Hyundai Formwork - Presentation - 2020

Technology
for a better tomorrow

미래를 풍요롭게 만드는 기술
HYUNDAI ALUMINUM CO., LTD.
Page 1
1. Introduction
1-1. Hyundai Aluminum Co., Ltd.
As a manufacturer of various aluminum products,

HYUNDAI
Hyundai Aluminum Co., Ltd. has built significant ALUMINUM
performance in many locations both at home GOGANG HYUNDAI

ALUMINUM VINA
and abroad.
We are a family member of ALUKO Group
(formerly known as DongYang GangChul Group until ALUKO
GROUP
26.03.2015) which has 7 subsidiaries across the
ALUTEC ALUKO
world and we are proud that we are the one of
the best aluminum manufacturing companies in
the world. ALUKO
KPTU
LCD
Wherever you need us, we will be with you.
Technology
for a better tomorrow
Page 2
1. Introduction
1-2. Factory of Hyundai Aluminum in Korea
As our factories are located in Hanoi, Vietnam and Nonsan industrial complex, Korea where
the most of the technologies are available today. we took advantage of this dynamic and
brisk environment, and we research and develop our technology with innovative mind .
Page 3
1. Introduction
1-3. Factory of Hyundai Vina in Vietnam
For the competitive global market, we have established our factory in Hanoi, Vietnam as our
strategic point to advance to the next level.
Factory in Hanoi
Page 4
1. Introduction
1-4. Facility of Hyundai Aluminum factory
Melting Billet Extrusion
Welding Assembly Shipping
Page 5
1. Introduction
1-5 . Capacity of Hyundai Aluminum in Korea
production
42,000 kg / day
amount
Nonsan,
Factory Size 200,231 m2
Korea
Shipments - 23,000 ton / year
8,000 ton press up to 17″ diameter
Extrusion 4,350 ton press up to 13″ diameter 91,000 ton / year
2,750 ton press up to 8″ diameter
Clear (natural) anodizing
Bronze color anodizing (various color Nonsan Factory

Anodizing range)
44,000 ton / year
As our factories are located in Hanoi, Vietnam

Black color anodizing
and Nonsan industrial complex, Korea where the
Fluorocarbon coating
High most of the technologies are available today;
performance 38,000 ton / year
organic coating Other organic coating we took advantage of this dynamic and brisk
environment, and we research and develop our
Fabrication - 18,600 ton / year technology with innovative mind .
Page 6
1. Introduction
1-6. Capacity of Hyundai Aluminum in Vietnam
production amount 42,000 kg / day
Factory Size 190,000 m2
Shipments 19,000 ton/year
Casting 41,000 ton/year
Extrusion 37,000 ton/year
Anodizing 24,000 ton/year
For the competitive global market, we have established our factory in Thai Nguyen,
Vietnam as our strategic point to advance to the next level.
Page 7
2. Aluminum formwork system
2-1. What is aluminum formwork system?
Raw material * Aluminum extrusion : Aluminum alloy A6061-T6
Fa b r i c a t i o n * Cutting and welding fabrication for aluminum extrusion and aluminum sheet
Coating * KOTEC-701SN (Acrylic)
Ty p i c a l w a l l p a n e l * Width 600/550/500/450/400/350/300mm X Height 2,450mm X Thickness 66mm
Ty p i c a l s l a b p a n e l * Width 600/550/500/450/400/350/300mm X Height 1,200mm X Thickness 66mm
Non-typical panel * All specification based on structure except for typical panels
Page 8
2-2. Features of Aluminum formwork system
* Main components
- wall/ columns/ slab/ beam/ staircase
* Long time used

- With the lowest average lost, aluminum formworks could be used up to 300 times.
* Easy to work
- Weight is about 24.5kg/m2, it means only a single worker could handle it.
* Saving
Features - The construction working cycle is 5-7 days per floor. It helps to save time and labor cost.
- Re-used time is upto 100 times, it is very low cost of every time using.
* Excellent quality
- The concrete surfaces is very smooth and clean.
* Clean
- There are no wood panel, fragment and other waste in the construction area.
* Recyclable value
- The used aluminum material has great value for recycling and more times than steel.
Page 9
2-3. Advantage of Hyundai Aluminum formwork system
Issue Competitor HYUNDAI ALUMINUM Co., Ltd Note
Raw material Aluminum alloy 6063/6061 Aluminum alloy 6061-T6 T6061-T6 is at least 25% stronger than T6063
Since the panel is extruded, it is stronger than welded type. Less

Manufacturing
Welding / Half sheet ( jointed) extrusion panels Extrusion (Joint less panel) with FSW finishing work to be done on the casted concrete surface
type Stronger panels
Wider profile gives strength to the panel, less chances of

Profile Width 60 mm ~ 65 mm 66 mm
bending of panels at the time of deshuttering.
Unit Weight 22 ~23.5 kg/sq.mtrs 24.5 Kg/sq.mtrs More unit weight makes panels more strong.
No. Of
7 or 8 EA/ 2400 mm 10 EA/ 2400 mm More number of stiffeners makes the panel strong
stiffeners
Welding Type Manual welding/ wire welding FSW (high pressure welding) Eliminates the joint line between 2 half panles.
quality coating material helps to achieve quality surface up to

Coating Lacquer Coating KOTEC-701SN ( Acrylic )
maximum repetitions
Page 10
2-4. Component of aluminum formwork system (panels)
Wall Panel Deck Panel
S.L/S.C Prop head Square Pipe Beam joint
For the stair Beam(E.B/M.B)
Page 11
2-4. Component of aluminum formwork system (panels)
Min. H=100 Max. H=225 (D)150*(H)125*(L)600/900/1050 (D)150*(L)300*(H)125
Standard SLSC panel size Standard EB,MB size Standard deck prop size
Maximum weight 15kg Maximum weight 9kg Maximum weight 2kg
Page 12
2-5. Component of aluminum formwork system (accessories)
(Stub pin) (Wedge pin) (Reusable tie) (Tie sleeve)
(Steel support) (Square pipe) (Pipe hook) (Kicker bolt)
(Panel passage) (Panel puller) (Ejector bar) (Ladder)
Page 13
2-6 . Strong point of Hyundai aluminum formwork system
Corner Angle with 45˚ Cut Rocker Corner Angle with Chamfer Extrusion
Extrusion Thickness = 4 mm
Page 14
NON-STANDARD
STANDARD
Pre-joined Standard & Non-standard Panels Strengthened welding joint at corners
• Special sized panels are bolted to the • Additional Strengthening for panel
adjacent regular sized panels corners by welding of Triangular Plates.
• Increased speed of installation • Edges strengthened by additional plate
& finer finish is expected welding
Page 15
• Additional beam & fixing arrangement

below staircase waist slab
• Flexibility & Increased speed of
installation
• Multi-use of the same props
Arrangement for Prop Fixing Staircase
Page 16
• Additional Washer Plates on gun panel /

staircase side panel for strengthening
• Flexibility for installation
Strengthened Staircase Panels
Page 17
• Precision of construction & finer finish

of tread surface
• Improved accessibility & workability
• Increased speed of installation
& better finish
Tread Top Panels with bolting

arrangement
Page 18
• Predesigned Holes for Concrete Slurry

flow at Tray Top (At Tread Top Panels)
• Bolting Holes are double strengthened
with welded washer plates
Slurry flow holes in staircase tread

panels
Page 19
Customized fixing arrangement for

sunken slabs
Page 20
2-7 . Provision of Kicker Joint (KJ Patti)
• Customized aluminum profiles in terms of

dimensions & various shapes.
• Keep the panels in line, specially Kicker
Top & hence the alignment of external
walls.
Aluminum profiles to maintain
linear alignments
Page 21
2-8 . Reusable Kicker Nut Bolt Assembly
• Kicker of Height 200 mm with reusable • Reusable kicker nut (Inside concrete)
nut & Bolt (External Side). • Helps to minimize left over in concrete.
• Avoid use of PVC Kicker cone
Page 22
2-9 . JACK BASE & ALUMINUM PIPE SUPPORT
• Used to support smaller size opening. Example, Window, Parapet Paradi wall, etc..
• Can be adjusted to accurate dimension
• Jack base with Aluminum square pipe provide in double set.
Page 23
2-10 To maintain horizontal line & level of panels
We use Al-new Brackets , Al-adjustable bracket & Square Pipes to maintain

alignment of panels
Page 24
2-11 To maintain the horizontality of external wall / Beam Top
Al-Adjustable Bracket
Soldier Pipe
Square Pipe
We use Al-new Brackets , Al-adjustable bracket & Square Pipes to maintain

alignment of panels
Page 25
2-12. MEP Details
Plumbing Grooves can be fixed

After Concrete casting, impressions of
on A/F panels Electric conduit boxes after
plumbing grooves on concrete surface
dismantling or after concrete pouring
Page 26
2-13. Finishing of Concrete Surface with Hyundai Aluminum Formwork
Page 27
2-14-a. Project Ready to Hand over
Page 28
2-14-b. Project Ready to Hand over
Page 29
2-15. 10 days working cycle
DAY -1,2 DAY – 2, 3 ,4,5 DAY – 4, 5,6,7

Lining up structural lines Installation of wall panels Installation of deck panels
and installation of reinforcing bars
10 days
working
cycle
DAY – 8,9 DAY – 10

Installation of reinforcing bars on the slab Casting and curing of the concrete
Page 30
2-16. Overall process of aluminum formwork system
*Based on 5,000 M2
1. Contract step
Quotation
Contract
(within 4days)
2. Drawing step
Structure drawing Modular drawing Manufacture

Drawing discussion
confirmed completed drawings
(within 10days)
(within 7days) (within 10days) (within 9days)
3. Produce step
Production of Packaging &

Mock-up
AL-Formwork shipping
(within 4days)
(within 27days) (within 3days)
Until shipping total 70days after confirmation structure drawing.
Page 31
2-17. Mock up & Inspection by Indian Client in Vietnam Factory
Visiting Mockup
Page 32
Inspection Formwork Panels (Packed Pallets)
2-18. Testing Certificate
Page 33
Page 34
3. Hyundai Aluminum formwork system
3-1. Project in India
Project : Urban Homes Project

Country : India
City : Pune
Al-form area : 3,800m2
Floor : 21 floors
No. of Towers : 2
Page 35
Project : Adreno Tower

Country : India
City : Pune
Floor : 32 floors
No. of Towers : 3
Page 36
Project : APCRDA NGO HSG

Country : India
City : Amravathi (A.P)
Floor : 14 floors
No. of towers : 4
Page 37
Project : APTIDCO Phase 2

Country : India
City : Amravathi (A.P)
Floor : 4 floors
No. of towers : 6
Page 38
Project : Godrej Elements

Country : India
City : Pune
Floor : 19 floors
No. of towers : 3
Page 39
Project : Peninsula Salsette 27

Country : India
City : Byculla, Mumbai
Floor : 58 floors
No. of towers : 2
Page 40
Project : Meghdoot Towers

Country : India
City : Pune
Floor : 18 floors
No. of towers : 1
Page 41
3-6. Project in India Project : Antariksh Towers Client :- AUM Cityscapes
Country : India City : Pune
Al-form area : 5,000m2 Floor : 22 floors
No. of towers : 1
Page 42
Project : Monte Rosa

Client :- BKP Infra
Country : India
City : Pune
Floor : 22 floors
No. of towers : 2
Page 43
3-7. Other On going Projects
Project : PMAY MHADA

Project : The Crown, Twr C Project : Piramal Vaikunth
Nagpur
Client : L&T Rustomjee Client : TATA Projects
Client : Spectrum Infra Nashik
Country : India Country : India
Country : India
City : Prabhadevi, Mumbai City : Thane
City : Nagpur
Al-form area : 4,500m2 Al-form area : 20,000m2
Floor : 58 floors Floor : 22 floors
Floor : 12 floors
No. of towers : 1 No. of towers : 6
No. of towers : 1
Project : Raheja Vista

Client : Millennium Engineers & Contractors
Country : India
City : NIBM Road, Pune
Floor : 22 floors
No. of towers : 2
Page 44
4. Other aluminum products
4-1. Other aluminum products
We have an ability to produce range of aluminum products like display part, window system, curtain wall, civil product,
and industry profile
Lightweight auto-part
Express train body
Aluminum system window
Aluminum curtain wall
Mobile phone frame
Eco--friendly, light-
Eco light-weight
& multi-
multi-functional aluminum products
Industrial profile
Solar mounting system

LCD frame
Page 45
<LCD/edge LED TV frame>

<Mobile phone frame> <Window system>
Page 46
•End to End Manufacturing Cycle

•Opportunities for customized Products
•Quality assurance for Prefabricated
Aluminum Framings
•Possibility for Rate Competitiveness
Windows, Louvers & Glazing Sections
Page 47
THANK YOU
Contact us
Mr. Man Seok Jeong
Mobile: +91 88281 94470
Email: manseok14@gmail.com/msjeong@ialu.co.kr
Website. www.hyundaiform.com
Page 48

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Technology

for a better tomorrow

HYUNDAI ALUMINUM CO., LTD.

As a manufacturer of various aluminum products,

performance in many locations both at home GOGANG HYUNDAI

Wherever you need us, we will be with you.

Melting Billet Extrusion

Welding Assembly Shipping

8,000 ton press up to 17″ diameter

Extrusion 4,350 ton press up to 13″ diameter 91,000 ton / year

2,750 ton press up to 8″ diameter

Clear (natural) anodizing

Bronze color anodizing (various color Nonsan Factory

As our factories are located in Hanoi, Vietnam

production amount 42,000 kg / day

Factory Size 190,000 m2

Shipments 19,000 ton/year

Casting 41,000 ton/year

Extrusion 37,000 ton/year

Anodizing 24,000 ton/year

Raw material * Aluminum extrusion : Aluminum alloy A6061-T6

Coating * KOTEC-701SN (Acrylic)

Ty p i c a l w a l l p a n e l * Width 600/550/500/450/400/350/300mm X Height 2,450mm X Thickness 66mm

Ty p i c a l s l a b p a n e l * Width 600/550/500/450/400/350/300mm X Height 1,200mm X Thickness 66mm

* Long time used

Since the panel is extruded, it is stronger than welded type. Less

Wider profile gives strength to the panel, less chances of

quality coating material helps to achieve quality surface up to

Wall Panel Deck Panel

S.L/S.C Prop head Square Pipe Beam joint

For the stair Beam(E.B/M.B)

Min. H=100 Max. H=225 (D)150*(H)125*(L)600/900/1050 (D)150*(L)300*(H)125

Maximum weight 15kg Maximum weight 9kg Maximum weight 2kg

(Stub pin) (Wedge pin) (Reusable tie) (Tie sleeve)

(Steel support) (Square pipe) (Pipe hook) (Kicker bolt)

(Panel passage) (Panel puller) (Ejector bar) (Ladder)

Pre-joined Standard & Non-standard Panels Strengthened welding joint at corners

• Additional beam & fixing arrangement

Arrangement for Prop Fixing Staircase

• Additional Washer Plates on gun panel /

Strengthened Staircase Panels

• Precision of construction & finer finish

Tread Top Panels with bolting

• Predesigned Holes for Concrete Slurry

Slurry flow holes in staircase tread

Customized fixing arrangement for

• Customized aluminum profiles in terms of

2-9 . JACK BASE & ALUMINUM PIPE SUPPORT

2-10 To maintain horizontal line & level of panels

We use Al-new Brackets , Al-adjustable bracket & Square Pipes to maintain

2-11 To maintain the horizontality of external wall / Beam Top

We use Al-new Brackets , Al-adjustable bracket & Square Pipes to maintain

Plumbing Grooves can be fixed

2-14-a. Project Ready to Hand over

DAY -1,2 DAY – 2, 3 ,4,5 DAY – 4, 5,6,7

DAY – 8,9 DAY – 10

Structure drawing Modular drawing Manufacture

Production of Packaging &

Until shipping total 70days after confirmation structure drawing.

Project : Urban Homes Project

Project : Adreno Tower

Project : APCRDA NGO HSG

Project : APTIDCO Phase 2

Min. H=100 Max. H=225 (D)150(H)125(L)600/900/1050 (D)150(L)300(H)125