HINDUSTAN URVARAK & TOYO ENGINEERING INDIA Kamlesh Kumar Singh

PDIL
RASAYAN LIMITED PVT. LTD. Engineers Pvt. Ltd.
Job No:6378 & 6382 ITP No.: KKSEPL/TEIPL/ITP-001 Rev-0
Name of Work: Structural Steel Works Package -1 Date: 07/02/2019
Location: HURL, Gorakhpur, UP.
W.O. No. : TOYO/CON/6378-6382/KKS/FOI-009 Dated: 24/12/2018

Insection & Test Plan (ITP) for Structural Steel Fabrication and Painting Works

Field Inspection Responsibility Matrix

Acceptance Standard /
S. No. Activities Report No.
Procedure/Specs/ Drawings KKSEPL TEIPL PDIL TPIA
(FIR No.)
A STRUCTURAL STEEL (Fabrication)

Checking of structural steel material supplied by the

1 Applicable Code KKSEPL/TEIPL/STR-001 I/D W REV REV
Vendor/SUBCONTRACTOR /Manufacturers test certificate/ testing(as applicable)

2 Welding Filler material approval ASME IX KKSEPL/TEIPL/STR-002 I/D W REV REV

3 Welding: WPS (Welding Procedure Specification) ASME IX KKSEPL/TEIPL/STR-002 I/D D REV REV
4 Welding: PQR (Procedure Qualification Record) ASME IX KKSEPL/TEIPL/STR-002 I/D D REV REV
5 Welding: WQT (Welder Qualification test) ASME IX KKSEPL/TEIPL/STR-003 I/D W RW RW
Welding: WPQT (WELDER PERFORMANCE QUALIFICATIONS TEST) ASME IX KKSEPL/TEIPL/STR-004 I/D W RW RW
6 Layout checking Applicable Code KKSEPL/TEIPL/STR-001 I RW/D RW RW
7 Preparation and approval of Fabrication drawings Applicable Code/ AFC Drawings KKSEPL/TEIPL/STR-001 I/D D S REV
8 Check straightness and non-warping of members Applicable Code KKSEPL/TEIPL/STR-001 I RW RW RW
9 Dimensional and fit-up checks including provision of slopes for deflection wherever Applicable Code/Specs/Drawings KKSEPL/TEIPL/STR-001 I/D W RW RW
10 Visual check for welding Applicable Code KKSEPL/TEIPL/STR-001 I/D W S RW

B Structural steel painting works

1 Painting material inspection/ Material Test certificate QC Procedure KKSEPL/TEIPL/STR/PT-001 I/D W REV REV
2 Calibration/inspection certificate of measuring instrument Test Certificate Monitoring I/D W RW
3 Masterpiece Preparation (Inspection) QC Procedure KKSEPL/TEIPL/STR/PT-002 I W RW REV
4 Surface Preparation As per Specs KKSEPL/TEIPL/STR/PT-003 I W RW REV
5 Painting Application (DFT Check) As per Specs KKSEPL/TEIPL/STR/PT-003 I W RW REV
6 Final Visual Inspection As per Specs KKSEPL/TEIPL/STR/PT-004 I W RW W

Legend: I:100% Inspect, W: Witness, RW: Random Witness, T: Test, D: Documentation, H: Hold Point, REV: Review, S: Surveillance

DESCRIPTION PREPARED BY (KKSEPL) REVIEWED BY (TEIPL) APPROVED BY(PDIL/TPIA)

SIGNATURE

NAME
DATE
 FORM NO.-KKSEPL/TEIPL/STR-001
HINDUSTAN URVARAK & TOYO ENGINEERING Kamlesh Kumar Singh
PDIL
RASAYAN LIMITED INDIA PVT. LTD. Engineers Pvt. Ltd.
Project : FIELD INSPECTION REPORT Report No. :
Job No: FABRICATION OF STRUCTURES DATE:
SYSTEM NO.
DRW. NO. -
MEMBERSWISE/ MARKING & CUTTING FIT-UP DRILLING WELDING
Sl.
DRW. NO. MARK NO. JOINTS PDIL/ PDIL/ PDIL/ PDIL/ DPT REMARKS
NO. DESRIPTION KKSEPL TOYO KKSEPL TOYO KKSEPL TOYO KKSEPL TOYO
TPIA TPIA TPIA TPIA

DESCRIPTION KKSEPL TEIPL PDIL/TPIA

NAME:

SIGNATURE:

DATE:
 FORMAT NO.: KKSEPL/TEIPL/STR-002

INSPECTION TYPE: REPORT NO.:

WPS / PQR
DATE:
(Mechanical W elding W orks)
WORK No. :

ITEM No. :
AREA / LOCATION :
ITEM No. DESCRIPTION: SIGNATURE
INSPECTION NOTICE No. PDIL/TPIA TOYO KKSEPL
PDIL/TPIA’S INSPECTOR / / / / / /
TOYO’S INSPECTOR
KKSEPL’S INSPECTOR
SYSTEM NO.:
WORK SCOPE
Tower, Vessel, Exchanger Cooling Tower
Tray/Internal Heater, Boiler, Stack
Air Fin Cooler Steel Structure Support
Pump, Blower Piping
Compressor, Turbine
Other Welding Work :

ATTACHMENT LIST
No. WPS / PQR No. Material Welding Technique Remarks
1
2
3
4
5
6
7
8
9
10
Comments:
WPS: Welding Procedure Specification
PQR: Procedure Qualification Record

LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT

 Format No.: KKSEPL/TEIPL/STR-003

INSPECTION TYPE: Report No:

WQT – Welders Qualification Test Date:
(Structure W elding Works)
WORK No. :
ITEM No. :
AREA / LOCATION :
ITEM No. DESCRIPTION: SIGNATURE
INSPECTION NOTICE No. PDIL/TPIA TOYO KKSEPL
PDIL/TPIA’S INSPECTOR / / / / / /
TOYO’S INSPECTOR
KKSEPL’S INSPECTOR

ATTACHMENT LIST
No. WQT Ref. No. Welder No. Material Welding Technique Remarks
1
2
3
4
5
6
7
8
9
10
Comments:

LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT

 Format No.: KKSEPL/TEIPL/STR-004
INSPECTION TYPE: REPORT NO.:

WELDER PERFORMANCE QUALIFICATIONS DATE :

TEST (W.P Q.T) WORK NO. :
ITEM NAME:
LOCATION :
( See QW-301, Section IX, ASME Boiler and Pressure Vessel Code) SIGNATURE
INSPECTION NOTICE NO. : PDIL/TPIA TOYO KKSEPL
PDIL/TPIA’S INSPECTOR :
TOYO’S INSPECTOR :
KKSEPL’S INSPECTOR :
Welder’s Name:
Welder No .
TEST DESCRIPTION
Identification of WPS followed : Test Coupon Production Weld
Specification of base metal(s) : IS2062 Gr.B Thickness(mm):

TESTING CONDITIONS AND QUALIFICATION LIMITS

WELDING VARIABLES(QW-350) ACTUAL VALUES RANGE QUALIFIED
Welding Process
Type(i.e.; manual, semi-auto) used
Backing (metal, weld metal, double-welded, etc.)
Plate Pipe( enter diameter if pipe or tube)
Base Metal P- or S-Number to P-or S-Number
Filler metal or electrode specification(s) (SFA) (info. Only)
Filler metal F-number(s)
Filler Metal Product Form (solid/metal or flux cored/powder)(GTAW or PAW)
Deposit thickness for each process
Process 1: SMAW 3 layers minimum Yes No
Process 2: 3 layers minimum Yes No
Position qualified (2G, 6G, 3F etc.)
Vertical progression (uphill or downhill)
Inert gas backing(GTAW, PAW, GMAW)
Transfer mode(spray/globular or pulse to short circuit – GMAW)
GTAW current type/polarity(AC, DCEP, DCEN)

RESULT
Visual Examination of Completed Weld (QW-302.4) : Date:

Transverse face and root bends [QW-462.3(a)]; Longitudinal bends[QW-462.3(b)] Side bends(QW462.2)
Pipe bend specimen, corrosion-resistant overlay [QW-462.5(c )];
Plate bend specimen, corrosion resistant overlay[QW-462.5(d)]; Pipe Specimen macro test for fusion [QW462.5b)];

Plate Specimen macro test for fusion [QW462.5(e)]; Test Report No.:_________, by M/s. ____________

Type Result Type Result Type Result

Alternative Volumetric examination result (QW-191) RT OR UT (Check one), Report No. /Date:
Fillet weld - fracture test(QW-181.2) NA Length and percent defects NA
Macro examination (Qw-184) Fillet size(mm) NA Concavity / convexity(mm NA
Welding supervised by Film Evaluated by Company
We certify that the statements in this record are correct and that test coupons were prepared welded and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
.

Organization KAMLESH KUMAR ENGINEERS

PVT.LTD.
Date
 Format No.: KKSEPL/TEIPL/STR/PT-001

INSPECTION TYPE: REPORT NO.:

LABORATORY / MATERIAL TEST CERTIFICATE DATE:
(Painting Works)
WORK No. :
ITEM No. :

AREA / LOCATION :
ITEM No. DESCRIPTION: SIGNATURE
INSPECTION NOTICE No. PDIL/TPIA TOYO KKSEPL
PDIL/TPIA’S INSPECTOR / / / / / /
TOYO’S INSPECTOR
KKSEPL’S INSPECTOR

WORK SCOPE
Building and Concrete
Equipment, Tank, Machinery
Piping, Structure, Miscellaneous
Other Item/Material :

ATTACHMENT LIST
No. Item / Material / Sample Laboratory / Supplier Remarks
1
2
3
4
5
6
7
8
9
10
Comments:

LEGEND ACC : ACCEPT N.A. : Not Applicable REJ : REJECT

 FORMAT NO.: KKSEPL/TEIPL/STR/PT-002

INSPECTION TYPE: REPORT NO.:

MASTERPIECE DATE:
WORK No. :

ITEM No. :
AREA / LOCATION :
ITEM No. DESCRIPTION: SIGNATURE
INSPECTION NOTICE No. PDIL/TPIA TOYO KKSEPL

PDIL/TPIA’S INSPECTOR / / / / / /
TOYO’S INSPECTOR
KKSEPL’S INSPECTOR
DISCIPLINE
General Civil (Piling, Earthwork, Concrete, etc) Piping
Civil-Building Electrical
Civil-Steel Structure Instrument
Civil-HVAC Painting/Fireproofing
Mechanical Insulation
Other Activity:
MASTER PIECE DETAIL
Work Stage:

Masterpiece Sample Exist? Yes No

Description: Location:

Comment:

Picture:
 FORMAT NO.: KKSEPL/TEIPL/STR/PT-003

INSPECTION TYPE: REPORT NO.:

FINAL VISUAL INSPECTION DATE:
PUNCH LIST (PAINTING)
WORK NO. :
ITEM NO. :

LOCATION :
SIGNATURE
INSPECTION NOTICE NO. : PDIL/TPIA TOYO KKSEPL
PDIL/TPIA’S INSPECTOR : / / / / / /
TOYO’S INSPECTOR :
KKSEPL’S INSPECTOR :
SYSTEM NO.:
DRAWING NO(S). :
ACCEPTANCE CRITERIA :
NO. NON - CONFORMANCE AND REFERENCE REMEDIAL ACCEPTANCE DATE AND INITIAL
 FORMAT NO.: KKSEPL/TEIPL/STR/PT-003

COMMENTS

LEGEND N.A. : Not Applicable

FORM NO. PT-003