BASF

Mechanical Euipmen

R3.1 d0 08-01-20 IFB ST PV AL HS RM

Process Mechanical
Rev. Date Reason For Issue Process Checker Mechanical Checker WP Approval Company Approval
Originator
`
This document has been prepared on behalf of and for the exclusive use of the CUSTOMER, and is subject to and issued in accordance with the agreement between the CUSTOMER and Worley ECR. Worley ECR accepts no
liability or responsibility whatsoever for it in respect of any use of or reliance upon this report by any third party. Copying this document without the permission of the CUSTOMER or Worley ECR is not permitted.

Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 d0 Status. IFB

Document No.: 1000-100-0000-MC-100-0069 Page 2 of 8

Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
 DOCUMENT REVISION HISTORY

REVISION STATUS REVISION DESCRIPTION

R3.1 d0 IFB Issued For Bid

HOLD STATUS HOLD DESCRIPTION

Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 d0
Status. IFB
 Document No.: 1000-100-0000-MC-100-0069 Page 3 of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
PROCESS DESIGN DATA Rev.
1 SERVICE UNITS
2 Operation Intermittent
3 Location Outdoors
4 Fluid Process Water
5 Corrosive / Erosive due to N/A
6 Density kg/m³ 994
7 Viscosity cP 0.72
8 Operating Pressure (Min/Norm/Max) mbarg 0 0
9 Operating Temperature (Min/Norm/Max) °C 19 35
10 Vapour Pressure at Operating Temp. mbara 40
11 Maximum liquid operating level mm 2790
12
13 DESIGN CONDITIONS
14 Design Pressure (Internal / External) barg 0.1
15 Design Temperature °C 60
16 Storage Tank Pump Rate (In / Out) m³/h 10
/
17 Storage Tank Breathing Rate (In / Out) Nm³/h air STA 15
/
18 TANK DIMENSIONS STA
19 Geometry Cylindrical
20 Diameter (ID) mm 3000
21 Height mm 3600
22 Operating Volume m³ 15
23 CONFIGURATION
24 Roof Type Fixed
25 Slope Angle for Top Roof Yes- Refer sketch
26 Bottom Type Yes- Refer sketch
27 Slope Angle Yes- Refer sketch
28 INTERNALS & EXTERNAL ATTACHEMENT
29 Insulation Support NA
30 Vortex Breaker NA
31 Lifting Lug Yes
32 Davit ( Manway ) Yes
33 Grounding Lug Yes
34 Support Type Anchor Chair Support (Note-20)
35 Name Plate Yes
36 Top Roof support Structure NA
37 Curb Angle Yes
 Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 d0 Status. IFB

Document No.: 1000-100-0000-MC-100-0069 Page ###

of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
MECHANICAL DESIGN DATA Rev.
1 Design Code API-650 , 12th Edi. , Add. 2018 a0
2 Specification 1000-100-0000-MC-020-0002
3 Design Life Years 20
4 Hydrostatic Test Pressure barg Full of Water
5 Corr. Allowance (Internal / External) mm 0
6 Min. Thickness (Shell / Roof) mm STA
7 Minimum Design Metal Temperature °C -10
8 Seismic Acceleration NA
9 Transport Forces As per Spec
10 Wind Loading YES
11 Design method 1 foot method
12 FIXED ROOF
13 Cone Roof Yes
14 Walkway to centre of roof NA
15 Platform NA
16 Railing around Roof Yes
17 Railing to center of roof NA
18 Access to Roof Manway NA
19 Frangible Joint STA
20 Ladder YES
21 ACCESSORIES PER TANK
22 Foam Generators NA
23 Water Sprays NA
24 Wind Girder NA
25 Peripheral Handrail STA
26 Spiral Staircase NA
27 Lightening Protection STA
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 Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 Status. IFB
Document No.: 1000-100-0000-MC-100-0069 Page d0 ###of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
MECHANICAL DESIGN DATA Rev.
1 MATERIALS
2 Shell SA 240 316 L Earthnig Boss SS 316
3 Roof SA 240 316 L Insulation Support N/A
4 Nozzle Necks - Pipe SA 312 TP 316L Removable Internals SS 316L
5 Nozzle Necks - Plate SA 240 316 L External Bolts SA 193 Gr B7 (Note 14)
6 Flanges SA 180 F 316L External Nuts SA 194 Gr 2H (Note 14)
7 LWN / Forged Nozzle N/A Internal Bolts Stainless steel
8 Body Flanges N/A Internal Nuts Stainless steel
9 Reinforcing Pads SA 240 316 L Gaskets Flat Ring -Non Asbestos
10 Welding Fittings SA 403 WPL6 Internal Gaskets STA
11 Lugs/Lug Pad SA 36/SA 240 316 L Ladder & Platforms SA 36
12 Name Plate SS 304
13 FABRICATION, INSPECTION AND TESTING REQUIREMENTS
14 Construction According To API-650 , 12th Edi. , Add. 2018
15 Inspection Authority TBC
16 Radiography Per Code
17 Magnetic Particle Examination Per Code
18 Dye Penetrant Examination Per Code
19 Ultrasonic Examination Per Code
20 Mill Test Certificate Note - 16
21 Hydrostatic Testing Per Code
22 PMI Note - 22
23 COATING AND INSULATION
24 Surface Preparation - External As Per Painting Specification "N-S-SF 305"
25 Insulation / Type / Thickness mm NA
26
27 REFERENCE DRAWING LIST
28 Construction Tolerance N-S-MC 900 Annex 3.5 Nameplate STD-VS-235
29 Manway Davit N-S-MC 900 Annex 6.6 Nameplate Bracket STD-VS-XX9
30 Earthing Boss N-S-MC 900 Annex 6.7 Lifting Lug STD-VS-XX1
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32
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34 REFERENCE PROJECT SPECIFICATIONS
35 N-S-MC 900 Requirements for Fabricated Equipment
36 E-S-SF 304 Surface treatment of SS after welding
37 1000-100-0000-PE-030-0001 -R1 Process Design Basis
38 SS 537 Code of Practice for Safe Use of Machinery
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Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 d0 Status. IFB
Document No.: 1000-100-0000-MC-100-0069 Page 6 of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
NOZZLE CONNECTION SUMMARY (SHELL) Rev.
1 ITEM No SIZE (in) THK. RATING TYPE REIN. PADS SERVICE
2 1 N1 3 STA 150 # SORF STA Process Water Outlet
3
2 N3 3 STA 150 # SORF STA Process Water Outlet
4
5 3 M1 24 STA 150 # SORF STA Manway
6 4 N2 2 STA 150 # SORF STA Overflow nozzle
7
5 N9 2 STA 150 # SORF STA Drain
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13 NOZZLE CONNECTION SUMMARY (ROOF)
14 1 N4 2 STA 150 # SORF STA Process Water Inlet
15 2 N5 4 STA 150 # SORF STA Level Transmitter (Radar type)
16
3 N6 2 STA 150 # SORF STA Vent to atmosphere with birdscreen
17
18 4 N7 2 STA 150 # SORF STA Recirculation line
19 5 N8 2 STA 150 # SORF STA Process Water Return
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34 NOTES:
35
a.
All process nozzles to be designed for external piping loads.
36 b. Manways are to be supplied complete with cover, handles, gasket and bolting.
37 c. Instrument nozzle requirements to be confirmed during detailed engineering.
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Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev.R3.1 d0 Status. IFB
Document No.: 1000-100-0000-MC-100-0069 Page 7
of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
NOTES Rev.
1 1 N/A - Not Applicable, TBC - To be Confirmed, TBA - To be Advised, STA - SUPPLIER to Advise.
2 3 Tank to be designed for full of liquid.
2

Number and sizes of nozzle sizes shall be confirmed during detailed engineering.
3 4 The positions of nozzles shall be confirmed during detailed engineering.
4 5 Nozzle flanges shall conform to ASME B16.5 . Manholes shall conform to the requirements of API 650. Nozzle flange gasket finish 3.2 µm to 6.3
5 µm.
6 6 Tank SUPPLIER shall provide a guarantee for the equipment performance, mechanical design / construction, structural integrity, workmanship
and the materials of construction used.
7 7 All tank weld seams shall be positioned to clear all nozzle openings and attachments.
8 8 Tank shall be provided with all attachments and accessories as indicated in the datasheet.
9 9 Any components over 25kg shall have provisions for lifting points for removal from the tank.
10 The SUPPLIER shall provide 200% spare gaskets for each nozzle and manway and a minimum of 10% spare bolting, studs and nuts.
10
11 Tank SUPPLIER to furnish nozzle allowable loads for all process nozzles on shell as per Annex 'P' of API 650.
11 12 All materials shall be supplied with full material test reports in accordance with BS EN 10204 3.1 which identify specification, chemistry and
12 mechanical test results.
13 13 All Welding Procedures and Welding Procedure Qualification Records shall be submitted for approval before welding begins.
14
Welding shall be carried out by SMAW, GTAW, GSFCAW or SAW or Electroslag welding processes. Other welding processes may be proposed
14 during the bid stage and shall be subject to review and approval by the COMPANY.
15 15 All welding shall be by full penetration welds, socket welds or singled sided fillet welds are not permitted in process and corrosive streams.
16 16 Tank SUPPLIER shall refer Civil and Structural Design Criteria for live loads on platforms, walkways & ladder.
17 17 Maximum filling rate is considered as 10 m3/h same as Process Water Pump capacity
18 Tank height and diameter are preliminary estimated and need to be verified during Detailed Engineering.
18 19 Tank working volume is based on providing 60 minutes storage for 15m3/hr flow.
19 20 Anchor Chair requirement shall be confirmed by SUPPLIER.
20 21 Unless otherwise specified, all nozzles 12 inches and smaller should have an outside projection of 8 inches. Nozzles ≥ 14 inches should have a
projection of 10 inches.
22
All SS material including welding consumables shall be subjected to IGC tests as per ASTM A-262,
practice A(oxalic etch test) & subject to positive material identification at workshop on arrival as well as at site.
 Tank SUPPLIER shall refer Civil and Structural Design Criteria for live loads on platforms, walkways & ladder.
17 Maximum filling rate is considered as 10 m3/h same as Process Water Pump capacity
18 Tank height and diameter are preliminary estimated and need to be verified during Detailed Engineering.
19 Tank working volume is based on providing 60 minutes storage for 15m3/hr flow.
20 Anchor Chair requirement shall be confirmed by SUPPLIER.
21 Unless otherwise specified, all nozzles 12 inches and smaller should have an outside projection of 8 inches. Nozzles ≥ 14 inches should have a
projection of 10 inches.
21 22
All SS material including welding consumables shall be subjected to IGC tests as per ASTM A-262,
22 practice A(oxalic etch test) & subject to positive material identification at workshop on arrival as well as at site.
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Doc. Title: Mechanical Euipment Datasheet - Process Water Tank Rev. R3.1 Status. IFB
Document No.: 1000-100-0000-MC-100-0069 Page d0 ###of 8
Equipment Name: Process Water Tank Owner / Operator: BASF SEA Pte. Ltd.
Equipment Tag No.: TK-40 Country of Installation: Singapore
Service Description: Water Quantity: 1 No.
SKETCH SHEET Rev.
1 N6
N7
2 N5
3 N8
N4
4 1:16 (Min.)
N2
5
HHLL : 2790 mm HLL : 2640 mm NLL : 1700 mm LLL : 770 mm
6 LLLL : 610 mm N3

7 M1 N1
1:100
8 N9

9
Tank Diameter (ID) 3000
NOTES :
10 a) All dimensions are in mm.
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