NON40660 01 Code-R Control Narrative

CONTROL NARRATIVE FOR PROPANE TREATMENT SKID NON40660
-Electronically Approved Drawing-Checked:Parente, D.,Approved:Tarantino, E.- Internal DT-'N'

CONTROL NARRATIVE FOR PROPANE
TREATMENT SKID
TITLE: DOCUMENT CODE REVISION

CONTROL NARRATIVE FOR PROPANE TREATMENT SKID
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REVISION DESCRIPTION: APPROVED Electronically Stored
Revised pages 8,12,,14,15,19,31,32,33,34,36,38,44,45,fig. 1.2, fig. 2, fig. 14, fig.15, REVISION DATE SECURITY CODE
fig. f1, fig f8 CHECKED Electronically Stored
25-Oct-17 N
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DOCUMENT IS AND MAHESH (A804)AND PROPRIETARY INFORMATION OF Nuovo Pignone Tecnologie S.r.l. WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT
CONTAINS CONFIDENTIAL SHEET
WITH THE WRITTEN PERMISSION OF Nuovo Pignone Tecnologie S.r.l. . UNPUBLISHED WORK ©2016 Nuovo Pignone Tecnologie S.r.l.. ALL RIGHTS RESERVED. 1 of 92
Page 1 of 93
1.0 Introduction ........................................................................................................................................ 4
1.1 Scope ................................................................................................................................................................4
1.2 Definitions and Abbreviations.....................................................................................................................6
1.3 Reference Documents...................................................................................................................................6
2.0 Design Data ........................................................................................................................................ 7
3.0 Propane Skid Process Description ............................................................................................... 9
3.1 Skid Inlet <1> ..................................................................................................................................................9
3.2 PROPANE - Liquid phase ...............................................................................................................................9
32.1 Level Control Valve .............................................................................................................................................................. 9
3.2.2 Vaporizers (FDF-3 and FDF-4) ..................................................................................................................................... 12
3.3 PROPANE - Gas phase ................................................................................................................................ 14
3.3.1 Superheater ......................................................................................................................................................................... 14
3.3.1 Horizontal Steam Superheater (EE-07 FDF-2) ....................................................................................................................... 14
3.3.2 Vertical Electric Superheater (EL-31A/32A/33/A FTG1-EH-11/12/13) <1.> ............................................................ 15
3.3.2 Pressure Control Valves ................................................................................................................................................. 16
3.3.4 Piloted Pressure Relief Valves (PSV-1385) <1.> ................................................................................................... 20
3.3.5 Vane Pack Separator <1> ............................................................................................................................................. 21
3.3.6 Duplex Filters <1> ............................................................................................................................................................. 21
3.4 Skid Outlet <1> ............................................................................................................................................ 21
4.0 Control Objective and Process Control Philosophy .................................................................. 22
4.1 Overall Control Objective .......................................................................................................................... 22
4.2 Process Control Philosophy ...................................................................................................................... 22
4.2.1 Vaporizers: Propane Liquid Level Control <1> .................................................................................................... 23
4.2.1.1 Process Logic Flow Chart: PROPANE Vaporize Control ................................................................................................. 24
4.2.2 Vaporizers: Flowrate, Pressure and Temperature Control <1>................................................................... 24
4.2.2.1 Process Logic Flow Chart: Vaporizer ..................................................................................................................................... 26
4.2.3 Heaters Selection <1> ..................................................................................................................................................... 26
4.2.3.1 Steam Heater: Temperature Control ...................................................................................................................................... 27
4.2.3.2 Electric Heater: Temperature Control .................................................................................................................................... 28
4.2.3.3 Process Logic Flow Chart: PROPANE Controil Temperature Super Heaters ...................................................... 29
4.2.4 PROPANE Pressure Control <1> ................................................................................................................................. 29
4.2.4.1 Process Logic Flow Chart: PROPANE Pressure Control ................................................................................................. 29
4.2.5 Vane Pack Separator Level Control.......................................................................................................................... 29
4.2.6 Filters Control <1> ............................................................................................................................................................. 30
5.0 ESD and Process Protection ........................................................................................................ 31
5.1 Emergency Shut-Down System (generated from Propane Skid) ....................................................... 31
5.1.1 Automatic Safe Position <1> ....................................................................................................................................... 35
5.1.2 Process Logic Flow Chart: Interlocks Vaporizes, Heaters, Separator and Filters ............................................... 36
5.2 Trip From Customer (External Request) <1> ......................................................................................... 36
5.2.1 Automatic Safe Position (External Request) <1> ................................................................................................ 37
5.2.1 Process Logic Flow Chart: PPSDr and ESD ............................................................................................................................. 39
5.3 Process Protection – PSV sizing criteria ................................................................................................. 39
5.3.1 Piping Protection upstream LCV-1351/A/B and LCV-1353/A/B ................................................................ 40
5.3.2 Vaporizer Protection <1>............................................................................................................................................... 40
5.3.2.1 Vaporizer Protection - PROPANE Side .................................................................................................................................... 40
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REVISION DESCRIPTION: PAGE MARKER SECURITY CODE
Revised where shown <1.> N/A N
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5.3.3 Steam Super-Heater Protection ................................................................................................................................ 42
5.3.3.1 Steam Super-Heater Protection <1> ...................................................................................................................................... 42
5.3.4 Electric Super-Heater Protection ............................................................................................................................... 42
6.0 Start-up : initial Start-up and after normal Shut-down ...........................................................44
6.1 Nitrogen Purging Procedures <1>........................................................................................................... 44
6.1.1 Process Logic Nitrogen purging ................................................................................................................................................... 47
6.2 First Filling PROPANE Liquid ..................................................................................................................... 47
6.2.1 Process Logic Flow Chart: First Filling ........................................................................................................................................ 50
6.3 Start-up from depressurized condition and warm-up <1> ................................................................ 50
6.4 Start-up from pressurized condition Warm-up <1> ............................................................................ 52
6.5 Process Logic Flow Chart – Startup and Warm-up <1> ...................................................................... 54
7.0 Normal shut-down of Unit Natural Gas Skid <1> ..................................................................... 55
8.0 Upset <1> ........................................................................................................................................57

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1.0 Introduction
1.1 Scope
Aim of the Natural Gas treatment skid is to pre-condition the PROPANE fuel gas in order to
match pressure and temperature conditions required at the GT terminal point.
PROPANE Gas treatment skid is dimensioned to feed 3 gas turbines at the time (baseload
conditions).
The PROPANE skid is equipped with 2 X100 %VAPORIZER (tag: FDF-3/FDF-4) that are
required to vaporize and heat at 83 °C the incoming liquid PROPANE. Each Vaporizer is
dimensioned to provide full duty for three turbines, with 110% margin for both flow and
power. One in operation and the other in stand-by. PROPANE will be in the shell, while
steam will be in the tube.
On PROPANE side
PROPANE level will be regulated by means of a Level Control Valve in closed loop
with a Level Transmitter
On the steam side:
steam flow rate will be regulated by means Temperature Control Valve in closed
loop with PROPANE Temperature Transmitter.
condensate level will be regulated by means of a Level Control Valve in closed loop
with a Level Transmitter.
Double superheaters (one steam heated, the other electric heated) are used to match
superheating requirement of 93°C (based on contractual PROPANE conditions and as per
GE EPE design basis document).
Each superheater is dimensioned to provide full duty for three turbines, with 110% margin
for both flow and power.
1x100% horizonthal STEAM SuperHeater (tag: FDF-2):
Gas will be in the tubes, while steam will be in the shell.
On the steam side:
steam flow rate will be regulated by means Flow Control Valve in closed loop with
PROPANE Temperature Transmitter.
condensate level will be regulated by means of a Level Control Valve in closed loop
with a Level Transmitter.
It will be possible to by-pass the Steam superheater by opening the manual bypass valve.
For maintenance, the vessel shall be isolated and depressurized (first to flare and then to
atmosphere) and eventually purged.
1x100% vertical Electric SuperHeater (tag: FTG1-EH-11/12/13)
It will be possible to by-pass the Electric Heater by opening the manual bypass valve. For
maintenance, the vessel shall be isolated and depressurized (first to flare and then to
atmosphere) and eventually purged.

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Two Pressure Control Valves (tag PCV 1363 and tag PCV 1364) mounted in parallel and in
split range to regulate the pressure at 26.5 kg/cm²g in order to match minimum pressure
requirement for GT baseload.
1x100% Vane Pack Separator (tag: FG-3)

The vane pack separator has been designed to protect the fuel gas system against entry of
liquid. An automatic liquid level control system drains the lower sump. The Level
Transmitters generate a high and high-high level alarm if either sump experiences a high
liquid level.
2x100% FILTER (tag: FG-2A and FG-2B)

Although scrubbing devices are present, PROPANE treatment skid is not intended as main
filtering skid, but only as last chance.
The filters have been designed to protect the fuel gas system against entry of both liquid
phase and particulate contaminants (separation efficiency 100% for particles 5µm or
larger).
When 2(two) Instrments are utilized for the same measure then calculate:
* average value
* deviation (alarm if ≥±1%)
To increase the rangeability of control valves 2 (two) control valves have been installed in
parallel.
Process Logic Flow Chart

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1.2 Definitions and Abbreviations
Within the present specification, the following definitions/abbreviation shall apply:
Customer: Dangote Oil Refining Company Limited (DORC)
Contractor: General Electric / Nuovo Pignone (GENP)
BOP: Balance of plant
ESD: Emergency shutdown
PPSD: Partial depressurized shut-down
DCS: Distributed control system
PLC: Programmable logic control
SCP: Station control panel
UCP: Unit control panel
SIS: Safety integrated system
TCP: : Tyristor Control Panel
1.3 Reference Documents

1. Process Flow Diagram
2. SOM6770935 Propane Treatment Skid P&I Diagram
3. SOM6774671 Utility Consumption List

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2.0 Design Data
Contractual Natural Gas composition as per A545-681-02-DS-1801 Annexure 1.
Ambient Temperature
Description u.m. Design
Dry bulb Temperature °C 32.6
Wet bulb Temperature °C 28.5
Max Ambient Temperature °C 34.0
Ambient Temperature for MDMT °C 14.0
Gas Composition
Component Mole Fraction
Methane 0
Ethane 0.0088
Propane 0.9332
i-Butane 0.0115
n-Butane 0.0005
Nitrogen 0
H2O 0.0001
H2S 0
Propene 0.0383
i-Butene 0.0001
1-Butene 0.0075
Bubble Point and Dew point curve in spreadsheet "Dew Point":

Bubble Point Dew Point
Pressure Temperature Pressure Temperature
[bar_g] [C] [bar_g] [C]
0.11 -40.99 1.01 -24.14
1.23 -23.28 3.28 -2.35
3.50 -2.46 8.07 23.87
6.17 13.55 18.21 55.68
10.41 31.58 26.96 74.08
14.56 44.88 32.73 83.97
18.14 54.38 39.69 94.28
22.53 64.42 41.47 96.66
27.93 75.04 41.86 97.14
34.57 86.28 41.86 97.13
38.17 91.76
40.67 95.39
41.81 97.04
41.86 97.13
41.86 97.13

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Conditions of PROPANE Gas at TP821 (Liquid Propane from Customer) are:
Description u.m. Operating Design
Flow Rate kg/h 9’459x3=28’487 31’336
Pressure kg/cm²g (1) 28.0 ÷ 32.0 67.0 shutoff
Temperature °C 14÷28.0 140.0
DN | Rating 4” 600#
Material Carbon Steel
(1) the Operating Pressure will be in the all range of Flow Rate, that is between 600 kg/h and
31'462 kg/h
Conditions of PROPANE Gas at TP834 (to Fuel Gas Chromatograph – SOM6770884) are:
Flow Rate kg/h 9’459x3=28’487 31’336
Pressure kg/cm²g 25.0 ÷ 28.0 31.5
Temperature °C 93.0 ÷ 110.0 120.0
Material Stainless Steel
Conditions of Steam at TP839 (Steam Supply) are:
Flow Rate kg/h 6’137 ÷ 6’155
Pressure kg/cm²g 4 ÷ 5.5 10 / Full Vacuum
Temperature °C 170 ÷ 190 °C 250°C
Conditions of Condensate at TP840 (Condensate Outlet to flash tank) are:
Flow Rate kg/h 489 ÷772
Pressure kg/cm²g 2.5 ÷ 4.0 10 / Full Vacuum
Conditions of Condensate at TP841 (Condensate Outlet to flash tank) are:
Flow Rate kg/h 5'648 ÷ 5’383
Pressure kg/cm²g (2) 0.3 ÷ 4.0 10 / Full Vacuum
Rating 2” 150#
(2) To avoid flashing in the interconnecting piping between TP and flash tank , Customer flash
tank shall be placed as close as possible to TP of skid or alternatively install LCV near as
possible flash tank (in this case one line for each LCV valve).
<1.> Conditions of PROPANE Gas at TP823 are:
Flow Rate kg/h 9’459x3=28’487 (1) 31’336 (1)
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Pressure kg/cm²g 28.0 ÷ 32.0 (2) 35.2
Temperature °C 74.2 °C ÷ 80.9 °C (3) 140.0
(1) in case of no consumption to Gas Turbines
(2) the Operating Pressure will be in the all range of Flow Rate, that is between 600 kg/h
and 31'462 kg/h
(3) saturated conditions
3.0 Propane Skid Process Description

3.1 Skid Inlet <1>
The following automatic valves and instrument are installed:
1. Inlet isolation valve (XV-1394), equipped with Open/Close Limit Switches (ZSH-
1394/ ZSL-1394), solenoid valve (XY-1394)
2. Pressure Transmitters (PIT-1362/C)
3. Temperature Transmitters (TIT-1381/A)
4. Inlet header blowdown valve (XV-1395), equipped with Open/Close Limit Switches
(ZSH-1395/ ZSL-1395), solenoid valve (XY-1395)
3.2 PROPANE - Liquid phase

32.1 Level Control Valve
Propane feed enters the skid from Customer TP 821, than is fed via level control (tag LCV-
1351A/B) to the Steam Vaporizer, tag FDF-3. The Level Control Valve LCV-1351A and LCV-
1351B, relevant to Vaporizer FDF-3 (LCV-1353A | LCV-1353B relevant to Vaporizer FDF-4),
are mounted in parallel and in split range to regulate the PROPANE level of Vaporizer.
PROPANE Level Control Valve: flow through a control valve is considered isenthalpic
(adiabatic) overall and isentropic between the valve inlet and the vena contracta.

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Temperature-Enthalpy
Temperature [°C]
-123.000 -118.000 -113.000 -108.000 -103.000 -98.000 -93.000

Enthalpy [kJ/kgmole]
Bubble Points Hydrate Dew Point isobar 67 kg/cm2
Isobar P= 35.2 kg/cm² isobar 32 kg/cm2 Isobar 28 kg/cm2
Really flow through valve is isentropic between the valve inlet and the vena contracta
where the pressure reach the critical Pressure and the maximum velocity, then the
pressure increase as per isenthalpic -114'299 kJ/kgmole (-2'588.69 kJ/kg) @ P= 32kg/cm² &
T=28°C.

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180
Temperature-Entropy
170
160
150
140
130
120
110
100
90
80
Temperature [°C]
70
60
50
40
30
20
10
0
-10
-20
-30
-40
-50
-60
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Entropy [ /( ∙ ∙° )]
Bubble Points Dew Point Hydrate isobar 67 kg/cm²
Isobar P= 35.2 kg/cm² isobar 32 kg/cm² Isobar 28kg/cm²
With the following table we can see the vapor fraction with Isenthalpic -114'299 kJ/kgmole (-
2'588.69 kJ/kg) @ P= 32kg/cm² & T=28°C
Vapor
Mass Fraction Liquid Vapor
P Pressure Temperature Entropy
density on Mass Enthalpy Enthalpy
Basis
28.0 27.46 513.6 90.81 -2'434.17 -2'226.84
27.9 °C 0.00%
kg/cm² barg kg/m³ /( · ·° ) kJ/kg kJ/kg
28.55 28.00 513.8 90.79 -2'429.94 -2'227.18
27.9 °C 0.00%
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Vapor
Basis
32.0 31.38 515.5 90.71 -2'403.27 -2'229.32
28.0 °C 0.00%
35.2 34.52 517.4 90.64 -2'378.55 -2'235.47
28.1 °C 0.00%
Vapor pressure at different Temperature of PROPANE liquid supply:
Liquid Mass
Vapor Pressure Temperature
density
6.36 kg/cm² 6.24 barg 14.0 °C 536.9 kg/m³

9.76 kg/cm² 9.57 barg 28.0 °C 507.2 kg/m³
11.39 kg/cm² 11.17 barg 34.0 °C 494.1 kg/m³
The CV of Level Control Valve have been sized for liquid case (no flashing or cavitation are
present during the expansion):
o LCV-1351A (LCV-1353A) for flow rate between 3'408 kg/h ÷ 31'336 kg/h
o LCV-1351B (LCV-1353B) for flow rate between 360 kg/h ÷ 3'408 kg/h
in the range:
Operating Pressure kg/cm²g 28.0 ÷ 32.0
Operating Temperature °C 14÷28.0
3.2.2 Vaporizers (FDF-3 and FDF-4)

The PROPANE Skid is equipped with 2x100% vaporizers that are required to heat, vaporize,
and superheat the incoming liquid PROPANE. The Vaporizer will be type Horizontal Kettle
Reboiler TEMA BKU shell with no baffles.
<1.>The operator, through the software selector of the DCS, chooses the heater that shall
work, thefore the software selector shall have two positions:
1) Only VAPORIZER 1 in operation;
2) Only VAPORIZER 2 in operation.
The Vaporizer FDF-3 will be fed by PROPANE Level Control Valve LCV-1351A/B, while the
FDF-4 will be fed by PROPANE Level Control Valve LCV-1353A/B; the level of PROPANE will
be controlled by means the level transmitter LIT-1351A/B and LIT-1353A/B respectively.
The Steam required for vaporization will be supplied by Temperature Control Valve TCV
1366A/B for the Vaporizer FDF-3 and TCV 1367A/B for FDF-4; the temperature will be
controlled by means TIT-1391A/B and more rapidly by means PIT-1368A/B/C, being the
fluid in the saturation zone.
The Condensate will be discharged by means Level Control Valve LCV-1399/B for the
Vaporizer FDF-3 and LCV-1399/C for FDF-4; the level of condensate will be controlled by
means the level transmitter LIT-1399/B and LIT-1399/C respectively; the pressure of
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condensate will be controlled by means the level transmitter PIT-1366 and PIT-1367.
The vaporizer will be Kettle type - Tube-and-shell heat exchange device in which liquid is
vaporized on the shell side from heat transferred from Steam flowing through the tubes;
dome space allows liquid-vapor separation above the tube bundle.
VAPORIZER OPERATION
During normal operation, the PROPANE Liquid (in the shell) will be vaporized by steam (in
the tubes)
PROPANE Liquid Flow rate will be regulated by LCV-1351A/B (or LCV-1353A/B) in the
following range:
Description
u.m. Min Norm Max
PROPANE Liquid
Flow Rate kg/h 360 28’487 31’336
Pressure kg/cm²g 28.0 30.0 32.0
Temperature °C 14.0 28.0 32.6
The vaporizer will be heated with Steam at following conditions:
Description
u.m. Min Norm Max
Steam
Flow Rate kg/h 60 5144 5'659
Pressure kg/cm²g 4 4.5 5.5
Temperature °C 170 185 190
The vaporizer discharges Condensate at the following conditions:
Description
u.m. Min Norm Max
Condensate
Flow Rate kg/h 5144 5'659
PROPANE Liquid Level and/or Steam Flow will be controlled to provide the required
vaporization rate and PROPANE minimum Temperature of 83.0 °C at maximum PROPANE
flow rate.
The PROPANE gas will be heated slightly above the temperature of dew point as shown in
the following table:
Liquid Vapor Latent Heat
Temperature Liquid Vapor
Pressure Mass Mass of
of Saturation Enthalpy Enthalpy
density density Vaporization
28.00 27.46 375.3 -2'434.2 -2'226.8
74.2 °C 73.6 kg/m³ 207.3 kJ/kg
kg/cm² barg kg/m³ kJ/kg kJ/kg
32.00 31.39 340.4 -2'403.3 -2'229.3
80.9 °C 89.5 kg/m³ 174.0 kJ/kg
Steam flow will be varied by the vaporizer system match the requirements of the varying
incoming PROPANE Liquid flow. Minimum Vaporizer turndown will be greater than 88:1.
Considering that the maximum PROPANE Temperature can be equal to incoming steam
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temperature (190°C), then the mechanical design will be:
Design Design
Description u.m.
(Tube Side) (Shell Side)
Pressure kg/cm²g 10 / Full Vacuum 35.2
Temperature °C 250°C 250°C
Rating 150# 300#
Material Carbon Steel Carbon Steel
<1>
3.3 PROPANE - Gas phase

3.3.1 Superheater
Superheaters (one steam heated, the other electric heated) are used to match
superheating requirement of 93°C (based on contractual PROPANE conditions and as
per GE EPE design basis document); the temperature will be controlled by means TIT-
1394A/B located at downstream PCV-1363/PCV-1364.
Each superheater is dimensioned to provide full duty for four turbines, with 110%
margin for both flow and power.
The heaters (2x100%) are normally connected in series with manual input / output
shut-off valves open and closed by-pass valve.
The operator, through the software selector of the DCS, chooses the heater that shall
work on the basis of the availability of steam and / or electricity; thefore the software
selector shall have three positions:
1) Only STEAM HEATER in operation; the Temperature Controller has set 96°C,
temperature read with TIT-1394A/B.
2) Only ELECTRIC HEATER in operation; the Temperature Controller has set 96°C, (the
Temperature Controller has set 56°C, temperature read with TIT-1394A / B.
3) Both heaters in SERIES operation;
a. STEAM HEATER: the Temperature Controller has set = 91 °C, temperature
read with TIT-1398A/B.
b. ELECTRIC HEATER: The Temperature Controller has set = 96 °C, temperature
read with TIT-1394A/B.
3.3.1 Horizontal Steam Superheater (EE-07 FDF-2)

Horizontal PROPANE/Steam Heat Exchanger type TEMA BXU, shell with no baffles.
Gas will be in the tubes, while steam will be in the shell.
The Steam required for vaporization will be supplied by Temperature Control Valve
TCV 1365A/B; moreover the temperature will be controlled by means TIT-1398/A/B.
The Condensate will be discharged by means Level Control Valve LCV-1399/A; the
level of condensate will be controlled by means the level transmitter LIT-1399/A.
The Superheater will be heated with Steam at following conditions:
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Description
u.m. Min Norm Max
Steam
Flow Rate kg/h 11 595 772
Pressure kg/cm²g 4 4.5 5.5
The Superheater discharges Condensate at the following conditions:
Description
u.m. Min Norm Max
Condensate
Flow Rate kg/h 595 772
It will be possible to by-pass the Steam superheater by opening the manual bypass
valve. For maintenance, the vessel shall be isolated and depressurized (first to flare
and then to atmosphere) and eventually purged.
3.3.2 Vertical Electric Superheater (EL-31A/32A/33/A FTG1-EH-11/12/13) <1.>

The electric heating system is composed of 1 Gas Electric Heater and 1 Thyristor
Control Panel. Moreover the temperature will be controlled by means TIT-1395/A/B.
The minimum flow rate Flow Switch will be controlled by means FSL-131.
It will be possible to by-pass the Electric superheater by opening the manual bypass
valve. For maintenance, the vessel shall be isolated and depressurized (first to flare
and then to atmosphere) and eventually purged.
<1>
576 KW THYRISTOR CONTROL PANEL
The controls for the heater include the following components:
Qty Item Rating
1000
1 Main MCCB ( 3 - pole)
A/70kA
3 Output MCCB ( 3 - pole) 320 A
1 Power Contactor 1000 A
1 Digital Multimeter + Output Card
Surge Protection Device/Zener barrier ( 3 Elem, 3 Vessel, 1 Flange, 1
8
Tbox)
1 Voltage Transformer 776 VA
3 Earth Leakage Relay 0.03~3 A
1 Thyristor Assemblyc/w fast Blow Fuses (No. of Switched Phases = 2 )
1x 890 A
1 Thyristor Driver
1 Temperature Controller

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Qty Item Rating
Over Temperature Controllers with door mounted digital
9
temperature display
1 Ramp Unit
1 Set Pushbuttons
Set Pilot Lights
1 Set Control Switches
1 Self regulating Space/ Anti-Condensation Heater
1 Feed for Heater Terminal Box Anti-Condensation Heater
1 RCCD for Personnel Protection at Heater ACH (30mA)
1 Interior Light
1 Set Relays/ Fuses/ Neutral Links etc.
As a new Safety feature the thyristor protection circuit (MOV and dv/dt) have been mounted
external to the assembly and away from the main devices.
For Control System see par. “4.2.3.2 PROPANE Temperature Control Electric Super-Heater”.
3.3.2 Pressure Control Valves

The gas coming from Propane Superheater goes to Pressure Control Valves (tag PCV-1363
and PCV-1364). The Pressure Control Valves PCV-1363 and PCV-1364 are mounted in
parallel and in split range to regulate the pressure required by GT.
Pressure Control Valves: Flow through a control valve is considered isenthalpic (adiabatic)
overall and isentropic between the valve inlet and the vena contracta.

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180
Temperature-Enthalpy
170
160
150
140
130
120
110
100
90
80
Temperature [°C]
70
60
50
40
30
20
10
0
-10
-20
-30
-40
-50
-60
-123.000 -118.000 -113.000 -108.000 -103.000 -98.000 -93.000
Enthalpy [kJ/kgmole]
Bubble Points Hydrate
Dew Point Isenthalpic @(P=28.55 kg/cm² T= 95.9 °C)
Isobar P= 35.2 kg/cm² Isobar P= 28.55 kg/cm²
Isobar P= 25 kg/cm² P=1.03 kg/cm²
Really flow through valve is isentropic between the valve inlet and the vena contracta
where the pressure reach the critical Pressure and the maximum velocity, then the
pressure increase as per isenthalpic -95'854 kJ/kgmole (-2'170.93 kJ/kg) @ P=28.55 kg/cm²
& T= 95.9 °C.

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180
Temperature-Entropy
170
160
150
140
130
120
110
100
90
80
Temperature [°C]
70
60
50
40
30
20
10
0
-10
-20
-30
-40
-50
-60
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Entropy [ /( ∙ ∙° )]
Bubble Points Dew Point
Hydrate Isenthalpic @(P=28.55 kg/cm² T= 95.9 °C)
Isobar P= 35.2 kg/cm² Isobar P= 28.55 kg/cm²
Isobar P= 25 kg/cm² P=1.03 kg/cm²
You can see that during the expansion from a pressure of 32 kg/cm² (or 28.55 kg/cm²) and
temperature 100.4 °C (or 95.9 °C), the PROPANE gas, for any of PCV outlet pressure, has
always at a temperature higher than 20 °C above the dew point temperature.
Isenthalpic -95'854 kJ/kgmole (-2'170.93 kJ/kg) @ P=28.55 kg/cm² & T= 95.9 °C

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Vapor
P Mass Fraction Liquid Vapor
Pressure Temperature Entropy
kg/cm² density on Mass Enthalpy Enthalpy
Basis
1.03 1.01 3.3 164.42 -2'728.11 -2'316.29
61.4 °C 100.00%
5.00 4.90 10.0 155.89 -2'648.40 -2'279.60
66.1 °C 100.00%
9.76 9.57 18.6 151.58 -2'588.51 -2'256.05
71.9 °C 100.00%
25.0 24.52 51.9 145.73 -2'464.20 -2'228.96
91.2 °C 100.00%
28.0 27.46 59.6 145.09 -2'434.17 -2'226.84
95.1 °C 100.00%
28.55 28.00 61.1 144.98 -2'429.94 -2'227.18
95.9 °C 100.00%
32.0 31.38 70.5 144.37 -2'403.27 -2'229.32
100.4 °C 100.00%
35.2 34.52 79.6 143.88 -2'378.55 -2'235.47
104.6 °C 100.00%
67.0 65.70 172.0 140.94
138.3 °C
kg/cm² barg kg/m³ /( · ·° )
HC Dew Point Temperature
Temperature
Pressure Mass density Enthalpy
of Saturation
1.03 kg/cm² 1.01 barg -24.13 °C 4.6 kg/m³ -2316.29 kJ/kg

5.00 kg/cm² 4.91 barg 6.56 °C 11.3 kg/m³ -2279.60 kJ/kg

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You can do the same considerations with Marginated Curve 20°C (20 °C above the dew
point temperature)
70
Pressure - Temperature
PROPANE Dew Points
60
50
Pressure [barg]
40
30
20
10
0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120
Temperature [°C]
Hydrate Dew Points
Marginated (20°C) Isenthalpic @(P=28.55 kg/cm² T= 95.9 °C)
P=28.55 kg/cm² T=75.9 °C
P=25 kg/cm² T=69.0 °C
The CV of Pressure Control Valve have been sized for gas case (no liquid is formed during
expansion):
o PCV-1364 for flow rate between 4'273 kg/h ÷ 31'336 kg/h
o PCV-1363 for flow rate between 576 kg/h ÷ 4'273 kg/h
in the range:
Inlet Operating Pressure kg/cm²g 28.0 ÷ 32.0
Inlet Operating Temperature °C 98.5
Outlet Operating Pressure kg/cm²g 25.7 ÷ 28.0
<1>
3.3.4 Piloted Pressure Relief Valves (PSV-1385) <1.>
The Piloted Pressure Relief Valves (PSV-1385), modulating type, having function of Relief
Valve, normally close, shall open the outlet pressure downstream regulators will go
high at predefined levels. The relief valve, installed at downstream of GT metering line,
is sized for discharging the 10% of total gas flow rate when the pressure at the control
point exceeds a given level to any temporary occurrence such as the momentary

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shutting of control valves and/or the overheating of gas with no flow requirement. This
valve is requested to open when the upstream pressure increases over 30.5 kg/cm²
(29.91 barg)
3.3.5 Vane Pack Separator <1>
The propane gas passes through the suction vane pack separator FG-3,that
removes particle liquid .
The median value of Level Transmitters (LIT 1355/A/B/C) is used to open and
close the level control valve DCV-1355; the liquids, collected at the bottom of the
Separator, will be drained automatically into Customer closed tank.
The Level Control Valve DCV-1355 (with Position Trasmitter ZY-1355) will be
opened when the LIT 1355/A/B/C reach high level LSH-1355 and will be closed
when LIT 1355/A/B/C reach low level LSL-1355.
If the valve DCV-1355 is closed in presence of “Open Command”, then the DCS
will communicate: “ALARM VALVE not Opened”. In order to avoid the ESD of
plant, manual drain will be performed.
If valve DCV-1355 is opened in absence of “Open Command”, then DCS will
communicate: “Warning, Valve Not Closed (verify the plug/seat of valve could be
dirty)”. In order to avoid gas discharge through DCV-1355 then valve XV-1398
will be closed.
If the sump experiences a High-High level, the median value of Level
Transmitters (LIT 1355/A/B/C) generates a High-High level alarm (LSHH-1355)
and consequently "Skid Shutdown" (Interlock I3).
If the sump experiences a high-high level, the median value of Level Transmitters
(LIT 1355/A/B/C) generates a Low-Low level alarm (LSHH-1355) and valve XV-
1398 will be closed.
3.3.6 Duplex Filters <1>
For Filter FG-2A/B the liquid level control is realized by the controller LIT-1357A/B
(Controller with direct action).
When the Level reaches the LAH threshold an Alarm (programmed in SCP)
provides to advise the operator to open the manual drain valves (on bottom and
top section of filter) and close the drain valves when level reach the minimum
value.
Each Filter is equipped with two Level Gauge (LG1359A/B on bottom section and
LG1358A/B on top section of filter)
3.4 Skid Outlet <1>
The following automatic valves and instrument are installed:
1. Outlet isolation valve (XV-1397), equipped with Open/Close Limit Switches (ZSH-
2. Inlet header blowdown valve (XV-1396), equipped with Open/Close Limit Switches (ZSH-

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4.0 Control Objective and Process Control Philosophy
4.1 Overall Control Objective

The PROPANE Gas Treatment Skid has the following objectives:
o Provide PROPANE vaporization
o Ensure correct pressure and temperature to supply propane fuel to GT’s
o Avoid PROPANE liquid to GT
o Minimise PROPANE flaring
4.2 Process Control Philosophy

With reference to the Process gas P&ID SOM6770884 the following main control
loops can be identified:
The following loops are implemented in the Station Control Panel (SCP):
1.0 PROPANE Flow Control - Split Range
2.0 Main (Spare) PROPANE Vaporize Control (Split range PROPANE Side - Split
range Steam Side)
3.0 Main (Spare) PROPANE Temperature Control
3.1 PROPANE Temperature Control Steam Super-Heater
3.1.1 Steam condensate level control <1>
3.2 PROPANE Temperature Control Electric Super-Heater
4.0 PROPANE Pressure Control
5.0 PROPANE Vane Pack Separator Level Control
6.0 Main (Spare) PROPANE Filters Level Control
6.1 Main (Spare) PROPANE Filter Switching Logic <1>
Normal Operation <1>

The FG can be started using the Start button on the control panel.
In order for the unit to be ready to start, the control system must have confirmation
that the following permissive start signals are cleared and there is not any trip
condition.
Once the confirmation is received, the FG skid can be started.
Permissives for Start: <1>
If even one of the mentioned trips has occurred the operator will handle the relevant
reset of the instrumentation in order to get the correct process start-up configuration
and get the “PROCESS READY TO START”.
Prior to FG skid start-up all the following permissives must be confirmed:
Signal Set Interlock Description
PSHH1-1368 33.8 kg/cm² I1: not active VAPORIZER STEAM CUTOFF
PSHH2-1368 34.2 kg/cm²g I2: not active STEAM SUPERHEATER CUTOFF
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Signal Set Interlock Description
PSHH3-1368 34.8 kg/cm²g I3: not active SKID SHUTDOWN
PSHH4-1368 35.2 kg/cm²g I4: not active EMERGENCY DEPRESSURIZATION
31.5
PSHH-1369 I3: not active SKID SHUTDOWN
kg/cm²g
LSLL-1351
Vaporizers I1: not active VAPORIZER STEAM CUTOFF
LSLL-1353
LSHH-1351
Vaporizers I3: not active SKID SHUTDOWN
LSHH-1353
Vane pack
LSHH-1355 I3: not active SKID SHUTDOWN
Separator
TSHH-1391 140°C I: not active STEAM VAPORIZER CUTOFF

TSHH-1398 140°C I2: not active STEAM SUPERHEATER CUTOFF
TSHH-1394 120°C I3: not active SKID SHUTDOWN
TSHH-1395 140°C I5: not active ELECTRIC SUPERHEATER CUTOFF
Table 4.2.T2: Trip signal from process and from External Sequences
Process Logic Flow Chart: Please see Annex 1 figure 1,
4.2.1 Vaporizers: Propane Liquid Level Control <1>

Two Steam Vaporizers have been provided (2x100%); therefore the one software
selector have to be foreseen by DCS:
1) Only selected Vaporizer 1 - Main (main valves and instruments: LCV 1351A/B, LIT-
1351A/B, TIT-1382B, TV-1358B, PSV-1356A/B)
2) Only selected Vaporizer 2 – Stand-by (main valves and instruments: LCV 1353A/B,
LIT-1353A/B, TIT-1382C, TV-1358C, PSV-1357A/B)
The PLC will receive a signal indicating incoming PROPANE flow from the PROPANE
Facility (Pumps and PROPANE storage by Others) and initiate, vary, or stop the GT
demand. The GT controls will then signal the vaporizer to initiate, vary, stop
vaporization by acting on Level Control Valve (LCV 1351A/B or LCV-1353A/B if
Vapororizes 2 is selected); minimum flow rate of PROPANE required involves minimum
height of the PROPANE vaporizer level (viceversa PROPANE max flow rate involves
max height level).
The Level of propane liquid is measured by (LIT-1351A/B or LIT-1353A/B if Vapororizes
2 is selected) and controlled by the Controller with reverse action (LIC-1351 or LIC-
1353) that sends the control output at:
o valve DN1" (LCV-1351B or LCV-1353B if Vapororizes 2 is selected)
o valve DN4" (LCV-1351A or LCV-1353A if Vapororizes 2 is selected)
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The valves are installed in parallel and are controlled with a split range philosophy:
o The DN 1" valve (LCV-1351B or LCV-1353B if vaporizer 2 is selected) will work
between 0% and 75-80% aperture by reading the position transmitter (ZT-1351);
when the degree of opening of 75% is exceeded (the flow rate required by the
turbines is increasing) then the DN 4” Valve (LCV-1351A) will modulate and the
valve (LCV-1351B) will close.
o The valve DN4” (LCV-1351A or LCV-1353A if vaporizer 2 is selected) will continue to
maintain the SET as the flow rate required by the turbines increases. When the
required flow rate decreases and the valve (LCV-1351A) aperture reaches 20% by
reading the position transmitter (ZT-1351A), then the valve DN 1" (LCV-1351B or
LCV-1353B) will modulate and the DN 4” Valve (LCV-1351A or LCV-1353A) closes.
NOTE: the operating pressure at TP-821 will be 28÷32 kg/cm2 in the all range of
flow rate, that is between 600 kg/h and 31462 kg/h.
The propane liquid level will be reduced if:
o The propane gas temperature (TIT-1391A/B) or TIT-1382B (or TIT-1382C if vaporizer
2 is selected) exceeds 83 °C and propane gas pressure (PIT-1368A/B/C) is less than
33 kg/cm² and greater than or equal to 27.4 kg/cm²
o The propane gas pressure (PIT-1368A/B/C) exceeds 33 kg/cm² (override)
Viceversa the propane liquid level will be increased if:
o The propane gas temperature (TIT-1391A/B) or TIT-1382B (or TIT-1382C if vaporizer
2 is selected) is less 83 °C and propane gas pressure (PIT-1368A/B/C) is less than
33 kg/cm² and greater than or equal to 27.4 kg/cm²
o The propane gas temperature (TIT-1391A/B) is less than 83°C and TIT-1382B (or
TIT-1382C if vaporizer 2 is selected) is grater than or equal to 83 °C.
4.2.1.1 Process Logic Flow Chart: PROPANE Vaporize Control

Please see Annex 1 figure 2
4.2.2 Vaporizers: Flowrate, Pressure and Temperature Control <1>

The vaporization temperature varies as a function of the PROPANE liquid supply
pressure (T =74.2 °C °C P = 28 kg / cm² and T=80.9 °C P = 32 kg / cm²).
The propane vaporization temperature is controlled by a cascade control loop with
the steam supply and liquid propane supply:
o The boiling temperature of propane is measured by means Temperature
Transmitter (TIT-1382B or TIT-1382C if Vaporizer 2 is selected); the transmitter
sends the signal (T-C1A or T-C1B if Vaporizer 2 is seleceted) to controller PIC with
reverese action that modulate the temperature control valves (TCV-1366A/ TCV-
1366B or TCV-1367A/ TCV-1367B C1B if Vaporizer 2 is seleceted). Temperature
set point equal to 83°C.

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o The propane vapour temperature is measured by means Temperature
Transmitter (TIT-1391A/B) that send the signal to:
the controller PIC to regulating steam flow rate
to level controller (LIC-1351 or LIC-1353A/B if Vapororizes 2 is selected) to to
regulating the liquid propane height and the propane flow rate
If the temperature (TIT-1391A/B) execeeds 83°C and the pressure is greater
than 27.4 kg/cm2 and less 33 kg/cm2 then:
reduce the steam flow rate by decreasing the aperture of TCV-1366A/B (or
TCV-1367A/B if Vapororizes 2 is selected)
reduce the liquid propane level (and flowrate) by decreasing the aperture of
LCV-1351A/B B (or LCV-1353A/B if Vapororizes 2 is selected)
Vicversa, if the temperature (TIT-1391A/B) is less 83°C and the pressure is
greater than 27.4 kg/cm2 and less 33 kg/cm2 then:
increase the steam flow rate by increasing the aperture of TCV-1366A/B (or
TCV-1367A/B if Vapororizes 2 is selected)
increase the liquid propane level (and flowrate) by increasing the aperture
of LCV-1351A/B B (or LCV-1353A/B if Vapororizes 2 is selected)
o The propane vapour pressure is measured by means Pressure Transmitter (PIT-
1368A/B/C) send the signal (P-C1) to the controller PIC.
If the pressure (PIT-1368A/B/C) exceeds 33 kg/cm² then:
1. Reduce level of propane liquid by reducing/closing the aperture of LCV-1351 (or
LCV-1353 if vaporizer 2 is selected)
2. Reduce the steam flow rate by reducing/closing the aperture of TCV-1366A/B
(or TCV-1367A/B if vaporizer 2 is selected)
3. If the pressure (PIT-1368A/B/C) exceeds 33.5 kg/cm² then open PCV-1347
modulating at set equal to 33.5 kg/cm²
The temperature/pressure contoller modulate with reverse action:
Temperature control valve DN2" (TCV-1366B or TCV-1367B if Vapororizes 2 is
selected)
Temperature control valve DN6" (TCV-1366A or TCV-1367A if Vapororizes 2 is
selected)
The DN 2" valve (TCV-1366B or TCV-1367B if vaporizer 2 is selected) will work
between 0% and 75-80% aperture by reading the position transmitter (ZT-1366B
or ZT-1367B); when the degree of opening of 75% is exceeded (the flow rate
required by the turbines is increasing) then the DN 6” Valve (TCV-1366A) will
modulate and the valve (TCV-1367B) will close.
The valve DN6” (TCV-1366A or TCV-1367A if vaporizer 2 is selected) will continue
to maintain the SET as the flow rate required by the turbines increases. When the
required flow rate decreases and the valve (TCV-1366A or TCV-1367A) aperture
reaches 20% by reading the position transmitter (ZT-1366A or ZT-1367A), then

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the valve DN 2" (TCV-1366B or TCV-1366B) will modulate and the DN 6” Valve
(TCV-1366A or TCV-1367A) closes.
FLIM BOILING CONDITIONS:
1. inlet pressure (PIT-1362/C) is the range 28-32 kg/cm².
2. liquid Propane Level (LIT-1351A/B) is in the range, if Vaporizer 1 selected
3. liquid Propane Level (LIT-1353A/B) is in the range, if Vaporizer 2 selected
4. vaporizers oulet pressure (PIT-1368/A/B/C) lower 27.4 kg/cm²
5. vaporizers oulet temperature (TIT-1391/A/B) greater than 83°C
6. liquid Propane temperature (TIT-1382/B) greater than 83°C, if Vaporizer 1 selected
7. liquid Propane temperature (TIT-1382/C) greater than 83°C, if Vaporizer 2 selected
In case Film Boiling, if the temperatures of liquid PROPANE places on the evaporator
shell and of Temperature Transmitters TIT 1391A /B and TIT 1382B/C don’t increase
or in case PIT 1368A/B/C low pressure set point , then the Pressure Controller:
o The steam Temperature Control Valve (TCV-1366A/B or TCV 1367A/B if Vaporizer 2
selected) stop modulating and downstream pressure will be fixed (and
consequently the condensation temperature will be inferior). The condensate
pressure will be read by means (PIT-1366 or PIT-1367) located at downstream of
Vaporizer. The set pressure will be 0.6 barg at clean vaporizer (fouling factor equal
zero, note with fouling resistance: * 0.000172 m²∙K/W shell side * 0.000086 m²∙K/W
tube side no film boiling is espected)
o GT load will be regulated by modifying the set-point of propane liquid Kettle LIC
1353A/B or LIC 1351A/B; it’s also possible to act on the Condensate Level Control
Valve to regulate the condensate flow by modifying the set of level controller LIC
1399/C or LIC-1399A.
4.2.2.1 Process Logic Flow Chart: Vaporizer

VAPORIZER 1: please see Annex 1 figure 3 ÷ figure 6
VAPORIZER 2: Please see Annex 1 figure 7 ÷ figure 10
4.2.3 Heaters Selection <1>

Temperature at downstream of pressure reduction is regulated @ 93°C, to match the
super heating requirement of GT, by using 1x100% Steam Heater or 1x100% Electric
Heater or both; therefore the one software selector have to be provide by DCS:
1) Only selected STEAM HEATER
2) Only selected ELECTRIC HEATER
3) ELECTRIC HEATER in series with STEAM HEATER (both heaters are working)
The temperature controller has set to 93 °C, the temperature to be controlled (TIT-
1394A/B) is downstream of the pressure reduction for all three cases.

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4.2.3.1 Steam Heater: Temperature Control
Only selected STEAM HEATER

The temperature controller has set to 93 °C, the temperature to be controlled (TIT-
1394A/B) is downstream of the pressure reduction.
The temperature contoller modulate with reverse action:
Temperature control valve DN1" (TCV-1365B)
Temperature control valve DN3" (TCV-1365A)
The DN 1" valve (TCV-1365B) will work between 0% and 75-80% aperture by
reading the position transmitter (ZT-1365B); when the degree of opening of 75%
is exceeded (the flow rate required by the turbines is increasing) then the DN 3”
Valve (TCV-1365A) will modulate and the valve (TCV-1367B) will close.
The valve DN3” (TCV-1365A) will continue to maintain the SET as the flow rate
required by the turbines increases. When the required flow rate decreases and the
valve (TCV-1365A) aperture reaches 20% by reading the position transmitter (ZT-
1365A), then the valve DN 1" (TCV-1365B) will modulate and the DN 3” Valve (TCV-
1365A) closes.
In case of a very low domand, the temperature controller reduce the aperture
temperature control valve (TCV-1365A/B) and the steam pressure (PIT-1371) can be
less 3 kg/cm²g; in order to dispose the condensate in the return header, the steam
pressure shall be not less 3 kg /cm²,
When the pressure drops below 3kg/cm2 then the temperature controller:
1.0 Activate PRESSURE Control (Pressure Set= 3.0 °C PIT-1371:
1.1 Close FCV-1365A by means I/P TY-1365A Feed back ZT-1365A
1.2 Modulate FCV-1365B by means I/P TY-1365BFeed back ZT-1365B
2.0 Activate Temperature Control Input (Temperature Set=96°C (IT-1394A/B)
2.1 Read LIT-1399A and modulate by reducing the condensate height by acting
on LCV-1399A by means I/P LY-1399A Feed back ZT-1399A; in this way
decrease the heat exchange surface and decrease the available duty.
ELECTRIC HEATER in series with STEAM HEATER
Running both heaters, divide the thermal potential with the electric heater:
DT1 = (TIT-1398A/B - TIT-1391A/B)
DT2 = (TIT-1395A/B - TIT-1398A/B)
The variable to be checked remains TIT-1394A/B, then DTIC = TIT-1394A/B- TIT-
1391A/B
Note: TIT-1394A/B is different from TIT-1394A/B as we have a variable pressure drop
with PIT-1368A/B/C input pressure (28-32 kg/cm²)
By acting on temperature differences you can:
Reset the thermal potential in equal parts DT1= DT2 (or increase DT1 at the
expense of DT2)
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DT2 = 0 running only Steam Heater
DT1 = 0 running only Electric Heater
4.2.3.2 Electric Heater: Temperature Control

The Thyristor Control System (inside Heater Control Panel) is used to control the load.
The output from the DCS (4÷20 mA: 4mA = 0% Electric Power, 20mA=100% Electric
Power) gives a signal to the single cycling driver unit, which in turn triggers the interface
device on the thyristor unit.
The single cycle system works on the principal of individual complete cycles being
passed by the thyristor according to the heat required from the heater.
Each individual cycle is switched on and off as the voltage sine wave crosses the zero
voltage line. The cycles are equi-spaced on the cycle time base, so typically a 50%
demand would cause the thyristor to fire at the rate of one cycle on and one cycle off
on each of the three phases. A turn down to 1% of full power is available and a ramp
start is fitted as standard.
This is adjustable from 0-50 sec... Also fitted is an Auto/ manual switch that provides
manual control from 0-100% and can also be used as a limiter when in Auto mode. The
setting on the dial would be the maximum average load.
Signals between DCS and Thyristor Control Panel (TCP)
576kW THYRISTOR CONTROL PANEL
ITEM FROM TO DESCRIPTION
1 DCS TCP 4-20mA DEMAND SIGNAL
2 DCS TCP HEATER START SIGNAL
3 DCS TCP HEATER STOP SIGNAL
4 DCS TCP FIELD EMERGENCY STOP
5 DCS TCP ALARM RESET
6 DCS TCP NO FLOW
7 TCP DCS 4-20mA kW signal

8 TCP DCS HEATER READY
9 TCP DCS HEATER ENABLE
10 TCP DCS HEATER TRIP
11 TCP DCS SCR COMMON GROUND FAULT
Procedure for Temperature Control with FG Electric Heater:

1. Ceck minimum flow with FSL-1311 before to activate Electric Heater
2. Check that the heater is enabled
3. Check that the heater is ready
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4. Activate Electric Heater Start if Electric Heater selected or if it's inted to utilise Electric
Heater in serie with Steam Heater
5. Activate Electric Heater Controller in AUTO control with set Temperature equal to 99°C
(4÷20 mA signal demand)
4.2.3.3 Process Logic Flow Chart: PROPANE Controil Temperature Super Heaters
Please see Annex 1 figure 11 ÷ figure 14
4.2.4 PROPANE Pressure Control <1>

The PROPANE BOP battery limit is in the range 28÷32 kg/cm²g. In order to match
the operating pressure range required by gas turbine (25- 28.55 kg/cm²g) a
pressure control (reduction) system is provided with one control valve an two
independent pressure transmitters (PIT 1369A/B)
The pressure is measured by PIT-1369 A/B (median) and controlled by the PIC-
1369 (Controller with reverse action) that sends the control output with a split
range philosophy. The Pressure Controller (PIC-1369) has set = 26.51 kg / cm²
(pressure read with PIT-1369 A/ B).
The DN 1½" PCV-1363 valve will work between 0% and 75-80% of the reading
value read by the position transmitter (ZT-1363); When the degree of opening of
75% is exceeded (the flow rate required by the turbines is increasing) then
checks the DN 4” Valve PCV-1364 and PCV-1363 closes.
The PCV-1364 will continue to maintain the set = 26.51 kg / cm² as the flow rate
required by the turbines increases. When the required flow rate decreases and
the PCV-1364 aperture reaches 20% (value read from the ZT-1364 transmitter),
then the DN 1½" PCV-1363 and the DN 4” Valve PCV-1364 closes.
4.2.4.1 Process Logic Flow Chart: PROPANE Pressure Control

4.2.5 Vane Pack Separator Level Control

The liquid level of the Vane Pack Separator is kept within the acceptable range
by means of simple level controller and associated level control valve.
The Level is measured by LIT1355A/B/C (median) and controlled by the LIC
(Controller with Direct action) that sends the control output to relevant control
valve LCV-1355.
The controller maintains the normal liquid level opening the control valve in case
in increasing level and closing the control valve in case of decreasing level.
The Vane Pack Separator is equipped with one Level Gauge (LG1354) and
manual drain.

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4.2.6 Filters Control <1>

The liquid level of the main fuel gas filters is kept within the acceptable range by
means of simple level controller and associated level control valve.
For Filter GN-26A/B FG-2A/B the liquid level control is realized by the controller
LI-1357A/B (Controller with direct action).
When the Level reaches the LAH threshold an Alarm (programmed in SCP)
provides to advise the operator to open the manual drain valves (on bottom and
top section of filter) and close the drain valves when level reach the minimum
value.
Each Filter is equipped with two Level Gauge (LG1359A/B on bottom section and
LG1358A/B on top section of filter)
The filter group is provided of PDIT-1380 for monitoring cartridge fouling, and
perform the manual opening on the spare filter in case of high differential
pressure.
The filters group is equipped with one Differential Pressure Gauge (PDI1381).
When the differential pressure across the on-line filter reaches the PDAH
threshold (meaning dirty filter) an Alarm (programmed in SCP) provides to advise
the operator to open the spare filter and to close the on line one, acting on inlet
on/off valves.
Procedure for Control Filters:

1. Activate Control on filters:
1.1. Read LIT-1357A, alarm for High Level LSH-1357A
1.2. Read LIT-1357B, alarm for High Level LSH-1357B
1.3. Read PDT-1380, alarm for High differential pressure PDSH-1380 inlet/outlet filters


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5.0 ESD and Process Protection
Two different procedures of shutdown/depressurization are provided:
1. Emergency Shut-Down System (generated from Propane Skid)
2. Trip From Customer (External Request)
5.1 Emergency Shut-Down System (generated from Propane Skid)

Signal Set Interlock Description Action
PSH-1368 33 kg/cm² ALARM Alarm – High Pressure
need to trigger:
• CLOSURE XV-1311B (steam
supply to Vaporizer 1)
PSHH1- 33.8 VAPORIZER STEAM
I1 • CLOSURE XV-1311C (steam
1368 kg/cm² CUTOFF
• INHIBIT TO TRANSFER TO
PROPANE
need to trigger (Interlock I1
activated):
STEAM
PSHH2- 34.2 • CLOSURE XV-1311A (steam
I2 SUPERHEATER
1368 kg/cm²g supply to Steam Superheater)
CUTOFF
PROPANE
need to trigger (Interlock I1 and
I2 activated):
• CLOSURE XV-1394 (liquid
propane from Customer)
• CLOSURE XV-1369 (saturated
PROPANE to Customer)
• CLOSURE DSV-1398
PSHH3- 34.8 (automatic drain of Vanepack
I3 SKID SHUTDOWN
1368 kg/cm²g Separator FG-3)
• CLOSURE XV-1397 (PROPANE
to Gas Turbine)
• CUTOFF ELECTRIC
SUPERHEATER (FTG1-EH-
11/12/13) <1.>
PROPANE
need to trigger (Interlock I1, I2
and I3 activated):
• OPEN XV-1395 (Automatic
PSHH4- 35.2 EMERGENCY Vent Valve to Flare)
I4
1368 kg/cm²g DEPRESSURIZATION • OPEN XV-1396 (Automatic
Vent Valve to Flare)
PROPANE
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need to trigger:
LSLL-1351 VAPORIZER STEAM
Vaporizers I1 • CLOSURE XV-1311C (steam
LSLL-1353 CUTOFF
PROPANE
I2 activated):
LSHH- • CLOSURE DSV-1398
1351 (automatic drain of Vanepack
Vaporizers I3 SKID SHUTDOWN
LSHH- Separator FG-3)
1353 • CLOSURE XV-1397 (PROPANE
to Gas Turbine)
• CUTOFF ELECTRIC
11/12/13) <1.>
PROPANE
need to trigger:
• OPEN LCV-1399B (condensate
Level Control Valve to Flash
Tank)
TSHH- STEAM VAPORIZER
140°C I • CLOSURE XV-1311C (steam
1391 CUTOFF
• OPEN LCV-1399C (condensate
Level Control Valve to Flash
Tank)
PROPANE
need to trigger:
STEAM • CLOSURE XV-1311A (steam
TSHH-
140°C I2 SUPERHEATER supply to Steam Superheater)
1398
CUTOFF • INHIBIT TO TRANSFER TO
PROPANE

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need to trigger:
• CUTOFF ELECTRIC
ELECTRIC
TSHH- SUPERHEATER (FTG1-EH-
140°C I5 SUPERHEATER
1395 11/12/13) <1.>
CUTOFF
PROPANE
I2 activated):
TSHH- (automatic drain of Vanepack
120°C I3 SKID SHUTDOWN
1394 Separator FG-3)
to Gas Turbine)
• CUTOFF ELECTRIC
11/12/13) <1.>
PROPANE

I2 activated):
PSHH- 31.5 (automatic drain of Vanepack
I3 SKID SHUTDOWN
1369 kg/cm²g Separator FG-3)
to Gas Turbine)
• CUTOFF ELECTRIC
11/12/13)
PROPANE

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I2 activated):
LSHH- Vane pack (automatic drain of Vanepack
I3 SKID SHUTDOWN
1355 Separator Separator FG-3)
to Gas Turbine)
• CUTOFF ELECTRIC
11/12/13) <1.>
PROPANE

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5.1.1 Automatic Safe Position <1>
The table below lists the position of the automatic ON-OFF Valves, Control Valves and
Control Panel:
NORMAL Interlock
TAG SERVICE INTERLOCK
POSITION POSITION
Skid Inlet
XV-1394 Inlet isolation valve OPEN CLOSED I3,I4
Inlet header
XV-1395 CLOSED CLOSED I3,I4
blowdown valve
Vaporizers
Level Control Valve
LCV-1351/A Liquid Propane MODULATING CLOSED I,I1, I3,I4 <1.>
feeding
Level Control Valve
LCV-1351/B MODULATING CLOSED I,I1, I3,I4 <1.>
Propane Liquid
Inlet isolation valve
XV-1311/B OPEN CLOSED I,I1, I3,I4 <1.>
Steam Supply
Flow Control Valve
TCV-1366/A MODULATING CLOSED I,I1, I3,I4 <1.>
Steam Side
Flow Control Valve
TCV-1366/B MODULATING CLOSED I,I1, I3,I4 <1.>
Steam Side
Level Control Valve
LCV-1399/B MODULATING OPEN I,I1, I3,I4 <1.>
Condensate Side
Level Control Valve
LCV-1353/A
Liquid Propane MODULATING CLOSED I,I1, I3,I4
<1.>
feeding
LCV-1353/B Level Control Valve
MODULATING CLOSED I,I1, I3,I4
<1.> Propane Liquid
XV-1311/C OPEN CLOSED I,I1, I3,I4
Steam Supply
Flow Control Valve
TCV-1367/A MODULATING CLOSED I,I1, I3,I4
Steam Side
Flow Control Valve
TCV-1367/B MODULATING CLOSED I,I1, I3,I4
Steam Side
Level Control Valve
LCV-1399/C MODULATING OPEN I,I1, I3,I4
Condensate Side
Fuel Gas Steam
Heater
XV-1311/A OPEN CLOSED I2, I3,I4
Steam Supply
Flow Control Valve
TCV-1365/A MODULATING CLOSED I2, I3,I4
Steam Side
Flow Control Valve
TCV-1365/B MODULATING CLOSED I2, I3,I4
Steam Side
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NORMAL Interlock
TAG SERVICE INTERLOCK
POSITION POSITION
Level Control Valve
LCV-1399/A MODULATING OPEN I2, I3,I4
Condensate Side
Pressure Relief
Control Valves
Pressure Relief
PCV-1347 MODULATING CLOSE I3,I4
Control Valve
FG Electric Heater
FTG1-EH-
FG Electric Heater RUNNING TRIP I3,I4,I5
11/12/13
Pressure Control
Valves
Pressure Control
PCV-1363 MODULATING CLOSED I3,I4
Valve
Pressure Control
PCV-1364 MODULATING CLOSED I3,I4
Valve
Vane pack
Separator
XV-1398 Drain isolation Valve OPEN CLOSED I3,I4
DCV-1355 Level Control Valve MODULATING CLOSED I3,I4
Skid Outlet
Outlet header CLOSED I3
XV-1396 CLOSED I3,I4
blowdown valve OPEN I4 <1.>
Outlet isolation
XV-1397 OPEN CLOSED I3,I4
valve
5.1.2 Process Logic Flow Chart: Interlocks Vaporizes, Heaters, Separator and Filters
Please see Annex 1 figure x1 and figure x2.
5.2 Trip From Customer (External Request) <1>

In case of Trip From Customer (External Request) two different procedures of
shutdown/depressurization will be provided:
1. ESDr: Emergency Shut-Down and complete depressurization.
2. PPSDr: Partial Pressurized Emergency Shut-Down
ESDr: “Compression plant emergency shut-down and complete depressurization”
will be manually activated by panel operator or automatically activated by plant fire &
gas system in case of emergency and consists in stopping all the equipment, isolating
and complete venting all the gas inventory. The fuel gas skids will be stopped and
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completely depressurized until the High pressure flare backpressure.
The main reasons to have the emergency depressurised shutdown conditions are the
following:
o Detection of an abnormal process or equipment condition by Operation
personnel;
o A Fire & Gas conditions detected by Fire & Gas system by Customer;
o Manual activation by Operation personnel as a consequence of audible and
visual alarms status recognized;
PPSDr: “Partial Pressurized Emergency Shut-Down” will be manually activated by
panel operator, train fire & gas or machines protection system, in case of emergency
and consists in stopping all the equipment, isolating the gas inventory. The unit fuel
gas skid will be stopped but not depressurized.
The causes of a pressurized shutdown are listed here below.
o Detection of an abnormal process or equipment condition;
o Manual activation by Operation personnel as a consequence of audible and
visual alarms status recognized;
o Fire & Gas System
5.2.1 Automatic Safe Position (External Request) <1>

The table below lists the position of the automatic ON-OFF Valves, Control Valves and
Control Panel assumed after the different ESD logics:
ESDr PPSDr
NORMAL Sequence Sequence
TAG SERVICE
POSITION from NP Position from NP Position
to ESDr to PPSDr
Skid Inlet
XV-1394 Inlet isolation valve OPEN (1) CLOSED (1) CLOSED
Inlet header
XV-1395 CLOSED (2) OPEN --- CLOSED
blowdown valve
Vaporizers
Level Control Valve
LCV-1351A MODULATING (1) CLOSED (1) CLOSED
Propane Liquid
Level Control Valve
LCV-1351B MODULATING (1) CLOSED (1) CLOSED
Propane Liquid
XV-1311B OPEN (1) CLOSED (1) CLOSED
Steam Supply
Flow Control Valve
TCV-1366A MODULATING (2) CLOSED (2) CLOSED
Steam Side
Flow Control Valve
TCV-1366B MODULATING (2) CLOSED (2) CLOSED
Steam Side
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ESDr PPSDr
TAG SERVICE
to ESDr to PPSDr
Level Control Valve
LCV-1399B MODULATING (2) OPEN (2) OPEN
Condensate Side
Level Control Valve
LCV-1353A MODULATING (1) CLOSED (1) CLOSED
Propane Liquid
Level Control Valve
LCV-1353B MODULATING (1) CLOSED (1) CLOSED
Propane Liquid
XV-1311C OPEN (1) CLOSED (1) CLOSED
Steam Supply
Flow Control Valve
Steam Side
Flow Control Valve
Steam Side
Level Control Valve
LCV-1399C MODULATING (2) OPEN (2) OPEN
Condensate Side
Fuel Gas Steam
Heater
XV-1311A OPEN (1) CLOSED (1) CLOSED
Steam Supply
Flow Control Valve
Steam Side
Flow Control Valve
Steam Side
Level Control Valve
LCV-1399A MODULATING (2) OPEN (2) OPEN
Condensate Side
Pressure Relief
Control Valves
Pressure Relief
PCV-1347 MODULATING (2) CLOSED (2) OPEN
Control Valve
FG Electric Heater
FTG1-EH-
FG Electric Heater RUNNING (1) TRIP (1) TRIP
11/12/13
Pressure Control
Valves
Pressure Control
PCV-1363 MODULATING (2) CLOSED (2) CLOSED
Valve
Pressure Control
PCV-1364 MODULATING (2) CLOSED (2) CLOSED
Valve
Vane pack
Separator
XV-1398 Drain isolation Valve OPEN (2) CLOSED CLOSED

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ESDr PPSDr
TAG SERVICE
to ESDr to PPSDr
DCV-1355 Level Control Valve MODULATING (2) CLOSED CLOSED
Skid Outlet
Outlet header
XV-1396 CLOSED (1) OPEN --- CLOSED
blowdown valve
Outlet isolation
XV-1397 OPEN (1) CLOSED (1) CLOSED
valve
From Normal Position Sequence (NP) to ESDr:
o Automatic / Heater Valves (1) Operate simultaneously when XV-1397
<1.> is closed (ZSL-1392) then
o follows the sequence (2)
From Normal Position Sequence (NP) to PPSDr:
o Automatic / Heater Valves (1) Operate simultaneously when XV-1397
<1.> is closed (ZSL-1392) then
o follows the sequence (2)
5.2.1 Process Logic Flow Chart: PPSDr and ESD

Please see Annex 1 figure x3 and figure x4..
5.3 Process Protection – PSV sizing criteria

The intent of these paragraph is to provide the basis for control and protective logic of
the vaporizer that delivers the optimum balance between reliable operation and
equipment protection.
For example, prevention/ detection of tube rupture by sudden increase in vaporizer
pressure, providing appropriate emergency isolation shutoffs, etc. It may be allowed for
the BMS to fulfill protective shutoff functions of vaporizer fuel delivery to the duct
burners.
The control/ protective design shall detect and provide appropriate interlocks to prevent
liquid carryover (slugs), and to detect and respond to loss of heat tracing.
For extended shutdown or outage, an inert (nitrogen) static purge system will be
required for trapped fuel in fuel line between vaporizer and duct burner fuel control
valve. At ambient temperature if the system is let sit, it can draw a vacuum; this points
to the need for provision of a purge system (so don’t draw a vacuum).
Appropriate provisions for pipe draining will be required (perhaps the fuel condensate
can be returned to the vaporizer).

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Interface with the Plant vent/ flaring and drains system - to be defined
PROPANE vaporizer system shall be designed the to prevent a rapid phase transition
(RPT) situation. This is a failure mode where hot Steam and liquid PROPANE mix due to a
leak, a larger than intended volume of PROPANE evaporates rapidly, causing a sudden
pressure increase that could potentially cause the vaporizer to rupture.
PROPANE vaporizer system shall designed the with built-in safety measures/
requirements to avoid plant hazards, for example, liquid fuel, fuel vapors, electricity
sources (e.g. electrical devices, heaters (where used), static electricity, lightning strikes,
etc.), etc.
Purge gas (Nitrogen) connections shall be provided at the system interfaces depending
on final system/plant layout.
5.3.1 Piping Protection upstream LCV-1351/A/B and LCV-1353/A/B

The Hydraulic Expansion is the increase in liquid volume caused by an increase in
temperature. It can result when the piping is blocked in while it is filled with cold
liquid and is subsequently heated by ambient heat gain, heat direct solar radiation
or fire.
The expression to use is shown on API RP 521 par. “5.14.3 Special cases”:
5.3.2 Vaporizer Protection <1>

If PROPANE pressure increase above 35.2 kg/cm² the Pressure Relief Safety Vaves (PSV-
1356/A and PSV-1356/B mounted on Vaporizer 1 and PSV-1357/A and PSV-1357/B
mounted on Vaporizer 2) will discharge excess propane flow.
If Steam pressure increase above 10 kg/cm² the Pressure Safety Vaves (PSV-1369
mounted on Vaporizer 1 and PSV-1370 mounted on Vaporizer 2) will discharge excess
steam flow.
5.3.2.1 Vaporizer Protection - PROPANE Side

The PSV on Vaporizer have been sized for the following emergencies:
o in the case of two Vaporizers one in standby, happen that it opens the heating steam
when the two shut-off valves are still closed.
o the inadvertent closure of a manual block valve on the outlet of a Vaporizer while the
equipment is on stream
In these case the Vaporizer can be exposed to a pressure that exceeds the maximum
allowable working pressure.
The flow rate to be downloaded from the safety valve which protects the PROPANE shell
side of the Vaporizer will be calculated as the ratio of the heat exchanged and the latent
heat of the process fluid both estimated the shooting conditions; the heat exchanged will
be evaluated to clean tubes (fouling factor equal to zero)
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Vapor Pressure Mass Mass of
density density vaporization
35.20 34.52 316.8 105.9 -2'378.6 -2'235.5
86.2 °C 143.1 kJ/kg
kg/cm² barg kg/m³ kg/m³ kJ/kg kJ/kg
38.72 37.98 281.3 129.9 -2'347.3 -2'245.7
91.5 °C 101.6 kJ/kg
Tube Side
Temperature (In) Steam 190.0 °C
Temperature (Out) Condensate 159.0 °C
Shell Side
Temperature (In) PROPANE Liquid 28.0 °C
Temperature (Out) PROPANE Vapor 86.2 °C
LMTD 116.9 °C
Transfer Rate clean (U, W/m2-K) 5'846.9 W/m²-K
Surface 12.39 m²
8'468.0 kW
Heat Exchanged
7'282'484 kcal/h
Latent Heat of vaporization 143.08 kJ/kg

@ P=35.2 kg/cm² & T=86.2°C 34.18 kcal/kg
59.184 kg/s
PROPANE Flow Rate to be discharged through PSV
213'061 kg/h
Case Liquid: Required PROPANE liquid volumetric flow rate caused by blocked in pump
of 87.66 m³/h (43’313 kg/h)
Vapor
Basis
1.03 1.01 13.3 94.05 -2'728.11 -2'316.29
-25.9 °C 33.86%
9.76 9.57 501.9 91.45 -2'588.51 -2'256.05
28.0 °C 0.00%
28.0 27.46 513.6 90.81 -2'434.17 -2'226.84
27.9 °C 0.00%
28.55 28.00 513.8 90.79 -2'429.94 -2'227.18
27.9 °C 0.00%
32.0 31.38 515.5 90.71 -2'403.27 -2'229.32
28.0 °C 0.00%
35.2 34.52 517.4 90.64 -2'378.55 -2'235.47
28.1 °C 0.00%
67.0 65.70 532.8 89.87
28.7 °C 0.00%
kg/cm² barg kg/m³ /( · ·° )

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Latent Heat of Vaporization at different pressures
Vapor Pressure Mass Mass of
density density Vaporization
1.03 1.01 603.2 -2'728.1 -2'316.3
-26.7 °C 4.6 kg/m³ 411.8 kJ/kg
9.76 9.57 507.2 -2'588.5 -2'256.1
28.0 °C 21.3 kg/m³ 332.5 kJ/kg
28.00 27.46 375.3 -2'434.2 -2'226.8
74.2 °C 73.6 kg/m³ 207.3 kJ/kg
28.55 28.00 370.1 -2'429.9 -2'227.2
75.2 °C 75.5 kg/m³ 202.8 kJ/kg
32.00 31.39 340.4 -2'403.3 -2'229.3
80.9 °C 89.5 kg/m³ 174.0 kJ/kg
35.20 34.52 316.8 105.9 -2'378.6 -2'235.5
86.2 °C 143.1 kJ/kg
38.72 37.98 281.3 129.9 -2'347.3 -2'245.7
91.5 °C 101.6 kJ/kg
42.68 41.86 199.4 199.4 -2'283.5 -2'283.5
97.13 0.0 kJ/kg
Since the PROPANE is subcooled, a discharge coefficient Kd of 0.65 can be used
5.3.3 Steam Super-Heater Protection

5.3.3.1 Steam Super-Heater Protection <1>
If PROPANE pressure increase above 35.2 kg/cm² the Pressure Safety Vaves (PSV-1358/A)
will discharge excess propane flow.
If Steam pressure increase above 10 kg/cm² the Pressure Safety Vaves (PSV-1368) will
discharge excess steam flow.
5.3.4 Electric Super-Heater Protection

Overheat Protection
To protect the heaters against excessive temperature, 3 type simplex RTD Pt 100
per Bundle (TE-1392/C/D/E) will be clipped to an element(s) at the hottest part of
the heater (one for each branch circuit). Under no flow or overheat conditions
the thermocouple signal via the control system will isolate power from the
heater.
3 type simplex RTD Pt 100 (TE-1392/F/G/H) will be provided on the vessels to
protect the heaters from high vessel temperature. Additional protection is
provided by simplex RTD Pt 100 fitted to the tubeplates (flange - (TE-1392/B) and
also fitted to the back plate inside the terminal boxes (TE-1392/A) to meet the
requirements of certification. The number of RTD per heater bundle is 8.
The RTD PT100’s are terminated in separate stainless steel cast enclosure,
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certified Exe to ATEX the circuits will be Intrinsically safe (Exia) The box are
mounted alongside the main terminal box. This prevents the signals being
deformed by the electrical supply to the elements which can occur if heating
elements and detectors are terminated in the same enclosure without proper
segregation.
To avoid to reach high temperature of element for non flow or when the flow is
less than 300 kg/h one Flow Switch (FSL-1311) will be installed upstream the
electric heater.
Electric Heaters operating at Temperatures Higher than Area
Temperature Classification
For safety reasons, it is essential for the user to ensure that exposed metal
surfaces of the process vessel and/or associated pipe work whose temperature
exceeds the temperature classification of the hazardous area under the
designed operating conditions are fully acknowledged and understood. They
must be addressed by the user with the appropriate risk assessments carried
out and action taken such as the provision of suitable insulation or other
methods to prevent contact with the gas hazard. Further details are contained
within the operating and maintenance instructions supplied with the equipment

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6.0 Start-up : initial Start-up and after normal Shut-down
6.1 Nitrogen Purging Procedures <1>
Purging sequence is performed by allowing process gas to flow through the unit with
the purpose to eliminate any infiltration of ambient air (oxygen) into process system. The
purging operation will be performed each time that a start-up from depressurized
condition occurs. Purging is not required in case of partial-depressurized shut down.
To purge the system nitrogen has to be used. During the operation of pressurizing or
filling or de-pressurizing, particular attention should be given in the following cases:
Avoid variations brusque of pressure that could be
damage the cartridges, therefore open or close very
FILTER
slowly and slightly the filling or pressurizing valve or
vent valve.
LEVEL CONTROL VALVE and/or The Drain system shall operate only by means of
HAND DRAIN VALVE on Drain local opening /closing of the drain valves.
Filter or Drain Pot if any The drains have to be convoyed to Drain Tank,
The valve, partially or totally, prevents the passage
VALVE FAILURE CLOSE of flow during the operation of pressurizing or filling
or de-pressurizing.
The position of automatic On-Off Valves, Control Valves and Control Panel are listed
on table 6.1.T1
TAG SERVICE POSITION
Skid Inlet
XV-1394 Inlet isolation valve CLOSED
<1.>OPEN (during
pressurizing by
XV-1395 Inlet header blowdown valve nitrogen)
/CLOSED (during de-
pressurizing)
Vaporizers (2x100%)
Level Control Valve
LCV-1351A CLOSED
Liquid Propane feeding
Level Control Valve
LCV-1351B CLOSED
Propane Liquid
XV-1311B CLOSED
Steam Supply
Flow Control Valve
TCV-1366A CLOSED
Steam Side
Flow Control Valve
TCV-1366B CLOSED
Steam Side
Level Control Valve
LCV-1399B OPEN
Condensate Side

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Level Control Valve
LCV-1353A CLOSED
Level Control Valve
LCV-1353B CLOSED
Propane Liquid
XV-1311C CLOSED
Steam Supply
Flow Control Valve
TCV-1367A CLOSED
Steam Side
Flow Control Valve
TCV-1367B CLOSED
Steam Side
Level Control Valve
LCV-1399C OPEN
Condensate Side
Fuel Gas Steam Heater
XV-1311A CLOSED
Steam Supply
Flow Control Valve
TCV-1365A CLOSED
Steam Side
Flow Control Valve
TCV-1365B CLOSED
Steam Side
Level Control Valve
LCV-1399A OPEN
Condensate Side
Pressure Relief Control Valves
PCV-1347 Pressure Relief Control Valve CLOSED
FG Electric Heater
FTG1-EH-
FG Electric Heater TRIP
11/12/13
Pressure Control Valves
PCV-1363 Pressure Control Valve OPEN
PCV-1364 Pressure Control Valve OPEN
Vane pack Separator
<1.>OPEN (during
pressurizing by
XV-1398 Drain isolation Valve nitrogen)
/CLOSED (during de-
pressurizing)
<1.>OPEN (during
pressurizing by
DCV-1355 Level Control Valve nitrogen)
/CLOSED (during de-
pressurizing)
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Skid Outlet
<1.>OPEN (during
pressurizing by
XV-1396 Outlet header blowdown valve nitrogen)
/CLOSED (during de-
pressurizing)
XV-1397 Outlet isolation valve CLOSED
Table 6.1.T1 Position of automatic valves and euipment during nitrogen purging
The sequence of purging and pressurizing after a depressurized shut down is described
here below.
1. Check closing of the Inlet isolation valve XV-1394
2. Check closing of the Outlet isolation valve XV-1397
3. Close the hand valve located at upstream of XV-1394
4. Close the hand valve located Valve dowstream of XV-1397
5. Open with the Pressure Controller PIC-1369 in manual mode the pressure control
valves PCV-1363 and PCV-1364
6. Verify that all main hand valves are fully open (upstream/downstream Valves
installed on: Vaporizers,Steam Heater, Electric Heater, Pressure Control Valves
and duplex Fuel Gas Filters)
7. De-pressurizing the system: open very slowly and slightly the hand vent valves
and hand drain valves (no liquid in the system and gas at atmospheric pressure).
Vent and Drain Valves installed on: Vaporizers, Steam Heater, Electric Heater,
Pressure Control Valves and duplex Fuel Gas Filters.
8. Check closing of the purge ball valves
9. Connect the customer nitrogen feeding (max pressure 5 kg/cm²g) to the natural
gas skid purge valves
10. Open the purge ball valve and start purging by slowly opening the regulating
valve on the Nitrogen Gas cylinder and bleeding the gas to the process line with a
pressure of not more that 3 kg/cm² (g)
11. When a nitrogen volume about twice the piping volume has passed, close all the
hand vent valves and hand drain valves opened previously
12. Close Inlet/Outlet header blowdown valve XV-1395 and XV-1396
a. Gradually increase the nitrogen pressure inside the pipeline up to 5 kg/cm² (g)
b. Open Inlet/Outlet header blowdown valve XV-1395 and XV-1396
c. When the pressure decrease at 0.5 kg/cm² (g), close Inlet/Outlet header
blowdown XV-1395 and XV-1396
d. Repeat this operation from points a. to d. for 4 times and when complete,
13. Close Valves XV-1395 and XV-1396
14. Check closing of all the hand vent valves and hand drain valves
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15. Gradually increase the nitrogen pressure inside the pipeline up to 5 kg/cm² (g)
16. Open the hand valve located at upstream of XV-1394
17. Before to open the hand valve located at dowstream of XV-1397 check that the
downstream pipeline has been purged with nitrogen.
At this stage the system is full of nitrogen and ready to be filled with propane liquid.
6.1.1 Process Logic Nitrogen purging

Please see Annex 1 figure f1
6.2 First Filling PROPANE Liquid

To avoid flashing the minimum nitrogen pressure will be:
Nitrogen Pressure first filling Temperature PROPANE
liquid
6.36 kg/cm² 14.0 °C
11.39 kg/cm² 34.0 °C
During the first phase of the filling, it is important to avoid flashing otherwise there would
be an increase in pressure, due to vaporization of the PROPANE liquid, without having the
possibility to heat the PROPANE and consequently without reaching ta of saturation
temperature (Tv=28°C at P=9.76 kg/cm², Tv=74.2 °C at P=28.0 kg/cm² and Tv=80.9 °C at
P=32.0 kg/cm²). Therefore it’s moreover, the presence of nitrogen to the pressures
mentioned above, reduces the saturation temperature of the PROPANE with less possibility
of having condensate in the rest of the system during warm-up.
First Filling
First filling with nitrogen at 5 barg cases with different volume
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7
Froth level 350.0 350.0 350.0 350.0 350.0 350.0 350.0 mm
Volume Kettle 0.613 0.613 0.613 0.613 0.613 0.613 0.613 m³

Volume Tube 0.053 0.053 0.053 0.053 0.053 0.053 0.053 m³
N. Kettle for volume 1 1 1 1 1 2 2
calculation purpose
N. Steam Superheater 0 1 1 0 1 1 1
N. Electric Heater 0 0 0 1 1 0 1
Volume Steam SuperHeater 0.000 0.080 0.080 0.000 0.080 0.080 0.080 m³
Volume Electric Heater 0.000 0.000 0.000 0.296 0.296 0.000 0.296 m³
Volume Piping upstream
0.076 0.229 0.458 0.458 0.458 0.458 0.458 m³
PCV
Nitrogen Initial Volume 0.637 0.869 1.098 1.314 1.395 1.711 2.008 m³
Volume PROPANE liquid 0.349 0.349 0.349 0.349 0.349 0.349 0.349 m³
Volume N₂ at end 0.288 0.521 0.750 0.966 1.046 1.363 1.659 m³
(without evaporation)
Pressure Nitrogen - 1st filling 5.00 5.00 5.00 5.00 5.00 5.00 5.00 barg
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Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7
Temperature Nitrogen 15.00 15.00 15.00 15.00 15.00 15.00 15.00 °C
Molecular Weight N₂ 28 28 28 28 28 28 28 kg/kmol
Mass density Nitrogen 7.028 7.028 7.028 7.028 7.028 7.028 7.028 kg/m³
Mass Nitrogen 4.473 6.110 7.719 9.238 9.802 12.026 14.109 kg
Mass density Nitrogen at
15.543 11.734 10.297 9.565 9.371 8.826 8.505 kg/m³
end
Nitrogen Pressure at end
14.93 11.27 9.89 9.19 9.00 8.48 8.17 bar(a)
(without evaporation)
∆ Height liquid 12.97 26.89 40.57 53.48 58.27 77.19 94.89 mm

∆ Volume liquid 0.017 0.034 0.052 0.068 0.075 0.099 0.121 m³
Mass density PROPANE
495 495 495 495 495 495 495 kg/m³
Liquid
Evaporated PROPANE
8.22 17.04 25.71 33.89 36.93 48.91 60.13 kg
Mass
Molecular Weight PROPANE 44.16 44.16 44.16 44.16 44.16 44.16 44.16 kg/kmol
Mass Heat Capacity 2.787 2.787 2.787 2.787 2.787 2.787 2.787 kJ/kg-°C
PROPANE
Mass Heat of Vaporization 203.3 203.3 203.3 203.3 203.3 203.3 203.3 kJ/kg
PROPANE
Temperature Inlet 28 28 28 28 28 28 28 °C
PROPANE
Temperature heating 83 83 83 83 83 83 83 °C
Mass Nitrogen + PROPANE 12.69 23.15 33.43 43.13 46.73 60.94 74.24 kg
Volume Vapor 0.30 0.56 0.80 1.03 1.12 1.46 1.78 m³
Mass density - End Mix 41.70 41.70 41.70 41.70 41.70 41.70 41.70 kg/m³
Molecular Weight End MIX 39.95 40.79 41.13 41.31 41.36 41.50 41.58 kg/kmol
Pressure at end 32.41 32.41 32.41 32.41 32.41 32.41 32.41 bar(a)
32.00 32.00 32.00 32.00 32.00 32.00 32.00 kg/cm²g
It is advantageous to do the warm-up at pressure of 10 kg/cm²g to avoid condensation on

cold parts of the system, in this way:
1) Check that the whole system has been pressurized with nitrogen at pressure of 5
kg/cm²g
2) Activate Pressure control (PIC-1369) and Close with pressure Control Valve the valves
PCV-1363/64
3) Activate Pressure control (PIC-1368) if the pressure exceeds 13 kg/cm²g open the PCV-
1347 works to keep the pressure to 13 kg/cm²g
4) Activate Level Control LIC-1351 (if Vaporizer 1 selected) or LIC-1353 B (if Vaporizer 2
selected)
a. Close valve DN4” LCV-1351/A (if Vaporizer 1 selected) or LCV-1353/A (if Vaporizer 2
selected).
b. slowly open the valve LCV-1351/B (if Vaporizer 1 selected) or LCV-1353/B (if
Vaporizer 2 selected) and fill to the minimum level one vaporizer.
5) control the pressure by PIT 1368/4 / A / B / C

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Skid Inlet
XV-1394 Inlet isolation valve OPEN
XV-1395 Inlet header blowdown valve CLOSED
Vaporizers (2x100%)
Level Control Valve
LCV-1351A CLOSED
Level Control Valve MODULATING (If
LCV-1351B
Propane Liquid Vaporizer 1 selected)
XV-1311B CLOSED
Steam Supply
Flow Control Valve
TCV-1366A CLOSED
Steam Side
Flow Control Valve
TCV-1366B CLOSED
Steam Side
Level Control Valve
LCV-1399B OPEN
Condensate Side
Level Control Valve
LCV-1353A CLOSED
LCV-1353B
XV-1311C CLOSED
Steam Supply
Flow Control Valve
TCV-1367A CLOSED
Steam Side
Flow Control Valve
TCV-1367B CLOSED
Steam Side
Level Control Valve
LCV-1399C OPEN
Condensate Side
XV-1311A CLOSED
Steam Supply
Flow Control Valve
TCV-1365A CLOSED
Steam Side
Flow Control Valve
TCV-1365B CLOSED
Steam Side
Level Control Valve
LCV-1399A OPEN
Condensate Side
MODULATING
PCV-1347 Pressure Relief Control Valve
SET=13 kg/cm²

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Page 49 of 93
FG Electric Heater
FTG1-EH-
FG Electric Heater TRIP
11/12/13
PCV-1363 Pressure Control Valve CLOSED
Vane pack Separator
XV-1398 Drain isolation Valve OPEN
DCV-1355 Level Control Valve MODULATING
Skid Outlet
XV-1396 Outlet header blowdown valve CLOSED
Table 6.2.T1 Position of automatic valves and equipment during Propane first filling
6.2.1 Process Logic Flow Chart: First Filling

Please see Annex 1 figure f1.1
6.3 Start-up from depressurized condition and warm-up <1>

This start-up procedure will be performed every time that a partial depressurized shut down
or a normal shut down has occurred.
No film boiling condition has foreseen during start-up because the propane flow rate will be
low.
Detailed description of pressurized shutdown can be found at para 5 of this specification.
Position of automatic valves and Equipment during warm-up are listed on Table 6.3.T1
Skid Inlet
OPEN at Pressure PIT-
XV-1395 Inlet header blowdown valve 1368A/B/C greater than
13 kg/cm²
Vaporizers (2x100%)
Level Control Valve
LCV-1351A CLOSED

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LCV-1351B
Inlet isolation valve OPEN (If Vaporizer 1
XV-1311B
Steam Supply selected)
Flow Control Valve
TCV-1366A CLOSED
Steam Side
Flow Control Valve MODULATING (If
TCV-1366B
Steam Side Vaporizer 1 selected)
LCV-1399B
Condensate Side Vaporizer 1 selected)
Level Control Valve
LCV-1353A CLOSED
LCV-1353B
XV-1311C
Flow Control Valve
TCV-1367A CLOSED
Steam Side
TCV-1367B
LCV-1399C
Inlet isolation valve OPEN
XV-1311A
Steam Supply (1) If Selected
Flow Control Valve
TCV-1365A CLOSED
Steam Side
Flow Control Valve MODULATING
TCV-1365B
Steam Side (If Selected)
Level Control Valve MODULATING
LCV-1399A
Condensate Side (If Selected)
MODULATING
SET=13 kg/cm²
FG Electric Heater
FTG1-EH- MODULATING
FG Electric Heater
11/12/13 (4) If Selected
(3) MODULATING
PCV-1363 Pressure Control Valve
SET=12 kg/cm²

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Vane pack Separator
Skid Outlet
XV-1396 Outlet header blowdown valve (3) OPEN
Table 6.3.T1 Position of automatic valves and Equipment during warm-up
Note:
(1) if Steam Heater selected or if it's inted to utilise Electric Heater in serie with Steam Heater
(2) if Electric Heater selected or if it's inted to utilise Electric Heater in serie with Steam Heater
(3) Modulating PCV-1363 and Open XV-1396 untill temperature at upstream PCV-1363/64 reach
99°C (TIT-1398A/B or TIT-1395A/B)
At this stage the warm-up procedure can be activate as per paragraph 6.4
6.4 Start-up from pressurized condition Warm-up <1>

This start-up procedure will be performed every time that a partial depressurized shut
down or a normal shut down has occurred.
No film boiling condition has foreseen during start-up because the propane flow rate
will be low.
Detailed description of pressurized shutdown can be found at para 5 of this
specification.
Position of automatic valves and Equipment during warm-up are listed on Table 6.4.T1
Skid Inlet
OPEN at Pressure PIT-
XV-1395 Inlet header blowdown valve 1368A/B/C greater than
13 ÷ 32 kg/cm² kg/cm²
Vaporizers (2x100%)
Level Control Valve
LCV-1351A CLOSED
LCV-1351B

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XV-1311B
Flow Control Valve
TCV-1366A CLOSED
Steam Side
TCV-1366B
LCV-1399B
Level Control Valve
LCV-1353A CLOSED
LCV-1353B
XV-1311C
Flow Control Valve
TCV-1367A CLOSED
Steam Side
TCV-1367B
LCV-1399C
Inlet isolation valve OPEN
XV-1311A
Steam Supply (1) If Selected
Flow Control Valve
TCV-1365A CLOSED
Steam Side
Flow Control Valve MODULATING
TCV-1365B
Steam Side (If Selected)
Level Control Valve MODULATING
LCV-1399A
Condensate Side (If Selected)
MODULATING
SET=13 ÷ 32 kg/cm²
FG Electric Heater
FTG1-EH- MODULATING
FG Electric Heater
11/12/13 (1) If Selected
MODULATING
PCV-1363 Pressure Control Valve
SET=12 ÷ 26.5 kg/cm²
Vane pack Separator

NON40660 1
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Page 53 of 93
Skid Outlet
XV-1396 Outlet header blowdown valve OPEN
Table 6.4.T1 Position of automatic valves and Equipment during warm-up
Note:
(1) if Steam Heater selected or if it's inted to utilise Electric Heater in serie with Steam
Heater
(2) if Electric Heater selected or if it's inted to utilise Electric Heater in serie with Steam
Heater
When the warm-up procedure is completed then:
* close Inlet header blowdown valve XV-1395
* close Outlet header blowdown valve XV-1396
6.5 Process Logic Flow Chart – Startup and Warm-up <1>

Please see Annex 1 from figure f2 to figure f10 <1>

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7.0 Normal shut-down of Unit Natural Gas Skid <1>
The following steps have to be followed to shut down the main fuel gas skid when the al
four gas turbines are no running and all Customer fuel gas users don’t require fuel gas.
The skid is considered to remain pressurized.
1. Ensure that all Gas turbines are in stop condition
2. Stop Fuel Gas Steam Heater:
a. Put manual model Level Controller, LIC-1397 and open the control valves LCV-1397
b. Put manual model Temperature Controller and close the control valves FCV-
1338/A and FCV-1338/A
c. Close steam supply valve XV-1384
3. Stop Electric heater FTG1-EH-1/2/3/4
4. Put manual model Pressure controller, PIC-1362. and close the control valves PCV-
1344 PCV-1345 and PCV-1346.
5. Close Inlet isolation valve XV-1399
6. Close Outlet isolation valve XV-1392
7. Full Depressurised condition can be achieved by the Operation personnel just
opening the blow down valves BDV-..
The final position of automatic On-Off Valves, Control Valves and Control Panel are
listed on Table 7.0.T1
Normal Stop (NS)
NORMAL
TAG SERVICE POSITION Sequence
(NP) from NP Position
to NS
Skid Inlet
XV-1394 Inlet isolation valve OPEN (2) CLOSED
XV-1395 Inlet header blowdown valve CLOSED --- CLOSED
Vaporizers
LCV-
MODULATING (1) CLOSED
1351/A Propane Liquid
LCV-
1351/B Propane Liquid
XV-1311/B OPEN (1) CLOSED
Steam Supply
TCV- Flow Control Valve
1366/A Steam Side
1366/B Steam Side
LCV- Level Control Valve
MODULATING (1) OPEN
1399/B Condensate Side
LCV-
1351/A Propane Liquid
NON40660 1
THISEASWARAN
Page 55 of 93
Normal Stop (NS)
NORMAL
TAG SERVICE POSITION Sequence
(NP) from NP Position
to NS
LCV-
1351/B Propane Liquid
XV-1311/C OPEN (1) CLOSED
Steam Supply
1367/A Steam Side
1367/B Steam Side
MODULATING (1) OPEN
1399/C Condensate Side
XV-1311/A OPEN (1) CLOSED
Steam Supply
1365/A Steam Side
1365/B Steam Side
MODULATING (1) OPEN
1399/A Condensate Side
Pressure Relief Control
Valves
MODULATING
if Pressure PIT-
PCV-1347 Pressure Relief Control Valve MODULATING (2)
1368 increase
32 kg/cm²
FG Electric Heater
FTG1-EH-
FG Electric Heater RUNNING (1) TRIP
11/12/13
PCV-1363 Pressure Control Valve MODULATING (2) CLOSED
PCV-1364 Pressure Control Valve MODULATING (2) CLOSED
Skid Outlet
Outlet header blowdown
XV-1396 CLOSED --- CLOSED
valve
XV-1397 Outlet isolation valve OPEN (2) CLOSED
Table 7.0.T1 Position of automatic valves and equipment
Process Logic Flow Chart: Please see Annex 1 figure 18.

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8.0 Upset <1>
If the final delivery Pressure (read with PIT-1369A/B) tends to decrease, the following
actions are reccommended:
1. Ensure that the blowdown valves, XV-1395 and XV-1391 are closed and PCV-1347 is
modulating for pressure set greater than 32 kg/cm².
2. Ensure that the skid inlet pressure, read with PIT-1362/C is the range 28÷32 kg/cm².
3. If PIT-1362/C is in the normal range check flim boiling condition (see paragraph 4.2.2):
3.1. Check Pressure PIT-1368/A/B/C lower 27.4 kg/cm²
3.2. Check temperature TIT-1391/A/B greater than 83°C
3.3. Check liquid Propane temperature TIT-1382/B greater than 83°C, if Vaporizer 1
selected
3.4. Check liquid Propane temperature (TIT-1382/C) greater than 83°C, if Vaporizer 2
selected
If the final delivery Temperature (TIT-1394A/B) tends to decrease, the following actions are
reccommended:
1. Ensure that the blowdown valves, XV-1395 and XV-1396 are closed and PCV-1347 is
modulating for pressure set greater than 32 kg/cm².
2. Ensure that the skid inlet temperature (TIT-1381/C) is the range 14-28°C.
3. Ceck Steam Supply Temperature (TIT-1399) is the range 170-190°C, if Vaporizer 1
selected
4. Ceck Steam Supply Temperature (TIT-1397) is the range 170-190°C, if Vaporizer 2
selected
5. Ceck Steam Supply Temperature (TIT-1396) is the range 170-190°C, if Steam
Superheater selected
6. Ceck Steam Supply Pressure (PIT-1366) is the out of range 2.5-5.5 kg/cm², if Vaporizer 1
selected
7. Ceck Steam Supply Pressure (PIT-1366) is the out of range 2.5-5.5 kg/cm², if Vaporizer 2
selected
8. Ceck Steam Supply Pressure (PIT-1371) is the out of range 2.8-5.5 kg/cm², if Steam
Superheater selected
9. Check incoming Electrical supply, read “kW signal” incoming from Electric Heater, if
Electric heater selected

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External Sequences Propane Flow Control
VAPORIZER
Start Sequence
(Propane Selected)
Propane Facility
Permission to Start from
Propane Facility (Pumps
& Propane Storage)
AND
Shutdown or Trip
active?
No
Yes
GT Control
Inhibit to transfer
Inhibit to
to propane
transfer to
propane
X
Interlock I
fig.x2
A.1
X1 fig.1.1
Interlock I1
fig.x1
OR
X2
Interlock I2
fig.x1
X3
Interlock I3
fig.x1
X4
Interlock I4
fig.x1
X5
Figure 1
18-JUN-2018
Interlock I5
fig.x2
EASWARAN MAHESH (A804)
Page 58 of 93
A.1
External Sequences fig.1
Propane Control
Yes
fA1 Nitrogen
6.1 Nitrogen Purging
fig.f1 purging?
fA1.1
fig.f1 No
fA2 Yes First Filling of

6.2 First Filling of Liquid
fig.f1.1 liquid Propane?
Propane
No
fA2.1 Flag1=0
fig.f1.1 Flag2=0
Yes Start-up from

6.3 Start-up from fA3
Flag1=1 depressurised condition
depressurized and warm-up fig.f2
and warm-up?
No
fA3.1
fig.f9
Yes Start-up from

6.4 Start-up from pressurized fA3
Flag2=1 pressurized and
and warm-up fig.f2
warm-up?
fA4.1 No
fig.f9.1
A Vaporizer Control
fig.1.2
Normal Opertation
O
Temperature Control
fig.11
PPSDr
Partial Pressurized xA6
Emergency Shut- fig.x3 T
fig.15 Pressure Control
Down
ESDr V
Separator & Filter Control
Emergency Shut- xA7 fig.16
Down and complete fig.x4
depressurization
Figure 1.1
Normal Stop fA5

18-JUN-2018 Sequence fig.18
Page 59 of 93
A Propane Flow Control
External Sequences
Fig.1.1 VAPORIZER
SKID INLET:
XV-1394: OPEN
XV-1395: CLOSED
VAPORIZER 2(if selected):
READ:
LCV-1351A: CLOSED
PIT-1362/C
LCV-1351B: CLOSED
XV-1311B: OPEN Inlet Pressure
TCV-1366A: CLOSED out of range
TCV-1366B: CLOSED
LCV-1399B: OPEN
VAPORIZER 1 (if selected): 28.0 ≤ PIT-1362
LCV-1353A: CLOSED No ≤ 32.0 kg/cm²
LCV-1353B: CLOSED
XV-1311C: OPEN Yes
TCV-1367A: CLOSED
TCV-1367B: CLOSED READ:
LCV-1399C: OPEN TIT-1362
STEAM HEATER(if selected): 14.0 ≤ T≤ 33.0 °C
XV-1311A: OPEN
TCV-1365A: CLOSED
READ:
TCV-1365B: CLOSED
* TIT-1382/B (Vaporizer 1)
LCV-1399A: OPEN
* TIT-1382/C (Vaporizer 2)
PRESSURE RELIEF CONTROL VALVES:
PCV-1347: MODULATING
ELECTRIC HEATER (if selected):
FTG1-EH-11/12/13: RUNNING Read TIT-1391/A/B
PRESSURE CONTROL VALVES: TSHH-1391
PCV-1363: CLOSED
PCV-1364: CLOSED
Read
VANE PACK SEPARATOR: PIT-1368/A/B/C)
XV-1398: OPEN
DCV-1355: MODULATING Yes
SKID OUTLET: X4
I4 PSHH4-1368
XV-1396: CLOSED fig.x1
XV-1397: OPEN No
X3 Yes
I3 PSHH3-1368
fig.x1
X1
No
fig.x1
Yes No
X2
I2 PSHH2-1368 PSHH1-1368 I1
fig.x1
Yes
No
Yes IF (PIT-1388)<28 kg/cm²

Check Pressure &
[(PIT-1362)-(PIT-1388)]≤ 23 kg/cm²
No
A6
Fig.2
Figure 1.2
18-JUN-2018
Page 60 of 93
A6 4.2.1 Vaporizers: Propane Liquid
External Sequences Level Control
Fig.2
Vaporizer 1
EE-008 Vaporizer 2
SELECT EE-009
FDF-3
VAPORIZER FDF-4
Override Increase Decrease Increase Decrease Override

oF2 iE iE dE dE iM iM dM dM oN2
fig.3 fig.4 fig.6 fig.4 fig.6 fig.8 fig.10 fig.8 fig.10 fig.7
ACTIVATE LEVEL CONTROL ACTIVATE LEVEL CONTROL

Input Level Set LIC-1351 Input Level Set LIC-1353
Valves in Parallel: Valves in Parallel:
* LCV-1351A by means I/P LY-1351A * LCV-1353A by means I/P LY-1353A
Feed back ZT-1351A Feed back ZT-1353A
* LCV-1351B by means I/P LY-1351B * LCV-1353B by means I/P LY-1353B
Feed back ZT-1351B Feed back ZT-1353B
Interlock I1 E E E V1
LSLL-1351 M M M V2
fig.4 fig.5 fig.6 fig.15 fig.9
LSLL-1353 fig.8 fig.10 fig.15
Inibhit to READ LIT-1351A/B

READ LIT-1353A/B
Transfer to
Propane
X1
fig.x1 X1
fig.x1
Yes
LSLL-1351
Yes
Interlock I3 No LSLL-1353
LSHH-1351
LSHH-1353 X3 No
X3 Yes fig.x1
LSHH-1351
fig.x1
No Yes
Inibhit to LSHH-1353
Transfer to
Propane Alarm No
Yes Yes
LSH-1351 LSH-1353
No
No Alarm
Alarm No
No Set Level
LSH-1351 Set Level reached?
LSH-1353 reached?
Yes
Yes
C D
Vaporizer 1 Vaporizer 2
fig.3 fig.7
O Super Super O
fig.11 Heater Heater fig.11
T T
Pressure Pressure
fig.15 fig.15
Control Control
Figure 2
18-JUN-2018 V Separator & Separator & V

EASWARAN MAHESH (A804) fig.16 Filter Control Filter Control fig.16
Page 61 of 93
External Sequences 4.2.2 Vaporizer 1: Flowrate, Pressure and
C
fig.2 Temperature Control
oE oE oE G
fig.4 fig.5 fig.6 fig.x1
READ TIT-1382/B
(Propane Liquid – Vaporizer 1) Yes
Input Temperature Set (= 83°C)
(Vaporizer Controller)
PIT-1368
≥ 33.8 kg/cm²
Read PIT-1368/A/B/C
(Propane Gas) No
Alarm
No PSH-1368
28.0 ≤ PIT-1368/A/B/C < 33.0
kg/cm²
Alarm
PSH-1368 Yes
X No PIT-1368(A/B/C
fig.x2 ≥ 33.5 kg/cm²
Read TIT-1391/A/B
(Propane Gas)
Yes
Yes
No ACTIVATE PRESSURE CONTROL
TIT-1391/A/B ≥140°C
OPEN PCV-1347
Set= 33.5 kg/cm²
TIT-1391/A/B > by means I/P PY-1347
83°C Yes
Interlock I
TSHH-1391 Yes
No
TIT-1391/A/B>
120°C No
Inibhit to OVERRIDE PIC VAPORIZER 1:

Transfer to Check Status Valve XV-1311/B Reduce/Close the aperture of
Propane by means ZSH-1311/B
(Steam Supply – Vaporizer 1) TCV-1366/A/B (Steam Supply)
by means I/P TY-1366/A(B
oF1
READ TIT-1399 fig.4
Alarm TSH-1399 >190°C
Alarm TSL-1399<150°C OVERRIDE LIC-1351 VAPORIZER 1:
(Steam Supply – Vaporizer 1) Reduce/close the aperture of
LCV-1351/A/B (Propane Supply)
by means I/P LY-1351/A/B
READ PIT-1366
Alarm PSH-1366 >5.5kg/cm²
Alarm PSL-1366<2.5kg/cm²
oF2
(Steam Side – Vaporizer 1)
fig.2
Figure 3
18-JUN-2018 READ LIT-1399/B F

(Condensate Side – Vaporizer 1) fig.4
Page 62 of 93
iT Override 4.2.2 Vaporizer 1: Flowrate, Pressure
External Sequences and Temperature Control
fig.5
F oF1
fig.3 fig.3
ACTIVATE TEMPERATURE CONTROL

Propane Temperature Set= 83°C
Valves in Parallel:
* TCV-1366A by means I/P TY-1366A
Feed back ZT-1366/A
* TCV-1366B by means I/P TY-1366B
Feed back ZT-1366B
READ TIT-1382B ACTIVATE LEVEL CONTROL

Input Level Set LIC-1399B
Condensate Vaporizer 1
* LCV-1399B by means I/P LY-1399B
Feed back ZT-1399B
READ TIT-1391A/B
READ LIT-1399/B
IF LSH-1399B: ALARM
IF LSL-1399B: ALARM
Yes
TIT-1391A/B > 83 °C
Yes No
No Set Level
reached?
READ PIT-1368A/B/C
(Propane Gas) I
fig.5
[(PIT-1382)-(PIT-1368)]
No ≤ 0.6 kg/cm²
OR
27.4 ≤ (PIT-1368) < 33
PIT-1368A/B/C kg/cm²
< 27.4 kg/cm² Yes
AND
TIT-1382B≥83 °C Yes
FILM BOILING Decrease

No aperture of
TCV-1366A/B
oE
fig.3
PIT-1368A/B/C L
fig.6 DECREASE LIQUID
> 33.0 kg/cm² PROPANE LEVEL
Yes
No
dE
fig.2
Increase
INCREASE LIQUID iE
aperture of
PROPANE LEVEL fig.2
TCV-1366A/B
Figure 4
18-JUN-2018
Page 63 of 93
Temperature Control
I
fig.4
PIT-1368A/B/C Yes
< 27.4 kg/cm² L
AND FILM BOILING
fig.6
TIT-1382B≥83°C
No
Yes
E PIT-1368A/B/C
fig.3 > 33.0 kg/cm²
No Increase
iT
aperture of
fig.6
TCV-1366A/B
INCREASE LIQUID
PROPANE LEVEL
iE
fig.2
Figure 5
18-JUN-2018
Page 64 of 93
External Sequences L L 4.2.2 Vaporizer 1: Flowrate, Pressure and
fig.4 fig.5 Temperature Control
FILM BOILING
ACTIVATE LEVEL CONTROL
Input Level Set LIC-1399B
ACTIVATE PRESSURE CONTROL Feed back ZT-1399B
Steam Pressure Set= 0.6÷2.5 kg/cm²g
Valves in Parallel: READ LIT-1399/B
* TCV-1366A by means I/P TY-1366A IF LSH-1399B: Alarm
Feed back ZT-1366A IF LSL-1399B: Alarm
Feed back ZT-1366B
Yes No
Set Level
reached?
READ TIT-1382B
Decrease Increase
dE iE
Read PIT-1366 fig.2 fig.2
(Condensate Side)
Yes TIT-1382B ≥ 83°C OR No
Interlock I X TIT-1391A/B ≥ 83°C
TSHH-1391 READ TIT-1391/A/B
fig.x2
Inibhit to Yes
Transfer to TIT-1391A/B ≥ 140°C
Propane ACTIVATE LEVEL CONTROL
Level Set LIC-1351:
No * LCV-1351A by means I/P
LY-1351A
READ PIT-1368A/B/C Feed back ZT-1351A
* LCV-1351B by means I/P
(Propane Gas) LY-1351B
Feed back ZT-1351B
Yes READ LIT-1351/A/B

[(PIT-1382)-(PIT-1368)] IF LSL-1351: ALARM
≤ 0.6 kg/cm²
AND
27.4 < (PIT-1368) < 33 X1
kg/cm² fig.x1
oE No Yes
fig.3 LSLL-1351
X3 No
PIT-1368A/B/C
≥ 33.0No
kg/cm² fig.x1
Yes
LSHH-1351
Yes
Yes No
No TIT-1382B ≥ 83°C OR
TIT-1391A/B ≥ 83°C
LSH-1351
No
Increase
Level ALARM
* Decrease Steam *Increase Steam
Pressure Pressure Set Level
* Increase Propane * Decrease Propane reached?
Decrease No
liquid level liquid level Level
Figure 6
Decrease Increase
18-JUN-2018 Pressure Pressure
Page 65 of 93
D
fig.2 Temperature Control
oM oM oM H
READ TIT-1382/B fig.8 fig.9 fig.10 fig.x1
(Propane Liquid – Vaporizer 1)
(Vaporizer Controller) Yes
PIT-1368
Read PIT-1368A/B/C ≥ 33.8 kg/cm²
(Propane Gas)
No
Alarm
No PSH-1368
28.0 ≤ PIT-1368A/B/C < 33.0
kg/cm²
Alarm
PSH-1368 Yes
X No PIT-1368A/B/C
fig.x2 ≥ 33.5 kg/cm²
Read TIT-1391A/B
(Propane Gas)
Yes
Yes
No ACTIVATE PRESSURE CONTROL
TIT-1391A/B ≥140°C
OPEN PCV-1347
Set= 33.5 kg/cm²
by means I/P PY-1347
TIT-1391A/B > 83°C
Interlock I Yes
TSHH-1391 Yes
No
TIT-1391/A/B>
120°C No
Inibhit to OVERRIDE PIC VAPORIZER 2:

Transfer to Check Status Valve XV-1311C Reduce/Close the aperture of
Propane by means ZSH-1311/C
(Steam Supply – Vaporizer 2) TCV-1367A/B (Steam Supply)
by means I/P TY-1367/A(B
oN1
READ TIT-1397 fig.8
Alarm TSH-1397 >190°C
Alarm TSL-1397<150°C OVERRIDE LIC-1351 VAPORIZER 2:
(Steam Supply – Vaporizer 2) Reduce/close the aperture of
LCV-1353A/B (Propane Supply)
by means I/P LY-1353/A/B
READ PIT-1366
Alarm PSH-1367 >5.5kg/cm²
Alarm PSL-1367<2.5kg/cm²
oN2
(Steam Side – Vaporizer 2)
fig.2
Figure 7
18-JUN-2018 READ LIT-1399C N

(Condensate Side – Vaporizer 1) fig.8
Page 66 of 93
iT Override 4.2.2 Vaporizer 2: Flowrate, Pressure
External Sequences
fig.9 and Temperature Control
N oN1
fig.7 fig.7

Valves in Parallel:
* TCV-1367A by means I/P TY-1367A
Feed back ZT-1367/A
Feed back ZT-1367B
Input Level Set LIC-1399
* LCV-1399C by means I/P LY-1399C
Feed back ZT-1399C
READ TIT-1382C
READ LIT-1399C
IF LSH-1399C: ALARM
IF LSL-1399C: ALARM
READ TIT-1391A/B
TSHH-1391 Yes No
Set Level
reached?
Yes
TIT-1391A/B > 83 °C
No
J
fig.9
[(PIT-1382)-(PIT-1368)]
No ≤ 0.6 kg/cm²
READ PIT-1368A/B/C
AND
(Propane Gas) 27.4 ≤ (PIT-1368) < 33
kg/cm²
Yes
PIT-1368A/B/C Yes
< 27.4 kg/cm² Decrease
AND aperture of
TIT-1382/B≥83°C
TCV-1366A/B
No
FILM BOILING
oM DECREASE LIQUID
fig.7 PROPANE LEVEL
K
PIT-1368A/B/C fig.10
Yes > 33.0 kg/cm²
dM
fig.2
No
Increase INCREASE LIQUID iM

aperture of PROPANE LEVEL fig.2
TCV-1366A/B
Figure 8
18-JUN-2018
Page 67 of 93
Temperature Control
J
fig.8
PIT-1368A/B/C Yes
< 27.4 kg/cm² K
FILM BOILING
AND fig.10
TIT-1382C≥83°C
No
M Yes PIT-1368A/B/C
fig.7 > 33.0 kg/cm²
No
Increase
iT
aperture of
fig.8
TCV-1367A/B
INCREASE LIQUID iM
PROPANE LEVEL fig.2
Figure 9
18-JUN-2018
Page 68 of 93
External Sequences K K 4.2.2 Vaporizer 2: Flowrate, Pressure and
fig.8 fig.9 Temperature Control
FILM BOILING
Input Level Set LIC-1399C
ACTIVATE PRESSURE CONTROL Feed back ZT-1399B
Steam Pressure Set= 0.6÷2.5 kg/cm²g
Valves in Parallel: READ LIT-1399/B
* TCV-1367A by means I/P TY-1367A IF LSH-1399B: Alarm
Feed back ZT-1367A IF LSL-1399B: Alarm
Feed back ZT-1367B
Yes No
Set Level
reached?
READ TIT-1382B
Decrease Increase
dM iM
Read PIT-1366 fig.7 fig.7
(Condensate Side)
TIT-1382B ≥ 83°C OR
Interlock I X Yes TIT-1391A/B ≥ 83°C
READ TIT-1391/A/B No
TSHH-1391 fig.x2
Inibhit to Yes
Transfer to TIT-1391A/B ≥ 140°C
Propane ACTIVATE LEVEL CONTROL
Level Set LIC-1353:
No * LCV-1353A by means I/P
LY-1353A
READ PIT-1368A/B/C Feed back ZT-1353A
* LCV-1353B by means I/P
(Propane Gas) LY-1353B
Feed back ZT-1353B
Yes READ LIT-1353/A/B

[(PIT-1382)-(PIT-1368)] IF LSL-1353: ALARM
≤ 0.6 kg/cm²
AND
27.4 < (PIT-1368) < 33 X1
kg/cm² fig.x1
oM No Yes
fig.T LSLL-1353
PIT-1368A/B/C X3 No
Yes ≥ 33.0 kg/cm² fig.x1
No LSHH-1353
Yes
Yes No
No TIT-1382B ≥ 83°C OR
TIT-1391A/B ≥ 83°C
LSH-1353
No
Increase
Level ALARM
* Decrease Steam *Increase Steam
Pressure Pressure Set Level
* Increase Propane * Decrease Propane reached?
Decrease No
liquid level liquid level Level
Figure 10
Decrease Increase
18-JUN-2018 Pressure Pressure
Page 69 of 93
External Sequences O
fig.2
4.2.3 HEATERS SELECTION
READ: PIT-1368A/B/C)
(Propane Gas)
READ: TIT-1391A/B
INTERLOCK I: X (Propane Gas)
TSHH-1391 fig.x2
Yes
TIT-1391A/B ≥140°C
No
READ: PIT-1369A/B
(Propane Gas)
READ: TIT-1394A/B
INTERLOCK I3: X3 (Propane Gas)
TSHH-1394 fig.x1
Yes No
READ: TIT-1398A/B
TIT-1394A/B ≥120°C
(Propane Gas)
INTERLOCK I2: X2
TSHH-1398 fig.x1
Yes
TIT-1398A/B ≥140°C
INTERLOCK I5: X5 No
TSHH-1395 fig.x2
Yes READ: TIT-1395A/B

TIT-1395A/B ≥140°C
(Propane Gas)
No
STEAM SUPERHEATER ELECTRIC HEATER

SELECT
EE-007 EE-08A/09A
HEATER
FDF-2 FDF-3/4
R S
fig.13 fig.14
ELECTRIC HEATER Yes

Q
IN SERIES
fig.13
STEAM SUPERHEATER
No
Figure 11
18-JUN-2018
P
fig.12
Page 70 of 93
External Sequences P
4.2.3.1 Steam Heater: Temperature Control
fig.11 (EE-07/A - FDF-2)
READ: TIT-1366 Yes

TIT-1366 < 150 °C
(Steam Supply)
No ALARM
TSL-1390
No Yes
READ: PIT-1371
TIT-1366 > 190 °C
(Steam Supply)
ALARM
TSH-1390
ALARM Yes
PSL-1371 PIT-1371 <2.8 kg/cm²
ALARM
No PSH-1371
Yes
PIT-1371 >5.5kg/cm²
No

Temperature Set= 96.0 °C (TIT-1394) ACTIVATE LEVEL CONTROL
Valves in Parallel: Input Level Set LIC-1399A
* TCV-1365A by means I/P TY-1365A Condensate Vaporizer 1
Feed back ZT-1365/A * LCV-1399A by means I/P LY-1399A
* TCV-1365B by means I/P TY-1365B Feed back ZT-1399A
Feed back ZT-1365B
READ LIT-1399A
IF LSH-1399/A: ALARM
READ: TIT-1398A/B
IF LSL-1399/A: ALARM
(Propane Gas)
INTERLOCK I2: X2
TSHH-1398 fig.x1
Yes Yes No
Set Level
TIT-1398A/B ≥ 140 °C reached?
No
READ: TIT-1394A/B
(Propane Gas) Yes
INTERLOCK I3: X3 PIT-1371 <3 kg/cm²
TSHH-1394 fig.x1
Yes No
No
TIT-1394A/B ≥120 °C
No
TIT-1394A/B ≥96.0 °C
Yes

Input Temperature Set=96°C (TIT- ACTIVATE PRESSURE CONTROL
Pressure Set= 3.0 °C (PIT-1371)
1394A/B); Read LIT-1399A and * Close FCV-1365A by means I/P TY-1365A
modulate by reducing the
condensate height by acting on Feed back ZT-1365A
*Modulate FCV-1365B by means I/P TY-
LCV-1399A by means I/P LY-1399A 1365BFeed back ZT-1365B
Feed back ZT-1399A
Figure 12
Yes
T
18-JUN-2018 TIT-1394A/B ≥96.0 °C
fig.15
No
Page 71 of 93
External Sequences 4.2.3.1 Steam Heater: Temperature Control
Q
(EE-07/A - FDF-2) (Electric Heater in series)
fig.11
ACTIVATE
DIFFERENTIAL TEMPERATURE CONTROL
Feed back ZT-1366/A * LCV-1399A by means I/P LY-1399A
Feed back ZT-1366B
READ: TIT-1398/A/B READ LIT-1399/A

(Propane Gas) IF LSH-1399/A: ALARM
INTERLOCK I2: X2 IF LSL-1399/A: ALARM
TSHH-1398 fig.x1
Yes
TIT-1398A/B ≥ 140 °C Yes No
Set Level
reached?
No
READ: TIT-1394A/B
(Propane Gas)
INTERLOCK I3: X3
TSHH-1394 fig.x1
No
Yes Yes
TIT-1394A/B ≥120 °C PIT-1371 <3 kg/cm²
No
No
TIT-1394A/B ≥96.0 °C
Yes
ACTIVATE TEMPERATURE CONTROL ACTIVATE PRESSURE CONTROL

Input Temperature Set=91°C (TIT-
1394A/B); Read LIT-1399A and Pressure Set= 3.0 °C (PIT-1371)
* Close FCV-1365A by means I/P TY-1365A
modulate by reducing the Feed back ZT-1365A
condensate height by acting on
LCV-1399A by means I/P LY-1399A *Modulate FCV-1365B by means I/P TY-
1365BFeed back ZT-1365B
Feed back ZT-1399A
No Yes
R
TIT-1394A/B ≥ 91.0 °C
fig.11
Figure 13
18-JUN-2018
Page 72 of 93
External Sequences
S 4.2.3.2 Electric Heater: Temperature Control
fig.11 (FTG1-EH-11/12/13)
HEATER
(to TCP)
Temperature Set= 99°C (TIT-1394)
START
HEATER
ENABLE
FSL-1311 ≥ min Flow (to DCS)
20mA=100% Power
4-20 mA Demand
4mA= 0% Power
Yes
HEATER
(to TCP)
Signal
No READY
(to DCS)
FSL-1311:
NO FLOW
(to TCP)
HEATER STOP
(HEATER CUT-OFF)
(to TCP)
ALARM RESET
AND
(to TCP)
FIELD EMERGENCY
STOP (to TCP)
576 KW TYRISTOR CONTROL PANEL

(TCP)
4-20 mA
kW Signal
READ: TIT-1398A/B (to DCS)
TSHH-1395 fig.x2 HEATER TRIP
(to DCS)
Yes
TIT-1395A/B ≥ 140 °C SCR Common
Ground Fault
No (to DCS)
INTERLOCK I3:
TSHH-1394 X3 READ: TIT-1394A/B
fig.x1 (Propane Gas)
Yes
TIT-1394A/B ≥120 °C
No
No
TIT-1394A/B ≥99 °C
Yes
Figure 14
18-JUN-2018 T
fig.15
Page 73 of 93
External Sequences
T T T 4.2.4 PROPANE Pressure Control
fig.2 fig.12 fig.14
ACTIVATE PRESSURE CONTROL

Pressure Set= 26.5 kg/cm²
Valves in Parallel:
* PCV-1363 by means I/P PY-1363
Feed back ZT-1363
* PCV-1364 by means I/P PY-1364
Feed back ZT-1364
READ: PIT-1369A/B
(Propane Gas)
INTERLOCK I3: X3
PSHH-1369 No
fig.x1
Yes
PIT-1369A/B ≥31.5 kg/cm²
No
ALARM:
PIT-1369A/B ≥30.5 kg/cm²
PSH-1369
Yes
No
No
PIT-1369A/B =26.5 kg/cm²
Yes
Yes No
VAPORIZER 1 is
Working?
V1 V V V2
fig.2 fig.16 fig.16 fig.2
Figure 15
18-JUN-2018
Page 74 of 93
4.2.5 Vane Pack Separator Level Control
External Sequences V V
fig.2 fig.15 4.2.6 Filters Control
VANE PACK SEPARATOR FG-3 (GN32A)
ACTIVATE DRAIN LEVEL CONTROL

* DCV-1355 by means I/P ZY-1355
Feed back ZT-1355
INTERLOCK I3: X3
LSHH-1355 fig.x1
READ: LIT-1355A/B/C
Yes
LSHH-1355
ALARM:
LSH-1355
No
Yes
OPEN DCV-1355 LSH-1355
No
ALARM:
LSL-1355 Yes
LSL-1355
No
CLOSE DCV-1355 No
Yes
ALARM:
LSLL-1355 LSLL-1355
No
CLOSE DCV-1355
FILTER FG-2A (GN-30A)
READ: LIT-1357A
Yes No
ALARM:
LSH-1357A
LSH-1357A
FILTER FG-2B (GN-31A)

READ: LIT-1357B
Yes No
ALARM:
LSH-1357B
LSH-1357B
FILTERS FG-2A/B (GN-30A/31A)

READ: PDT-1380
Figure 16
Yes No
ALARM:
18-JUN-2018 PDT-1380 ≥ 0.7kg/cm²
PDSH-1380
Page 75 of 93
External Sequences 7.0 Normal Shut-down
fA5 Normal Stop
fig.1.1 Sequence
Ensure that all Gas turbines
are in stop condition
Stop Vaporizer 1 (if selected):
* Put manual model Level Controller,
LIC-1351 and close the control valves
LCV-1351A/B
STEAM Side - Vaporizer 1
* Put manual model Temperature
Controller and close the control valves Stop Fuel Gas Steam Heater:
TCV-1366A and TCV-1366B * Put manual model Level Controller,
*Put manual model Level Controller LIC-1399 and open the control valves
and open LCV-1399B LCV-1399/A
* Close steam supply valve XV-1311B * Put manual model Temperature
Controller and close the control valves
Stop Vaporizer 2 (if selected): TCV-1365/A and TCV-1365/B
* Put manual model Level Controller, * Close steam supply valve XV-1311/A
LCV-1353A/B
TCV-1367A and TCV-1367B
*Put manual model Level Controller Stop Electric Heater
and open LCV-1399C FTG1-EH-11/12/13
* Close steam supply valve XV-1311C
Put manual model Pressure controller, PIC-1369. and

close the control valves PCV-1363 and PCV-1364.
Close Inlet isolation Close Outlet isolation

valve XV-1395 valve XV-1397
SET Pressure controller PIC-1368 at 32 ÷ 34

kg/cm² and modulating the control valves
PCV-1347 if pressure increase 32 kg/cm² De-pressurize No
upstream PCV-1363/
64
No Yes
De-pressurize
downstream PCV-
1363/64
Open Inlet header
Yes blowdown valve XV-1392
Figure 18
Open Outlet header

blowdown valve XV-1391 Sequence of Normal
18-JUN-2018 Stop completed
Page 76 of 93
External Sequences G H INTERLOCKS
fig.3 fig.7 VAPORIZERS, HEATERS, SEPARATOR & FILTERS
No
33.8 ≤ PIT-1368 < 34.2 kg/cm²
No
PSHH2-1368
33.8 ≤ PIT-1368 < 34.0 kg/cm²
PSHH1-1368 Yes X2
INTERLOCK I1:
PSHH1-1368 X1 X1 fig.11
Yes
fig.2 fig.4
X1
X2 X2
fig.1 I1 I2
X1 fig. 2 fig.12
Inibhit to
Transfer to fig.8 X2
Propane fig.1 X2
33.0 ≤ PIT-1368 <33.8 kg/cm² fig.13
INTERLOCK I1: PSHH1-1368
INTERLOCK I2: 33.8 ≤ PIT1368 <34.8 kg/cm²
PSHH2-1368 INTERLOCK I2: PSHH2-1368
VAPORIZER STEAM CUTOFF

* Close XV-1311B by means XY -1311B STEAM SUPERHEATER CUTOFF
Inibhit to (Steam supply to Vaporizer 1) (Interlock I1 activated):
Transfer to * Close XV-1311C by means XY-1311C * CLOSURE XV-1311A by means XY-1311A
Propane (Steam supply to Vaporizer 2) (steam supply to Steam Superheater)
* Inibhit to Transfer to Propane * Inibhit to Transfer to Propane
X3 X3 X3 X3 X3 X3 X3
X3 fig.2 fig.4 fig.5 fig.6 fig.8 fig.9 fig.10
fig.1
INTERLOCK I3:
PSHH3-1368 X3 X3 X3 X3 X3 X3
I3
fig.11 fig.12 fig.13 fig.14 fig.15 fig.16
Inibhit to Yes
34.8 ≤ PIT-1368 <35.2 kg/cm²
Transfer to
INTERLOCK I3: PSHH3-1368 34.8 ≤ PIT-1368 <35.2 kg/cm²
Propane
PSHH2-1368
X4
No
X4 X4 fig...
fig.1 Fig.2.
INTERLOCK I4: I4
PSHH4-1368
SKID SHUTDOWN
(Interlock I1 and I2 activated): PIT-1368 35.2≥ kg/cm²
Inibhit to * CLOSURE XV-1394 INTERLOCK I4: PSHH4-1368
Transfer to (liquid propane from Customer)
Propane * CLOSURE XV-1369
(saturated PROPANE to Customer)
* CLOSURE DSV-1398
(automatic drain of Vanepack Separator) SKID SHUTDOWN
FG-3) (Interlock I1,I2 and I3 activated):
* CLOSURE XV-1397 * OPEN XV-1395
(PROPANE to Gas Turbine) (Automatic Vent Valve to Flare)
* CUTOFF ELECTRIC SUPERHEATER * OPEN XV-1396
(Automatic Vent Valve to Flare)
Figure x1
(FTG1-EH-4/5/6)
18-JUN-2018
* Inibhit to Transfer to Propane * Inibhit to Transfer to Propane
Page 77 of 93
External Sequences INTERLOCKS
VAPORIZERS, HEATERS, SEPARATOR & FILTERS
X X X X X
fig.3 fig.6 fig.7 fig.10 fig.11
INTERLOCK I: TSHH-1391 ≥ 140°C

TSHH-1391 INTERLOCK I: TSHH-1391
Inibhit to STEAM VAPORIZER CUTOFF

Transfer to
Propane * CLOSURE XV-1311B
(steam supply to Vaporizer 1)
* OPEN LCV-1399B
(condensate Level Control Valve)
* CLOSURE XV-1311C
(steam supply to Vaporizer 2)
* OPEN LCV-1399C
(condensate Level Control Valve)
X5 X5
* INIBHIT TO TRANSFER TO PROPANE fig.11 fig.12
INTERLOCK I5: TSHH-1395 ≥ 140°C

TSHH-1395 INTERLOCK I5: TSHH-1395
Inibhit to ELECTRIC SUPERHEATER CUTOFF

Transfer to
Propane * CUTOFF ELECTRIC SUPERHEATER
(FTG1-EH-4/5/6)
* INIBHIT TO TRANSFER TO PROPANE

Figure x2
18-JUN-2018
Page 78 of 93
Partial Pressurized Emergency
External Sequences PPSDr Shut-Down (PPSDr)
xA6 Partial Pressurized
fig.1.1 Emergency Shut-
Down
Close Inlet isolation
valve XV-1395
Close Outlet isolation

valve XV-1397

* Close steam supply valve XV-1311B
* Put manual model Level Controller, Stop Fuel Gas Steam Heater:
LIC-1351 and close the control valves * Close steam supply valve XV-1311A
LCV-1351A/B * Put manual model Level Controller,
STEAM Side - Vaporizer 1 LIC-1399 and open the control valves
* Put manual model Temperature LCV-1399A
Controller and close the control valves * Put manual model Temperature
TCV-1366A and TCV-1366B Controller and close the control valves
*Put manual model Level Controller TCV-1365A and TCV-1365B
and open LCV-1399B

LCV-1353A/B
Stop Electric Heater
FTG1-EH-11/12/13
*Put manual model Level Controller
and open LCV-1399C
Put manual model Pressure controller, PIC-1369. and

close the control valves PCV-1363 and PCV-1364.
SET Pressure controller PIC-1368 at 32 ÷ 34

kg/cm² and modulating the control valves De-pressurize No
PCV-1347 if pressure increase 32 kg/cm² upstream PCV-1363/
64
Yes
De-pressurize No
downstream PCV-
1363/64 Open Inlet header
blowdown valve XV-1395
Yes
Figure x3
Open Outlet header

PPSDr Sequence
blowdown valve XV-1396
18-JUN-2018 completed
Page 79 of 93
External Sequences ESDr Emergency Shut-Down and
xA7 Emergency Shut- complete depressurization (ESDr)
fig.1.1 Down and complete
depressurization
Close Inlet isolation
valve XV-1395
Close Outlet isolation

valve XV-1397

* Close steam supply valve XV-1311B
* Put manual model Level Controller, Stop Fuel Gas Steam Heater:
LIC-1351 and close the control valves * Close steam supply valve XV-1311A
LCV-1351A/B * Put manual model Level Controller,
STEAM Side - Vaporizer 1 LIC-1399 and open the control valves
* Put manual model Temperature LCV-1399A
Controller and close the control valves * Put manual model Temperature
TCV-1366A and TCV-1366B Controller and close the control valves
*Put manual model Level Controller TCV-1365A and TCV-1365B
and open LCV-1399B

LCV-1353A/B
Stop Electric Heater
FTG1-EH-11/12/13
*Put manual model Level Controller
and open LCV-1399C
De-pressurization
De-pressurize downstream De-pressurize upstream PCV-

PCV-1363/64 1363/64
Open Outlet header Open Inlet header

blowdown valve XV-1396 blowdown valve XV-1395
ESDr Sequence completed

Figure x4
18-JUN-2018
Page 80 of 93
External Sequences fA1 PURGING with 6.1 Nitrogen Purging
fig.1.1 nitrogen
CLOSE:
CLOSE Valves:
* hand valve upstream XV-1394
XV-1394
* hand valve downstream XV-1397
XV-1397
Open with the Pressure Controller PIC-1369

Verify that all main hand in manual mode the pressure control valves
valves are fully open PCV-1363 and PCV-1364
OPEN very slowly and slightly the hand

DEPRESSURIZE and Drain Skid
vent valves and hand drain valves
CLOSE all the hand vent valves

and hand drain valves
Read
DEPRESSURIZE PIT-1362C and
PIT-1368/A/B/C
Read
PIT-1362C, OPEN Vent Valve:
PIT-1368A/B/C, XV-1395
PIT-1369A/B XV-1396
No PIT-1362C, Yes CLOSE Vent Valve:

PIT-1368A/B/C, XV-1395
PIT-1369A/B
≤ 0.5 kg/cm²g XV-1396
Read
PIT-1362C, PRESSURIZE with nitrogen
PIT-1368A/B/C, at Pressure 5 kg/cm²
PIT-1369A/B
No PRESSURIZE with nitrogen

PIT-1362C, at Pressure 5 kg/cm²
PIT-1368A/B/C,
PIT-1369A/B EQUAL TO
5 kg/cm²
Yes
Read
PIT-1362C,
PIT-1368A/B/C,
PURGING with Yes PIT-1369A/B
No nitrogen 4 times?
PIT-1362C, No
PIT-1368A/B/C,
PIT-1369A/B EQUAL TO
5 kg/cm²
Figure f1
18-JUN-2018 fA1.1
fig.1.1
Yes
Page 81 of 93
External Sequences 6.2 First filling of liquid
fA2 First filling of Propane
fig.1.1 liquid Propane
Close with the Pressure Controller PIC-1369

in manual mode the pressure control valves
PCV-1363 and PCV-1364
Vaporizer 1 SELECT Vaporizer 2

EE-008 FDF-3 VAPORIZER EE-009 FDF-4

Input Level Set LIC-1351 ACTIVATE LEVEL CONTROL
Input Level Set LIC-1353
* LCV-1351/B by means I/P LY-1351B
Feed back ZT-1351B * LCV-1353B by means I/P LY-1353B
Feed back ZT-1353B
READ LIT-1351A/B
IF LSL-1351: ALARM X3 READ LIT-1353A/B
IF LSLL-1351: ALARM fig.x1 X3 IF LSL-1353: ALARM
IF LSLL-1353: ALARM
fig.x1
Yes
LSHH-1351 I3
Yes
No I3 LSHH-1353
Alarm Alarm
LSH-1351 No
Alarm
Yes
LSH-1351 LSH-1353
Alarm Yes
LSH-1353 No No
Set Level No No Set Level

reached? reached?
Yes Yes
fA2.1 fA2.1
fig.1.1 fig.1.1
Read PIT-1368/A/B/C
Alarm (Propane Gas)
PCV-1347 - Set= 13 kg/cm² g
PSH-1368 by means I/P PY-1347
Yes
13.0 < PIT-1368/A/B/C < 33.8
kg/cm² g
No
Figure f1.1
No G PIT-1368/A/B/C= 13.0
kg/cm² g Yes
Alarm fig.x1
18-JUN-2018
PSH-1368
Page 82 of 93
External Sequences fA3 fA4
Start-up and warm-up
fig.f1.1 fig.f1.1
Vaporizer 1 SELECT Vaporizer 2

EE-008 FDF-3 VAPORIZER EE-009 FDF-4
ACTIVATE LEVEL CONTROL ACTIVATE LEVEL CONTROL

Input Level Set LIC-1351 Input Level Set LIC-1353
* LCV-1351B by means I/P LY-1351B * LCV-1353B by means I/P LY-1353B
Feed back ZT-1351B Feed back ZT-1353B
READ LIT-1351A/B READ LIT-1353A/B

IF LSL-1351: ALARM X3 X3 IF LSL-1353: ALARM
IF LSLL-1351: ALARM fig.x1 fig.x1 IF LSLL-1353: ALARM
Yes Yes
LSHH-1351 I3 I3 LSHH-1353
No
No
Alarm
Alarm Yes
LSH-1351
LSH-1353
LSH-1351 No
Yes
No
Alarm
Alarm
Set Level No No Set Level
LSH-1353
reached? reached?
Yes fY1 Yes

Flag1 fig.f9
fD fV
=1 fT fV fig.f4
Yes fig.f10
fig.f9 fig.f10
No
If Flag2
If Flag2 =1
=1
No
fC fO Flag1 fT fO
Yes =1 fig.f9 fig.f5
fig.f3 fig.f5
fY1
fig.f9

Read PIT-1368/A/B/C PCV-1347 - Set= 13 kg/cm² g
Alarm (Propane Gas) by means I/P PY-1347
PSH-1368
Yes No
13.0 < PIT-1368A/B/C < 33.8
kg/cm² g PIT-1368A/B/C= 13.0
kg/cm² g
Figure f2
Yes
Alarm No G
18-JUN-2018
PSH-1368 fig.x1
Page 83 of 93
External Sequences
VAPORIZER 1 (Warm-up)
fC
fig.f2
fV
fig.f9


Feed back ZT-1366B
Check Status Valve XV-1311B
by means ZSH-1311B
(Steam Supply – Vaporizer 1)
Read PIT-1368A/B/C
(Propane Gas)
READ TIT-1382B
(Propane Liquid – Vaporizer 1 )
Yes
Alarm
PSH-1368 13.0 < PIT-1368A/B/C < 33.8
kg/cm² g READ TIT-1399
No
Alarm G READ PIT-1366

PSH-1368 fig.x1 (Steam Side – Vaporizer 1)
ACTIVATE LEVEL CONTROL ACTIVATE PRESSURE CONTROL

Input Level Set LIC-1399 PCV-1347 - Set= 13 kg/cm² g
Condensate Vaporizer 1 by means I/P PY-1347
* LCV-1399/B by means I/P LY-1399/B (PIC-1368)
Feed back ZT-1399/B
No
PIT-1368/A/B/C= 13.0
READ LIT-1399B kg/cm² g
(Condensate Side – Vaporizer 1)
Yes
No Yes Read TIT-1391/A/B

Set Level (Propane Gas)
reached?
Yes
Interlock I Yes
TIT-1391A/B ≥140°C TIT-1391A/B > 83°C
TSHH-1391
No
No
X
fig.x2
Inibhit to
TIT-1391A/B ≥120°C
Figure f3
Transfer to
Propane No
18-JUN-2018
Alarm Yes
EASWARAN MAHESH (A804) PSH-1368
Page 84 of 93
External Sequences
VAPORIZER 2 (Warm-up)
fD
fig.f2
fV
fig.f9


Feed back ZT-1366B
Check Status Valve XV-1311B
by means ZSH-1311B
Read PIT-1368A/B/C
(Propane Gas)
READ TIT-1382B
(Propane Liquid – Vaporizer 1 )
Yes
Alarm
PSH-1368 13.0 < PIT-1368A/B/C < 33.8
kg/cm² g READ TIT-1399
No
Alarm G READ PIT-1366

PSH-1368 fig.x1 (Steam Side – Vaporizer 1)
ACTIVATE LEVEL CONTROL ACTIVATE PRESSURE CONTROL

Input Level Set LIC-1399 PCV-1347 - Set= 13 kg/cm² g
Condensate Vaporizer 1 by means I/P PY-1347
* LCV-1399C by means I/P LY-1399C (PIC-1368)
Feed back ZT-1399C
No
PIT-1368A/B/C= 13.0
READ LIT-1399C kg/cm² g
(Condensate Side – Vaporizer 2)
Yes
Read TIT-1391/A/B
No Yes (Propane Gas)
Set Level
reached?
Yes
Yes
Interlock I TIT-1391A/B ≥140°C TIT-1391A/B > 83°C
TSHH-1391
No
No
X
fig.x2
Inibhit to
TIT-1391A/B ≥120°C
Figure f4
Transfer to
Propane No
18-JUN-2018
Alarm Yes
EASWARAN MAHESH (A804) PSH-1368
Page 85 of 93
External Sequences PROPANE TEMPERATURE
fO
CONTROL SUPER HEATERS
fig.f2
(WARM-UP)
READ: PIT-1368A/B/C)
(Propane Gas)
READ: TIT-1391A/B
INTERLOCK I: X (Propane Gas)
TSHH-1391 fig.x2
Yes
TIT-1391A/B ≥140°C
No
READ: PIT-1369A/B
(Propane Gas)
READ: TIT-1394A/B
TSHH-1394 fig.x1
Yes No
READ: TIT-1398A/B
TIT-1394A/B ≥120°C
(Propane Gas)
INTERLOCK I2: X2
TSHH-1398 fig.x1
Yes
TIT-1398A/B ≥140°C
INTERLOCK I5: X5 No
TSHH-1395 fig.x2
Yes READ: TIT-1395A/B

TIT-1395A/B ≥140°C
(Propane Gas)
No
STEAM SUPERHEATER ELECTRIC HEATER

EE-007 SELECT HEATER EE-08A/09A
FDF-2 FDF-3/4
fR fS
fig.f7 fig.f8
ELECTRIC HEATER Yes

fQ
IN SERIES
fig.f7
STEAM SUPERHEATER
No
Figure f5
18-JUN-2018
fP
fig.f6
Page 86 of 93
Propane Temperature Control
External Sequences
Steam Super Heater (EE-07/A - FDF-2)
fP (WARM-UP)
fig.f5

Feed back ZT-1366A * LCV-1399A by means I/P LY-1399A
Feed back ZT-1366B
READ LIT-1399A
READ: TIT-1398A/B IF LSH-1399A: ALARM
(Propane Gas) IF LSL-1399A: ALARM
INTERLOCK I2: X2
TSHH-1398 fig.x1
Yes
TIT-1398A/B ≥ 140 °C
Yes No
Set Level
No
reached?
READ: TIT-1394A/B
(Propane Gas)
INTERLOCK I3: X3
TSHH-1394 fig.x1
Yes No
TIT-1394A/B ≥120 °C
Yes
PIT-1371 <3 kg/cm²
No
TIT-1394A/B ≥96.0 °C
No
Yes

Input Temperature Set=96°C (TIT- Pressure Set= 3.0 °C (PIT-1371)
1394A/B); Read LIT-1399A and
modulate by reducing the * Close FCV-1365A by means I/P TY-1365A
Feed back ZT-1365A
condensate height by acting on *Modulate FCV-1365B by means I/P TY-
LCV-1399A by means I/P LY-1399A
Feed back ZT-1399A 1365BFeed back ZT-1365B
No Yes
fT
TIT-1394A/B ≥ 99.0 °C
Figure f6
fig.f9
18-JUN-2018
Page 87 of 93
Propane Temperature Control
External Sequences
Steam Super Heater (EE-07/A - FDF-2)
Q (Electric Heater in series - WARM-UP)
fig.f5
ACTIVATE
DIFFERENTIAL TEMPERATURE CONTROL
Feed back ZT-1366A * LCV-1399A by means I/P LY-1399A
Feed back ZT-1366B
READ: TIT-1398A/B READ LIT-1399A

(Propane Gas) IF LSH-1399A: ALARM
IF LSL-1399A: ALARM
INTERLOCK I2: X2
TSHH-1398 fig.x1 Yes No
Set Level
Yes reached?
TIT-1398A/B ≥ 140 °C
No
READ: TIT-1394A/B
(Propane Gas)
INTERLOCK I3: X3
TSHH-1394 fig.x1
No
Yes Yes
TIT-1394A/B ≥120 °C PIT-1371 <3 kg/cm²
No
No
TIT-1394A/B ≥96.0 °C
Yes

Input Temperature Set=91°C (TIT- ACTIVATE PRESSURE CONTROL
Pressure Set= 3.0 °C (PIT-1371)
1394A/B); Read LIT-1399A and * Close FCV-1365A by means I/P TY-1365A
modulate by reducing the
condensate height by acting on Feed back ZT-1365A
*Modulate FCV-1365B by means I/P TY-
LCV-1399A by means I/P LY-1399A 1365BFeed back ZT-1365B
Feed back ZT-1399A
No Yes
Figure f7
TIT-1398A/B ≥ 91.0 °C R
18-JUN-2018 fig.f5
Page 88 of 93
External Sequences
fS Propane Temperature Control
fig.f5 Electric Super Heater (FTG1-EH-11/12/16)
HEATER
(to TCP)
Temperature Set= 99°C (TIT-1394)
START
HEATER
ENABLE
FSL-1311 ≥ min Flow (to DCS)
20mA=100% Power
4-20 mA Demand
4mA= 0% Power
Yes
HEATER
(to TCP)
Signal
No READY
(to DCS)
FSL-1311:
NO FLOW
(to TCP)
HEATER STOP
(HEATER CUT-OFF)
(to TCP)
ALARM RESET
AND
(to TCP)
FIELD EMERGENCY
STOP (to TCP)
576 KW TYRISTOR CONTROL PANEL

(TCP)
4-20 mA
kW Signal
READ: TIT-1398A/B (to DCS)
TSHH-1395 fig.x2 HEATER TRIP
(to DCS)
Yes
TIT-1395/A/B ≥ 140 °C SCR Common
Ground Fault
No (to DCS)
INTERLOCK I3:
TSHH-1394 X3 READ: TIT-1394A/B
fig.x1 (Propane Gas)
Yes
TIT-1394A/B ≥120 °C
No
No
TIT-1394A/B ≥99 °C
Yes
Figure f8
18-JUN-2018 fT
fig.f9
Page 89 of 93
External Sequences fT fY1 fT fT Propane Pressure Control
fig.f6 fig.f2 fig.f2 fig.f8 (Pressurization with Propane)
* ACTIVATE PRESSURE CONTROL (PIC-1368)

ACTIVATE PRESSURE CONTROL (PIC-1368) PCV-1347 by means I/P PY-1347
PCV-1347 by means I/P PY-1347 Pressure Set= 13 kg/cm²
* IF Flag1=1 then Pressure Set= 13 kg/cm² * OPEN XV-1395 Inlet blowdown valve)
*IF Flag2=1 Pressure Set= 13÷32 kg/cm² *Continue warm-up upstream PCV-1363/
64 untill temperature reach 99°C (TIT-
1398A/B or TIT-1395A/B)
Yes
PIT-1368/A/B/C≤ SET Close PCV-1347 Open XV-1396
(Outlet blowdown Valve)
No
PIT-1368A/B/C ≥ G Close XV-1397

33.8 kg/cm² g fig.x1
No Yes
Alarm fZ
PSHH-1368 fig.f9.1
Yes Yes
TIT-1391A/B ≥140°C TIT-1391A/B > 83°C
Interlock I
TSHH-1391
No
Inibhit to ACTIVATE PRESSURE CONTROL (PIC-1369)

Transfer to * close PCV-1364
Propane * PCV-1363 by means I/P PY-1363 Feed back ZT-1363
** IF Flag1=1 then Pressure Set= 12 kg/cm²
** IF Flag2=1 Pressure Set= 12÷26.5 kg/cm²
READ: PIT-1369A/B
INTERLOCK I3: (Propane Gas)
X3
PSHH-1369 fig.x1
Yes
PIT-1369A/B ≥31.5 kg/cm²
No
ALARM: PIT-1369A/B ≥30.5 kg/cm²

PSH-1369 Yes
No
fA3.1 No
Yes PIT-1369A/B =13. kg/cm²
fig.f1.1
No continue
warm-up?
Yes
Yes No
VAPORIZER 1 is
Working?
Figure f9
18-JUN-2018 fV fV fV fV
fig.f3 fig.f9.1 fig.f4 fig.f9.1
Page 90 of 93
External Sequences Propane Pressure Control
(Pressurization with Propane)
fV
fig.f9
Yes Continue No
warm-up fA4.1
downstream of fig.f1.1
XV-1363?
ACTIVATE PRESSURE CONTROL (PIC-1368)

PCV-1347 by means I/P PY-1347
* IF Flag1=1 then Pressure Set= 13 kg/cm²
*IF Flag2=1 Pressure Set= 13÷32 kg/cm²
Yes
PIT-1368A/B/C≤ Set Close PCV-1347 Open XV-1396
No
No Yes
PIT-1368A/B/C ≥ G Close XV-1397
33.8 kg/cm² g fig.x1
Alarm
PSHH-1368
Yes Yes
Interlock I TIT-1391A/B ≥140°C TIT-1391A/B > 83°C
TSHH-1391
No
Inibhit to
Transfer to
ACTIVATE PRESSURE CONTROL (PIC-1369)
Propane * close PCV-1364
* PCV-1363 by means I/P PY-1363 Feed back ZT-1363
** IF Flag1=1 then Pressure Set= 12 kg/cm²
** IF Flag2=1 Pressure Set= 12÷26.5 kg/cm²
READ: PIT-1369A/B
PSHH-1369 fig.x1
Yes
PIT-1369A/B ≥31.5 kg/cm²
No
ALARM:
PIT-1369A/B ≥30.5 kg/cm²
PSH-1369
Yes
No
No
PIT-1369A/B =13. kg/cm²
Yes
Figure f9.1
fZ
18-JUN-2018
fig.f9
Page 91 of 93
External Sequences LEVEL CONTROL
fV Drain Level Control Valve on Vane Pack Separator
fig.f2 Level Transmitters on simple stage Scrubbers
VANE PACK SEPARATOR FG-3 (GN32A)

INTERLOCK I3: X3
LSHH-1355 fig.x1 ACTIVATE DRAIN LEVEL CONTROL
* DCV-1355 by means I/P ZY-1355
Feed back ZT-1355
READ: LIT-1355A/B/C
ALARM:
LSH-1355
Yes
LSHH-1355
OPEN DCV-1355
No
Yes
ALARM: LSH-1355
LSL-1355
No
CLOSE DCV-1355 Yes

LSL-1355
No
ALARM: No
LSLL-1355
Yes
LSLL-1355
CLOSE DCV-1355 No
FILTER FG-2A (GN-30A)

READ: LIT-1357A
No
LSH-1357A
Yes
ALARM:
LSH-1357A
FILTER FG-2B (GN-30B)

READ: LIT-1357B
Yes No
ALARM:
Figure f10
LSH-1357B LSH-1357B
18-JUN-2018
Page 92 of 93
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18-JUN-2018
Page 93 of 93

NON40660 01 Code-R Control Narrative

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NON40660 01 Code-R Control Narrative

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CONTROL NARRATIVE FOR PROPANE TREATMENT SKID NON40660

-Electronically Approved Drawing-Checked:Parente, D.,Approved:Tarantino, E.- Internal DT-'N'

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

1x100% Vane Pack Separator (tag: FG-3)

2x100% FILTER (tag: FG-2A and FG-2B)

Process Logic Flow Chart

TITLE: DOCUMENT CODE REVISION

1.3 Reference Documents

TITLE: DOCUMENT CODE REVISION

Bubble Point and Dew point curve in spreadsheet "Dew Point":

TITLE: DOCUMENT CODE REVISION

3.0 Propane Skid Process Description

3.2 PROPANE - Liquid phase

TITLE: DOCUMENT CODE REVISION

-123.000 -118.000 -113.000 -108.000 -103.000 -98.000 -93.000

Bubble Points Hydrate Dew Point isobar 67 kg/cm2

Isobar P= 35.2 kg/cm² isobar 32 kg/cm2 Isobar 28 kg/cm2

TITLE: DOCUMENT CODE REVISION

Bubble Points Dew Point Hydrate isobar 67 kg/cm²

Isobar P= 35.2 kg/cm² isobar 32 kg/cm² Isobar 28kg/cm²

Vapor pressure at different Temperature of PROPANE liquid supply:

6.36 kg/cm² 6.24 barg 14.0 °C 536.9 kg/m³

3.2.2 Vaporizers (FDF-3 and FDF-4)

3.3 PROPANE - Gas phase

3.3.1 Horizontal Steam Superheater (EE-07 FDF-2)

3.3.2 Vertical Electric Superheater (EL-31A/32A/33/A FTG1-EH-11/12/13) <1.>

TITLE: DOCUMENT CODE REVISION

3.3.2 Pressure Control Valves

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

Isenthalpic -95'854 kJ/kgmole (-2'170.93 kJ/kg) @ P=28.55 kg/cm² & T= 95.9 °C

TITLE: DOCUMENT CODE REVISION

1.03 kg/cm² 1.01 barg -24.13 °C 4.6 kg/m³ -2316.29 kJ/kg

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

4.1 Overall Control Objective

4.2 Process Control Philosophy

Normal Operation <1>

TSHH-1391 140°C I: not active STEAM VAPORIZER CUTOFF

Process Logic Flow Chart: Please see Annex 1 figure 1,

4.2.1 Vaporizers: Propane Liquid Level Control <1>

4.2.1.1 Process Logic Flow Chart: PROPANE Vaporize Control

4.2.2 Vaporizers: Flowrate, Pressure and Temperature Control <1>

TITLE: DOCUMENT CODE REVISION

TITLE: DOCUMENT CODE REVISION

4.2.2.1 Process Logic Flow Chart: Vaporizer

4.2.3 Heaters Selection <1>

TITLE: DOCUMENT CODE REVISION

Only selected STEAM HEATER

4.2.3.2 Electric Heater: Temperature Control

7 TCP DCS 4-20mA kW signal

Procedure for Temperature Control with FG Electric Heater:

4.2.4 PROPANE Pressure Control <1>

4.2.4.1 Process Logic Flow Chart: PROPANE Pressure Control

4.2.5 Vane Pack Separator Level Control

TITLE: DOCUMENT CODE REVISION

4.2.6 Filters Control <1>

Procedure for Control Filters:

4.2.6.1 Process Logic Flow Chart: PROPANE Pressure Control

TITLE: DOCUMENT CODE REVISION