer
0 18.04.2023 First Issue - ARN DDU
1 02.06.2023 Revised submission - ARN DDU

PROPRIETARY & CONFIDENTIAL This document discloses proprietary information of AM/NS India ltd. It may be reproduced or disclosed only with the written permission
and is not to be used in any way detrimental to the interest of ArcelorMittal Nippon Steel India Limited.

PROPRIETARY & CONFIDENTIAL : This document is the property of LARSEN & TOUBRO and must not be passed on to any person or body not authorized by us to
receive it nor be copied or otherwise made use either in full or in part by such person or body without our prior permission in writing.

Page 1 of 56
Content: Pdf Page
1. Desliming Cyclone Feed Pump (Data Sheet & Curves) 3
2. Secondary Ball Mill Feed Pump (Data Sheet & Curves) 9
3. Classifying Cyclone Feed Pump (Data Sheet & Curves) 15
4. Concentrate Thickener Underflow Pump (Data Sheet & Curves) 21
5a. Tailing Thickener Underflow Pump -Present Condition(Data Sheet & Curves) 27
5b. Tailing Thickener Underflow Pump -Future Condition(Data Sheet & Curves) 33
6. Filter Press Feed Pump (Data Sheet & Curves) 39
7. Filtrate Transfer Pump (Data Sheet & Curves) 45
8. Primary Ball Mill Feed Pump (Data Sheet & Curves) 51

Page 2 of 56
Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Desliming Cyclone Feed Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 17
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.15
1.08 Total Number of Pumps 4
1.09 Tag Number of Pumps WC01-SLP001/002/003/004
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 10/8 E M
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 767
3
1.16 Design Capacity m /hr 920
1.17 TDH at pump at normal/rated capacity m LC 26.5
1.18 TDH at pump Design capacity m LC 28.7
2.00 Technical Details
3 40% to 110% with respect to Pump
2.01 Range of Flow m /hr
BEP flow
2.02 NPSH Required m WC 6.5
Water Efficiency At Duty Point % 70.80%
2.03 Slurry Efficiency At Duty Point % 70.09%
Water Efficiency At Design Point % 72.10%
Slurry Efficiency At Design Point % 71.38%
2.04 Head Ratio (Hr) 0.99
2.05 Efficiency Ratio (Er) 0.99
2.06 BKW at Normal Duty Point 90.8
2.07 BKW At Design Duty Point 115.8
2.08 BKW (Max)
Motor Rating selected (kW) 160kW/4P
2.09 Pump Speed at Normal/rated condition RPM 775
2.1 Pump Speed at Design condition RPM 827
2.11 Shut Off Head at Normal/rated condition mlc 32.7
2.12 Shut Off Head at Design condition mlc 37
2.13 Impeller Tip Speed (Rated condition) m/s 22.3
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 42
2.16 Seal Water pressure Requirement kPa 390
3.00 Construction

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Desliming Cyclone Feed Pump
3.01 Type of casing Vertically Split, twin casing
3.02 Impeller type Closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 549
3.04.1 Size of impeller offered mm 549
3.04.2 Max. Impeller size possible for the model mm 549
3.04.3 Min. Impeller size possible for the model mm 549
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 254
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 203
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : 63700 L10
3.13.5 Design life in hours
Dry End : 55200 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness
4.01 Impeller
600-650 BHN
A05-Ultrachrome 27% Cr, Hardness
4.02 Casing Liners
600-650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Desliming Cyclone Feed Pump
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Desliming Cyclone Feed Pump
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 1620
8.03 Motor kgs 1000
8.04 Total Assembly kgs 3300
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


1. Desliming Cyclone Feed Pump Horizontal Pump
WC01-SP001 to SP004
10/8 M
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
70 THIS PUMP IS KNOWN AS 200M IN USA ONLY.
Pump
Discharge 203mm
1100 rpm
40% Suction 254mm
50%
Impeller
60% Design Vanes 5
60 65% Flow = 920.0 m³/hr Vane ø 549mm
H(SL) = 28.7 m Type Closed
1000 rpm 70% H(W) = 28.9 m Part No Material
Speed = 827 rpm F8147 Metal
Eff = 72.1 %
Frame (Rating - KW)
NPSHr = 7.1 m
50 73%P = 116 kW E 120
Sm = 1.15 EE 225
Q BEP(%) = 90 % F 260
NC Y

900 rpm
70% R 300
IC IE

FF 425
EFF

40 FFX 425

NPS Hr
Head, H (m)

Seal
800 rpm
Gland Sealed Pump
Liner (Norm Max r/min)
30 Rated Polymer 920
Flow = 767.0 m³/hr Metal 1100
700 rpm
H(SL) = 26.5 m
Min Passage Size
H(W) = 26.7 m

14m
Speed = 775 rpm 65mm
Eff = 70.8 %

12m
20 600 rpm NPSHr = 5.5 m Curve
P = 91 kW Revision 1
Sm = 1.15 Revision Notes
3m

10m
4m

Q BEP(%) = 79 % SPHERE NOTE CHANGED & CENTRIFUGAL NOTE DELETED.


GENERAL NOTES REVISED.
Reference
6m

8m

TESTS 65A & 78, A4-P-216 & 1158


10 TO 1164. NPSH TEST 78
Issued Jun 85

© 5/2023 Weir Minerals Australia (PTC)


All Rights Reserved
400 800 1200 1600 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA108B03/1


Torque / Speed Curve

Pump: 10/8 M
Impeller Mass: 190.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 8.05 Kgm²

Pump Input Power: 115.64 kW


Pump Speed: 775 rpm

1500

Torque = 1425 Nm @ 775 rpm


1400

1300

1200

1100

1000

900

800
Torque (Nm)

700

600

500

400

300

200

100

0
100 200 300 400 500 600 700 800 900

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Secondary Ball Mill Feed Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 44.78
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.51
1.08 Total Number of Pumps 2
1.09 Tag Number of Pumps WC01-SLP005 & 006
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 12/10 F AH
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 819.1
3
1.16 Design Capacity m /hr 982.9
1.17 TDH at pump at normal/rated capacity m LC 16.2
1.18 TDH at pump Design capacity m LC 18.5
2.00 Technical Details
3 40% to 110% with respect to Pump BEP
2.01 Range of Flow m /hr
flow
2.02 NPSH Required m WC 3.09
Water Efficiency At Duty Point % 80.60%
2.03 Slurry Efficiency At Duty Point % 74.15%
Water Efficiency At Design Point % 82.10%
Slurry Efficiency At Design Point % 75.53%
2.04 Head Ratio (Hr) 0.92
2.05 Efficiency Ratio (Er) 0.92
2.06 BKW at Normal Duty Point 73.6
2.07 BKW At Design Duty Point 99.0
2.08 BKW (Max)
Motor Rating selected (kW) 132kW/6P
2.09 Pump Speed at Normal/rated condition RPM 421
2.1 Pump Speed at Design condition RPM 456
2.11 Shut Off Head at Normal/rated condition mlc 18.5
2.12 Shut Off Head at Design condition mlc 21.5
2.13 Impeller Tip Speed (Rated condition) m/s 16.7
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 60
2.16 Seal Water pressure Requirement kPa 260
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Secondary Ball Mill Feed Pump
3.02 Impeller type Closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 762
3.04.1 Size of impeller offered mm 762
3.04.2 Max. Impeller size possible for the model mm 762
3.04.3 Min. Impeller size possible for the model mm 762
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 305
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 254
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : 84800 L10
3.13.5 Design life in hours
Dry End : 66700 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-
4.01 Impeller
650 BHN
A05-Ultrachrome 27% Cr, Hardness 600-
4.02 Casing Liners
650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Secondary Ball Mill Feed Pump
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Secondary Ball Mill Feed Pump
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 3790
8.03 Motor kgs 1433
8.04 Total Assembly kgs 6353
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


2. Secondary Ball Mill Feed Pump Horizontal Pump
WC01-SLP005 & 006
12/10 AH
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
100 Pump
Discharge 254mm
Suction 305mm
900 rpm 40% Impeller
50%
60% Vanes 5
70%
75% Vane ø 762mm
Type Closed
80%
Part No Material
82% FAM10147LP1 Metal
75 83% G10147LP1 Metal
800 rpm
Frame (Rating - KW)
Design
82% F 260
Flow = 982.9 m³/hr
FFX 425
H(SL) = 18.5 m
H(W) = 20.1 m FF 425
Speed = 456 rpm STX 560
Eff = 82.1 % ST 560
Y
IENC

700 rpm
Head, H (m)

NPSHr = 3.2 m G 600


P = 99 kW
IC

GG 900
r
EF F

SH

50 Sm = 1.51 T 1200
NP

Q BEP(%) = 81 %
Seal

600 rpm Gland Sealed Pump


Liner (Norm Max r/min)
Polymer 650
Rated Metal 900
500 rpm Flow = 819.1 m³/hr Min Passage Size
H(SL) = 16.2 m
25 H(W) = 17.6 m 100mm
Speed = 421 rpm
6m

Curve
400 rpm Eff = 80.6 %
NPSHr = 2.5 m Revision 1
4.5m

P = 74 kW Revision Notes
EFFICIENCY MODIFIED
Sm = 1.51
3.5m

300 rpm Q BEP(%) = 72 % Reference


3m
2m

TESTS 1,2 (G-AP); 14,15,16 (G-AH)


Issued Jul 97
© 5/2023 Weir Minerals Australia (PTC)
All Rights Reserved
1000 2000 3000 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA1210A01A/1


Torque / Speed Curve

Pump: 12/10 AH
Impeller Mass: 452.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 36.91 Kgm²

Pump Input Power: 99.06 kW


Pump Speed: 421 rpm

2300
Torque = 2245 Nm @ 421 rpm
2200

2100

2000

1900

1800

1700

1600

1500

1400

1300

1200
Torque (Nm)

1100

1000

900

800

700

600

500

400

300

200

100

0
100 200 300 400 500

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Classifying Cyclone Feed Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 51.9
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.64
1.08 Total Number of Pumps 4
1.09 Tag Number of Pumps WC01-SLP007 to SLP010
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 16/14 GAH
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 1780
3
1.16 Design Capacity m /hr 2201
1.17 TDH at pump at normal/rated capacity m LC 24.6
1.18 TDH at pump Design capacity m LC 26.5
2.00 Technical Details
3
2.01 Range of Flow m /hr 40% to 110% with respect to Pump BEP flow
2.02 NPSH Required m WC 5.6
Water Efficiency At Duty Point % 80.10%
2.03 Slurry Efficiency At Duty Point % 76.10%
Water Efficiency At Design Point % 81.1%
Slurry Efficiency At Design Point % 77.05%
2.04 Head Ratio (Hr) 0.95
2.05 Efficiency Ratio (Er) 0.95
2.06 BKW at Normal Duty Point 257.0
2.07 BKW At Design Duty Point 338.1
2.08 BKW (Max)
Motor Rating selected (kW) 425kW/6P
2.09 Pump Speed at Normal/rated condition RPM 365
2.1 Pump Speed at Design condition RPM 387
2.11 Shut Off Head at Normal/rated condition mlc 28
2.12 Shut Off Head at Design condition mlc 32.1
2.13 Impeller Tip Speed (Rated condition) m/s 20.4
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 120
2.16 Seal Water pressure Requirement kPa 480
3.00 Construction
3.01 Type of casing Vertically Split, twin casing
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 1067
3.04.1 Size of impeller offered mm 1067
3.04.2 Max. Impeller size possible for the model mm 1067
3.04.3 Min. Impeller size possible for the model mm 1067
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Classifying Cyclone Feed Pump
3.05.2 Connection size (mm) 406
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 356
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : 44900 L10
3.13.5 Design life in hours
Dry End : 26200 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-650
4.01 Impeller
BHN
A05-Ultrachrome 27% Cr, Hardness 600-650
4.02 Casing Liners
BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make TMEIC
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 6.6 kV

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Classifying Cyclone Feed Pump
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 9720
8.03 Motor kgs 5000
8.04 Total Assembly kgs
8.05 Dynamc Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


3. Classifying Cyclone Feed Pump Horizontal Pump
WC01-SLP007 to SLP010
16/14 AH
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
70 Pump
Discharge 356mm
Suction 406mm
550 rpm 50% 60%
70% Impeller
75% Vanes 5
60 80% Vane ø 1067mm
Type Closed
Part No Material
82% GAM14147 Metal
500 rpm
H14147 Metal
Design
50 Flow = 2201.0 m³/hr Frame (Rating - KW)
H(SL) = 26.5 m G 600
H(W) = 27.9 m GG 900

NPSHr
Speed = 387 rpm TU 1200
NCY

450 rpm
Eff = 81.1 % 80% H 1400
ICIE

NPSHr = 5.7 m
40 Seal
EF F

P = 339 kW
Head, H (m)

Sm = 1.64 Gland Sealed Pump


Q BEP(%) = 87 %
400 rpm Liner (Norm Max r/min)
Polymer 470

10m
30 Metal 550
Min Passage Size
350 rpm
135mm
Rated

8m
Flow = 1780.0 m³/hr Curve
H(SL) = 24.6 m Revision 1
20 300 rpm
H(W) = 25.9 m Revision Notes
Speed = 365 rpm U FRAME DELETED

Eff = 80.1 % Reference


6m

250 rpm NPSHr = 5 m TEST 3: ESY-P-1255 & MADISON


3m

P = 257 kW TEST 830601, 2, 3 & 4


4m

10 Sm = 1.64
Q BEP(%) = 73 % Issued Sep 98

© 5/2023 Weir Minerals Australia (PTC)


All Rights Reserved
1000 2000 3000 4000 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA1614A01/1


Torque / Speed Curve

Pump: 16/14 AH
Impeller Mass: 1070.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 171.31 Kgm²

Pump Input Power: 324.11 kW


Pump Speed: 365 rpm

8500 Torque = 8487 Nm @ 365 rpm


8400
8300
8200
8100
8000
7900
7800
7700
7600
7500
7400
7300
7200
7100
7000
6900
6800
6700
6600
6500
6400
6300
6200
6100
6000
5900
5800
5700
5600
5500
5400
5300
5200
5100
5000
4900
4800
4700
4600
4500
4400
Torque (Nm)

4300
4200
4100
4000
3900
3800
3700
3600
3500
3400
3300
3200
3100
3000
2900
2800
2700
2600
2500
2400
2300
2200
2100
2000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
100 200 300 400 500

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Conc. Thickener U/F Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 65.04
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.96
1.08 Total Number of Pumps 2
1.09 Tag Number of Pumps WC01-SLP011 & 012
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 10/8 F AH WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
1.15 Rated Capacity m3/hr 595
1.16 Design Capacity m3/hr 714
1.17 TDH at pump at normal/rated capacity m LC 22.8
1.18 TDH at pump Design capacity m LC 24.4
2.00 Technical Details
40% to 110% with respect to Pump BEP
2.01 Range of Flow m3/hr
flow
2.02 NPSH Required m WC 2.7
Water Efficiency At Duty Point % 73.40%
2.03 Slurry Efficiency At Duty Point % 71.93%
Water Efficiency At Design Point % 75.20%
Slurry Efficiency At Design Point % 73.70%
2.04 Head Ratio (Hr) 0.98
2.05 Efficiency Ratio (Er) 0.98
2.06 BKW at Normal Duty Point 100.7
2.07 BKW At Design Duty Point 126.2
Motor Rating selected (kW) 160kW/6P
2.09 Pump Speed at Normal/rated condition RPM 548
2.1 Pump Speed at Design condition RPM 578
2.11 Shut Off Head at Normal/rated condition mlc 26
2.12 Shut Off Head at Design condition mlc 29.3
2.13 Impeller Tip Speed (Rated condition) m/s 20.4
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 60
2.16 Seal Water pressure Requirement kPa 546
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Conc. Thickener U/F Pump
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 712
3.04.1 Size of impeller offered mm 712
3.04.2 Max. Impeller size possible for the model mm 712
3.04.3 Min. Impeller size possible for the model mm 712
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 254
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 203
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : 78000 L10
3.13.5 Design life in hours Dry End : 54800 L10

3.14 Size of drain connection for pump casing NA


4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-
4.01 Impeller
650 BHN
A05-Ultrachrome 27% Cr, Hardness 600-
4.02 Casing Liners
650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Conc. Thickener U/F Pump
4.10 Nuts, bolts and lock washers refer CS Drawing
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Conc. Thickener U/F Pump
7.05 Dismantle and inspection after test Refer QAP
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 2920
8.03 Motor kgs 1422
8.04 Total Assembly kgs 5453
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


4. Conc. Thickener U/F Pump Horizontal Pump
WC01-SLP011 & 012
10/8 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
150 PREDICTED. USE AS FIRST GUIDE ONLY.
Pump
Discharge 203mm
Suction 254mm
Impeller
Vanes 4
Vane ø 712mm
125 Type Closed
Part No Material
FAM8145WRT1 Metal
G8145WRT1 Metal
Design
Frame (Rating - KW)
Flow = 714.0 m³/hr
F 260
100 H(SL) = 24.4 m
H(W) = 25.1 m FF 425
Speed = 578 rpm FFX 425
Eff = 75.2 % STX 560
50% 60% NPSHr = 2.7 m ST 560
1000 rpm
Head, H (m)

70% P = 128 kW G 600


75% Sm = 1.96 GG 900
75 Q BEP(%) = 81 %
T 1200
77%
TY 1200
900 rpm
75% Seal
Gland Sealed Pump
CY

70%
IE N

800 rpm Liner (Norm Max r/min)


FI C

50 Polymer 715
EF

NPSHr

Rated Metal 1000


Flow = 595.0 m³/hr
700 rpm Min Passage Size
H(SL) = 22.8 m
H(W) = 23.5 m 82mm
Speed = 548 rpm
600 rpm Curve
Eff = 73.4 %
25
6m

NPSHr = - m Revision 0
P = 102 kW Reference
5m

500 rpm
Sm = 1.96 NEW PREDICTED CURVE
4m

400 rpm Q BEP(%) = 70 % Issued Aug 11


2.5m

3m

© 5/2023 Weir Minerals Australia (PTC)


All Rights Reserved
1000 2000 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) ESY9010


Torque / Speed Curve

Pump: 10/8 AH-WRT™


Impeller Mass: 315.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 22.46 Kgm²

Pump Input Power: 127.56 kW


Pump Speed: 548 rpm

2300
Torque = 2224 Nm @ 548 rpm
2200

2100

2000

1900

1800

1700

1600

1500

1400

1300

1200
Torque (Nm)

1100

1000

900

800

700

600

500

400

300

200

100

0
100 200 300 400 500 600

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (Present)
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 45
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.5
1.08 Total Number of Pumps 2
1.09 Tag Number of Pumps WC01-SLP013 & 014
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 6/4 EAH-WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 154.8
3
1.16 Design Capacity m /hr 185.7
1.17 TDH at pump at normal/rated capacity m LC 35.9
1.18 TDH at pump Design capacity m LC 37.6
2.00 Technical Details
3 40% to 110% with respect to Pump BEP
2.01 Range of Flow m /hr
flow
2.02 NPSH Required m WC 3.28
Water Efficiency At Duty Point % 61.90%
2.03 Slurry Efficiency At Duty Point % 60.66%
Water Efficiency At Design Point % 66.00%
Slurry Efficiency At Design Point % 64.68%
2.04 Head Ratio (Hr) 0.98
2.05 Efficiency Ratio (Er) 0.98
2.06 BKW at Normal Duty Point 37.4
2.07 BKW At Design Duty Point 44.1
2.08 BKW (Max)
Motor Rating selected (kW) 110kW/4P
2.09 Pump Speed at Normal/rated condition RPM 1455
2.1 Pump Speed at Design condition RPM 1584
2.11 Shut Off Head at Normal/rated condition mlc 55.4
2.12 Shut Off Head at Design condition mlc 65
2.13 Impeller Tip Speed (Rated condition) m/s 29.4
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 42
2.16 Seal Water pressure Requirement kPa 900
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (Present)
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 386
3.04.1 Size of impeller offered mm 386
3.04.2 Max. Impeller size possible for the model mm 386
3.04.3 Min. Impeller size possible for the model mm 386
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 152
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 102
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : >100000 L10
3.13.5 Design life in hours
Dry End : >100000 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-
4.01 Impeller
650 BHN
A05-Ultrachrome 27% Cr, Hardness 600-
4.02 Casing Liners
650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (Present)
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (Present)
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 885
8.03 Motor kgs 881
8.04 Total Assembly kgs 2266
8.05 Dynamc Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


5. Tailing Thickener U/F Pump Horizontal Pump
WC01-SLP013 & 014
6/4 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
90 IMPELLER: E4145WRT1
Pump
THROATBUSH: E4083WRT1 Discharge 102mm
1800 rpm 40% Suction 152mm
30% 50%
60% Impeller
80 65% Vanes 4
70% Vane ø 386mm
1700 rpm
Type Closed
72% Part No Material
70 E4145WRT1 Metal
1600 rpm
Frame (Rating - KW)
70%
D 60
Design DY 60
60 1500 rpm Flow = 185.7 m³/hr DD 110

Hr
Y

H(SL) = 37.6 m

NPS
E 120
IE NC

H(W) = 38.4 m EY 120


E FF IC

1400 rpm Speed = 1255 rpm


Q 150
50 Eff = 66 %
Head, H (m)

NPSHr = 2.8 m EE 225


P = 44 kW R 300
1300 rpm Sm = 1.50 RYFC 300
Q BEP(%) = 65 % Seal
40
1200 rpm Gland Sealed Pump
Liner (Norm Max r/min)
1100 rpm Rated Polymer 1325
30 5m Flow = 154.8 m³/hr Metal 1800
1000 rpm H(SL) = 35.9 m
Min Passage Size
4.5m

H(W) = 36.6 m
Speed = 1216 rpm 41mm
900 rpm
Eff = 61.9 %
20 Curve
4m

NPSHr = 2.5 m
800 rpm
P = 37 kW
3.5m

Revision 1
2.5m

Sm = 1.50 Revision Notes


3m

Q BEP(%) = 55 % Test Standard changed to ISO9906

10 Reference
TEST 200, 200A, 200B
Issued Jan 11
© 5/2023 Weir Minerals Australia (PTC)
All Rights Reserved
100 200 300 400 500 600 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA64A020/1


12. Tailing Thickener U/F Pump- Future Horizontal Pump
condition / WC01-SLP013-& 014 Future
condition 6/4 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
90 IMPELLER: E4145WRT1
Pump
THROATBUSH: E4083WRT1 Discharge 102mm
1800 rpm 40% Suction 152mm
30% 50%
60% Impeller
80 65% Vanes 4
70% Vane ø 386mm
1700 rpm
Type Closed
72% Part No Material
70 E4145WRT1 Metal
1600 rpm
Frame (Rating - KW)
70%
D 60
Max
Flow = 288.6 m³/hr DY 60
60 1500 rpm DD 110
H(SL) = 45.0 m

Hr
Y

NPS
H(W) = 45.1 m E 120
IE NC

Speed = 1410 rpm EY 120


E FF IC

1400 rpm Eff = 71.4 % Q 150


50 NPSHr = 4.3 m
Head, H (m)

EE 225
P = 75 kW R 300
1300 rpm Sm = 1.50
RYFC 300
Q BEP(%) = 93 %
Seal
40
1200 rpm Gland Sealed Pump
Liner (Norm Max r/min)
1100 rpm
Polymer 1325
30 5m Metal 1800
1000 rpm Design
Min Passage Size
4.5m

Flow = 240.5 m³/hr


H(SL) = 41.3 m 41mm
900 rpm H(W) = 41.4 m
20 Speed = 1328 rpm Curve
4m

800 rpm Eff = 70.3 %


3.5m

Revision 1
NPSHr = 3.5 m
2.5m

Revision Notes
3m

P = 58 kW Test Standard changed to ISO9906

10 Sm = 1.50
Reference
Q BEP(%) = 80 %
TEST 200, 200A, 200B
Issued Jan 11
© 5/2023 Weir Minerals Australia (PTC)
All Rights Reserved
100 200 300 400 500 600 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA64A020/1


Torque / Speed Curve

Pump: 6/4 AH-WRT™


Impeller Mass: 63.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 1.32 Kgm²

Pump Input Power: 44.13 kW


Pump Speed: 1216 rpm

400

Torque = 347 Nm @ 1216 rpm

300
Torque (Nm)

200

100

0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (future)
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 45
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.5
1.08 Total Number of Pumps 2
1.09 Tag Number of Pumps WC01-SLP013 & 014
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 6/4 EAH-WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 240.5
3
1.16 Design Capacity m /hr 288.6
1.17 TDH at pump at normal/rated capacity m LC 41.3
1.18 TDH at pump Design capacity m LC 45
2.00 Technical Details
3 40% to 110% with respect to Pump BEP
2.01 Range of Flow m /hr
flow
2.02 NPSH Required m WC 3.5
Water Efficiency At Duty Point % 70.30%
2.03 Slurry Efficiency At Duty Point % 68.89%
Water Efficiency At Design Point % 71.30%
Slurry Efficiency At Design Point % 69.87%
2.04 Head Ratio (Hr) 0.98
2.05 Efficiency Ratio (Er) 0.98
2.06 BKW at Normal Duty Point 58.9
2.07 BKW At Design Duty Point 75.9
2.08 BKW (Max)
Motor Rating selected (kW) 110kW/4P
2.09 Pump Speed at Normal/rated condition RPM 1328
2.1 Pump Speed at Design condition RPM 1410
2.11 Shut Off Head at Normal/rated condition mlc 46.3
2.12 Shut Off Head at Design condition mlc 51.2
2.13 Impeller Tip Speed (Rated condition) m/s 26.8
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 42
2.16 Seal Water pressure Requirement kPa 700
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (future)
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 386
3.04.1 Size of impeller offered mm 386
3.04.2 Max. Impeller size possible for the model mm 386
3.04.3 Min. Impeller size possible for the model mm 386
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 152
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 102
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : >100000 L10
3.13.5 Design life in hours
Dry End : >100000 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-
4.01 Impeller
650 BHN
A05-Ultrachrome 27% Cr, Hardness 600-
4.02 Casing Liners
650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (future)
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Tailing Thickener U/F Pump (future)
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 885
8.03 Motor kgs 881
8.04 Total Assembly kgs 2266
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


12. Tailing Thickener U/F Pump- Future Horizontal Pump
condition / WC01-SLP013-& 014 Future
condition 6/4 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
90 IMPELLER: E4145WRT1
Pump
THROATBUSH: E4083WRT1 Discharge 102mm
1800 rpm 40% Suction 152mm
30% 50%
60% Impeller
80 65% Vanes 4
70% Vane ø 386mm
1700 rpm
Type Closed
72% Part No Material
70 E4145WRT1 Metal
1600 rpm
Frame (Rating - KW)
70%
D 60
Max
Flow = 288.6 m³/hr DY 60
60 1500 rpm DD 110
H(SL) = 45.0 m

Hr
Y

NPS
H(W) = 45.1 m E 120
IE NC

Speed = 1410 rpm EY 120


E FF IC

1400 rpm Eff = 71.4 % Q 150


50 NPSHr = 4.3 m
Head, H (m)

EE 225
P = 75 kW R 300
1300 rpm Sm = 1.50
RYFC 300
Q BEP(%) = 93 %
Seal
40
1200 rpm Gland Sealed Pump
Liner (Norm Max r/min)
1100 rpm
Polymer 1325
30 5m Metal 1800
1000 rpm Design
Min Passage Size
4.5m

Flow = 240.5 m³/hr


H(SL) = 41.3 m 41mm
900 rpm H(W) = 41.4 m
20 Speed = 1328 rpm Curve
4m

800 rpm Eff = 70.3 %


3.5m

Revision 1
NPSHr = 3.5 m
2.5m

Revision Notes
3m

P = 58 kW Test Standard changed to ISO9906

10 Sm = 1.50
Reference
Q BEP(%) = 80 %
TEST 200, 200A, 200B
Issued Jan 11
© 5/2023 Weir Minerals Australia (PTC)
All Rights Reserved
100 200 300 400 500 600 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA64A020/1


Torque / Speed Curve

Pump: 6/4 AH-WRT™


Impeller Mass: 63.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 1.32 Kgm²

Pump Input Power: 74.56 kW


Pump Speed: 1328 rpm

600

Torque = 536 Nm @ 1328 rpm

500

400
Torque (Nm)

300

200

100

0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Filter Press Feed Pump

1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 45%
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.5
1.08 Total Number of Pumps 2 Pumps in series
1.09 Tag Number of Pumps
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 8/6 EE AH WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 400
3
1.16 Design Capacity m /hr 80
1.17 TDH at pump at normal/rated capacity m LC 15.2
1.18 TDH at pump Design capacity m LC 60
2.00 Technical Details
3 40% to 110% with respect to Pump
2.01 Range of Flow m /hr
BEP flow
2.02 NPSH Required m WC 3
Water Efficiency At Duty Point % 73.20%
2.03 Slurry Efficiency At Duty Point % 71.74%
Water Efficiency At Design Point % 28.00%
Slurry Efficiency At Design Point % 27.44%
2.04 Head Ratio (Hr) 0.98
2.05 Efficiency Ratio (Er) 0.98
2.06 BKW at Normal Duty Point 34.6
2.07 BKW At Design Duty Point 71.5
2.08 BKW (Max)
Motor Rating selected (kW) 132kW/6P
2.09 Pump Speed at Normal/rated condition RPM 575
2.1 Pump Speed at Design condition RPM 1051
2.11 Shut Off Head at Normal/rated condition mlc 18.6
2.12 Shut Off Head at Design condition mlc 62
2.13 Impeller Tip Speed (Rated condition) m/s 30.3
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 42
2.16 Seal Water pressure Requirement kPa 990

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Filter Press Feed Pump

3.00 Construction
3.01 Type of casing Vertically Split, twin casing
3.02 Impeller type Closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 550
3.04.1 Size of impeller offered mm 550
3.04.2 Max. Impeller size possible for the model mm 550

3.04.3 Min. Impeller size possible for the model mm 550


3.05 Pump suction flanges WARMAN Std.
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 203
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange WARMAN Std.
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 152
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling Reputed make
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : >100000 L10
3.13.5 Design life in hours
Dry End : >100000 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness
4.01 Impeller
600-650 BHN
A05-Ultrachrome 27% Cr, Hardness
4.02 Casing Liners
600-650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Filter Press Feed Pump

4.05 Shaft sleeves C21- SS420C


4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components CS drawing shall be submitted
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM 1500 (SYNC.)
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Filter Press Feed Pump

6.10 Maintenance Tools and Tackles No


6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 1480
8.03 Motor kgs 1196
8.04 Total Assembly kgs 3196
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


10. Filter Press Feed Pump Horizontal Pump
WC01-SP015/016
8/6 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
125 IMPELLER: F6145WRT1
Pump
THROATBUSH: F6083WRT1 Discharge 152mm
Suction 203mm
Impeller
Rated
Vanes 4
Flow = 80.0 m³/hr
Vane ø 550mm
H(SL) = 60.0 m
H(W) = 61.1 m Type Closed
100 Speed = 1051 rpm Part No Material
Eff = 28.0 % F6145WRT1 Metal
1300 rpm 30% 40% 50% 60% NPSHr = - m Frame (Rating - KW)
65%
P = 90 kW EY 120
70%
72% Sm = 1.50 E 120
EE 225
1200 rpm
F 260
74%
75 R 300
FF 425
Head, H (m)

1100 rpm 72% FFX 425


70% S 560
CY

SX 560
CIEN

SYFC 560
E FFI

1000 rpm
Seal

NPSHr
50 Gland Sealed Pump
900 rpm
Liner (Norm Max r/min)
Polymer 940
800 rpm Design Metal 1300
6m Flow = 400.0 m³/hr Min Passage Size
H(SL) = 15.2 m
700 rpm H(W) = 15.5 m 72mm
25
5m

Speed = 575 rpm Curve


600 rpm Eff = 73.2 %
Revision 3
NPSHr = 2.8 m
4m

500 rpm P = 35 kW Reference


3.5m

TEST 116, 116A, 116B: A4-P-44147


2.5m

Sm = 1.50
3m

Q BEP(%) = 89 % Last Issued Jan 11


Issued Jun 11
© 4/2023 Weir Minerals Australia (PTC)
All Rights Reserved
400 800 1200 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA86A015/3


Torque / Speed Curve

Pump: 8/6 AH-WRT™


Impeller Mass: 183.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 7.78 Kgm²

Pump Input Power: 166.43 kW


Pump Speed: 573 rpm

2800
Torque = 2774 Nm @ 573 rpm
2700

2600

2500

2400

2300

2200

2100

2000

1900

1800

1700

1600

1500
Torque (Nm)

1400

1300

1200

1100

1000

900

800

700

600

500

400

300

200

100

0
100 200 300 400 500 600 700

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Filtrate Transfer Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 2.64
1.04 Particle Size mm <1
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.02
1.08 Total Number of Pumps 2
1.09 Tag Number of Pumps WC01-SLP017& 018
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 4/3 CAH WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 120
3
1.16 Design Capacity m /hr 154
1.17 TDH at pump at normal/rated capacity m LC 23.1
1.18 TDH at pump Design capacity m LC 29
2.00 Technical Details
3 40% to 110% with respect to Pump BEP
2.01 Range of Flow m /hr
flow
2.02 NPSH Required m WC
Water Efficiency At Duty Point % 72.00%
2.03 Slurry Efficiency At Duty Point % 72.00%
Water Efficiency At Design Point % 73.50%
Slurry Efficiency At Design Point % 73.50%
2.04 Head Ratio (Hr) 1
2.05 Efficiency Ratio (Er) 1
2.06 BKW at Normal Duty Point 10.7
2.07 BKW At Design Duty Point 16.9
2.08 BKW (Max)
Motor Rating selected (kW) 22kW/4P
2.09 Pump Speed at Normal/rated condition RPM 1539
2.1 Pump Speed at Design condition RPM 1773
2.11 Shut Off Head at Normal/rated condition mlc 26.5
2.12 Shut Off Head at Design condition mlc 35.7
2.13 Impeller Tip Speed (Rated condition) m/s 20.9
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 21
2.16 Seal Water pressure Requirement kPa 320
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Filtrate Transfer Pump
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 260
3.04.1 Size of impeller offered mm 260
3.04.2 Max. Impeller size possible for the model mm 260
3.04.3 Min. Impeller size possible for the model mm 260
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 102
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 76
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : >100000 L10
3.13.5 Design life in hours
Dry End : >100000 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness 600-
4.01 Impeller
650 BHN
A05-Ultrachrome 27% Cr, Hardness 600-
4.02 Casing Liners
650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing
4.10 Nuts, bolts and lock washers refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Filtrate Transfer Pump
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components refer CS Drawing
5.00 Motor
5.01 Type Squirel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 01 Date: 03-05-23
Sl No Description Unit Filtrate Transfer Pump
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 295
8.03 Motor kgs 205
8.04 Total Assembly kgs 650
8.05 Dynamic Load kgs refer GA

# INTERNAL - Access limited to Weir personnel or by NDA


6. Filtrate Transfer Pump Horizontal Pump
WC01-SP017& 018
4/3 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
125 USE VOLUTE D3110WRT1
Pump
Discharge 76mm
Suction 102mm
Impeller
Vanes 4
Vane ø 260mm
Type Closed
100 Part No Material
D3145WRT1 Metal
2800 rpm 30% 40% 50%
55% Design Frame (Rating - KW)
60% Flow = 154.0 m³/hr C 30
65% H(SL) = 29.0 m CC 55
H(W) = 29.0 m
2600 rpm 70% D 60
Speed = 1773 rpm
72% P 75
Eff = 73.5 %
75 NPSHr = 4.5 m DD 110
74% Q 150
P = 17 kW
2400 rpm
Head, H (m)

Sm = 1.02 Seal
72%
Q BEP(%) = 96 %
70% Gland Sealed Pump
CY

65%
N

2200 rpm
ICIE

Liner (Norm Max r/min)


EF F

Polymer 1980
50 2000 rpm Metal 2800

NPSHr
Min Passage Size
Rated 25mm
1800 rpm Flow = 120.0 m³/hr
H(SL) = 23.1 m Curve
H(W) = 23.1 m Revision 0
1600 rpm
Speed = 1539 rpm Reference
8m Eff = 72 % Todmorden Tests 731, 732 and 733
25 1400 rpm
7m

NPSHr = 3.6 m Issued Feb 13


P = 11 kW
6m

1200 rpm Sm = 1.02


5m

Q BEP(%) = 84 %
1000 rpm
4m
3m

© 5/2023 Weir Minerals Australia (PTC)


All Rights Reserved
50 100 150 200 250 300 350 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) WPA43A020


Torque / Speed Curve

Pump: 4/3 AH-WRT™


Impeller Mass: 25.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 0.24 Kgm²

Pump Input Power: 16.89 kW


Pump Speed: 1539 rpm

200

Torque = 105 Nm @ 1539 rpm


Torque (Nm)

100

0
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600

Pump Speed (rpm)


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Primary Ball Mill Feed Pump
1.00 General
1.01 Type Horizontal Centrifugal
1.02 Liquid Handled Slurry
1.03 Solid Concentration Wt% 30.31
1.04 Particle Size mm <3
o
1.05 Pumping Temperature (Design) C 45
1.06 Specific gravity of Slurry 1.29
1.08 Total Number of Pumps 1
1.09 Tag Number of Pumps -
1.10 Make of pump Weir Minerals -WARMAN Brand
1.11 Model no. of pump 10/8 F AH WRT
1.12 Suitable for parallel operation (Yes / No) Yes
1.13 Drive V-belt & Pulley
1.14 Suction Condition Flooded
3
1.15 Rated Capacity m /hr 788.6
3
1.16 Design Capacity m /hr 946
1.17 TDH at pump at normal/rated capacity m LC 24.5
1.18 TDH at pump Design capacity m LC 28.3
2.00 Technical Details
3 40% to 110% with respect to Pump
2.01 Range of Flow m /hr
BEP flow
2.02 NPSH Required m WC 3
Water Efficiency At Duty Point % 76.00%
2.03 Slurry Efficiency At Duty Point % 69.92%
Water Efficiency At Design Point % 76.90%
Slurry Efficiency At Design Point % 70.75%
2.04 Head Ratio (Hr) 0.92
2.05 Efficiency Ratio (Er) 0.92
2.06 BKW at Normal Duty Point 97.1
2.07 BKW At Design Duty Point 132.9
Motor Rating selected (kW) 160kW/6P
2.09 Pump Speed at Normal/rated condition RPM 603
2.1 Pump Speed at Design condition RPM 658
2.11 Shut Off Head at Normal/rated condition mlc 31.4
2.12 Shut Off Head at Design condition mlc 34
2.13 Impeller Tip Speed (Rated condition) m/s 22.5
2.14 Noise Level @ 1.5 m from Pump surface dB(A) 85dB(A)
2.15 Seal Water Requirement LPM 60
2.16 Seal Water pressure Requirement kPa 420
3.00 Construction
3.01 Type of casing Vertically Split, twin casing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Primary Ball Mill Feed Pump
3.02 Impeller type closed
3.03 Procedure for impeller withdrawal refer IOM Manual
3.04 Impeller size mm 712
3.04.1 Size of impeller offered mm 712
3.04.2 Max. Impeller size possible for the model mm 712
3.04.3 Min. Impeller size possible for the model mm 712
3.05 Pump suction flanges
3.05.1 Type and Orientation End Suction
3.05.2 Connection size (mm) 254
3.05.3 Flange dimension standard and class WARMAN Std./refer GAD
3.06 Pump discharge flange
3.06.1 Type and orientation Top Discharge
3.06.2 Connection size (mm) 203
3.06.3 Flange dimension standard and class WARMAN Std./refer GAD
3.07 Type of coupling V-belt & Pulley
3.08 Make of Coupling NA
3.09 Coupling guard provided (Yes / No) V-belt guard
3.10 Type of Gland sealing Gland Packing
3.11 Shaft sealing arrangement Gland Packing
3.11.1 Packing type WARMAN Std.
3.12 Bearing type Taper Roller
3.13 Lubrication Grease
3.13.1 Type Taper Roller
3.13.2 Make TIMKEN / SKF / FAG/ NTN
3.13.3 Quantity Provided 2
3.13.4 Type of lubrication Synthetic Grease
Wet End : >100000 L10
3.13.5 Design life in hours
Dry End : >100000 L10
3.14 Size of drain connection for pump casing NA
4.00 Material of Construction
A05-Ultrachrome 27% Cr, Hardness
4.01 Impeller
600-650 BHN
A05-Ultrachrome 27% Cr, Hardness
4.02 Casing Liners
600-650 BHN
4.03 Outer Casing D21-SG Iron 500/7
4.04 Shaft E05-EN8D as per BS970
4.05 Shaft sleeves C21- SS420C
4.06 Gland refer CS Drawing
4.07 Base Frame MS as per IS2062
4.08 Bearing As per manufacturer std.
4.09 Lantern restrictor refer CS Drawing

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Primary Ball Mill Feed Pump
4.10 Nuts, bolts and lock washers refer CS Drawing
4.11 Companion Flanges refer CS Drawing
4.12 Wearing ring NA
4.13 Shims and packing refer CS Drawing
4.14 Neck ring NA
4.15 Bearing end cover refer CS Drawing
4.16 Bearing housing refer CS Drawing
4.17 Coupling Pump and Motor V-belt & Pulleys
4.18 O rings refer CS Drawing
4.19 Sleeve nuts NA
4.20 Cowl nuts NA
4.21 Other Components CS drawing shall be submitted
5.00 Motor
5.01 Type Squirrel cage induction motor
5.02 Make ABB
5.03 Frame Size Refer Datasheet
5.04 RPM Refer Datasheet
5.05 Power Supply 415V
5.06 Insulation class Refer Datasheet
5.07 Method of starting VFD
5.08 Cable specification Refer Datasheet
5.09 Protection class IP55
5.10 Thirmister and Moisture Sensor Refer Datasheet
6.00 Supply of Accessories
6.01 Coupling Guard NA
6.02 Belt Guard Yes
6.03 Vent Cock NA
6.04 Priming Connection NA
6.05 Base Frame Common For Pump and Motor Yes
6.06 Foundation Bolts Yes
6.07 Conter Flange With Nuts, Bolts and Gaskets Yes
6.08 Drain Fittings No
6.09 Shim Plates No
6.10 Maintenance Tools and Tackles No
6.11 Commissioning Spares NA
6.12 Space Heater For Motor Refer Datasheet
6.13 Conter Flange With Nuts, Bolts and Gaskets Yes
7.00 Inspection and Tests (Each Pump)
7.01 Hydrostatic test pressure of pump casing Refer QAP

# INTERNAL - Access limited to Weir personnel or by NDA


Technical Data Sheet

Equipment / System: Slurry Duty Pumps


Rev: 00 Date: 06-04-23
Sl No Description Unit Primary Ball Mill Feed Pump
7.02 Shop tests Refer QAP
7.03 Inspection at shop by purchaser / consultant Refer QAP
7.04 Running performance Refer QAP
7.05 Dismantle and inspection after test Refer QAP
7.06 Material certificates Refer QAP
8.00 Load Data
8.01 Static Load
8.02 Pump kgs 2920
8.03 Motor kgs 1433
8.04 Total Assembly kgs 5563
8.05 Dynamc Load kgs refer GA

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7. Primary Ball Mill Feed Pump Horizontal Pump
10/8 AH-WRT™
CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (International Test Standard ISO9906:1999 - Grade 2 unless otherwise specified). For media other than water,
corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame
suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.
150 PREDICTED. USE AS FIRST GUIDE ONLY.
Pump
Discharge 203mm
Suction 254mm
Impeller
Design
Vanes 4
Flow = 946.0 m³/hr
H(SL) = 28.3 m Vane ø 712mm
125 H(W) = 30.8 m Type Closed
Speed = 658 rpm Part No Material
Eff = 76.9 % FAM8145WRT1 Metal
NPSHr = 3.8 m G8145WRT1 Metal
P = 133 kW
Frame (Rating - KW)
Sm = 1.29
Q BEP(%) = 97 % F 260
100 FF 425
FFX 425
STX 560
50% 60% ST 560
1000 rpm
Head, H (m)

70% G 600
75% GG 900
75 T 1200
77%
TY 1200
900 rpm
75% Seal
Gland Sealed Pump
CY

70%
IE N

800 rpm Liner (Norm Max r/min)


FI C

50 Polymer 715
EF

NPSHr

Rated Metal 1000


700 rpm Flow = 788.6 m³/hr
Min Passage Size
H(SL) = 24.5 m
H(W) = 26.7 m 82mm
600 rpm Speed = 603 rpm
Eff = 76 % Curve
25
6m

NPSHr = 3 m Revision 0
Reference
5m

500 rpm P = 97 kW
Sm = 1.29 NEW PREDICTED CURVE
4m

400 rpm Q BEP(%) = 87 % Issued Aug 11


2.5m

3m

© 4/2023 Weir Minerals Australia (PTC)


All Rights Reserved
1000 2000 TYPICAL PUMP PERFORMANCE CURVE

Flow Rate, Q (m³/hr) ESY9010


Torque / Speed Curve

Pump: 10/8 AH-WRT™


Impeller Mass: 315.00 Kg
Impeller & Shaft Polar Mass Moment of Intertia: 22.46 Kgm²

Pump Input Power: 132.97 kW


Pump Speed: 603 rpm

2200

2100 Torque = 2106 Nm @ 603 rpm

2000

1900

1800

1700

1600

1500

1400

1300

1200
Torque (Nm)

1100

1000

900

800

700

600

500

400

300

200

100

0
100 200 300 400 500 600 700

Pump Speed (rpm)

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