TOPCRETE CONSTRUCTION SDN BHD (1435426-U))

NO 251, JALAN EKOPERNIAGAAN 6, TAMAN EKOPERNIAGAAN 2, SENAI AIRPORT CITY, 81400 JOHOR
Tel: 07-571 5415 Fax: 07-571 5415
Email: admin@topcrete.com.my

PEMBINAAN TUJU SETIA SDN BHD

G31, Jalan Puteri 4/8,
Bandar Puteri,
47100 Puchong, Selangor.

Project: CADANGAN PEMBANGUNAN PANGSAPURI PERKHIDMATAN DAN LOT

KEDAI PEJABAT SECARA BERFASA YANG MENGANDUNGI FASA SATU (1) I. 1 BLOK
PANGSAPURI PERKHIDMATAN (BLOK A) II. LOT KEDAI PEJABAT 2 TINGKAT III. 1
BLOK PODIUM TEMPAT LETAK KERETA BERSERTA KEMUDAHAN PENDUDUK &
KEMUDAHAN UTILITI FASA DUA (2) I. 1 BLOK PANGSAPURI PERKHIDMATAN (BLOK
B) DI ATAS LOT 1, GERAN 47813, JALAN CHERAS, MUKIM KAJANG, DAERAH HULU
LANGAT, SELANGOR DARUL EHSAN UNTUK TETUAN DAKSINA HARTA SDN BHD.
Dear Sir / Madam,

METHOD OF STATEMENT FOR COLUMN STRENGTHENING WORKS.

Section Enlargement. This method of strengthening involves placing additional

“bonded” reinforced concrete to an existing structural member. With section
enlargement, columns, beams can be enlarged to increase their load-carrying capacity
or stiffness.

Item Column LEVEL COLUMN COLUMN SIZE AND BAR SIZE –

Gridline STRENGTHENING ENLARGE BOTH 4T16 embedment 175mm, T10-
SIDE 100mm 200mm’C’ Link embedment
100mm
1 L/17 CP1 TYPE 1 600mm X 600mm Ditto
2 K/16 CP1 TYPE 1 600mm X 600mm Ditto
3 J/16 CP1 TYPE 1 600mm X 600mm Ditto
4 H/16 CP1 TYPE 1 600mm X 600mm Ditto
5 E/17 CP1 TYPE 1 600mm X 600mm Ditto
6 E/16 CP1 TYPE 1 600mm X 600mm Ditto
7 L/17 CP2 TYPE 1 600mm X 600mm Ditto
8` E/17 CP2 TYPE 1 600mm X 600mm Ditto
9 E/16 CP2 TYPE 1 600mm X 600mm Ditto
10 L/16 CP2A TYPE 1 600mm X 600mm Ditto
11 K/16 CP3 TYPE 1 600mm X 600mm Ditto
12 K/16 CP4 TYPE 1 600mm X 600mm Ditto
13 K/16 CP5 TYPE 1 600mm X 600mm Ditto
14 K/16 CP7 TYPE 2 450mm X 450mm Ditto
15 J/16 CP7 TYPE 2 450mm X 450mm Ditto
16 H/16 CP7 TYPE 2 450mm X 450mm Ditto
17 E/17 CP7 TYPE 2 450mm X 450mm Ditto
18 E/16 CP7 TYPE 2 450mm X 450mm Ditto
19 K/16 CP8 TYPE 2 450mm X 450mm Ditto
20 J/16 CP8 TYPE 2 450mm X 450mm Ditto
21 H/16 CP8 TYPE 2 450mm X 450mm Ditto
22 G/16 CP8 TYPE 2 450mm X 450mm Ditto
 TOPCRETE CONSTRUCTION SDN BHD (1435426-U))
NO 251, JALAN EKOPERNIAGAAN 6, TAMAN EKOPERNIAGAAN 2, SENAI AIRPORT CITY, 81400 JOHOR
Tel: 07-571 5415 Fax: 07-571 5415
Email: admin@topcrete.com.my

23 E/17 CP8 TYPE 2 450mm X 450mm Ditto

24 E/16 CP8 TYPE 2 450mm X 450mm Ditto
25 K/16 CP9 TYPE 2 450mm X 450mm Ditto

STEP BY STEP PROCEDURE:

Stage 1 - Preparation works and roughening

After identifying the RC beams with the site representative will then be erect scaffold
and working platform.
The defective concrete to be hacked to sound substrate and spot roughening to
substrate. Its surface must clean and free from all traces of loose material, dust,
surface contamination Its surface must clean and free from all traces of loose material,
dust, surface contamination

Stage 2 - Fixing Starter bar and steel bar

Install starter bar to the required depth and to be planted by using Hilti RE500. Plant
shear key with Hilti RE-500V3 according to spec given. The reinforcement placing
according to Engineering detail.

Stage 3 - Clean the concrete surface

Clean the concrete surface that have been contaminated. Oil, grease, dirt, or fine
particles of concrete prevent cement grout penetration and bonding. The solvent or
dirt can blow out by using compressed air.

Stage 4 - Prepare fabricated and install watertight form work.

Fabrication of formwork and temporary support and erect it’s to final position with
provision of inlet and outlet pipe. Formwork shall be watertight to prevent loss of
cement grout.

Stage 5 - Cement Grout mixing with 10mm aggregate

Place about 70% of the 4-litre clean water into a clean container of mixer and gradually
Adding 10 KG of 10mm washed chipping for every 25KG of SIKAGROUT 215 cement
grout to control heat. (25kg/bag mix with approximately 4 litres clean water)

Stage 6 - Preparing checklist and cube test for mixed grout.

Prepare 9 no of 50mm X 50mm cube mould for each beam grouting and to be sent to
independent laboratory for testing.

Stage 7 - Pressure pump in Cement Grout.

After mixing, stir lightly with a spatula for a few seconds to release any entrapped air.
The grout is then poured immediately into the prepare formwork until 90% full. Then
carrying out pressure grouting, ensure the sufficient pressure head is maintained for
 TOPCRETE CONSTRUCTION SDN BHD (1435426-U))
NO 251, JALAN EKOPERNIAGAAN 6, TAMAN EKOPERNIAGAAN 2, SENAI AIRPORT CITY, 81400 JOHOR
Tel: 07-571 5415 Fax: 07-571 5415
Email: admin@topcrete.com.my

uninterrupted mortar flow. Using manual hand grout pump and pump at~ pressure 2
bar to ensure SIKAGROUT 215 Continuous flow throughout. (1 bar = 14.5037738 psi)

Stage 8 - Plug off the inlet and outlet pipe after finish pressure grouting.

Stage 9 - Remove the formwork and temporary support after 3 days.

……………………
Kenneth Lam
TOPCRETE CONSTRUCTION SDN BHD