Body Interior and Exterior Kia Picanto 2010

Body (Interior and Exterior)
General Information

2010 > G 1.0 SOHC >
SPECIFICATIONS
Hood
• Type Rear hinged, front opening type (open stay rod type)
Front door
• Construction Front hinged, full door construction
• Regulator system Wire drum type
Rear door
• Construction Front hinged, full door construction
• Regulator system Single arm type
Tail gate
• Type Inner hinged, gas lifter type
Glass thickness
• Windshield glass 5.0mm
• Front door glass 3.2mm
• Rear door glass 3.2mm
3.5mm
• Tail gate glass
Seat belts
• Driver's seat 3 point type
• Front passenger seat & Rear seats (LH/RH) 3 point type
• Rear seat (center) Fixed 2 point type
2010 > G 1.0 SOHC >
TIGHTENING TORQUE
Item Description N!m kg!m lb!ft
Front fender Mounting bolts 7~9 0.7 ~ 0.9 5~7
Hood Hinge bolt (body side) 22 ~ 27 2.2 ~ 2.7 16 ~ 20
Hinge nut (body side) 22 ~ 27 2.2 ~ 2.7 16 ~ 20
Hinge bolt (Hood side) 22 ~ 27 2.2 ~ 2.7 16 ~ 20
Striker bolt 7 ~ 11 0.7 ~ 1.1 5~8
Latch bolt 7 ~ 11 0.7 ~ 1.1 5~8
Tail gate Hinge nut (body side) 21 ~ 30 2.1 ~ 3.1 15 ~ 22
Hinge bolt (tail gate side) 7 ~ 11 0.7 ~ 1.1 5~8
Latch bolt 7 ~ 11 0.7 ~ 1.1 5~8
Striker bolt 9 ~ 14 0.9 ~ 1.4 7 ~ 10
Actuator nut 7 ~ 11 0.7 ~ 1.1 5~8
Lifter stud ball (body side) 22 ~ 27 2.2 ~ 2.7 16 ~ 20
Lifter bracket bolt (tail gate side) 7 ~ 11 0.7 ~ 1.1 5~8
Outside handle 7 ~ 11 0.7 ~ 1.1 5~8
Side guide bumper (body side) 7~9 0.7 ~ 0.9 5~7
Side guide bumper (tail gate side) 7~9 0.7 ~ 0.9 5~7
Front/Rear door Hinge (body side) 33 ~ 41 3.4 ~ 4.2 25 ~ 30
Hinge (door side) 10 ~ 20 1.0 ~ 2.0 7 ~ 14
Checker bolt (body side) 22 ~ 32 2.2 ~ 3.3 16 ~ 24
Checker bolt (door side) 7 ~ 11 0.7 ~ 1.1 5~8
Latch screw 8 ~ 11 0.8 ~ 1.1 6~8
Striker screw 17 ~ 22 1.7 ~ 2.2 12 ~ 16
Outside handle bolt 8 ~ 12 0.8 ~ 1.2 6~9
Front seat Mounting bolt 34 ~ 54 3.5 ~ 5.5 25 ~ 40
Rear seat seat cushion nut 34 ~ 54 3.5 ~ 5.5 25 ~ 40
Seatback bolt 34 ~ 54 3.5 ~ 5.5 25 ~ 40
Seatback nut 17 ~ 25 1.7 ~ 2.6 12 ~ 19
Seatback striker nut 17 ~ 25 1.7 ~ 2.6 12 ~ 19
Seat belt Anchor bolt 39 ~ 54 4.0 ~ 5.5 29 ~ 40
2010 > G 1.0 SOHC >
SPECIAL SERVICE TOOLS

Tool (Number and name) Illustration Use
09793-21000 Adjustment, removal, and installation of the
Door hinge adjusting wrench door hinge
09800-21000 Trim removal

Ornament remover
09853-31000 Removal of the headliner clip

Headliner clip remover
09861-31100 Cutting the sealant of the windshield

Sealant cut-out tool (Use with 09861-31200)
09861-31200 Cutting the sealant of the windshield

Sealant cutting blade (Use with 09861-31100)
09861-31300 Application of the sealant to the windshield

Sealant gun
09861-31400 Removal and installation of the windshield

09861-31400 Removal and installation of the windshield
Glass holder
09861-31000 Removal of the windshield moulding

Windshield moulding
remover
09861-22000 Removal and installation of the torsion bar in

Torsion bar wrench the luggage compartment
09840-1E100 Center fascia removal

Center fascia remover
2010 > G 1.0 SOHC >
TROUBLESHOOTING
Symptom Suspect Area Remedy
Door glass fails to operate up and Incorrect window glass installation Adjust position
down
Damaged or faulty regulator arm or regulator Correct or replace
Door does not open or close Incorrect door installation Adjust position
completely
Defective door check assembly Correct or replace
Door hinge requires grease Apply grease
Hood does not open or close Striker and latch not properly aligned Adjust
completely
Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust
Water leaks through windshield Defective seal Fill with sealant
and rear window
Defective flange Correct
Wind noise around door Weatherstrip not holding firmly Adjust fit or door
Improperly installed weatherstrip Repair or replace
Improperly closed door Adjust
Improperly fit door Adjust
Improperly clearance between door glass and Adjust
division channel
Deformed door Repair or replace
Exterior - Fender

2010 > G 1.0 SOHC >
REPLACEMENT
1. After loosening the mounting nuts, then remove the wiper arm (A).
2. After loosening the mounting screws, then remove the cowl top cover (B).
3. Remove the side seal molding cover (C).
4. Remove the side seal molding (D).

5. Remove the wheel guide (E).
6. Remove the side bumper cover bracket (F).
7. After loosening the mounting bolts, then remove the fender (G).
8. Installation is the reverse of removal.

Exterior - Hood

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >
ADJUSTMENT
HOOD HINGE
1. Check that the hood can be closed easily and properly. If there is a problem, open the hood and tighten the hood
hinge mounting bolts.
Tightening torque :
22~27 N.m (2.2~2.7 kg!m, 15.9~19.5 lb!ft)
2. To adjust the hood-to-body offset, loosen the hood hinge mounting bolts and make the adjustment.
HOOD LATCH
1. Check that the hood can be closed easily and properly. If there is a problem, loosen the latch mounting bolts and
adjust the hood by moving the latch vertically or horizontally.
Tightening torque :
7~11 N.m (0.7~1.1 kg!m, 5.1~8.0 lb!ft)
2. Adjust the front offset of the hood to the body by moving the hood over slam bumper vertically.
Exterior - Taligate

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >
REMOVAL AND INSTALLATION

1. Remove luggage side trim.
(1) Remove the fasteners(2) and rear transverse trim.
(2) Raise the rear seat cushion.

(3) Remove the screws(2), fastener and the rear door scuff trim.
(4) Remove the screws(2) and luggage side trim.
(5) Disconnect the lamp connector from the back side of the luggage side trim(LH).
2. Remove rear pillar trim.

3. Remove tail gate wire harness.
(1) Disconnect the tail gate main wire harness connector and remove the ground bolt.
(2) Remove the tail gate main wire harness from the body frame.
4. Remove rear wiper/washer hose.
5. Remove tail gate lifter.

6. Remove tail gate hinge.
(1) Remove the tail gate mounting bolts(4)(LH/RH).
Tightening torque :
7~11 N!m (0.7~1.1 kg!m, 5.1~8.0 lb!ft)
7. Remove tail gate panel.
DISASSEMBLY AND REASSEMBLY

1. Remove tail gate trim.
(1) Remove the screws(4).

(2) Remove the tail gate trim.
2. Remove rear wiper arm/blade.

(1) Remove the head cap.
(2) Remove the one nut.
3. Remove rear wiper motor.
(1) Remove the bolts(2).

(2) Disconnect the rear wiper motor connector.
4. Remove tail gate latch.
(1) Remove the actuator rod, outside handle rod, and lock rod.
(3) Disconnect the connector and tail gate latch.
5. Remove tail gate actuator.

(1) Remove the nuts(2).
(2) Disconnect the connector.
6. Remove tail gate outside handle.
(1) Remove the nuts(2).
7. Remove tail gate lock.
(1) Remove the one bolt.
8. Remove tail gate garnish.

9. Install in reverse order of removal.
ADJUSTMENT
TAIL GATE HINGE
1. Check that the tail gate can be closed easily and properly. If there is a problem, open the tail gate and tighten the
tail gate hinge mounting bolts.
2. To adjust the tail gate-to-body offset, loosen the tail gate hinge mounting bolts and make the adjustment.
TAIL GATE STRIKER

1. Check that the tail gate can be closed easily and properly. If there is a problem, loosen the striker mounting bolts
and adjust the tail gate by moving the striker vertically or horizontally.
2. Adjust the rear offset of the tail gate to the body by moving the tail gate over slam bumper vertically.
Exterior - Front Door

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove door quadrant inner cover.
2. Remove door inside handle.
(1) Remove the one screw.

(2) Remove the door inside handle rod.
(3) Remove the door inside handle from the door trim.
3. Remove door trim.
(1) Remove the door trim screws(5).

(2) Disconnect the power window switch connector from the back side of the door trim.
(3) Remove the door trim from the door frame.
4. Remove door speaker.

(2) Disconnect the door speaker connector.
5. Remove door screen.
Peel door screen off carefully so that it can be reused.
6. Remove door glass.

(1) Connect the power window switch connector.
(2) Connect the negative battery terminal.
(3) Turn the ignition switch "ON" and set the window glass on access hole.
(4) Turn the ignition switch "OFF".
(5) Remove the window glass mounting screws(2).
(6) Remove the door glass from the door frame.
Remove the glass carefully to avoid brakeage.

(7) Disconnect the negative battery terminal.
(8) Disconnect the power window switch connector.
7. Remove power window regulator.

(1) Remove the power window regulator mounting nuts(7).
(2) Disconnect the power window regulator connector.
8. Remove door safety lock rod cover.
9. Remove door latch.

(1) Remove the door outside handle rod.
(2) Remove the door lock rod.
(3) Disconnect the actuator connector.
(4) Remove the door latch screws(3).
Tightening torque :
8~11 N!m (0.8~1.1kg!m, 6~8 lb!ft)
10. Remove door outside handle.
Tightening torque :
8~12 N!m (0.8~1.2kg!m, 6~9 lb!ft)
(2) Remove the door lock connector.

(3) Remove the handle from the door frame.
11. Remove outside rearview mirror.

(1) Remove the actuator connector.
Tightening torque :
4~6 N!m (0.4~0.6kg!m, 3~4 lb!ft)
(3) Remove the outside rearview mirror from the door frame.
12. Remove the door checker bolts from the body frame.
Tightening torque :
Body side : 22~32 N!m (2.2~3.3 kg!m, 16~24 lb!ft)
Door side : 7~11 N!m (0.7~1.1 kg!m, 5~8 lb!ft)
13. Remove door main connector.
14. Remove the door upper hinge bolts(2) and lower hinge bolts(2).
Tightening torque :
15. Remove door frame.

ADJUSTMENT
DOOR HINGE
1. Check that the door can be closed easily and properly. If there is a problem, open the door and tighten the door
hinge mounting bolts.
Tightening torque
Body side : 33~41 N.m (3.4~4.2 kg.m, 25~30 lb.ft)
Door side : 10~20 N.m (1.0~2.0 kg.m, 7~14 lb.ft)
2. To adjust the door-to-body offset, loosen the door hinge mounting bolts and make the adjustment.
DOOR STRIKER
1. Check that the door can be closed easily and properly. If there is a problem, loosen the striker mounting bolts and
adjust the door by moving the striker vertically or horizontally.
Tightening torque :
17 ~22 N!m (1.7~2.2 kg!m, 12~16 lb!ft)
2. Adjust the rear offset of the door to the body by loosening the striker screws and moving the striker horizontally.
Exterior - Rear Door

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove door inside handle.

(2) Remove the door inside handle rod.
(3) Remove the door inside handle from the door trim.
2. Remove door trim.
(1) Remove the door trim screws(5).

(2) Remove the power window switch connector from the back side of the door trim.
(3) Remove the door trim from the door frame.
3. Remove door speaker.

(2) Disconnect the door speaker connector.
4. Remove door screen.

Peel door screen off carefully so that it can be reused.
5. Remove door glass.

(1) Connect the negative battery terminal.
(2) Turn the ignition switch "ON" and set the window glass on access hole.
(4) Remove the one screw and bolt securing the division channel to the door frame.
(5) Remove the fixed glass and door glass run from the door frame.
(6) Remove the division channel from the door frame.

(7) Remove the window glass from the door window regulator.
Remove the glass carefully to avoid brakeage.

(8) Disconnect the negative battery terminal.
(9) Disconnect the power window switch connector.
6. Remove door safety lock rod cover.
7. Remove door window regulator.

(1) Remove the door window regulator mounting nuts(4).
(2) Disconnect the door window regulator connector.
8. Remove door latch.

(1) Remove the door outside handle rod.
(2) Remove the door safety lock rod.
(4) Remove the door latch screws(3).
Tightening torque :
8~11 N!m (0.8~1.1 kg!m, 6~8 lb!ft)
9. Remove door outside handle.
Tightening torque :
8~12 N!m (0.8~1.2 kg!m, 6~9 lb!ft)
(2) Remove the handle from the door frame.
10. Remove the one door checker bolt from the body frame.
Tightening torque
Bolts(body side) : 22~32 N!m (2.2~3.3 kg!m, 16~24 lb!ft)
Bolts(door side) : 7~11 N!m (0.7~1.1 kg!m, 5~8 lb!ff)
11. Disconnect door main connector.

12. Remove the door upper hinge bolts(2) and lower hinge bolts(2).
Tightening torque
13. Remove door frame.
ADJUSTMENT
DOOR HINGE
1. Check that the door can be closed easily and properly. If there is a problem, open the door and tighten the door
hinge bolts.
Tightening torque
2. Check the offset of the door to the body. If there is a problem, loosen the door hinge bolts and adjust the door.
DOOR STRIKER
1. Check that the door can be closed easily and properly. If there is a problem, loosen the striker screws and adjust
the door by moving the striker vertically or horizontally.
Tightening torque :
17~22 N!m (1.7~2.2 kg!m, 12~16 lb!ft)
2. Adjust the rear offset of the door to the body by loosening the striker screws and moving the striker horizontally.
Exterior - Body Side Moldings

2010 > G 1.0 SOHC >
REPLACEMENT
BUMPER GIRILL REPLACEMENT
• When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the
related parts, to prevent damage.
• Put on gloves to protect your hands.
• Take care not to scratch the body surface.
1. Remove the bumper cover.

2. After loosening the mounting screws, then remove the bumper girill (A).

Exterior - Mirror

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove door quadrant inner cover.
2. Remove outside rearview mirror.

Tightening torque :
4~6 N!m (0.4~0.6 kg!m, 3~4 lb!ft)
(3) Remove the outside rearview mirror from the door frame.
DISASSEMBLY AND REASSEMBLY
Wear gloves to remove and install mirror holder.
1. Insert a flat bladed screwdriver between the outside rearview mirror holder and mirror actuator. Remove the mirror.
When prying with a flat bladed screwdriver, wrap it with a shop towel to prevent damage.
2. Remove the outside rearview mirror actuator from the outside rearview mirror housing.
Interior - Console

2010 > G 1.0 SOHC >
REPLACEMENT
FLOOR CONSOLE REPLACEMENT
• When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the
1. Gently detach the hook, remove the parking brake cover (A).
2. Remove the console mat (B).
3. Disconnect the connector (C).
4. After loosening the console mounting screws, remove the floor console assembly (D).
• Make sure the connector is plugged in properly.

• Replace any damage clips.
Interior - Crash Pad

2010 > G 1.0 SOHC >
REPLACEMENT
CLUSTER FASCIA REPLACEMENT
1. Tilt the steering column down.

2. After loosening the mounting screws, remove the cluster fascia panel (A).
3. After loosening the mounting screws, then remove the cluster fascia (B).
4. Installation is the reverse the removal.
CENTER FASCIA PANEL REPLACEMENT
1. Put the SST (09840-1E100) (A) into the space between the center fascia and crash pad.
• Be care not to damage the center fascia and crash pad.
2. Separate the center fascia panel (B) from the crash pad pulling the SST (09840-1E100) as shown on the photo.
• Pull the SST slowly not to damage the center fascia panel.
3. Pull the other side of center fascia panel with the SST in the way of "step 2)".
4. Disconnect the connector (C).
LOWER PANEL REPLACEMENT

1. Remove the crash pad side cover.
2. After loosening the crash pad lower panel mounting screws, then remove the lower panel (A).
3. Disconnecting the connector (B).
4. Disconnecting the connector (C).
HEATER CONTROL UNIT REPLACEMENT

1. Remove the center fascia panel.
2. Remove the lower fascia panel (A).
3. Disconnect the heater control unit connector (B).
4. After loosening the heater control mounting screws,remove the heater control unit (C).
AUDIO ASSEMBLY REPLACEMENT

2. Loosen the audio (A) mounting screws.
3. Disconnect the connector (B).

GLOVE BOX REPLACEMENT

2. Remove the front door scuff trim.
3. Disconnect the damper (B) from the glove box (A).
4. Disconnect the pine (C), then remove the glove box (C).
5. After loosening the mounting screws, then remove the glove box housing (D).
SHROUD REPLACEMENT
1. Loosen the screws.
2. Remove the shroud assembly (A).
CRASH PAD REPLACEMENT
1. Remove the following items.

A. Front seat.
B. Cluster fascia panel, cluster.
C. Audio assembly.
D. Glove box.
E. Crash pad side cover.
F. Front pillar trim.
2. Remove the cover (A).
3. Remove the photo sensor (B).

4. Disconnect the passenger`s air bag connector.
Loosen the bolts and nuts, then remove the crash pad (C).
• Make sure the crash pad fits onto the guide pins correctly.
• Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
• Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
• Enter the anti-theft code for the radio, then enter the customer`s radio station presets.
Interior - Roof Trim

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove front pillar trim.
(1) Remove the body side weather strip.

(2) Remove the trim from the front pillar.
2. Remove center pillar lower trim.

(1) Remove the fasteners(4) and front door scuff trim.
(3) Remove the center pillar lower trim.

3. Remove center pillar upper trim.
(1) Unsnap the front seat belt upper anchor cover.
(2) Remove the one bolt and the upper anchor.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
(3) Remove the center pillar upper trim.

(3) Disconnect the lamp connector from the back side of the rear pillar trim.
(4) Remove the trim from the rear pillar.
5. Remove sunvisor.
(1) Remove the mounting screws(4)(LH/RH).

(2) Remove the sunvisor from the headlining.
(3) Remove the sunvisor retainer screws(2)(LH/RH).
6. Remove assist handle.
(1) Remove the front assist handle mounting bolts(2).

(2) Remove the front assist handle from the headlining.
(3) Remove the rear assist handles(2).
7. Remove roof side tray.
(1) Remove the mounting bolts(2).

(2) Remove the roof side tray from the headlining.
8. Remove room lamp.
(1) Remove the room lamp cover and screws(2).

(2) Remove the lamp from the headlining and disconnect the connector.
9. Remove headlining assembly.

(1) Remove the fasteners(3).
(2) Remove the headlining from the vehicle.

Interior - Trunk Lid Trim

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove rear transverse trim.

(2) Remove the rear transverse trim.
2. Remove rear door scuff trim.
(1) Raise the rear seat cushion before removing the trim.
(2) Remove the screws(2) and fastner.
(3) Remove the rear door scuff trim.
3. Remove luggage side trm.

(2) Remove the luggage side trim.
(3) Disconnect the lamp connector from the back side of the trim.

Interior - Interior Trim

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

FRONT PILLAR TRIM
1. Remove body side weather strip.
CENTER PILLAR LOWER TRIM

2. Remove front door scuff trim.

(2) Remove the trim.
3. Remove rear door scuff trim.
(1) Raise the rear seat cushion before removing the trim.
(2) Remove the screws(2) and fastener.
(3) Remove the trim.
CENTER PILLAR UPPER TRIM

(2) Raise the rear seat cushion before removing the rear door scuff trim.

3. Remove front seat belt upper anchor.
(2) Remove the bolt and front seat belt upper anchor.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
REAR PILLAR TRIM

1. Remove luggage side trim.
(2) Raise the rear seat cushion before removing the rear door scuff trim.
(5) Disconnect the lamp connector from the back side of the luggage side trim(LH).
3. Remove rear seat belt lower anchor.

(1) Remove the bolt and lower anchor.
(2) Remove the lower anchor and seat belt trim guide from the rear pillar trim.

Interior - Windshield Glass

2010 > G 1.0 SOHC >
REMOVAL
(1) Remove the body side weather strip.

(2) Remove the front pillar trim.
2. Remove inside rearview mirror.

(1) Remove the inside rearview mirror from the mirror base.
3. Remove wiper arms.

(1) Remove the wiper arm caps(2).
(2) Remove the wiper arm nuts(2).
Tightening torque :
28~33 kg!m (2.8~3.3 kg!m, 20~24 lb!ft)
(3) Remove the wiper arms(LH/RH).
4. Remove cowl top cover.

5. Remove windshield glass side molding.
6. Pierce the sealant with a knife.
7. Remove the windshield glass using the glass holders.

INSTALLATION
1. Remove the excess sealant from the glass with a window scraper.
2. Remove the excess sealant and foam dam from the body with a knife.
When removing the sealant, pay attention not to scrape the paint on the body off.
3. Clean the inside of the glass with a commercial glass cleaner and a lint-free cloth.
4. Prime an area approximately 20 mm(3/4 inch) wide around the complete perimeter of the glass.
5. Prime the contact area on the body.
6. Reprime the same area on the inside surface of the glass.
Do not permit any primed surface to become contaminated with dirt, water, oil, etc. Do not touch primed
surfaces with your hands. Contamination will affect adhesion.
7. Install the self-adhesive foam dam to the body where the original dam had been.
8. Apply the sealant bead to the body just outside the dam. The bead should be slightly higher than the dam.
The following cure times may be critical. Attempting to replace a windshield in ambient temperature over
35°C(95°F) should be avoided before completing the application.
Time required until vehicle can be returned

Temperature Surface hardening time
to service
5°C(41°F) approx 1.5 hrs 12 hrs
20°C(68°F) approx 1 hrs 4 hrs
9. Install molding on the glass.
10. Install the glass into the body making sure the glass rests upon the two spacers at the bottom of the windshield.
11. Press glass firmly into place.
Lower both front door windows and leave them in that condition until the vehicle can be put back into service.
If the vehicle were completely closed, quickly closing a door could break the seal.
12. Remove excess sealant, if any.
13. Install windshield glass side molding.
14. Perform water leak test immediately.
15. Install cowl top cover.
16. Install wiper arm(LH/RH).
Tightening torque :
28~33 kg!m (2.8~3.3 kg!m, 20~24 lb!ft)
17. Install inside rearview mirror.

18. Install front pillar trim(LH/RH).
Interior - Tailgate Glass

2010 > G 1.0 SOHC >
REMOVAL
1. Remove tail gate trim.

(2) Remove the tail gate trim.
2. Remove rear wiper blade and wiper arm.
(1) Remove the head cap.

(2) Remove the one nut.
3. Remove rear wiper motor.

(2) Disconnect the connector.
4. Disconnect rear window defogger connector.

5. Remove the sealant with a knife.
6. Remove the rear window glass using the glass holders.
INSTALLATION
1. Remove the excess sealant from the glass with a window scraper.
2. Remove the excess sealant and foam dam from the body with a knife.
When removing the sealant, pay attention not to scrape the paint on the body off.
3. Clean the inside of the glass with commercial glass cleaner and a lint-free cloth.
4. Prime an area approximately 20 mm(3/4 inch) wide around the complete perimeter of the glass.
5. Prime the contact area on the body.
6. Reprime the same area on the inside surface of the glass.
Do not permit any primed surface to become contaminated with dirt, water, oil, etc. Do not touch primed
surfaces with your hands. Contamination will affect adhesion.
7. Install the self-adhesive foam dam to the body where the original dam had been.
8. Apply the sealant bead to the body just outside the dam. The bead should be slightly higher than the dam.
The following cure times may be critical. Attempting to replace a tail gate glass in ambient temperature over
35°C(95°F) should be avoided before completing the application.
Time required until vehicle can be returned

Temperature Surface hardening time
to service
9. Install molding on the glass.
10. Install the glass into the body making sure the glass rests upon the two spacers at the bottom of the tail gate
glass.
11. Press glass firmly into place.
Lower both front door windows and leave them in that condition until the vehicle can be put back into service.
If the vehicle were completely closed, quickly closing a door could break the seal.
12. Remove excess sealant, if any.

13. Install tail gate glass side molding.
14. Install rear wiper motor.
15. Install rear wiper blade and wiper arm.
16. Install tail gate trim.
17. Perform water leak test immediately.

18. Connect rear window defogger connector.
Bumper - Front Bumper

2010 > G 1.0 SOHC >
REPLACEMENT

• When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
• Take care not bend or scratch the cover and other parts.
1. Remove the front bumper cover (A).
2. Disconnect the fog lamp connector (B).

Bumper - Rear Bumper

2010 > G 1.0 SOHC >
REPLACEMENT
• When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the
related parts your hands.
• Take care not bend or scratch the cover and other parts.
1. Remove the rear combination lamp (A).
2. Disconnect the connector (B).
3. Remove the wheel guide (C).
4. Remove the rear bumper (D).

5. Disconnect the connector (E).
• Replace any damage clips.

Seat & Power Seat - Front Seat

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >
REPLACEMENT
SEAT ASSEMBLY REPLACEMENT
1. After loosening the seat assembly mounting bolts, then remove the seat assembly (A).
2. Disconnect the airbag connector (A), seat heater connector (B), seat buckle connector (C) and then remove the
seat assembly.
SEAT MOUNTING BOLT INSTALLATION PROCE-DURE (manual seat only)

- Set the into the most rearward position.
Check then each slide is locked, and then
Tighten the front mounting bolt temporarily.
- Set the seat into most forward position.
- Check that each slide is locked, and then
Tighten the rear mounting bolt completely.
- Set the seat into the most rearward position.
Check the front mounting bolt completely.
- Check that the seat operates to and fro smoothy and the locking portion locks properly.
RECLINER COVER REPLACEMENT

1. Remove the recliner lever (A).
1. After loosening the mounting screws, then remove the height (B).
2. After loosening the mounting screws, remove the recliner cover (C).
SEAT CUSHION COVER REPLACEMENT

1. Remove front seat assembly.
2. Remove the recliner cover.
3. Disconnect the airbag connecter (A) and heater connector (B).
4. Disconnect the seat back (A) and seat cushion (B).
5. After loosening the mounting nuts, then remove the seat cushion (C).
6. Disconnect the scuff band (D).
7. After removing the hogring clip on the front of seat cushion and remove the seat cushion cover (E).
SEAT BACK COVER REPLACEMENT

1. Remove front seat assembly.
2. Remove the recliner cover.
3. Disconnect the scuff band (A).
4. Remove theseat back panel (B).
5. Disconnect the protector (C) from the back frame.

6. Remove the hogring clip (D).
7. Disconnect the airbag connect (A) and heater connect (B).
8. Disconnect the seat back (A) and seat cushion (B).
9. Pull out the headrest guides while pinching the end of the guides, and remove them.
10. After removing the tape on the front of seat back remove the seat back cover (E).
SEAT FRAME REPLACEMENT

1. After loosening the mounting bolts, then disconnect the seat back frame (A) and seat cushion frame (B).
• Remove the side air bag for replacing side air bag installation seat.
• Be fore service, be fully aware of precautions and service procedure relevant to air bag (Refer to page RT-
Airbag)
2. Remove the following items.

A. Recliner cover.
B. Seat back panel.
C. Headrest guide.
D. Seat back cover.
SEAT CUSHION HEATER REPLACEMENT

1. Remove the seat cushion cover.
2. Cut the heater (A) attached to the sponge, as shown in the picture.
• Take care not to damage the slave sponge.
3. Install the seat cushion cover.

A. Detach the paper from the cushion of the heater assembly.
B. Attach the heater to the main part of the sponge.
• Be sure to match the heater with main appearance.
SEAT BACK HEATER REPLACEMENT

1. Remove the seat back cover.
2. Cut the heater (A) attached to the sponge, as shown in the picture.
• Take care not to damage the slave sponge.
3. Install the seat back cover.

A. Detach the paper from the back of the heater assembly.
B. Attach the heater to the main part of the sponge.
• Be sure to match the heater with main appearance.

Seat & Power Seat - Rear Seat

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >

1. Remove rear seat cushion.
(1) Remove the seat cushion mounting nuts(2)(LH).
Tightening torque :
35~55 N!m (3.5~5.5 kg!m, 25~40 lb!ft)
(2) Remove the seat cushion.

(3) Remove the seat cushion mounting nuts(2)(RH).
Tightening torque :
35~55 N!m (3.5~5.5 kg!m, 25~40 lb!ft)
(4) Remove the seat cushion.
2. Remove rear seatback.

(1) Remove the seatback mounting bolt and nuts(2)(LH).
Tightening torque (bolt) :

35~55 N!m (3.5~5.5 kg!m, 25~40 lb!ft)
Tightening torque (nut) :
17~26 N!m (1.7~2.6 kg!m, 12~19 lb!ft)
(2) Remove the seatback.

Seat Belt - Front Seat Belt

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >
INSPECTION
1. Inspect buckle assembly mounting to ensure that it is secure.
2. Inspect anchor assembly mounting to ensure that it is secure.
4. Inspect retractor assembly mounting to ensure that it is secure.
5. Install center pillar lower trim.
6. Extend seat belt fully to ensure its motion is smooth and easy.
7. Retract safety belt fully to ensure its motion is smooth and easy.
8. Buckle safety belt. Pull firmly on each side of buckle to ensure that it is secure.
9. Press buckle release button to ensure that it releases correctly and returns to its original position.
Do not disassemble either buckle or retractor assemblies. They are not repairable.
10. Inspect safety belt reminder system with driver’s safety belt retracted.
(1) Turn ignition key to “ON” position.
(2) Safety belt icon on warning and indicator panel will light up and a chime will be heard. (Lighted icon and chime
indicate that driver’s safety belt is not buckled Chime will not be heard after 5~6 seconds.)
(3) Turn ignition key to “LOCK” position.
(4) Safety belt icon and chime will extinguish.
(5) Turn key to “ON” position. Just as before, safety belt icon will light up and chime will be heard.
(6) Buckle driver’s safety belt. Safety belt icon and chime will extinguish.
(7) Turn key to “LOCK” position and remove key.
Exercise care to install belt so there are no twists in it. A twisted belt may be harmful to a passenger in a
serious accident. A twisted belt alters distribution of force resulting from sudden deceleration.

1. Remove seat belt lower anchor bolt.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)


(2) Remove the bolt and upper anchor.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
(3) Remove the center pillar upper trim.
4. Removal of pretensioner retractor.

(2) Disconnect the negative battery cable.
(3) Wait for about 1 minute.
(4) Release the gas generator connector stopper.
(5) Disconnect the gas generator connector.
(6) Remove the pretensioner retractor.
1) A pretensioner functions one time only. Be sure to replace the pretensioner seat belt after it is deployed.
2) Do not attempt to disassemble or repair the seat belt pretensioner.
If it malfunctions, replace it with a new pretensioner seat belt.
3) Connect the battery only after the installation of the pretensioner seat belt has been correctly completed.
4) Removal of pretensioner retractor.
• Turn ignition switch "OFF".
• Disconnect negative battery cable.
• Wait for about 1 minute.
• Disconnect gas generator connector.
• Remove pretensioner retractor bolt.
5. Remove seat belt height adjustor.

Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
(2) Remove the height adjustor from the center pillar.

Seat Belt - Rear Seat Belt

2010 > G 1.0 SOHC >
COMPONENTS
2010 > G 1.0 SOHC >
INSPECTION
1. Remove seat cushion.
2. Inspect buckle assembly mounting to ensure that it is secure.
3. Inspect anchor assembly mounting to ensure that it is secure.
5. Inspect retractor assembly mounting to ensure that it is secure.
6. Install rear pillar trim.
7. Extend seat belt fully to ensure its motion is smooth and easy.
8. Retract safety belt fully to ensure its motion is smooth and easy.
9. Buckle safety belt. Pull firmly on each side of buckle to ensure that it is secure.
10. Press buckle release button to ensure that it releases correctly and returns to its original position.
Do not disassemble either buckle or retractor assemblies. They are not repairable.
Exercise care to install belt so there are no twists in it. A twisted belt may be harmful to a passenger in a
serious accident. A twisted belt alters distribution of force resulting from sudden deceleration.


(4) Disconnect the lamp connector from the back side of the trim(LH).
(5) Remove the trim from the rear pillar.
2. Remove the seat belt lower anchor.

(1) Remove the bolt and lower anchor.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
(2) Remove the lower anchor and seat belt trim guide from the rear pillar trim.
3. Remove rear seat belt retractor.

(1) Remove the one bolt.
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)
(2) Remove the seat belt retractor.
4. Remove seat belt upper anchor.

(1) Remove mounting bolt
Tightening torque :
40~55 N!m (4.0~5.5 kg!m, 28.9~39.8 lb!ft)

Body Interior and Exterior Kia Picanto 2010

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Body Interior and Exterior Kia Picanto 2010

Uploaded by

Copyright:

Available Formats

Body (Interior and Exterior)