Eni spa exploration & production division commissioning specification

eni spa
exploration & production division
COMPANY SPECIFICATION
FACILITIES
COMMISSIONING SPECIFICATION
27952.ICO.AVV.SDS
Rev. 0 - November 2011
0 Issue RINA/TECO TECO F. Cadelli 02/11/2011

REV. DESCRIPTION COMPILED VERIFIED APPROVED DATE
ENGINEERING COMPANY STANDARD
This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
eni spa 27952.ICO.AVV.SDS
Page 2 of 62
FOREWORD
Rev. 0 November 2011

ISSUE
Pages 62
This document cancels and replaces the specifications:
06570.COO.AVV.FUN – Mechanical Completion & Precommissioning

06571.COO.AVV.FUN – Offshore Installations – Commissioning & Functional Test
Page 3 of 62
INDEX
1. SCOPE AND PURPOSE ......................................................................................................... 6
2. REFERENCE DOCUMENTS................................................................................................... 7
3. ACRONYMS AND ABBREVIATIONS .................................................................................... 8
4. HSE PRINCIPLES ................................................................................................................... 9
5. COMMISSIONING APPROACH ........................................................................................... 10
6. COMMISSIONING AND START UP PREPARATION.......................................................... 12

6.1 OPERATIONAL TEST PROCEDURES ................................................................................ 13
7. COMMISSIONING PERSONNEL.......................................................................................... 14
8. COMMISSIONING PRELIMINARY CHECKS ....................................................................... 15

8.1 PIPING ................................................................................................................................... 15
8.2 VESSELS............................................................................................................................... 16
8.3 SAFETY EQUIPMENT........................................................................................................... 17
8.4 ROTATING EQUIPMENT ...................................................................................................... 17
8.5 ELECTRICAL ........................................................................................................................ 17
8.6 INSTRUMENT & AUTOMATION .......................................................................................... 17
8.6.1 Field Instruments.................................................................................................................... 17
8.6.2 Control & Safety Systems ...................................................................................................... 18
8.7 TELECOMMUNICATION....................................................................................................... 19
9. FUNCTIONAL TESTS ........................................................................................................... 20

9.1 INTRODUCTION.................................................................................................................... 20
9.1.1 Purpose of functional tests..................................................................................................... 20
9.1.2 Principles................................................................................................................................ 20
9.1.3 Tests reporting ....................................................................................................................... 20
9.1.4 Test equipment ...................................................................................................................... 20
9.2 ELECTRICAL FUNCTIONAL TESTING ............................................................................... 20
9.2.1 Specific Safety Precautions ................................................................................................... 21
9.2.2 Equipment Isolation................................................................................................................ 21
9.2.3 Medium Voltage Testing ........................................................................................................ 21
9.2.4 Portable Electrical Equipment ................................................................................................ 21
9.3 INSTRUMENT & AUTOMATION FUNCTIONAL TESTING ................................................. 21
9.3.1 Case of software modifications .............................................................................................. 23
9.4 TELECOMMUNICATION FUNCTIONAL TESTING ............................................................. 23
10. OPERATIONAL TESTS OF UTILITIES AND PROCESS SYSTEMS PRIOR TO

WELL HC INTRODUCTION .................................................................................................. 24
10.1 SCOPE OF THE SPECIFICATION ....................................................................................... 24
10.2 DEFINITION AND PURPOSE OF OPERATIONAL TESTS ................................................. 24
10.3 PRINCIPLES.......................................................................................................................... 24
10.3.1 Operational Test fluids ........................................................................................................... 25
10.3.2 Operational Test phases ........................................................................................................ 25
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10.3.3 Test preparation ..................................................................................................................... 25

10.3.4 Switch-On and tuning............................................................................................................. 26
10.3.5 Demonstration........................................................................................................................ 26
10.4 OPERATIONAL TESTS OF ESD/F&G SYSTEMS............................................................... 27
10.4.1 Systems architecture.............................................................................................................. 27
10.4.2 System test ............................................................................................................................ 27
10.5 OPERATIONAL TESTS OF LIFTING EQUIPMENT............................................................. 28
11. PRE-START UP ACTIVITIES................................................................................................ 33

11.1 INTRODUCTION.................................................................................................................... 33
11.1.1 Leak tests ............................................................................................................................... 33
11.1.2 Chemical cleaning.................................................................................................................. 33
11.1.3 Dry-out.................................................................................................................................... 33
11.1.4 Chemical loading.................................................................................................................... 33
11.1.5 Inerting ................................................................................................................................... 33
11.2 LEAK TESTS......................................................................................................................... 33
11.2.1 Test specifications.................................................................................................................. 34
11.2.2 Test procedure ....................................................................................................................... 35
11.2.3 Reports................................................................................................................................... 38
11.3 CHEMICAL CLEANING ........................................................................................................ 38
11.3.1 Cleaning procedures .............................................................................................................. 39
11.3.2 Cleaning guidelines................................................................................................................ 39
11.3.3 Personnel protection during chemical cleaning ..................................................................... 42
11.3.4 Reports................................................................................................................................... 42
11.4 DRY-OUT ............................................................................................................................... 42
11.4.1 Dry-out of petroleum processing equipment .......................................................................... 43
11.4.2 Dry-out of fired heaters .......................................................................................................... 45
11.4.3 Dry-out of refractory-lined vessels ......................................................................................... 45
11.4.4 Reports................................................................................................................................... 45
11.5 CHEMICAL LOADING OF VESSELS................................................................................... 46
11.5.1 Preliminary inspection ............................................................................................................ 46
11.5.2 Loading preparation ............................................................................................................... 46
11.5.3 Loading operations................................................................................................................. 46
11.5.4 Reports................................................................................................................................... 47
11.6 INERT GAS PURGING.......................................................................................................... 47
11.6.1 Types of inert gas................................................................................................................... 47
11.6.2 Inert gas purging operations .................................................................................................. 48
11.6.3 Inerting criterion ..................................................................................................................... 50
11.6.4 Safety aspects........................................................................................................................ 50
11.6.5 Reports................................................................................................................................... 51
12. READY FOR START UP (RFSU).......................................................................................... 52

12.1 DRAWINGS UP-DATING ...................................................................................................... 52
13. START UP & COMMISSIONING OF PROCESS SYSTEMS WITH WELL HC.................... 53
14. WITNESSING GENERAL PRINCIPLES ............................................................................... 54
15. COMMISSIONING SUPPORT SERVICE.............................................................................. 55
16. INTEGRATED COMPLETION DATABASE.......................................................................... 56
17. ATTACHMENTS.................................................................................................................... 57
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17.1 RFSU CERTIFICATE, BLIND LIST, MASTER PUNCH LIST, PRELIMINARY CHECKS ... 57
17.2 FUNCTIONAL TESTS ........................................................................................................... 58
17.2.1 Electrical................................................................................................................................. 58
17.2.2 Instrument & Automation........................................................................................................ 59
17.2.3 Telecommunication ................................................................................................................ 60
17.3 PRE-START UP ACTIVITIES................................................................................................ 61
17.4 EDITABLE FILES .................................................................................................................. 62
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1. SCOPE AND PURPOSE
This document outlines Commissioning and Start Up activities to be carried out by CONTRACTOR
after achievement of Mechanical Completion, in order to allow a smooth turnover of a facility to
production operations.
CONTRACTOR shall carry out and be fully accountable and responsible for commissioning of all
utilities, safety and process systems before Well hydrocarbons introduction into the process facilities,
soon after Mechanical Completion and up to “Ready for Start Up” status achievement. This shall
include:
- Preliminary checks and cross verifications carried out to re-validate Mechanical Completion
Certificates and Dossiers;
- Functional verification of each electrical, instrument or telecommunication component. Typical
examples of such tests are electrical motors uncoupled runs, instrument loop tests, electrical
breakers operation. This include the complete energization of the electrical distribution network;
- Operational tests of the plant utilities (power generation, electrical, integrated control and safety
systems, air, HVAC, water, cranes etc) and of the process systems in closed loop with inert fluids;
- Preparatory activities to production hydrocarbon introduction: these include piping drying out and
chemical cleaning as required, lube oil flushing, process lines leak testing and inerting, loading
chemicals into chemical injection equipment, loading foam cartridges into firefighting equipment. It
shall also include preservation of all equipment and re-execution of functional tests (called
“recommissioning”) in case hydrocarbon introduction is not performed immediately after
operational tests
After “Ready for Start Up”, CONTRACTOR shall carry out and be accountable for the following
activities under COMPANY responsibility, up to the facilities “Performance Test” execution:
1. Production Start-Up, consisting of gradual introduction of Well hydrocarbons into the
processing facilities. It begins with the final safety checks, and is performed according to the
approved start up procedure, which encompasses all the activities to be carried out in the
frame between the opening of the first well and the bringing into operations of the process
facilities;
2. Commissioning of process systems with process fluid, carried out after the introduction of
hydrocarbon into the production train (after Start Up) and relevant implementation of the start
up procedure, including:
o Operational tests of the process equipment with production hydrocarbons;
o On line tests (including vibration monitoring) and fine tuning of the process systems and
utilities;
o Preparatory activities for “Performance Test” execution.
Commissioning activities will comply with COMPANY engineering standards, Project Specifications,
applicable International Codes and Local Regulatory Authority requirements, as referenced in the
contractual documentation.
CONTRACTOR shall review the content of the present specification and will adapt or amend all
activities and related test sheets and report forms as required by project documentation and Local
Regulatory Authority. Furthermore CONTRACTOR shall be responsible to develop any necessary
additional test sheets, report forms, and procedures whenever relevant documents are not available
in this specification.
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2. REFERENCE DOCUMENTS
[1] SVI.TMS.GL.0016.000_A01 – Best Practice for Facilities Construction, Installation and

Precommissioning
[2] SVI.TMS.GL.0017.000_A01 – Best Practice for Commissioning, Start Up and Performance
Test
[3] SGI.QUAL.012 Quality Management Specification – Requirements for Supply Typology:
Services;
EPC/EPIC;
Goods
Page 8 of 62
3. ACRONYMS AND ABBREVIATIONS
MC Mechanical Completion
FAT Factory Acceptance Test
EFAT Extended Factory Acceptance Test
SAT Site Acceptance Test
SIT System Integration Test
HAZID Hazards Identification
JSA Job Safety Analysis
PTWS Permit To Work System
HC Hydrocarbons
PL Punch List
FPSO Floating Production Storage Offloading
SURF Subsea, Umbilical, Riser and Flowlines
HVAC Heat, Ventilation and Air Conditioning
RFSU Ready For Start Up
PF Productivity Factor
QC Quality Control
QCP Quality Control Plan
ITP Inspection and Test Plan
ITR Inspection and Test Report
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4. HSE PRINCIPLES
All commissioning activities must be in accordance with all eni HSE standards and procedures, and
with all statutory requirements as applicable.
Particulalry, the following will have to be ensured:

- a “ZERO LTI” target must be strictly pursued;
- Commissioning activities that may be hazardous must be specially addressed;
- Proper HAZID’s and Job Safety Analysis (JSA) must be conducted in accordance with applicable
governing documents, and otherwise where required;
- Regulatory, company and operational requirements must be incorporated into procedures for
systems testing in accordance with requirements;
- Commissioning activities must be planned and implemented with zero harm on the environment.
Releases of substances that may harm human health or the environment must be avoided. Any
discharges/emissions must be logged and reported;
- All testing and commissioning activities shall be in accordance with the applicable PTWS.
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5. COMMISSIONING APPROACH
The commissioning phase of a new plant is a critical process. Not all parts of the process facilities
reach the same degree of mechanical completion at the same time, therefore some areas or units
may be available while others are not.
Therefore, while construction work progress is essentially planned by areas, sub-areas and
disciplines, the commissioning phase is controlled by systems and sub-systems.
A System is a substantial portion of a plant, which performs a major and well identified operational
function, being either process or utilities. The system includes all various items, equipment, packages
and sub-systems necessary to operate. For example, an instrument air system provides
compressed/instrument air to the plant, and it is composed by air compressors, dryers, tanks,
distribution sub-system.
The systems shall be defined into logical discrete parts of the plant which can be pre-commissioned
and commissioned independently from the remaining ongoing construction scope.
A Subsystem is a further subdivision of a system, that performs a partial operational function to the
system, with no or little interference from the other subsystems. Several equipment with the same
function in the system and/or main packages are typical examples of subsystems.
Each subsystems is characterized by tag-items, wich represent the minimum discrete portions of the
plant, and which are associated to particular quality control activities and functional tests. For non tag
items (e.g. piping) a level of material and processes traceability shall be defined and relevant plan
prepared and implemented (e.g. welding book).
The following is defined related to systems and relevant completion milestones:

- Subsystems are “Mechanically Completed” (MC) when all construction and relevant quality control
activites, precommissioning and reinstatement activities are complete;
- Systems are “Ready For Start Up” (RFSU) when:
1. for utilities and other systems, all commissioning activities are complete, and the system is
fully operational;
2. for process systems, all commissioning activities are complete as far as practicable:
dynamic tests, operational tests in closed loops with inert fluids, preparatory activities to
production start up as described in this document.
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Figure 5.1 Facilities Completion Process
While construction, commissioning and start up activities are carried out, all non conformities,
missing items, discrepancies shall be recorded and integrated per sub-system in the Master Punch
List (MPL).
One item is considered as a stop point for concerned sub-system:
- If it challenges the safety or operational aspect of the following activity to be carried out on the
system;
- If integrity of the system is non ensured, with risk of damage;
- If it does not satisfy requirements due to particular local rules and regulations.
Four punch list priority levels should be considered:

- Supplier PL are items related to packages and equipment fabrication/ manufactory (as part of
systems) to be cleared by Supplier. In particular for subsea equipment, no “physical” punch items
(missing parts, FAT non conformities etc) will be accepted. Once supplier punch lists are
acknowledged and endorsed by Construction Site, they shall be classified as A, B, C (see below)
and prioritized accordingly, still maintaining a Supplier flag for proper purchase order
administration purpose;
- PL A: item to be cleared in order to achieve the status of “Sub-system Mechanical Completion”;
- PL B: items that are not considered as a stop-point for safe commissioning, and which are
however to be cleared prior to achieve the status of “System Ready for Start Up”;
- PL C: minor items not considered as a stop-point for safe start up, but related to a contractual
acceptance of the equipment and milestone.
Each “Mechanical Completion” Certificate shall be supported by “B” and “C” punch list.
Each “Ready For Start Up” Certificate shall be supported by “C” punch list.
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6. COMMISSIONING AND START UP PREPARATION
CONTRACTOR shall prepare commissioning activities as early as possible with regards to Project
Schedule, and in accordance with contract documents, COMPANY and Local Regulatory Authority
requirements. All documents issued by CONTRACTOR shall be for COMPANY and/or Local
Regulatory Authority approval.
As key preparation task, CONTRACTOR shall part the plant into systems and sub-systems in
accordance to COMPANY engineering standards & project documentation, with particular reference
to the following documents:
- P&ID’s;
- One Line Diagrams;
- 06215.DOC.GEN.SDS Rev.4 – Facilities Functional Units;
CONTRACTOR shall also carry out the following:

- Produce facilities start up strategy and sequence, endorsing, reviewing and updating COMPANY
Basic Design / FEED requirements;
- Produce commissioning plans and sequence, endorsing, reviewing and updating COMPANY
Basic Design / FEED requirements;
- Prepare commissioning functional test procedures for each discipline;
- Prepare Operational and pre-start up test procedures for each system;
- Prepare the list of test reports to be produced for each system;
- Prepare lubricants register for each equipment, per system;
- Prepare commissioning spare parts register.
Detailed planning of commissioning activities is of paramount importance, in order to safely achieve

wells opening and production start up schedule targets and drive the prioritization of construction and
precommissionig efforts.
This needs to be done at the early stages of the execution phase, according to the defined start up
strategy and commissioning plan and sequence. Therefore CONTRACTOR shall:
- Produce task register and commissioning schedule;
- Produce manpower histograms;
- Ensure an integrate planning, particularly when the project is split into several sub-projects and
sub-contracts;
As for Start Up preparation, Contractor shall issue:

- Facilities Start Up Procedures, concerning the gradual wells opening and introduction of
hydrocarbon throughout the process facilities;
- Test procedures and list of ITR’s to be produced, relevant to the Commissioning of process
systems to be carried out after Start Up, until the facilities are ready for performance test;
- Performance Test Procedure, and relevant Fac-simile Facilities Performance Test Report;
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6.1 OPERATIONAL TEST PROCEDURES

CONTRACTOR shall issue Operational test Procedures covering the following:
- Test summary, including:
o Aim of the operational test
o Test description
o Temporary installations
o Special precautions.
- Planning and manpower, including:
o Planning tasks
o Manpower estimate
o Test duration estimate
o Position in commissioning sequence
o VENDOR assistance required.
- Test requirements, including:
o Pre-requisite Functional Test achievements
o Status of other subsystems
o Special tool and test equipment
o Consumables
o Spares
o Safety
o Utilities.
- Test preparation, including:
o Blind list
o Jumpers list
o Mechanical preparation tasks.
- Switch-on and tuning, including:
o “Step by step” switch-on procedure.
- Test procedure, including:
o Operational test report form
o “Step by step” demonstration tests
o Process data recording
o Equipment data recording.
- Post-test conditions, including:
o Reinstatement tasks
o Preservation
o Subsystem status.
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7. COMMISSIONING PERSONNEL
CONTRACTOR shall perform commissioning activities preparation and execution with properly
specialized, trained and experienced personnel.
CONTRACTOR shall issue its proposed organization chart and curriculum vitae of all personnel, for
COMPANY/Local Regulatory Authority, properly in advance with respect to beginning of
commissioning activities preparation and execution and in accordance to contract requirements.
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8. COMMISSIONING PRELIMINARY CHECKS
CONTRACTOR shall make sure its Commissioning personnel shall witness all critical pre-
commissioning activities, at least those listed hereafter:
- Setting of pressure safety valves;
- Piping flushing and drying;
- Machinery cold alignments;
- Electrical protection relays setting;
- Random instrument calibrations (percentage to be decided on a risk based assessment).
Moreover, before starting commissioning activities, CONTRACTOR shall perform preliminary checks
consisting of:
- Revalidation of each Mechanical Completion Certificates: this will be achieved by a thorough
review of the inspection and testing records, check lists and test sheets included in the MC
Dossier.
- The review of the "As-built" drawings;
- The physical cross verification of sub-systems.
Since the inspection is visual, no dismantling will usually be required. However, in some cases, e.g.
the verification of the quality of a gasket, some elementary dismantling may be necessary.
Once the preliminary checks have been carried out, CONTRACTOR shall re-validate MC certificates
and Master Punch List, integrating any anomaly, non conformance and missing part.
Follow-up inspections will later be required to ensure all deficiencies have been corrected.
8.1 PIPING
The following is a list of points that will be systematically addressed during this site survey for a
subsystem:
- All valves
- Sample connections
- Pump suction strainers
- Spectacle blinds
- Piping low points, high points and slopes
- Pipe supports
- Stream traps
- Insulation
- Earthing
- Gaskets and joints
CONTRACTOR shall verify the blind list included in the MC dossier:

- To record where the blinds are situated and why;
- To ensure that the blinds are removed prior to start-up.
In the case that spectacle blinds and other blinds need to remain in position at the time of start-up,
CONTRACTOR shall issue a battery limits blind list and attach it to the “Ready for Start Up”
Certificate of relevant system, to allow proper control of blinds status.
The blind list will contain the following information:
- Line number (ex.: P&ID), size and service
o Blind number
o Blind size and rating, i.e., 150, 300, etc.
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o “Date installed” plus signature

o “Date removed” plus signature.
NOTES - Blinds are sometimes installed during Construction for hydrostatic tests, flushing, etc., and
these are frequently forgotten if not correctly listed. It also happens that blinds without tags (handles)
are installed; in this case it is extremely difficult to tell the difference between a blind and the edge of
spiral wound metal gasket.
Therefore, blinds will always have a tag or handle clearly labeled for easy identification.
8.2 VESSELS
For the purpose of commissioning, the following items of equipment are considered as vessels:
- Towers: distillation columns, splitters, strippers, absorbers, etc.
- Drums: overhead receivers, HP and LP separators, oil/gas separators, knock-out drums, surge
drums, flash drums, balance drums, instrument air driers, molecular sieves, settling drums,
contactor drums (i.e. "Merox" process), desalters
- Boilers, Steam generators: all types
- Furnaces: all types including combustion type Inert Gas generators, Klaus process sulphur
recovery units, etc.
- Storage tanks: floating roof tanks, cone roof/flat roof tanks
- Underground tanks/sumps: all types, steel or concrete
- Oily water separators
- Heat exchangers: shell and tube, kettle type, plate exchangers, vaporizers
- Pig receivers and launchers
- Desalination units.
- Re-boiler baffles
As a general rule the vessels will be opened for inspection and closed by CONTRACTOR
immediately after the completion of the preliminary checks.
Before entering any vessel, CONTRACTOR personnel shall obtain a vessel entry permit which will
include an atmospheric analysis and the verification that suitable means of entry and exit are
provided. Vessels which may contain toxic vapors, i.e., following the application of an internal lining
medium such as epoxy resin, should be given special consideration.
If the vessel is in any way physically connected to a "live" system, it must be suitably blinded and
relevant blind list provided.
CONTRACTOR personnel entering a vessel for inspection or rectification work may require the
following items:
- Measuring tape
- Spirit level to check tray levels, etc.
- Intrinsically-safe low voltage lighting or flashlight
- Tools
- Notebook, pen, paint-pen or chalk to tag defects.
Once the physical checks have been successfully performed, the vessels closure (manholes, access
doors) will be re-carried-out by CONTRACTOR.
CONTRACTOR shall issue a certificate of “Vessel closure” and obtain all required signatures
according to the corresponding implemented PTW system.
Page 17 of 62
8.3 SAFETY EQUIPMENT

The following preliminary activities shall be carried out by CONTRACTOR:
- Verify accessibility to all safety equipment, particularly for life saving equipment of offshore
facilities (lifeboats, life jackets, life rafts), and to all fire-fighting equipment;
- Check escape ways are free from obstacles, clearly marked by escape signs, adequately
illuminated, and that they allow escaping from any location;
- Verify that certifications documents and shop testing reports which are required for some specific
equipment (life raft, survival crafts, life buoys) are available, and that the validity period of these
certifications and inspections is not exceeded;
- Verify that all equipment check lists are filled-in and signed.
Other facilities that shall be verified during the subsystem-based site survey are:
- Safety showers and Eye Baths;
- Hose Reel/ Dual Agent Hose Reels and Firewater/Firefoam Monitors;
- Portable Fire Extinguisher;
- Deluge/Extinguisher Skid;
8.4 ROTATING EQUIPMENT

Mechanical preliminary checks will be carried-out essentially on rotating equipment such as:
- pumps,
- compressors,
- gas turbines,
- diesel engines,
and on other miscellaneous mechanical equipment:

- cranes,
- hoists (manual and powered),
- HVAC units
8.5 ELECTRICAL
Electrical preliminary checks will be carried out essentially on the following equipment:
- Motors
- Transformers
- Switchboards
- Generators/alternators
- Lighting
- Other equipment
8.6 INSTRUMENT & AUTOMATION

8.6.1 Field Instruments
The following check list will be implemented using the “Instrument Layout“ and all other necessary
documents,
- Field instruments are correctly installed and in proper place.
- In line instruments (Control Valves, On-Off Valves, Safety Valves, Flanges, Flow meters, etc…)
are correctly installed.
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- Control valves and shut off valves equipped with actuators (complete with associated tubing,
solenoid valves quick exhausts, boosters and positioners) shall be tested for full-stroke time.
- Fire & gas detectors / devices are correctly installed.
- Junction Boxes are correctly installed.
- Local Control Panels are correctly installed.
- Each instrument / equipment has enough accessibility and visibility for maintenance purpose.
- Each instrument / equipment is suitable for the relevant hazardous area a/o pipeline.
- Each tray is adequate for the relevant cables or tubing that is carrying.
- Each support is properly installed.
- Pneumatic a/o Hydraulic assembling is completed.
- Electrical wiring is completed.
- The identification labels are properly located on the relevant instruments, valves, panels, junction
boxes, trays, tubing, cables, terminals, etc.
- Review of Documentation – CONTRACTOR shall review the instrumentation pre-commissioning
activities reported in the MC dossier. In particular the following shall be checked:
o Instrument List
o All involved layouts and other project documents.
o The instrument calibration records.
o Hydraulic and Pneumatic test records
o Electrical test records.
o “A” punch list has been cleared.
8.6.2 Control & Safety Systems

The following check list shall be implemented:
- Verify that all cabinets, operator & engineering consoles, printers, panels, are located in their final
position with reference to the layout drawings.
- Verify that all construction completion tests have been completed.
- Verify if the assembly completeness of each cabinet/consol/equipment is compliant with the
hardware configuration drawings (provided by the ICSS vendor).
- Verify the functional and safety grounding networks outside the cabinets.
- Verify that the identification labels are properly located on the relevant cabinet/consol/equipment.
- Verify the correctness of power supply connections (cables and terminals) according to
Vendor/project documents.
- Verify electrical continuity between grounding bars of different cabinets.
- Power up of incoming lines (to each cabinet) and verify the relevant voltage level and polarity of
power lines.
- Verify the hardware connections from control and safety systems, and from the control system to
other systems (i.e.: package PLC, etc.).
- Review of documentation - CONTRACTOR will review the instrumentation pre-commissioning
operations reported in the MC dossier. In particular it has to be checked the following:
o A FAT report has to be verified if it has been completed successful. All pending FAT
activities shall be cleared before to start the commissioning procedure of each Control and
Safety system.
o Control Room layout drawing
o Instrument Equipment Room drawing
o Input / Output list per each involved system
o Logic Diagrams per each involved system
o Loop Diagrams for the overall project.
o Set point list (unless these data are already present in the relevant I/O list) per each
involved system.
- Review of the Facilities - Check the status of UPS and HVAC systems.
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8.7 TELECOMMUNICATION
Telecom preliminary checks will be carried out essentially on the following equipment:
- Telecom cables
- Fiber Optic Cables-FO
- P.A.B.X. telephones
- P.A.B.X. Flashing lights
- Public address loudspeaker
- Miscellaneous telecommunication equipment
- Radios, Antenna, TV
- Public Address and Alarm Flashing Lights
Page 20 of 62
9. FUNCTIONAL TESTS
9.1 INTRODUCTION
9.1.1 Purpose of functional tests
Functional tests consist of dynamic checking of each elementary electrical, instrument, and
telecommunication function included in the plant, to make sure it performs properly.
CONTRACTOR shall conduct the functional testing activities in a planned, safe, and logical manner,
according to the requirements set up in this specification.
9.1.2 Principles
9.1.2.1 Basic functions
An item or group of items that performs an elementary function of the plant is defined "Basic
Function". A basic function is therefore the smallest equipment, or part of equipment, which may be
considered independent from the following two points of view:
- Running in normal operation
- Electrical feeding
Typical basic functions are listed and defined in the present specification, by relevant discipline, i.e.
electrical, instrument, and telecommunication.
9.1.2.2 Functional testing

A "Functional Test" is the live test applied to a given basic function; hence it is a single discipline
activity.
Should a functional test fail, CONTRACTOR will repeat the test, after the fault has been fixed by
whichever Party is contractually responsible, until the test requirements are fully satisfied.
9.1.3 Tests reporting

Functional tests results will be reported by CONTRACTOR on "Functional Test Sheets", which are
included in this specification.
The functional test sheets will be grouped by discipline and subsystems and be part of the
Commissioning Dossiers supporting systems “RFSU” certificates.
9.1.4 Test equipment

Functional tests may require specific test equipment, which need to be defined and procured by
CONTRACTOR during Commissioning preparation.
9.2 ELECTRICAL FUNCTIONAL TESTING

The purpose of the electrical functional testing is either to energize electrical equipment in order to
check their proper operation, including off-load and on-load tests, verifying the ability of the
equipment to be energized safely during the operational tests.
The functional testing comprises mainly the tests of the electrical protections and
interlocks/interfaces with other equipment with or without energization.
The insulation of the equipment as well as their proper connection is tested prior to Mechanical
Completion and relevant check lists and test sheets shall be available to CONTRACTOR
However, it may happen that some time could have elapsed before commissioning is started and that
insulation has deteriorated. Therefore, CONTRACTOR is responsible to ascertain that functional
testing can be done safely without damaging components prior to energization. In all cases the
Page 21 of 62
continuity of the circuits shall be visually checked as well as proper connection to earth before
energization.
A specific Commissioning functional test sheet has been designed for each appropriate equipment
type. The completion of the test sheets requires equipment tests, checks, calibrations, etc., after
which the equipment is ready either for operational testing or bringing into service, whichever is
applicable.
9.2.1 Specific Safety Precautions

The consequences of shock or burn from electrical systems are serious. Work on electrical
equipment shall, therefore, be performed only when the equipment is de-energised, and by qualified
personnel, and who fully understand the electrical system of the project. One-line diagrams shall be
available at all times. All feeding equipment and circuits shall be tagged-out and locked-out according
to applicable PTW system. The test/check operative’s own key or lock shall form part of the lock-out
procedure. All equipment such as bus bars, circuit breakers, and motors shall be properly grounded
before any testing or other work is initiated.
9.2.2 Equipment Isolation

All equipment shall be physically disconnected from its power source to prevent accidental injury to
personnel resulting from inadvertent re-energisation. Equipment isolation is necessary to ensure that
voltages applied to the equipment under test are not allowed to back-feed into power transformers,
generators, and associated upstream synchronizing and control circuits. The consequences of back-
feeding voltages include danger to personnel and damage to equipment. A lock-out procedure will be
developed by CONTRACTOR, according to applicable PTW system.
9.2.3 Medium Voltage Testing

While any high or medium voltage testing is being conducted, CONTRACTOR shall ensure that the
test area is properly guarded to prevent unauthorized entry and that DANGER notices are posted
adjacent to, and at all access ways to the test area during the period of the test.
All cables must be discharged both before and after applying any test voltage. Any associated cables
not being tested shall be grounded during the test, e.g., other phase conductors of a three-phase
circuit.
Temporary conductors used for test purposes shall not be sized less than the rating of the circuit
under test.
9.2.4 Portable Electrical Equipment

Unless portable electrical equipment is double insulated or connected to ground fault interrupters, the
equipment shall be grounded using flexible supply cable that incorporates a ground continuity
conductor.
9.3 INSTRUMENT & AUTOMATION FUNCTIONAL TESTING

The purpose of the instrument functional testing is the dynamic verification that each individual
instrument (other than local indicators) performs properly. It is therefore mainly the loop testing and
logics testing.
UPS and HVAC shall be full operating prior to starting instrument and automation systems functional
testing. In case the facilities permanent UPS cannot be used, a temporary stabilized power supply
has to be utilized to feed all control and safety systems, and relevant circuit breakers shall be
properly sized. In case the facilities permanent HVAC system is not working, a temporary HVAC
system shall be provided by CONTRACTOR.
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Commissioning of Integrated Control and Safety Systems is not covered by standard test procedures
and forms, as it is specific to the type of system and relevant architecture selected for the Project.
Vendor procedures and relevant test reports will therefore be strictly implemented.
Nevertheless, at least the following general activities shall be carried out:
Redundancy checks:
- Simulate the CPU module failure and verify control take over by the back up module. Verify the
primary to back up switching and vice versa.
- The redundancy (where applicable) of each serial communication link can be tested disconnecting
one of the two cables and checking that the communication is continuous through the other port.
- The redundancy of power supply units can be tested disconnecting the modules one by one and
checking that the system remains healthy and uninterrupted.
Miscellaneous checks:
- Diagnostic checks are performed verifying the relevant alarm messages (such as power failure,
loss of an I/O card, loss of processor card, etc.) on the operator station.
- Verify the proper operating of the peripheral devices such as printer, screens, servers, etc.
- Verify that all tags for each functional unit have been configured on the operator console and a
dedicated display.
I/O signals interconnection and functionality test: The aim is to verify the installation versus the
design functional purpose. The test will ensure that all components (field instruments, I/O cards, etc.)
are connected and working correctly, and their relevant functions (from input to the output) can be
checked through control schemes and operator displays. The various alarm systems should be
energized and the “test”, “accept” and “reset” buttons will be operated in order to ensure that all
display windows are functional and that the alarm sequence is working. Functional checking of all
open and close loops, either locally mounted or in a control room, and other instruments such as
indicators and recorders in separate control panels with field-mounted transmitters and switches,
etc., is normally carried out by checking the instruments in a series of systems or loops.
It has to be noted that the complete loops shall be tested including primary device, controlling
equipment, final elements and associated alarms and trip functions. Complex digital safeguarding or
sequencing functions may be tested separately in this case, properly prepared test schedules shall
be available. At least the following will be checked:
- Each input and output shall be tested from the relevant field instrument to the marshalling panel
- Each input and output shall be tested from the marshalling panel to the operator displays through
the DCS system.
- Each input and output shall be tested from the relevant field instrument to the operator displays
through the relevant marshalling panel / DCS system.
- The performance of the instruments shall be observed; the zero indication shall be checked under
operating pressure for any transmitter.
- Control loops shall be commissioned in close cooperation with plant operations, and any
abnormal behaviour of the instruments (or process) shall be corrected. Controller settings for
proportional, integral and derivative actions shall be optimized and recorded as soon as possible.
Logic Function checks:

- The tests shall follow the logic diagram, using a state diagram to represent all the necessary input
and output conditions.
- The Logic functions tests shall follow the logic diagram, using a state diagram to represent all the
necessary input and output conditions. Logic functions shall be tested in two steps where
practicable:
o Firstly, disconnect the input elements for example by opening the terminals in the cabinets
and connect simulation switches and lights mounted on a simulation panel. Test all inputs,
outputs and logic functions.
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o Secondly, activate primary elements with terminals closed and check the complete system
through to final element(s).
9.3.1 Case of software modifications

With respect to process control and safety systems, the functional testing will often imply software
modifications (program, logics, configuration, displays) which will not appear directly on the test
sheets.
Therefore a detailed software rectification procedure will be applied to ensure no software
rectification is carried out without adequate authorization and back-up documentation updated
accordingly.
9.4 TELECOMMUNICATION FUNCTIONAL TESTING

The purpose of the Telecommunications functional testing is to ensure that every elementary
telecommunications system performs properly.
UPS and HVAC shall be full operating prior to starting instrument and automation systems functional
testing. In case the facilities permanent UPS cannot be used, a temporary stabilized power supply
has to be utilized to feed all control and safety systems, and relevant circuit breakers shall be
properly sized. In case the facilities permanent HVAC system is not working, a temporary HVAC
system shall be provided by CONTRACTOR.
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10. OPERATIONAL TESTS OF UTILITIES AND PROCESS SYSTEMS PRIOR TO WELL HC

INTRODUCTION
10.1 SCOPE OF THE SPECIFICATION

CONTRACTOR shall carry out operational tests on the basis of equipment type, process and control
system.
A list of the typical systems/subsystems to undergo operational tests is reported in this paragraph,
including main guidelines for tests implementation. CONTRACTOR shall review such contents and
adapt them according to project, COMPANY and Local Regulatory Authority requirements.
Systems/Subsystems Operational Tests can be carried out once all relevant electrical, instrument
and telecommunication functional tests have been successfully carried out and signed off, and all
“type B” punch lists have been cleared and closed.
CONTRACTOR shall involve and coordinate rotating equipment and other packages’ VENDORS for
Operational Tests, to make sure equipment warranties are properly safeguarded.
10.2 DEFINITION AND PURPOSE OF OPERATIONAL TESTS

Once all basic functions of a subsystem have been functionally tested, the subsystem will be subject,
wherever applicable, to an operational test.
Operational tests consist of switching-on all system/subsystem equipment, using water and/or diesel
for pumps and inert gas or air for compressors, under conditions as close as possible to normal
operation for a significant period of time. This will enable to:
- live test all automated devices;
- check control and shutdown sequences,
- detect any mechanical and/or electrical faults which may occur during prolonged normal use.
- energise, run in and on-line test all utilities and whenever possible the main process equipments
in close loop mode.
The purpose of the operational tests is therefore to prove that all main equipment works as per
design requirements. In other words operational tests shall demonstrate that:
- Utilities, safety systems and other systems are ready for normal operations;
- Process systems are ready for safe Hydrocarbon introduction.
CONTRACTOR shall be responsible for the set up of relevant procedures, tests preparation and
execution, engineering of temporary facilities wherever required, organization and supply of all
required means and coordination/assistance of Vendors.
Should Operational Test enlighten any required modifications with respect to basis of design
requirements, CONTRACTOR shall liaise with COMPANY and/or Local Regulatory Authority for
implementation of such modifications through proper contractual channels.
Should a step of an operational test be unsuccessful, CONTRACTOR will repeat the test, after the
fault has been fixed by whichever Party is contractually in charge until the test requirements are fully
satisfied. Any minor systems/subsystems/component modification have to approved by
COMPANY/Local Regulatory Authority and relevant Vendor.
10.3 PRINCIPLES
Typical main upstream process systems and utilities which include main mechanical rotating
equipment and which perform a vital function for the plant will be subject to an operational test.
Operational Tests will be carried-out in accordance with operational test procedures issued by
CONTRACTOR during the commissioning preparation phase.
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10.3.1 Operational Test fluids

Operational tests will be carried out before hydrocarbon introduction into the facilities, and
particularly:
- Process systems will be tested in recycle, with substitute fluids, water or diesel for pumps, inert
gas or air for compressors; reasonable temporary recycle facilities, if required, will be engineered
and set up to allow operational testing;
- Plant utilities will be fully tested with operational fluids in order to achieve a fully operational
status.
For the specific case of gas-driven (non bi-fuel) equipment such as power generation gas-turbines,
operational tests must be carried out with dry gas.
In a way to perform operational test before well HC introduction and fuel gas system commissioning,
dry-gas may be back flown from commercial gas networks into the Facilities’ fences.
In this case CONTRACTOR shall be technically accountable to perform the tests under COMPANY
responsibility and relevant applicable PTW system governance.
10.3.2 Operational Test phases

CONTRACTOR shall perform the operational tests according to the three following steps:
- Mechanical preparation of the main (usually rotating) equipment, testing means and recycle
devices, and the overall preparation of the subsystem for the test;
- The first switch-on, then tuning or de-bugging (if required) of the subsystem.
- The demonstration to COMPANY/Local Regulatory Authority of the proper functioning of the main
equipment and of the whole subsystem;
- Test Results recording, and test sheet signature by all relevant parties.
10.3.3 Test preparation

10.3.3.1 Mechanical preparation of the main (Rotating) Equipment
First task of the operational test will consist of mechanical preparation of the sub-system main
(rotating) equipment, once all functional testing of instrument, electrical, and telecommunication
devices have been completed and signed off.
Detailed procedures and support forms will be established to cover this phase following Vendor
prescriptions, which will address all points listed here below, whenever relevant to the concerned
equipment:
- Visual inspection
- Cleanliness
- Removal of preservation
- Freedom of rotation
- Final alignment checks
- Lubrication
- Lube, seal, and hydraulic oils filling
- Lube, seal and hydraulic oils flushing
- Oils quality analysis
- Couplings of driver and driven unit
- Filling of consumables
- Filters and oil cartridges inspection
- Connection of temporary facilities
- Running and verification of all auxiliaries
- Cranking tests.
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10.3.3.2 Subsystem preparation

In parallel with the main equipment mechanical preparation, the subsystem itself will be made ready
for testing, including:
- The leak test of temporary facilities that may have been erected to allow test of the equipment in
recycle;
- The loop filling-up with the test fluid (if the test is carried-out with the hydrocarbon process fluid,
this operation will be ensured by the Operator)
- The lining-up of all circuits and instrumentation;
- The running and supply of all utilities;
- The preparation of safety equipment;
- The pressurization of the system;
- The preparation of test equipment, spares and special tools;
- The installation, if required, of blinds and jumpers.
10.3.4 Switch-On and tuning

When the subsystem is ready for its first switch-on, it will be switched-on following a detailed step by
step procedure, most commonly provided by the Vendor (expecially for rotating equipment).
The equipment will be run for a significant period of time to discover any mechanical defect and fix all
discovered problems such as oil leaks or main sequences faults.
10.3.5 Demonstration
Operational test demonstration phase shall prove that the subsystem is ready for normal operation.
These stages will always witnessed by at least a COMPANY representative.
Demonstration phase will be performed in accordance with a step by step procedure in accordance
with Vendor prescriptions, that will include the typical following verifications (wherever relevant for the
concerned equipment):
- Dynamic verifications that all sequences and interlocks of the main equipment, of its auxiliaries,
and of the whole subsystem (or subsystems, if they are interlocked), perform properly:
o Start/stop normal sequences
o Hot/cold start
o Emergency shutdown
o Depressurization
o Air/motor/battery/hydraulic starts
o Automatic/manual modes
o Remote/local modes
o Duty/stand-by modes
o Auxiliaries changeover
o Synchronization.
- Dynamic verifications that the control system of the main equipment and the whole subsystem
performs properly, including proper communication between equipment control system and ICSS:
o Pressure/speed/level/flow/temperature controls
o Data gathering
o Remote/local controls.
 For generators: load sharing.
 For compressors: anti surge.
- Verifications that the main equipment is mechanically sound, by taking all required readings
during several hours after stabilization:
o Noise
o Equipment, bearings & gearbox vibrations
o Lube oil/coolant flows, temperatures, pressures
o combustion chambers & exhaust temperatures
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o and by carrying out a thorough survey of:

o Seals integrity
o Fuel and oil leaks
o Piping vibrations
o Strainers and filters dp's
o Oil consumption
o Signs of mechanical wear
o (After test) hot alignment and final inspection.
- Verification of the equipment performance
o By taking process or electrical readings during several hours after stabilization, at various
loads
o By plotting actual performance against theoretical characteristics.
- Actual dynamic verifications that the key process and equipment alarms and trips work properly:
o ESD pushbuttons
o F&G detection
o High/low levels
o High/low pressures
o High/low temperatures
o Overspeed.
For major equipment, it is not recommended to perform numerous shutdowns and restarts, as it
affects the lifetime of the equipment.
Only critical protections will be tested with actual equipment shutdown, all other protections will be
tested with the trip action by-passed.
10.4 OPERATIONAL TESTS OF ESD/F&G SYSTEMS

Operational test of ESD and F&G systems are usually carried out through test procedures in
compliance with the Local Regulatory Authority requirements. These activities are usually witnessed
by both COMPANY and Local Regulatory Authority.
Where no specific regulation exists, the following will apply.
10.4.1 Systems architecture

ESD/F&G systems can be technically divided into:
- Input loops
- Logic unit (PLC or relays)
- Output loops.
The configuration of the system, the logic part of it essentially, is specific to the installation. The main
configuration cases are:
- Master/slave
- Coincidence
- Two out of three voting system.
ESD systems are designed so that they include a hierarchy of effects. Assuming the highest ESD
level (total plant shutdown and depressurization) is named level 1, each of levels 2, 3 and 4 will affect
less equipment that the respective higher levels.
10.4.2 System test

The ESD and F&G operational tests will consist of testing the whole system, from the input elements
(transmitter, detector, pushbutton, etc.) to the activated equipment (ESD valve, blow-down valve
motor trip, etc.) according to Cause & Effect Matrix.
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Considering the system architecture, these operational tests will be organized as follows:
10.4.2.1 ESD systems

The shutdown levels will be tested, starting by the lowest level, to end by the highest one.
For each category of inputs that give identical effects, one input will be selected at random, and the
shutdown will be initiated. It will then be verified that all expected outputs of this shutdown level thus
triggered have been activated and that the connected equipment has performed as expected.
The other inputs of this category will also be tested systematically but without resetting all the
equipment that was operated by the previous test. It will only be made sure that at least one output
from each lower shutdown activated by the tested shutdown level has actually been activated.
As the ESD tests will be performed before the plant start-up it will be impossible to check the actual
effect on non-running equipment e.g. electrical motors. In this case CONTRACTOR will make sure
that the trip element of the equipment concerned is activated e.g.: trip relay for electrical motors.
All categories of inputs will be tested in the same way, thus ensuring the proper functioning of all
inputs and outputs, and of the shutdown logic in all its possible configurations.
The reference document will be the Project Cause and Effect Matrix.
10.4.2.2 F&G systems

The procedure applied to test operationally the F&G systems will be exactly the same used for ESD,
for the following items:
- Detectors being grouped by loops: only one detector by loop will be selected at random to initiate
a given range of actions (then, for each category of loops giving the same effects, one will be
tested in real, and the others simulated, as for ESD).
- Halon, Inergen or CO2 will not be actually released: the test will only consist of activating the last
solenoid valve, disconnected from the halon, inergen or CO2 bottle.
- The deluge valves will be activated, the fire pumps switched on and the deluges actually released,
with the two latter effects activated only once per area. The facilities will therefore be
systematically deluged once; the tests will be continued by activating the deluge valves, but with
their block valves closed.
- The reference document will be the Project Cause & Effect Matrix.
10.5 OPERATIONAL TESTS OF LIFTING EQUIPMENT

The load testing of lifting equipment is similar to an operational test. Consequently it will follow the
requirements of the present specification and Local Regulatory Authority’s.
In particular, an operational test procedure will be issued by CONTRACTOR during the preparation
phase, which will cover the following aspects:
- Preparation tasks in accordance with pre-test check lists. They will be completed or amended to
match the specificity of the equipment to be prepared.
- No-load test, so as to verify the equipment operates satisfactorily and to adjust all safety
protections.
- Load test, that will take place with attendance, as required, of Local Regulatory Authority and
COMPANY. The load test report will be completed and signed by all relevant parties.
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Typical Subsystem subject at Operational tests prior to Wells HC Introduction
Emergency electrical power

Crude Oil loading, storage
Water/Foam fire fighting

Fire and gas detection
Main/essential electric
Crude Oil Separation
Nitrogen production
Chemical Injection
Gas Compression
power generation
Gas Dehydration
Compressed Air
and unloading
generation
Seawater
Fuel gas
HVAC
UPS
Start/ stop normal sequences X X X X X X X X X X X X
Sequences & Interlocks dynamic verifications
Hot/ Cold start X X X
Emergency shutdown X X X X X X X
Depressurization X X X X X X X X
Air/motor/battery/Hydraulic starts X X X X X X X
Automatic/Manual modes X X X X X X X X X
Remote/Local modes X X X X X X X X X X X X
Duty/stand-by modes X X X X X X X X X
Auxiliaries changeover X X
Syncronization X X
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Nitrogen production
Chemical Injection
Gas Compression
power generation
Gas Dehydration
Compressed Air
and unloading
generation
Seawater
Fuel gas
HVAC
UPS
Pressure controls X X X X X X X X X X
Speed controls X X X X X X X X
Control system dynamic verifications
Level controls X X X X X X X X
Flow controls X X X X X X X X X X X
Temperature controls X X X X X X X X X X X X X
Data gathering X X X X X X X X X
Remote/Local controls X X X X X X X X X X X X X X
Load sharing X X
Anti surge X X X
Page 31 of 62


Nitrogen production
Chemical Injection
Gas Compression
power generation
Gas Dehydration
Compressed Air
and unloading
generation
Seawater
Fuel gas
HVAC
UPS
Noise X X X X X X X X X X
Equipment, bearings, gearbox vibrations X X X X X X X X X

Mechanically sound of main equipments
Lube oil/coolant flows, temperatures, pressures X X X X X X X X X X
Bearing, combustion chambers, exhaust temp. X X X X X X X X
Seals integrity X X X X X X X X X X X
Fuel and oil leaks X X X X X X X X
Piping vibrations X X X X X X X X X
Strainers and filters dp’s X X X X X X X X X X X X
Oil consumption X X X
Sign of mechanical wear X X X X X X
(after test) Hot alignment and final inspection X X X X

Page 32 of 62


Nitrogen production
Chemical Injection
Gas Compression
power generation
Gas Dehydration
Compressed Air
and unloading
generation
Seawater
Fuel gas
HVAC
UPS
Process and electrical readings at various load
Equip. perform
X X X X X X X X X
verification
(during several hours after stabilization)
Plotting actual performance against theoretical

X X X X X X X X X
characteristics
EDS pushbuttons X X X X X X X
Alarm & trips verification
F&G detection X X X X X X X X X X
High/Low level X X X X X X X X
High/Low pressure X X X X X X X X X X
High/Low temperatures X X X X X X X X X X X X X
Overspeed X X X X X
Page 33 of 62
11. PRE-START UP ACTIVITIES
11.1 INTRODUCTION
CONTRACTOR shall carry out pre-start up activities on process pipework and vessels after
completion and sign off of operational tests wherever applicable, as follows.
Should any pre-start up activity be unsuccessful, CONTRACTOR shall repeat it (after the fault has
been fixed by whichever party is contractually responsible) until the specification requirements are
fully satisfied.
11.1.1 Leak tests

These are general subsystems or circuits pressure tests, carried out at the process pipework
maximum operating pressure, just before oil or gas-in.
Leak tests are systematically performed on any process subsystem including pipework.
11.1.2 Chemical cleaning

These are special cleaning operations, such as degreasing, pickling, passivation, achieved on those
pipework or equipment requiring a high level of cleaning or specific anti-corrosion treatment.
11.1.3 Dry-out
It consists of removal of liquid water and moisture from facilities and achievement of a given dew-
point of the atmosphere inside the facility.
Drying-out is performed on all equipment internally protected by refractories and plant section
designed to run at low temperatures, to avoid hydrates formation during the start-up phase.
11.1.4 Chemical loading

It is the Filling-up of certain types of vessels with their packing and chemicals.
11.1.5 Inerting
It is the removal of oxygen from all pipework and vessels to provide safe hydrocarbons introduction.
11.2 LEAK TESTS

In no case are leak tests to be confused with pressure tests. The latter are carried out on spools
during pre-commissioning in order to verify the integrity of welds and material. Leak tests are carried
out on entire systems, after flushing and cleaning operations, and completion of the installation, to
prove the integrity of the following:
- Gaskets and other flange joints
- Valves packing
- Miscellaneous connections such as vents, drains, safety valves, instruments
- Connections between the system being tested and inter-related systems.
Leak tests must also establish that any equipment associated with the system, which may have been
previously dismantled for any reason, has been correctly reinstalled.
At last, leak tests will also allow to detect passing valves.
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11.2.1 Test specifications

11.2.1.1 Equipment to be leak tested
11.2.1.1.1 General rule
Every piping systems, vessel, process and utility equipment, and all their associated connections will
be leak tested. A leak detection system by measurement of helium traced in nitrogen will be used
especially in the following cases: presence of H2S in gas, low temperature systems, confined areas.
11.2.1.1.2 Exceptions
Flares stacks and vents, heaters casings, sprinklers, halon piping and deluge network downstream
the control valves, atmospheric storage vessels, ancillaries of packages previously run at the
Vendors.
11.2.1.2 Leak test pressure

Leak tests will be carried out at the equipment maximum normal operating pressure, which usually
equal to 90% of the design pressure.
- Pumps will be isolated and tested at their maximum suction operating pressure.
- Centrifugal compressors will be isolated and tested at the compressor shutdown balance
pressure.
- Systems working under vacuum will be leak tested at 10% below the set point of the pressure
safety valves.
11.2.1.3 Tightness criterion

The leak test will be considered successful if, at the test pressure, the fall in pressure is equal or less
than 0.05 bar/hr (indicative).
11.2.1.3.2 Case of systems operating under vacuum

The test criteria will be a pressure increase equal or less than 0.02 bar/hr (indicative).
11.2.1.3.3 Case of process gases with more than 100 ppm H2S
The accepted fall in pressure will be reduced to 0.03 bar/hr (indicative).
The achievement of the tightness criterion will be in any case complemented by a visual search of
leaks by the soapy water method. If a leak detection system by measurement of helium traced in
nitrogen has been used, then the tightness criterion will be as follows: every tested point will have a
leakage rate <50 SCF/year (indicative).
11.2.1.4 Systems test limits

The test limits will be the subsystem limits as indicated by the commissioning marked-up PID's which
define the subsystems.
The subsystem may be divided into portions, in the case where the size of the subsystem makes the
leaks search unmanageable.
The test limits will take into account the different levels of operating pressure inside a sub-system,
hence there will be at least one test by level of operating pressure.
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It may be practicable to carry out a single test encompassing two or several subsystems, when those
are of limited size, and operated at the same pressure.
Test subdivisions will be planned in such a way that no flanged joint is disturbed following the leak
test.
As limit valves cannot be relied upon to be bubble tight, the installation of blinds will be preferred
wherever possible. These system limits isolation blinds will have the appropriate thickness.
11.2.1.5 Pressure recording

The system will be provided with suitably-ranged, calibrated pressure gauges. These gauges must
be correct within 1% of tolerance.
Preference will always be given to the use of permanently installed instruments provided they have
been calibrated, that their accuracy is compatible with the test criteria, and that a recording mean is
available (DCS print-outs being acceptable).
If no recording mean is available, the leak test circuit will be fitted with a portable chart/pen recorder
with either circular or ribbon type chart paper. Such instruments are powered by clockwork or low
voltage DC batteries. The pressure recorder impulse line will be connected to any suitable point on
the system, such as a vent or drain.
11.2.1.6 Relief systems

In all cases the system must be protected from overpressures which can easily occur due to human
error, instrument failure, etc.
On all medium and high pressure systems the equipment must be protected by the normal system
safety valves or a temporarily installed safety valve if the system in question does not comprise a
safety valve.
For systems which normally operate at very low pressures, or under vacuum, the temporary
installation of a barometric seal leg, capable of holding back the test pressure, is recommended.
This type of protection is required on vacuum systems as they are first subjected to a low pressure
leak test.
11.2.2 Test procedure

11.2.2.1 Detailed procedure
CONTRACTOR will issue a detailed leak test procedure including:
- Marked up PID's and sketches showing all the circuits, showing test limits and isolations
- Step by step action check lists
- List of safety precautions.
These procedure will include in particular the specific points addressed hereafter.
11.2.2.2 Pressurization points

A suitable vent or drain line will be selected and a line connected from the pressurization system to
the system to be tested. For pressures exceeding 3 bar it is preferable to use suitably-rated, screwed
piping but reinforced utility hoses may be employed if they conform to onsite regulations.
More than one pressurization point may be used for large volume systems.
When leak-testing water systems, the normal supply may be used.
11.2.2.3 Low pressure leak test typical procedure

This typical procedure applies to all systems whose maximum operating pressure can be reached by
the instrument air or service air supply, i.e. 6 to 7 bar usually.
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It is however acceptable that the systems having a maximum operating pressure of less than 10 bar
may be also tested at the instrument air pressure (i.e. even if the maximum operating pressure is not
reached).
The test will be performed as follows:
- Line up the system to be tested (i.e. all system isolations fitted, all parts of the system connected,
safety valves operational, all instrument valves opened, drain valves closed, etc.).
- All necessary safety precautions must be carried out prior to the introduction of test gas. The test
area must be clearly cordoned off using bunting and warning signs displayed, all unauthorized
persons prohibited according to applicable PTW system. Safety during pressurization is of utmost
importance to ensure the total safety of plant and equipment and the system under test.
- Pressurize the system to its maximum operating pressure and place a new recorder chart on the
pressure recorder. Ensure the chart is turning. The chart will be marked with the system number,
date, and time of test start.
- Commence checking flanges, valve gland packing, vent plugs, etc., for leaks using soap solution.
Pull-up flange bolts, etc., as required. If necessary, change gaskets or packing (after
depressurizing the system).
- When a stable pressure indication is achieved, mark the recorder chart. The test will be continued
for at least 4 hours, preferably during daytime when ambient temperatures are relatively steady.
- Following a successful test, depressurize the system and attach the pressure recording chart to
the commissioning records. Remove limit blinds as required and delete them from the blind list.
11.2.2.4 High pressure leak test typical procedure

Whenever the maximum operating pressure of the system is above the available air pressure (or 10
bar, as accepted in preceding paragraph) other means of pressurization are required to perform the
leak test.
It is common practice to use nitrogen (either from nitrogen cylinders or liquid nitrogen containers
handled by a specialized Vendor) as the leak testing means.
This high pressure nitrogen test will be synchronized with the inerting of the system and of other
lower operating pressure systems.
The test will be performed as follows:
- Carry out a low pressure air leak test
- If the maximum operating pressure is higher than 25 bar, the test will be carried out by raising
steps of pressure of around 20 bar, for safety reasons and to minimize nitrogen losses.
- Start injecting nitrogen until the operating pressure on the 1st step of pressure is reached.
- Search for leaks with soap solution or a helium detector (if the nitrogen was traced with helium).
Once leaks have been cured, ensure the pressure keeps steady (or decreases by less than 0.03
bar/hr for the low-pressure steps) during at least one hour.
- If satisfactory, increase nitrogen pressure up to the next step and repeat the procedure until the
system maximum operating pressure is reached. Then the test will be continued for at least four
hours, and the pressure recorded.
- Following a successful test, depressurize the system and attach the pressure recording chart to
the commissioning file documentation. Remove limit blinds as required and delete them from the
blind list.
The opportunity will be taken to re-use the nitrogen for the following nitrogen leak test, and to inert
the leak tested system.
With respect to inerting, the target for oil/gas production installations is to reach an O2 content of less
than 2%.
Following a pressure test carried out with nitrogen at 20 barg, the O2 content will be around 1% (and
lower for high pressures). Therefore the N2 high pressure leak test should normally be sufficient for
inerting purposes.
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However if very low O2 contents are necessary (this is often the case with catalysts where O2≤0.2%
is required) it may be necessary to inert partially the system before leak testing. A very simple
calculation will give the O2 concentration to be reached before starting the leak test.
11.2.2.5 Case of systems operating under vacuum

The leak tests will be carried out in two stages:
- 1st stage: using instrument air, by pressurizing the system up to 10% below the set point of the
PSV
- 2nd stage: under normal operating vacuum conditions by running the installed vacuum system.
Typical procedure
If considered necessary, install a barometric seal leg to protect the system from overpressure and
isolate vacuum pressure gauges and transmitters.
Pressurize the system to the desired positive pressure using instrument air. Soap test flange joints,
valves, etc., and rectify leaks as necessary.
Following leak rectification, carry out a four-hour hold-test using a suitably calibrated pressure gauge.
If hold-test fails, the leaks must be found and rectified. If successful, depressurize the system,
remove the barometric seal leg and disconnect the air pressurization line, de-isolate pressure gauges
and transmitters.
If a portable vacuum recorder is available it should be connected at this time. If not, it may be
possible to use the systems normal instrumentation to record the vacuum test. If neither of them are
available, a calibrated vacuum gauge must be installed at a suitable point in the system.
Ensure that the vacuum equipment for the system has been correctly commissioned and is ready for
use. Following the normal operating procedures, start up the equipment after lining-up the system
correctly (condensers must be also in line).
(Note: this equipment could be liquid ring pumps, reciprocating vacuum pumps or steam/air ejectors
or a combination of this equipment).
Pull a vacuum on the system which is equal to the normal operating vacuum. Shut down the vacuum
producing equipment and isolate completely. Allow the vacuum to stabilize for one hour.
At the end of one hour, start recording the vacuum in the system, either by means of a recorder chart
or by pressure gauge and graph. If the latter method is employed, readings must be taken every 15
minutes.
Whilst recording the vacuum, pay close attention to leak checking. Flange leaks are normally easy to
find due to a high pitched squealing noise created by the air flowing into the system.
Pinpoint leaks with shaving foam. Valve packing should be rigorously controlled for leaks.
During a vacuum test of four hours, and following rectification of leaks the loss of vacuum recorded
must not exceed 15 mm Hg or 0.02 bar per hour.
Always endeavor to carry out the test when the air temperature is stable.
When test is satisfactorily completed, attach all relevant test documentation to the commissioning
dossier. In certain cases the vacuum may have to be "broken" with dry inert gas, process gas or dry
air to maintain a positive pressure, thus preventing the ingress of wet air until start-up time. Special
procedures will be issued in all cases.
11.2.2.6 Case of water systems at atmospheric pressure

These systems (chemical storages, open drains, oily water treatment plants, etc.) will be simply filled
in with drinking water and visually searched for leaks.
11.2.2.7 Case of pressurized water systems

(Fire water and cooling water pumps, water injection network, deluge network, etc.).
These systems are not normally subjected to complicated leak tests and no pressure recording is
necessary in this case, however, the following guidelines will be respected:
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- Carry out a flange check to ensure all are bolted up tightly.

- Ensure all vents, drains, etc., are closed and capped or plugged.
- If the system is provided with pressure control instrumentation, ensure that this has been correctly
commissioned and is ready to function.
- Check that the water supply pumps, i.e. cooling water or firewater pumps, are ready for service.
- Start the water supply pumps and slowly raise the system pressure to normal. If the system is
empty at the start of the test, be careful not to overload the pumps. Normally it will be necessary
to open only partially the pump discharge valve until the system is filled and under normal
operating pressure.
- Ensure the pressure control system (if provided) works correctly.
- Carry out visual checks of piping flanges, valves packing, etc., to check for leaks and rectify as
required. If a leaking flange cannot be "pulled up", possibly due to a damaged gasket or flange
face, the water supply pumps must be shut down, the system depressurized and drained, and the
leak rectified.
11.2.2.8 Flange taping/Soap testing

Systems operated above 10 bar and critical systems (i.e. H2S service) will have all flanged
connections taped using commercial grade masking tape in widths suitable for various flange sizes
and ratings. The flanges thus taped will first be scrupulously cleaned using, if necessary, a solvent to
remove surface dirt and grease.
After application of the masking tape, a small hole will be punctured into the space between the
flanges. The hole should be about 2 to 3 mm and preferably on top of the flanges for horizontal
piping. When the system has been pressurized a soap solution is applied to the hole in the flange
tape and, if leaking, a bubble is formed.
Special soap solutions are obtainable for flange testing but if not available on the site a solution
should be prepared using detergent washing-up liquid and suitable squeeze bottles.
When leak testing, systems which operate under vacuum joints may also be taped, and ordinary
shaving foam used to indicate leaks. This foam is also useful for pin-pointing leaks on untapped
joints, valve packing, etc.
11.2.3 Reports
11.2.3.1 General rule
The leak tests will be organized by subsystems, hence all test drawings and reports related to the
leak testing of a given subsystem will be filed in the commissioning dossier supporting system RFSU
certificates. The reports will also be complemented by a commissioning leak test form (see
attachment PA01).
11.2.3.2 Exception
The leak test may be organized by levels of pressure, which will not exactly match the subsystem
limit. In such a case, a copy of relevant Leak Test Report shall be included in each Commissioning
Dossier supporting involved systems RFSU certificates.
11.3 CHEMICAL CLEANING

The list of lines to be chemically cleaned will be established by CONTRACTOR during the
preparation phase. This list will be based on:
- Engineering recommendations and specifications
- Vendors requirements.
- Unless otherwise specified, all chemical cleanings will be carried out by CONTRACTOR.
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11.3.1 Cleaning procedures

Vendor procedures will be adhered to, and, in case general Vendor procedures only are available,
detailed procedures with sketches and step by step check lists will be issued by the CONTRACTOR
on a case by case basis.
11.3.2 Cleaning guidelines

When no procedure or specification is available from Vendor, detailed procedures will be issued by
CONTRACTOR, based on the guidelines given hereafter.
11.3.2.1 General
Degreasing, pickling and neutralization, passivation operations shall be carried by immersing parts to
be cleaned in a tank containing the chemical solution or by filling them with the chemical solution with
or without closed circulation. Generally, pipes are totally disconnected from equipment and
assembled together to form one single loop (with intermediate connection spools if necessary).
All accessories such as collars, pumps, filters, tanks, etc., shall not be chemically treated.
Chemical cleaning is applicable only to carbon steel and stainless steel pipes. Copper or brass parts,
if any, have to be removed or isolated.
In all cases, a corrosion specialist will be consulted in order to check that the equipment being
cleaned will not be subject to corrosion risks, and to obtain recommendation of corrosion inhibitors if
deemed required.
11.3.2.2 Chemical cleaning of carbon steel piping

11.3.2.2.1 Methods
Two methods are normally used:
- Static cleaning
- Circulation cleaning.
The static method is useful where only short runs of pipe are concerned and consist merely of filling
the pipe, or immersing short sections in a tank, and leaving it to stand for approximately 10 hours.
The circulation method is employed where long awkward pipe runs are encountered and requires a
reservoir, a small circulation pump capable of handling mildly corrosive liquids and some lengths of
flexible hosing of suitable diameter. The various piping items are bolted up to form a closed loop and
the solution is pumped through the loop and recirculated on the reservoir. This method is much more
efficient than the static method due to the constant movement of the solution through the pipes. It
also allows several systems, i.e. the lube and seal oil piping from three identical compressors, to be
cleaned at the same time.
11.3.2.2.2 Cold degreasing

Cold degreasing is carried out only if pipes have been delivered prefabricated by Vendor, or
prefabricated on site and then greased, or are thought to contain an oil based preservative.
The following degreasing solutions are proposed:
- Chemical composition of the solution
- Sodium carbonate Na2 CO3: 3 g/l or
- Sodium tripolyphosphate P3 O15 Na5: 2 g/l and trisodium phosphate Na3 PO4: 1 g/l, in either
case a suitable proprietary wetting agent may be used.
- Duration, about 12 hours.
11.3.2.2.3 Rinsing
Rinsing is performed with clean potable or preferably demineralized water (in any case, even if no
degreasing has taken place). Water pH minimum 7.0.
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11.3.2.2.4 Cold pickling (ambient temperature)

Chemical composition of the pickling solution:
- Hydrochloric acid (HC1): 200 g/l (from a solution 33% wt concentration specific gravity = 1.165)
- Ammonium bifluoride NH4 F2: 10 g/l
- Inhibitor Rodine 213 or Armohib 28.2 g/l (1% of HCl content) or Norust PR or equivalent.
Mix the chemicals as follows (per batch):

- In a 200 l plastic drum containing 100 l of demineralized water, pour: the inhibitor, the ammonium
bifluoride, the hydrochloric acid.
- Introduce the solution into the line or loop. For static method leave to stand for ten hours. Eight
hours circulating should normally be adequate.
11.3.2.2.5 Neutralization/Passivation (ambient temperature)

This consists of circulating (or charging to static lines) a solution of 1% of citric acid in water,
preferably demineralized but at least potable, with an inhibitor type Armohib 25, for two hours,
followed by:
- Neutralization: add ammonia in order to obtain pH 9 to 9.5.
- Passivation: add Na NO2 up to 10 g/l and circulate for three hours (five hours in static piping).
11.3.2.2.6 Effluent disposal

All effluents containing acids, alkaline or proprietary chemical compounds must be disposed in a way
not to cause environmental damage. In certain countries local regulations will apply. In any event the
effluents should always be neutralized (pH 7.0) before disposal. The disposal of effluents containing
wetting agents may influence the operation of oily water separators and such like equipment, and
advice should always be sought prior to disposal.
11.3.2.2.7 Final rinsing

Carry out a final rinsing. Drain the piping thoroughly and dry with instrument air. Carry out a visual
check of each piping item for cleanliness. Pipe walls should have a matt grey appearance.
11.3.2.2.8 Re-assembly and oil flushing

Reinstall each piping item using new gaskets according to the Vendors drawings or specifications.
For lube and seal oil systems, check the cleanliness of the oil reservoir(s). If suspect, manual
cleaning using a suitable detergent is required.
The system may now be filled with the correct grade of lube oil (follow Vendors recommendations),
and commissioned.
11.3.2.3 Chemical cleaning of stainless steel piping

11.3.2.3.1 Degreasing
If degreasing is thought to be necessary, proceed as described in relevant paragraph, followed by
rinsing with either demineralized or good quality potable water.
11.3.2.3.2 Cold pickling (ambient temperature)

In a 200 liter plastic drum, charge 100 l of demineralized (or high quality) water.
Add the following chemicals and mix thoroughly.
- Nitric acid (HNO3), from a solution of 65% wt concentration, 310 g/l.
- Hydroflouric acid (HFL), from a solution of 40% wt concentration, 37 g/l.
Pour the solution onto the piping. For static cleaning, stand for three hours; for circulation, two hours
cleaning should be adequate.
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Dump the cleaning solution and dispose effluents.

Carry out a final rinse, again with demineralized water. Thoroughly drain the piping and air blow dry
using instrument air.
Reassemble piping and carry out oil flushing, etc. as required.
11.3.2.4 Lube and seal oil system flushing

A typical cleanliness specification for lube and seal oil system oil flushing is described below:
- After one hour of oil circulation at design flow rate at a temperature of 160F (or lower, as
component design dictates), screens placed at all discharge terminations from the console or the
packages and at other strategic points mutually agreed upon by the Purchaser (either
CONTRACTOR or COMPANY) and the Vendor shall be within the particle count limits listed in
Table 1.
- Screen mesh shall be No. 100 plain weave, 0.005-inch diameter stainless steel wire with a 0.0059
–by 0.0059- inch opening. Particles shall not exceed 0.010 inch (greatest dimension) and shall
display random distribution on the screen. Piping, coolers, and valves shall be hammered
frequently during flushing.
- Visual inspection at approximately two to six points selected by the inspector shall be made to
verify system cleanliness. The system shall be considered clean when such foreign matter as
scale, rust, metal shavings, and sand are not visible to the naked eye and grittiness is not
detectible to the touch
Table 11.1 - Maximum number of particles

Nominal pipe size Schedule Schedule Schedule Extra
(inches) 40 or less 80 160 strong
1 or less 6 3 4 -
1 – 1.5 13 11 9 6
2 21 18 14 11
3 46 41 34 26
4 80 72 58 49
6 180 163 132 117
11.3.2.5 Boiler boil out

When a boiler is new, one must assume that grease, oil based preservatives, rust, dirt and mill scale
will be present in the vessel(s) and tubes.
Failure to remove oil and grease might generate the formation of carbon deposits on the inside of the
boiler tube walls when the boiler is fired and put into operation. The consequent reduction in heat
transfer rate through the tube walls will result in local overheating and a high possibility of tube
failure.
In most cases it is convenient to carry out the boil-out at the same time as refractory dry-out, this will
obviously depend on what type of boiler is involved and its normal service.
The Manufacturer of the boiler will be systematically requested to provide the necessary procedure
and Manufacturer representative to attend the operation.
11.3.2.6 Reassembly
After cleaning operations, the reassembly of piping, fragile equipment, etc. is required. Great care
must be exercised in order not to re-introduce dirt into the equipment.
The construction specifications have to be followed but particular attention should be paid to the
following points:
- Gaskets, ring joints and other seals should be checked for conformity and cleanliness.
- Spring hangers, slippers pads, etc. have to be replaced according to the construction drawings
and released when the reassembly is completed.
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- Threads on screwed piping, plugs and so on, must be checked and the items replaced using
PTFE tape where required.
- Valve packing and pump gland packing will be changed if necessary.
- Check no undue stresses are placed on pump and compressor flanges.
- Verify that check valves and glove valves are installed with their flow arrows in the correct
direction.
- In-line instruments such as flow orifices, restriction orifices, rotameters are to be replaced by
instrument specialists.
- Expansion bellows are freed according to the VENDOR'S instructions.
Reassembly is followed by tightness test or "Leak Test".
11.3.2.7 Preservation of the system after chemical cleaning

Preservation is usually obtained by filling the system up with inhibited water or under slight nitrogen
overpressure necessitates prior inerting
11.3.3 Personnel protection during chemical cleaning

Elementary protection must be provided for all personnel involved in chemical cleaning operations.
They must wear the necessary safety equipment such as: glove, boots, goggles or face shields,
rubber aprons, chemical suits, etc.
In case of splashing on skin of:
- Acid: rinse and clean with a 10 g/l sodium carbonate solution
- Alkaline products: rinse and clean with a 20 g/l citric acid solution.
In case of splashing in the eyes, use a 10 g/l boric acid solution. In all cases, seek immediate
medical aid.
11.3.4 Reports
CONTRACTOR shall issue chemical cleaning procedures, with support drawings and sketches. All
reports and results will be filed in the relevant Commissioning Dossier (see attachment PA02).
11.4 DRY-OUT
At Mechanical Completion, and following commissioning tasks such as operational tests, water will
always be present in petroleum processing equipment.
Whenever this water may subsequently lead to an operational problem (such as hydrates formation),
or if equipment may be damaged, it is necessary to perform a drying-out operation.
There are several different reasons for drying-out depending upon the type of equipment and its
normal service: removal of moisture from the lining of heaters and vessels, prevention of hydrates
formation in process equipment, prevention of corrosion in sealines, etc.
CONTRACTOR shall carry out dry-out activities as per following steps:

- Establish the dry-out requirements, based on the Engineering recommendations and
specifications, COMPANY and Vendor requirements;
- Prepare all specific procedures required to carry out dry-out operation;
- Carry-out, or supervise if they are sub-contracted, the operations.
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11.4.1 Dry-out of petroleum processing equipment

11.4.1.1 Pipelines/Sealines dewatering and drying-out
Pipelines are generally handed over full of water at Mechanical Completion, following the hydrostatic
test which takes place after construction. Normally pipeline draining is not feasible, with the possible
exception of surface run lines.
The water in the pipeline is therefore expelled by pigging the line in the normal flow direction, pigs
being propelled by either compressed air or inert gas. This stage may well form a part of an overall
procedure.
After hydrostatic test water has been expelled, sufficient water will remain in the pipeline, which can
cause hydrates formation. Water remains trapped in low points, valve bodies, etc. and more
importantly, in the interstices of the pipe wall as a film of water, typically having a film thickness of 50
to 100 microns depending upon the pipe wall roughness. Even in relatively short-length gas
pipelines, 60/100 g/m2 of free water will therefore remain trapped in the pipe.
Two main methods are commonly used for pipelines drying-out:
- The "Vacuum dry-out" method, as per paragraph 11.4.1.2.5
- The "methanol swabbing" method.
Methanol Swabbing consists of charging methanol into the pipeline at the production end (i.e.
offshore platform) pig launcher. Nitrogen shall be injected in the pipeline prior to methanol swabbing,
to prevent the formation of explosive mixtures. Methanol batches are charged between cupped pigs
and slowly propelled through the pipeline, normally at not more than 10 km/hr and 7 bar pressure,
thus absorbing residual water. At the pipeline reception point the methanol/water mixture arrives at
the terminal pig receiver from which it is routed to temporary storage tanks. Samples of the received
mixture shall indicate whether the procedure has been successful or not.
Depending upon the situation, methanol swabbing slugs may be followed by process gas to complete
a "gas in" operation. Otherwise the pipeline is generally left pressurized with nitrogen ready for a safe
start-up when required.
11.4.1.2 Process systems dry-out

11.4.1.2.1 Methods
The various methods used for drying-out process equipment are as follows:
- Dry air sweeping
- Nitrogen sweeping
- Loop circulation with dryers using air, nitrogen and even process gases
- Vacuum dry-out.
11.4.1.2.2 Dry air sweeping

The maximum quantity of gaseous water that can be contained in a defined volume of air is perfectly
known, when the temperature and pressure of the air are known. When the quantity of water in the
air reaches this maximum, the air is saturated with water. Non-saturated air will, in the presence of
water, absorb more water until saturation.
Note: any unfavorable changes in the conditions of saturated air (decrease of temperature or
increase of pressure) will condense water. Therefore saturated air is at its water dew point limit.
Dry air is swept through the equipment involved. Dry air becomes saturated with water and is
exhausted to atmosphere. As more and more air is swept through the equipment, more water is
"picked up" and removed, thus the equipment/subsystem is progressively dried.
Operating conditions
The quantity of water removed for a determined drying air volume depends on:
- The initial air water dew point. The lower the dew point, the greater the amount of water removed
- The air temperature. The higher the temperature, the higher the amount of water in saturated air
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- The pressure. The lower the air pressure, the higher the amount of water in saturated air
- The flow. The quantity of water removed increases with the air flow.
The air water dew point that can be obtained depends on the initial dew point of the drying air, and
on the time spent for drying.
Therefore, for successful dry-out, the following conditions are required:
- The dew point of the air used for drying-out must be as low as possible
- The temperature of this air must be as high as possible
- The pressure must be as low as possible
- The air flow must be as high as possible.
Operating procedure
Determine the dry air source. If the system to be dried has a high volume, the possibility of using a
temporary heating system may be studied.
Carefully drain all free water from the system at all low point drains.
Line up the system so that all dead ends are included in the dry-out.
Commence dry air injection, venting the exhaust air from drains, bleeds, etc. Start by using vent
points as close as possible to the air injection point, progressively moving to vents further along the
system (there is little point in sweeping with saturated air). Do not forget dead ends, control valve
bypass lines, etc.
Dry-out is considered complete when the air water dew point reaches its target at all sample points
(dew point target to be decided upon depending on the type of installation).
The water dew point that can be obtained with this method will depend on the dried air water dew
point. With normal instrument air, a water dew point of -15°C is possible (if air dryers are in
operation).
11.4.1.2.3 Nitrogen or inert gas sweeping

Drying-out operations carried out by sweeping with nitrogen or inert gas are identical to sweeping
with air.
With a standard inert gas generator it is possible to obtain water dew points of -30°C. However, some
inert gas generators can deliver inert gas with a water dew point < -60°C and therefore better
performances can be obtained. Using pure nitrogen it is possible to reach -80°C.
11.4.1.2.4 Drying-out by loop circulation

The basic principle is to circulate the drying fluid with a compressor first through dryers, then through
the system to be dried out, then cooler exchangers, then suction drum and back to the compressor
suction.
The water is removed in the dryers that will be alternatively in service and in regeneration.
Some water may be drained at the suction drum (depending on the after cooler temperature).
This drying method, whose principle is similar to air or nitrogen sweeping, is very efficient and dew
points as low as -100°C can be reached (depending on the dryer performance).
A cooling exchanger can be inserted at the compressor discharge in some cases.
11.4.1.2.5 The vacuum dry-out method

This method is most frequently applied in processing units which comprise refrigeration or cryogenic
processes, and for pipelines drying-out.
The system/sub-system pressure is reduced below atmospheric pressure and vacuum is generated.
This reduction in pressure reduces the boiling point of water, hence water boils even at ambient
temperature. The water vapour is then withdrawn to atmosphere.
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Two means are usually applied to obtain the required vacuum:

- Vacuum Pumps (normally reciprocating but may be of other types)
- Vacuum Ejectors (normally operated by compressed air or steam).
CONTRACTOR shall first ensure that the system/subsystem is completely blinded and/or isolated
from related systems. This will prevent any damage to equipment which is not designed for vacuum
operations. In all cases CONTRACTOR shall ensure the equipment of the system involved is
designed to withstand vacuum.
As a preliminary, a thorough leak test will take place before the drying-out.
The operation generally falls into three phases:
- 1st phase: Vacuum is generated within the system; when vacuum pressure is sufficient, any free
water in the system will start boiling.
- 2nd phase: Vacuum pressure is held constant until the water has completely evaporated. This is
known as the "hold" phase.
- 3rd phase: The maximum possible vacuum pressure is achieved thus ensuring complete removal
of water vapour. Dry gas is then "backed-in" and the vacuum is broken. This gas may be process
gas, dry inert gas, or dry air. Air will obviously not be used where the risk of forming an explosive
mixture is prevalent. In all cases a positive pressure is to be maintained in the system to prevent
the ingress of humid air.
A detailed operating procedure shall be issued by CONTRACTOR.
11.4.2 Dry-out of fired heaters

An internal lining is fitted to all fired heaters to avoid heat loss through the heater casing. Before
being brought into service, it is required to expel any moisture from the lining.
The main types of heater lining are as follows:
- Refractory brickwork;
- Refractory lining;
- Ceramic fibers.
They all need a drying-out operation achieved by progressively heating the lining with the heater
burners, in accordance with dry-out temperature curves.
11.4.3 Dry-out of refractory-lined vessels

In some processing plants, certain vessels are lined with refractory. These will be reactors which will
subsequently be filled with a patented catalyst.
As in fired heaters, it is necessary to remove absorbed moisture to prevent expansion damage.
It may also be required to remove excess moisture to prevent adverse reactions with the catalyst
which could cause future problems.
This type of dry-out is generally stipulated by the catalyst Vendor who is often the patent holder for
the unit design; therefore, specific procedures will be supplied and are not further discussed herein.
11.4.4 Reports
Drying-out results and relevant records (see attachment PA03) will be part of the relevant
Commissioning Dossier.
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11.5 CHEMICAL LOADING OF VESSELS

This specification addresses the loading of process vessels with chemical packings to be carried out
by CONTRACTOR prior to start up
Whenever chemicals must be loaded on site, a loading procedure will be required from the patented
Vendor.
11.5.1 Preliminary inspection

It is of primary importance to inspect the vessel before loading. The inspection will concentrate on the
following points:
- Conformity of the vessel to the project drawings and specifications;
- Quality of the internals: if some internals are installed during or after the loading operation on they
will be inspected at their storage location.
- Cleanliness. The equipment must be perfectly clean and rust free. This is also applicable to the
vessel itself.
- Coating. If internal coating is required check the coating quality.
- In the same way the product to be loaded will be inspected to assess its condition, storage
conditions and conformity.
11.5.2 Loading preparation

The loading preparation includes:
- The organization of transportation and lifting of the material to be loaded
- The preparation and installation of the means and equipment necessary to perform the operation:
platforms, funnels, hoppers, loading socks, ladders, lighting, ventilation means, safety protective
equipment, e.g. breathing protections, rain protections if necessary, rope, buckets, etc.
11.5.3 Loading operations

11.5.3.1 Methods
Typically, the three most common methods of chemical loading are the following:
- Hand loading
- Sock loading
- Loading with vessel full of water.
As a general rule, free fall in the vessel of the material to be loaded is forbidden. It will be accepted
only if requested by the Vendor representative or if clearly specified in the Vendor procedures.
11.5.3.2 Hand loading

The material will be lowered inside the vessel either by hand (buckets) or by a crane (hopper with a
manual sliding valve at the bottom) and spread by hand by the personnel inside the vessel.
This way of loading can be used on any type of product, but the process is rather slow and therefore
it is applicable only when small quantities are concerned.
11.5.3.3 Sock loading

A funnel will be installed at the top opening of the vessel/reactor. It is recommended to equip this
funnel with a slide valve. A canvas tube is clamped on the funnel outlet and inserted in the
vessel/reactor. This tube is known as "sock". To overcome the problem of sock plugging large
diameter socks (100 mm and above) will be used. Fire-fighting hoses are perfectly suitable.
Two hoppers will be used to carry the material to be loaded from the ground level to the vessel top
(one hopper is filled up on the ground while the other one is used to transfer the material).
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Their content will be dropped into the funnel. The personnel inside the vessel will control the flow of
the product (on the sock) to avoid free fall and spray by moving the sock around.
The sock will be shortened regularly according to the level increase, but always with no excessive
drop of material. This is an effective method for loading as experience shows that several tons or m3
can be loaded per hour.
11.5.3.4 Loading with vessel full of water

This method is applicable mainly for ceramic rings and Raschig/Pall rings packing. It will be strictly
forbidden for any product that can be affected by water (all catalysts, desiccants, resins, molecular
sieves).
Fill the vessel with water and charge the rings or packing via the top nozzle. In this way the material
sunks gently into place without fear of cracking.
If this method is adopted make sure the vessel concerned can withstand the water load and the
pressure of the static head of water.
11.5.4 Reports
Chemical loading results and relevant records (see attachment PA04) will be part of the relevant
11.6 INERT GAS PURGING

CONTRACTOR shall carry out inert gas purging when required to remove air from petroleum
processing equipment in order to avoid the risk of forming an explosive mixture of oxygen and gas.
In some cases inert gas purging is applied to avoid the ingress of air into equipment containing
sensitive catalysts, or wet air into equipment which must be kept as dry as possible, such as
refrigeration units.
11.6.1 Types of inert gas

There are several gases which are considered as "inert" but for all practical purposes only three are
discussed herein.
11.6.1.1 Nitrogen (N2)

This is usually supplied as a gas in high pressure bottles but may also be obtained as liquid for
subsequent vaporization and compression. Nitrogen can also be supplied by molecular sieves and
cryogenic units (i.e. "Air Liquid" type). Impurities consisting of traces of other gases such as oxygen
(O2) and carbon dioxide (CO2) may remain in the nitrogen in concentrations ranging from 1000 ppm
to 1% depending on the manufacturing process.
High purity N2 is obtainable upon request but is hardly ever used in the petroleum industry except as
a "standard" calibration gas for laboratory use.
11.6.1.2 "Inert gas" (N2/CO2 mixture)

This is generally produced in combustion-type units which may be portable or permanent
installations.
A typical inert gas analysis would be N2 + CO2 in proportions of 88% N2 and 12% CO2.
This gas normally contains minute traces of carbon monoxide (CO) and hydrogen (H2), O2 content
must be 0.5%.
11.6.1.3 Steam
Steam is commonly used in the petroleum industry for purging air from lines and vessels.
Page 48 of 62
Steam has the advantage of being easy to produce with relatively simple equipment and may often
be logistically chapter than inert gas generators or other sources of inert gas. Temporary steam
producing units with various output rates are readily available.
11.6.2 Inert gas purging operations

11.6.2.1 Methods
Four different methods can be considered:
- Continuous flow or "sweeping"
- Pressurization/depressurization
- Water displacement
- Steam-out.
11.6.2.2 Continuous flow or "sweeping"

This method will generally be used for small, low-volume systems such as piping systems up to 4"
line diameter. The principle involved is injecting sufficient quantities of inert gas to create a turbulent
flow in the piping which pushes the air ahead of, it thus displacing it.
When sweeping piping with inert gas, a turbulent and high flow rate is required. Laminar flow is to be
avoided since it will result in poor purging and possible hazard.
The Reynolds number has to be higher than 4000 to create the turbulent flow required. As a general
guideline a velocity of 10 feet per second is an acceptable mean value.
From this, it may be deducted that continuous sweeping of large diameter piping is unsuitable due to
the very high flow required to produce the ideal velocity.
As for operating procedure, proceed as follows:

- Assuming that system/sub-system is at atmospheric pressure, close all unnecessary vents and
drains and install plugs and caps except on vents and drains which are to be used for O2
sampling.
- Ensure that system/sub-system to be purged is isolated from associated systems, either by valves
or blinds. If blinds are to be installed, complete the relevant blind list.
- Select an inert gas injection point or points and a vent point at the farthest end of the system. If
the inert gas arrives via utility hose, ensure the hose is in good condition and that the injection
point valve is open before opening the inert gas header valve. Sufficient injection points should be
used to achieve the maximum flow available.
- Open injection point valves and begin the purge. Ideally the atmosphere in the piping should be
analyzed when the inert gas volume used is approximately three times the system volume. Before
testing simultaneously close inert gas injection valves and vent valves to maintain the system
under positive inert gas pressure.
- Sample for O2 at several points, especially on complicated piping systems, i.e., fuel gas headers.
Check for dead ends.
- When O2 analyses are satisfactory, stop the purge whilst maintaining system pressure at
approximately 0.1 to 0.2 barg or as required. A suitably-calibrated pressure gauge must be
installed where easily visible and used to control the system pressure which may require "topping-
up" from time to time.
Important notes
- This method must not be used for critical equipment requiring very low O2 results. It is normally
suitable when criteria are not severe (i.e. O2 maximum content 2%).
- A secondary problem with this method is that it may prove to be somewhat wasteful of inert gas
and where logistical problems arise the following method may be preferable, even for relatively
small system.
Page 49 of 62
11.6.2.3 Pressurization/Depressurization method

This is the preferred method of inert gas or nitrogen purging for economic and safety reasons and is
used for both vessels and associated piping:
- Assuming that system/sub-system is at atmospheric pressure, close all unnecessary vents and
drains and install plugs and caps except on vents and drains which are to be used for O2
sampling and venting.
- Ensure that system/sub-system to be purged is isolated from associated systems, either by valves
or blinds. If blinds are to be installed complete a system blind list.
- After ensuring that the inert gas supply is available, check the integrity of pressurizing hose (if
used) and system pressure gauges. Gauges should be situated so as to be easily visible from the
injection point valves.
- Pressurize the system to between 1 and 2 barg (15 and 30 psig) depending upon the system
design pressure. Never exceed system design pressure even if safety valves are in service.
- Let the system stand for approximately 30 minutes to allow the gases to become homogenous.
Following this 30 minute period, depressure the system as rapidly as possible via the largest
diameter vent or vents on the system.
- Repeat this operation but stop depressuring at about 0.1 to 0.2 barg in order to take an O2
analysis sample. The O2 at this point should theoretically be between 4 and 5%.
- Samples must be taken from several points, depending upon the magnitude of the system, and
averaged.
- According to the O2 content requirement, repeat the pressurization/depressurization operation
until the specification is met.
- When O2 analyses meet the ongoing specification, proceed to maintain the system under a
positive inert gas pressure.
Notes:
- It is better to pressurize/depressurize 5 times up to 1 or 2 barg each time, than to
pressurize/depressurize once up to 5 barg. In the first case the theoretical final oxygen content is
25 = 32 times less than the original one. In the second case the theoretical final oxygen content is
only 5 + 1 = 6 times less.
- Purging can be quicker by pulling a vacuum on the system before pressurizing. However,
attention must be paid to the equipment design before this operation may be considered.
- Under no circumstances should a vacuum be applied to equipment without first checking that the
equipment is capable to withstand vacuum conditions.
11.6.2.4 Water displacement purging

This in an extremely simple and economical method of purging but is applicable only where the
equipment to be purged is capable of supporting its own weight when water-filling and when the
presence of residual free water will not consequently affect the plant operation or cause corrosion
problems.
In certain applications, inhibited water may be required, i.e. the system contains stainless steel
equipment, etc. This should be taken into account when deciding which will be the safest, most
economic, and quickest method of purging to be applied.
CONTRACTOR shall issue special procedures to suit particular cases but the general procedure is
outlined as follows:
- The system is assumed to be under atmospheric pressure and isolated by valves or blinds from
all other associated systems. If blinds are to be installed, a system blind list must be completed.
All system drains must be closed and the system high point vents must be open.
- Connect the water supply system to the system to be purged and commence filling. Do not fill too
rapidly. When the system is full, check any dead end points for trapped air. Close vents.
Page 50 of 62
- Connect the inert gas supply to the highest point or points on the system. Check that the unit
drain system can dispose of the volume of water to be dumped. Begin inert gas injection whilst
simultaneously open one low point drain.
- Gradually increase the inert gas injection rate and draining rate. When water draining ceases and
inert gas begins to issue from the drains, close all drains and allow the system pressure to build
up to at least 0.2 to 0.3 b g then stop nitrogen injection.
- Analyze the system atmosphere for O2 content. Normally this should be very low if the procedure
has been correctly followed.
Warning
The flow of inert gas into the system and the flow of water out of the system must be regulated so
that the system/sub-system is always under a positive pressure.
11.6.2.5 Steam-out
The use of steam for purging petroleum processing equipment is widely accepted due to its overall
economy and ease of operation.
In some processing installations certain vessels and systems may be provided with permanent
steam-out lines and this greatly assists in purging operations.
Petroleum processing facilities do not always have steam raising facilities and in this case temporary
steam generators will be used. Notwithstanding this, the general procedure is identical. No specific
procedure is given herein but the following points will be noted by the commissioning team if steam is
to be used for purging:
- Steam is obviously unsuitable for purging equipment which must remain "dry".
- Following steam-out, the system is normally "gassed up" by backing in process gas or fuel gas.
Inert gas could equally be used. In all cases it is most important to ensure an adequate supply of
gas is available during cooling, otherwise the system may be pulled under a vacuum and damage
to the equipment may result.
- Steam injection lines will preferably be in suitably-rated screwed piping. If flexible hoses are used,
ensure they are adequately armored and passed for steam service. Air and water hoses must not
be used.
- Always ensure the system equipment is capable of withstanding the steam temperature.
11.6.3 Inerting criterion

For traditional oil and gas processing plants, the maximum acceptable O2 content shall be no more
than 2%. It will therefore be determined on a case by case basis, depending on design requirements.
11.6.4 Safety aspects

Inert gas is dangerous. An atmosphere containing less than 21% oxygen does not allow life. "Entry
Permit" procedure is applicable should vessel entry be necessary.
If an inert gas distribution system is used, it is normal practice to turn closed any spectacle blinds
following use of the injection point. Failure to do so may result in petroleum products entering the
inert gas distribution system.
As for steam, about two thirds of the total heat in steam is taken up in the change of state from
boiling water to steam, and hence when steam condenses, two thirds of its total heat is given up to
the body on which it condenses. This is what makes steam such an effective heating fluid, and this is
also what makes it very dangerous if it condenses on the human body. The following precautions will
be observed:
- When blowing steam from drains or vents, make sure that the area is clear.
- Ensure piping insulation is as complete as possible before introducing steam.
Page 51 of 62
- Personnel must always be adequately clothed when working in the proximity of steam lines.
Shorts and tee-shirts will be forbidden.
11.6.5 Reports
Inert gas purging results and relevant records (see attachment PA05) will be part of the relevant
Page 52 of 62
12. READY FOR START UP (RFSU)
CONTRACTOR shall group all signed-off commissioning records in specific commissioning dossiers
arranged by systems.
Such dossier shall contain all the information required to demonstrate that each system has reached
the "Ready for start up" (RFSU) status, which means:
- for utilities, safety systems and other systems, that all commissioning activities are complete, and
the system is fully operational;
- for process systems, that all commissioning activities are complete as far as practicable prior to
wells HC introduction: dynamic tests, operational tests in closed loops with inert fluids, pre-start
up activities.
Each commissioning dossier will include the following:

a. System “Ready for start up” certificate (see RFSUC01);
b. System marked up P&ID’s;
o Copy of Mechanical Completion Certificates of all sub-systems pertaining to the system;
c. Commissioning records:
o Functional test records;
o Operational test records;
o Pre-start-up activities records;
- Re-validated Blind List, indicating line number, size and service, blind number,
size and rating, date and reason of installation, and attached copy of the blind
lists which were included within Mechanical Completion dossiers, to check for and
accept discrepances;
- Punch List (extracted from Master Punch List): filled in, signed off by responsible
parties and confirming closing-out of all “B” items, and showing all outstanding “C”
items;
d. List of all minor modifications implemented at commissioning stage by CONTRACTOR, and
reference AS BUILT drawings;
CONTRACTOR shall issue RFSU certificates for COMPANY and Local Regulatory Contractor
approval as required.
12.1 DRAWINGS UP-DATING

Through out commissioning activities, CONTRACTOR shall up-date the following documents
transmitted at the mechanical completion stage whenever necessary:
- P&ID's
- Single line diagrams
- Interconnecting diagrams
- Interlock logic diagrams
- Cause & Effect Matrix
Page 53 of 62
13. START UP & COMMISSIONING OF PROCESS SYSTEMS WITH WELL HC
CONTRACTOR shall perform start up and commissioning activities of process systems with wells
hydrocarbon under COMPANY responsibility, according to approved start up and test procedures
and in full compliance with applicable PTW system.
Before start up procedure implementation and wells HC introduction into the facilities, RFSU
certificates of all required systems shall be reviewed by both CONTRACTOR and COMPANY to
check for inconsistencies. Physical check shall be carried out on field, and blind lists shall be
revalidated, according to COMPANY HSE requirements and applicable PTW system. Utilities and
Safety systems shall prove to be fully operational.
The facilities’ operations in transient conditions begins during Start Up and finishes with the reaching
of nominal operating conditions under constant conditions, required to allow the execution of the
Performance Test. In such a time frame, CONTRACTOR shall perform and be accountable for
commissioning activities of process systems with wells hydrocarbons under COMPANY
responsibility, including:
- Operational tests of the process equipment with production hydrocarbon;
- On line tests (including vibration monitoring) and Fine tuning of the production train process and
utilities facilities;
- Preparatory activities for “Performance Test” execution.
CONTRACTOR shall prepare, execute and record all operational and online tests by system.
Relevant records shall be approved by COMPANY.
When all testing and preparatory activities are complete, a “Performance Test” shall be carried out in
accordance to the applicable contractual terms and conditions, to verify that:
- the global throughput of the facilities, and related systems, corresponds to the design
requirements, and;
- the facilities can be safely and satisfactorily operated in all design conditions.
After “Performance Test” completion with positive results, proper Test Report shall be issued by
CONTRACTOR according to relevant contractual terms and conditions, and approved by
COMPANY.
Page 54 of 62
14. WITNESSING GENERAL PRINCIPLES
Prior to start up (wells HC introduction into the facilities), CONTRACTOR shall carry out and be fully
responsible for commissioning activities.
Therefore COMPANY/Local Regulatory Authority may witness at its own convenience any
commissioning activities performed by CONTRACTOR. Witnessing scheme is defined according to
the following 4 levels:
 HOLD (H) points: COMPANY/Local Regulatory Authority witnessing and approval of testing
activity performed by CONTRACTOR is mandatory prior to proceed.
 WITNESS (W) points: CONTRACTOR must notify when testing activity is performed in due
time to allow COMPANY/Local Regulatory Authority to witness. COMPANY/Local Regulatory
Authority may decide not to witness the activity allowing CONTRACTOR to proceed.
 SURVEILLANCE (S) points: COMPANY/Local Regulatory Authority maintains the right to

witness testing activities at its own convenience. Every week CONTRACTOR shall issue
two-weeks look ahead inspection/testing activities schedule for COMPANY/Local Regulatory
Authority follow up.
 REVIEW (R) points: COMPANY/Local Regulatory Authority shall review inspection/testing

record or certificate after activity is performed by CONTRACTOR.
After “Ready for Start Up”, CONTRACTOR shall carry out start up and commissioning activities
under COMPANY responsibility. Therefore COMPANY/Local Regulatory Authority shall control and
approve each and any testing activity performed by CONTRACTOR.
Page 55 of 62
15. COMMISSIONING SUPPORT SERVICE
Throughout Commissioning, CONTRACTOR shall be responsible for, perform, organize, and

supervise all the following required supporting activities:
- Logistics: housing, catering, offices, transportation means;
- Materials: all spares, consumables, lubricants, test equipment, temporary equipment required
during commissioning;
- Personnel: mobilization, administration, organization;
- Vendors: mobilization, assistance, coordination as required;
- Planning: forecast, program, histograms, man-hours;
- Punch lists: follow-up and clearance.
Page 56 of 62
16. INTEGRATED COMPLETION DATABASE
CONTRACTOR shall regularly upload all records relevant to commissioning activities, updated
master punch list and RFSU certificates into its dedicated software aided information tool named
Integrated Completion Database, for reporting and RFSU progress control purposes.
This database shall be organized per systems and subsystems, in a way to guarantee that each
critical document and certificate can be easily collected, retrieved and relevant system completion
progress checked accordingly.
Maximum integration between CONTRACTOR Integrated Completion Database and COMPANY
document management system shall have to be maintained.
Page 57 of 62
17. ATTACHMENTS
17.1 RFSU CERTIFICATE, BLIND LIST, MASTER PUNCH LIST, PRELIMINARY CHECKS
RFSUC01 “Ready For Start Up” certificate

B01 Blind List
PL01 Master Punch List
PL02 Commissioning preliminary checks report
RFSU C-01
SYSTEM
READY FOR START-UP
CERTIFICATE
COMPANY/PROJECT: SHEET /
SYSTEM: COMPILED BY
DESCRIPTION DATE.
THE SYSTEM IS CONSIDERED READY FOR START-UP

NON – COMPLIANCES, IF ANY, MISSING PARTS/DOCS AND/OR MODIFICATIONS STILL TO BE COMPLETED
SHALL NOT HINDER THIS STAGE AND SHALL BE SETTLED BY CONTRACTOR AS PER CONTRACT TERMS AND
CONDITIONS.
SEE ATTACHED COMMISSIONING DOSSIER
(EACH ITEM TO BE SIGNED OFF)

RFSU CHECK LIST CONTRACTOR COMPANY
Marked Up PID’s showing System battery limits are

1
attached to the Commissioning Dossier
Copies of MC certificates of all subsystems are available

2
and attached to the Commissioning dossier
Functional Tests have been successfully performed as per

3 approved procedure, all relevant records are signed off
Operational Tests have been successfully performed as per

4 approved procedure, all relevant records are signed off
Pre-Start Up activities have been successfully performed

5 as per approved procedure, all relevant records are signed
off and attached to the Commissioning dossier
Blind List is validated by all relevant parties and attached

6
to the Commissioning dossier
Extract of Master Punch List relevant to the system has

7 been validated: all “B” items have been closed. The punch
list is attached to the Commissioning dossier
List of minor modifications implemented during

8
commissioning is attached to the Commissioning Dossier
NOTES
ISSUED By APPROVED BY (COMPANY/Local Regulatory

(CONTRACTOR) Authotity)
Print Name (Development) (Operations endorsement)
Signature
Date
PROJECT:
BLIND LIST SYSTEM REF:
PAGE: OF:
LINE IN OUT
BLIND NUMBER SIZE/RATING
NUMBER DATE SIGN DATE SIGN
Master Punch List
Item Type
Item Number System SubSystem Tag No Description Discipline Item Status Created Date Created By Cleared Date Cleared By Materials Remarks
(A,B,C)
CONTRACTOR COMPANY THIRD PARTY/LOCAL REGULATORY AUTHORITY
NAME
DATE
COMMISSIONING PRELIMINARY
PROJECT
CHECKS REPORT
SUBSYSTEM: DISCIPLINE:
Carried- out
ACTIVITY Date Signature
by
Review of Mechanical Completion
dossier
Review of the as-built drawings
On-site conformity and operability

checks
Review of Master Punch list
REMARKS:
Name Date Signature

CONTRACTOR
Page 58 of 62
17.2 FUNCTIONAL TESTS

17.2.1 Electrical
E-1 HV & LV Generator

E-2A Batteries
E-2B UPS, Charger, Inverter
E-3A HV Switchboard - MCC
E-3B LV Switchboard - MCC
E-4 Power Transformer
E-5A Distribution Panel
E-5B Control Panel / Electrical Control System (ECS)
E-6 HV-LV Motor
E-7 Naval Aids
E-8 Socket Welding Outlet Circuit
E-9 Electric Heater
E-10 Miscellaneous Equipment
E-11A Lighting & Small Power Circuit
E-11B Heat Tracing Circuit
E-12 Neutral Earthing Resistor
E-13 Protection Relay Circuit / Load Shedding System (LSS)
Logo Company : Project : Contractor : Logo
Contract Accounted copy Date Signature Form
No N. Page : 1/3
COMMISSIONING
EL-1-Generator / Alternator (HV&LV)
Data Sheet System No.
Equipment
Description
Sub-System
Description
Location/Layout Module Detail:

Drawing
Drawing
Date Printed:
Reference:
Rated
Full Load Current
Voltage/Frequency
Fault level Power Rating
Alternator Manufacturer Alternator Serial No.
Frame Size/Type Insulation Class
Enclosure Type Speed
IP Rating Power Factor

Exciter Manufacturer Exciter Serial No.
Package Manufacturer Engine Type :- Diesel Gas Turbine

Initial / Punch list item
No.
Description of Check / Action to be made Results Signature No.
1 Confirm Vendor Test Documentation Complete / Available
Check ACH permanent supply and interlock are correct - Record

2
current
Carry out IR tests on the following

3 Test VDC Ω
Min IR MΩ
circuits
HV Power Cable 5kV 100
Alternator Stator Winding 5kV 100
Exciter Stator Winding 500V 10
Diode Bridge Assembly (Short

500V 10
out diodes)
Insulated Bearing 100V 1

No N. Page : 2/3
COMMISSIONING

Anti-condensation Heater 500V 10
Neutral Earth Resistor 1kV 100
On completion of IR tests, discharge the windings residual

4
charge to earth
5 Remove diode-bridge shorting link after IR test
Check neutral point and cable connections to NER - record

6
value Ω
Confirm the alternator stator winding PI is greater than 2 -

7
record value
Function test the generator UCP to the vendor's commissioning

8
procedure
9 Confirm generator circuit breaker tests are complete
10 Liaise with Instrument Dept and test all ICSS interface I/O's
Confirm all Generator Protection relays have been tested and

11
set to latest schedule
Check all CT secondary connections are secure and correct to

12
latest drawing
13 Check all temporary override links have been removed
Confirm all vendor static tests have been completed

14
satisfactorily - attach results
15 Confirm all covers and guards have been replaced
16 Punch List raised
Test Equipment Used
Manufacturer/Model Serial No Expiry Date

No N. Page : 3/3
COMMISSIONING

Remarks/Comments:
Prepared By Verified By Approved By ITR Input to
Company
Signature
Date
No N. Page : 1/3
COMMISSIONING
EL-2A-BATTERIES
Equipment
Description
Sub-System
Description
Location/Layout Module Detail

Drawing
Drawing Date Printed
Reference
Rated Voltage Full Load Current
Battery Tag No Manufacturer
Cell Type Fed from Charger No.
Number of Cells Nominal Voltage
Capacity Amp/Hr Interconnection Drwg No
Initial /
No. Result Punch list item
Description of Check / Action to be made Signatur
s No.
e
1 Vendor Test Documentation Complete / Available
2 Check Battery Room ventilation is operational
Check main terminations and record IR of main power cables

3
M
4 Verify initial commissioning charge has been carried out
In accordance with the relevant commissioning procedure,

5 connect load bank to main terminals of the UPS distribution panel
and set to rated load kW
Demonstrate automatic discharge test and record discharge

6
current. Record results on sheet 2
Isolate AC supply and discharge the battery bank over a 3 hour

7
period at rated load as per manufacturer's specification
Record discharge current and battery voltage at regular intervals.

8
Record results on sheet 2
No N. Page : 2/3
COMMISSIONING
EL-2A-BATTERIES
Confirm tests were conducted in accordance with design
9
requirements and manufacturers data
Confirm that cell end voltages comply with design requirements

and manufacturers data (record results on sheet 2)
Minimum cell end volts requirement

…………………................................Volts
10
Minimum battery end volts

requirements………….....................................Volts
Recharge battery bank over 12 hour period and record final open
11
circuit terminal voltage and cell surface temperature
Plot graph of battery voltage to time to determine the battery A/Hr

12
capacity. Attach result.
Test Results - INDIVIDUAL CELLS
Cell No Cell Volts Cell No Cell Volts Cell No Cell Volts Cell No Cell Volts Cell No Cell Volts
No N. Page : 3/3
COMMISSIONING
EL-2A-BATTERIES
Test Results – COMPLETE BATTERY
Time - Mins 0 30 60 90 120 150 160 170 180
Discharge
Current
Terminal
Voltage
Ambient Temperature
Cell Surface Temperature Deg C
Deg C
Test Equipment Used

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/4
COMMISSIONING
EL-2B-UPS / CHARGER / INVERTER

Equipment
Description
Sub-System
Description

Drawing
Reference
Initial /
Punch list item
No. Signatur
Description of Check / Action to be made Results No.
e
Confirm fuse / MCB ratings at switchboard feeder cubicle are

2
correct
Function check feeder cubicle and prove remote controls /

3
shutdowns
4 Prove manual operation of isolators, switches, pushbuttons
5 Confirm correct scale and operation of Inverter instruments
6 Confirm fuse / MCB ratings are correct to design drawings
Carry out IR test on main ac circuits (* note:- disconnect

7
electronics ) MΩ
Carry out energised operational checks as per vendors test

procedure and prove that internal logic and interlocks function as
8
per design philosophy for complete UPS panel. Attach vendor
test results
Carry out alarm and trip function tests as per design (record on
9
sheet 2))
No N. Page : 2/4
COMMISSIONING

Confirm output from Inverter maintained under the following
conditions:-
Loss of mains input Yes No

10
Operation of by-pass switch Yes N/A
Confirm battery paralleling contactor operating Yes

N/A
Static Switch Test
Max Load transferred from Inverter to Bypass

11 Amps
Max Load transferred from Bypass to Inverter

Amps
12 Confirm Charger output Voltage ripple is within tolerance
Confirm operation of current limit at setting of

13
Amps
14 Confirm continuity of output voltage on failure of input AC supply
15 Confirm operation of battery isolator on external trip signal
16 Output ripple and spike mV within tolerance
Max. load transferred from Inverter to Bypass

17
Amps
Max. load transferred from Bypass to Inverter

18
Amps
19 'Red Line' mark up complete
20 Punch list raised

No N. Page : 3/4
COMMISSIONING

Alarm/Trip Checks
Device Alarm Setting Trip Setting Device Alarm Setting Trip Setting
Energise Inverter and load test in accordance with manufacturers recommendations and record the following values:-
No Load 25% FL 50% FL 75% FL 100% FL
Load kW
DC Volts in
DC Amps in
AC Volts out
AC Amps out
Hz out
Distortion mV
Output Amps Limit

No N. Page : 4/4
COMMISSIONING
Test Equipment Used

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/3
COMMISSIONING
EL-3A-HV SWITCHBOARD-MCC
Equipment
Description
Sub-System
Description
Drawing
Reference
Punch
Initial /
No.
Description of Check / Action to be made Results list item
Signature
No.
2 Check the switchboard earthing is complete and earthing interlocking

correct
3 Confirm the busbar jointing bolts have been correctly torqued and
ductored
4 Check mechanical interlocking facilities and busbar shutters function

correctly
5 Confirm fuse links, MCB ratings and protection settings are as design
6 Check IR and energise anti-condensation heaters, confirm operation

is correct
7 Disconnect outgoing circuits which are liable to export power to other

areas
8 Check voltage/polarity of control supplies at each cubicle and

protection relay
9 Test all protection relays for each incomer and bus section circuit
breaker (CB)
10 Function check main switchboard CBs and check electrical interlocks
11 On completion of function checks, re-instate circuits as per

schematics
12 Carry out HV pressure tests on busbars and associated CBs - record
below
No N. Page : 2/3
COMMISSIONING
HV Pressure Test Results
Insulation Resistance Test (BEFORE HV pressure test ):- use 5000V Megger (DC)
Between L1 - L2,L3, E L2 - L1,L3, E L3 - L1,L2, E L1,L2,L3 - N N-E
IR - MΩ
HV Pressure Test (AC voltage applied = kV)
Leakage mA
Duration
Mins
Insulation Resistance Test (AFTER HV pressure test):- use 5000V Megger (DC)
Between L1 - L2,L3,E L2 - L1,L3,E L3 - L1,L2,E L1,L2,L3 - N N-E
IR - MΩ
Test Equipment Used
Remarks/Comments:
No N. Page : 3/3
COMMISSIONING
Company
Signature
Date
No N. Page : 1/3
COMMISSIONING
EL-3B-LV SWITCHBOARD / MCC
Equipment
Description
Sub-System
Description
Drawing
Reference
No. Initial / Punch

Description of Check / Action to be made Results
Signatur list item
1 Vendor Test Documentation Complete / Available e No.
2 Check the switchboard earthing is complete and earthing interlocking
correct
3 Confirm the busbar jointing bolts have been correctly torqued and
ductored
4 Check mechanical interlocking facilities and busbar shutters function

correctly
5 Confirm fuse links, MCB ratings and protection settings are as design
6 Check IR and energise anti-condensation heaters, confirm operation is

correct
7 Disconnect outgoing circuits which are liable to export power to other
areas
8 Check voltage/polarity of control supplies at each cubicle and protection

relay
9 Test all protection relays for each incomer and bus section circuit breaker
(CB)
10 Function check main switchboard CBs and check electrical interlocks
11 On completion of function checks, re-instate circuits as per schematics
12 Carry out HV pressure tests on busbars and associated CBs - record

below
No N. Page : 2/3
COMMISSIONING

HV Pressure Test Results
Insulation Resistance Test (BEFORE HV pressure test ):- use 1000V Megger (DC)
IR - MΩ
HV Pressure Test (AC voltage applied = kV)
Leakage mA
Duration
Mins
Insulation Resistance Test (AFTER HV pressure test):- use 1000V Megger (DC)
Between L1 - L2,L3,E L2 - L1,L3,E L3 - L1,L2,E L1,L2,L3 - N N-E
IR - MΩ
Test Equipment Used

Remarks/Comments:
No N. Page : 3/3
COMMISSIONING
Company
Signature
Date
No N. Page : 1/6
COMMISSIONING
EL-4-POWER TRANSFORMER
Equipment
Description
Sub-System
Description
Location/Layout Module Detail:

Drawing
Drawing
Date Printed:
Reference:
Nom Primary / Nom Sec Volts

Volts/Tap No
Primary Amps Secondary Amps
Frequency Vector Group
Location: Module Detail:

Initial / Punch
No Description of Check / Action to be made Signatur list item
Results
e No.
2 Check the transformer main cable supports and terminations
Carry out IR tests on HV cables and primary windings - record IR value

3
Note: HV pressure tests on transformer windings are not recommended
at site. (Refer to Vendor and senior Elect Engineer).
Carry out IR test on MV/LV cable and secondary winding - record val
4
Confirm balanced resistance values of transformer windings. record

value
5
L1 - L2 Ω, L2 - L3 Ω, L3 - L1 Ω
6 Check neutral point and cable connections to NER - record value Ω
7 Confirm transformer circuit breaker tests are complete
8 Liaise with Instrument Dept and test all DCS interface I/O's
No N. Page : 2/6
COMMISSIONING
9 Confirm all transformer protection devices have been tested and set
Function test cooling fan control and temperature detection circuit if

10
applicable
11 By LV injection, check transformer ratio - record below
Energise transformer and check O/C volts at all tap positions - record
12
below
13 Confirm correct phase rotation and sequence at switchboard
De-energise and isolate transformer, set tapping links to the required

14
position
15 Energise transformer and soak test for 4 hours, check temperatures
Confirm operation of winding temperature monitoring system, remote

16
indications, alarms trips and forced fan units
Function check VCB control circuits and verify intertrips and protection
17
trips
18 Confirm tap setting is correct for system distribution loading
19 On completion of tests confirm transformer is left in a safe condition
20 Punch list raised

No N. Page : 3/6
COMMISSIONING
Energisation Tests – (By Injection)
No N. Page : 4/6
COMMISSIONING
Primary Volts
Phase 1 (A) Phase 2 (B) Phase 3 (C)
Secondary Volts
a-n b-n c-n a-b a-c b-c

No N. Page : 5/6
COMMISSIONING
Energisation Tests – (Open Circuit)
Primary Volts
Phase 1 (A) Phase 2 (B) Phase 3 (C)
Secondary Volts
a-n b-n c-n a-b a-c b-c
Test Equipment Used

No N. Page : 6/6
COMMISSIONING
Remarks/Comments:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-5A-DISTRIBUTION PANEL
Equipment
Description
Sub-System
Description

Drawing

Reference
Busbar Results Punch

No Initial / list
Description of Check / Action to be made
. A B Norm Signature item
No.
Confirm fuse / MCCB rating at switchboard feeder cubicle is correct
1
to design drawings
Function check switchboard feeder cubicle inclusive of remote/local

2
controls
3 Check rating of incoming isolator/MCCB is correct
Confirm rating of each circuit MCB/RCCD is correct to Distribution

4
Panel schedule
5 Check mechanical operation of all MCBs and main isolator
6 Confirm phasing of internal wiring is correct
Confirm circuit protection is as per distribution schedule

7
and a copy is available within the board
Carry out IR and continuity test on Distribution Panel and feeder

8
MΩ
Confirm outgoing circuits are isolated and energise Distribution

9
Panel
No N. Page : 2/2
COMMISSIONING
EL-5A-DISTRIBUTION PANEL
10 Confirm voltage level and phase rotation is correct
11 Replace all covers / guards and bolts
12 ‘Red Line’ mark up complete
Test Equipment Used

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-5B- CONTROL PANEL / ELECTRICAL CONTROL SYSTEM (ECS)
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference

Punch
Initial /
No. Description of Check / Action to be made Results list item
Signature
No.
1 Confirm Vendor Test Documentation Complete / Available
3 Confirm correct scale and operation of local ammeter if fitted
4 Confirm local indicators operate correctly and lamps are correctly rated
5 Confirm MCB / Fuse ratings are correct
6 Confirm fuse/MCB ratings at feeder source
7 Function check feeder cubicle inclusive of local/ remote functions
8 Energise Control Panel supplies and check voltage and phase

sequence
Carry out energised operational checks and prove that all internal logic
9
and interlocks function as per design philosophy
10 Energise anti-condensation heaters and confirm operation
Test Equipment Used

No N. Page : 2/2
COMMISSIONING
EL-5B- CONTROL PANEL / ELECTRICAL CONTROL SYSTEM (ECS)

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/4
COMMISSIONING
EL-6-HV-LV MOTOR
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference

Speed Power Rating
* Electrical Engineer to liase with Mechanical Engineer to perform load run test
Punch
Initial / list
No
Description of Check / Action to be made Results Signature item
No.
Confirm vendor documentation applicable to motor cubicle/starter, and
1
associated protection/safety equipment Complete / Available
2 Confirm fuse / MCB rating are correct to latest design drawings

Confirm motor management / protection, relays are configured correctly
3
and settings are as per latest design schedule
Test and record insulation resistance on control wiring inclusive of

4 remote / local control station ( * note:- disconnect electronics )
MΩ
5 Test and record insulation resistance of anti-condensation heater

MΩ
6 Test and record motor insulation resistance
MΩ
7 Confirm point to point test of motor feeder
8 For HV motors only, carry out PI test ( min value 1.6 )
9 Where applicable check continuity of winding thermistor devices
10 Select test position and function check starter control circuits

11 Confirm all trip circuits operate satisfactory
No N. Page : 2/4
COMMISSIONING
EL-6-HV-LV MOTOR
12 Confirm all remote / local control facilities operate satisfactorily
13 Confirm anti-condensation heater operates satisfactorily
Liase with Instrument Engineer and confirm that
Inst Tech
all instrumentation protection has been function Date
Initial
14 checked
* Instrument comm Tech. to confirm and

initial
Liase with Mechanical Engineer and confirm that

Mech Eng
motor has been safely uncoupled and is free to Date
Initial
15 rotate
* Mechanical Engineer to confirm and initial
16 Start motor and confirm direction of rotation ( record on sheet 2 )
17 Confirm and record run-up time and starting current ( record on sheet 2 )
18 Stop motor using local control station and record run-down time Secs
Carry out no-load run for a min period of 30 mins until temperature
19 readings stabilise. Monitor and record the following test results see sheet
2 of 2 for readings/running log:
Recorded Readings / Running Log:

Time (mins) 0 5 10 20 30 60 90 120 150 180 210 240 270
Ambient Deg C
Temp
Current Amps
(average)
Bearing
Temp Deg C
(NDE)
Bearing Deg C
Temp (DE)
Motor
Frame Deg C
Temp
Winding
Temp (U) Deg C
L1
No N. Page : 3/4
COMMISSIONING
EL-6-HV-LV MOTOR
Winding
Temp (V) Deg C
L2
Winding
Temp (W) Deg C
L3
Run-up time Secs Run-down time Secs
Starting current
Rotation viewed from NDE CCW CW
Amps
Punch
No Initial /
Description of Check / Action to be made Results list item
. Signature
No.
Mechanical technician to record motor vibration noise level readings.
20
( attach results )
Mechanical technician to re-couple motor,

replace safety guards and make motor / Mech Eng
Date
equipment available for commissioning load Initial
21 run
* Mechanical Engineer to confirm and initial
22 Refer to appropriate commissioning procedure (TCP) for load run test

results
Test Equipment Used

Remarks/Comments:
No N. Page : 4/4
COMMISSIONING
EL-6-HV-LV MOTOR
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-7-NAVIGATION AIDS
Equipment
Description
Sub-System
Description

Drawing

Reference
Rated Voltage Equipment Type
Area
Circuit Rating
Classification/IP
rating
Punch
Initial /
No Description of Check / Action to be made Results list item
Signature
No.
2 Confirm fuse / MCB ratings are correct
3 Measure IR of main supply cables. Record Min Value M
Energise supply cables and confirm voltage/polarity at incoming

5
terminals are correct
Carry out energised operational checks and prove that all internal
6 logic and interlocks function as per design philosophy ( Vendor
attendance )
7 Simulate mains failure and observe battery back-up operation
8 Confirm beacon synchronisation operational are correct
Refer to commissioning procedure for full details of functional

9
checks
10 Carry out battery duration test to confirm system operates as design
11 By simulation, verify operation of photo-electric cell

No N. Page : 2/2
COMMISSIONING
EL-7-NAVIGATION AIDS
12 By simulation, verify operation of the fog detector
Confirm local port authority/statutory requirements have been

13
achieved
Test Equipment Used (if required)

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-8-SOCKET WELDING OUTLET CIRCUIT
Equipment
Description
Sub-System
Description
Drawing
Drawing
Date Printed
Reference
Rated Voltage Rated Current

Socket Type/IP Distribution Bd No.
Rating
Result Initial / Punch list

No. Description of Check / Action to be made
s Signature item No.
Confirm rating of each MCB / RCCD against design drawings Record
1
below
2 Confirm RCCD test button trips MCB
3 Energise circuit and check voltage / polarity at each socket on circuit
4 Confirm mechanical interlock is operational at each socket on circuit
5 Carry out live circuit earth loop impedance test at each socket
For 230V circuits, connect RCCD tester at each socket and confirm
6 RCCD trip times as per manufacturers data
Record below
For welding outlets, simulate earth fault at each socket and confirm
8
satisfactory operation of earth leakage device
For welding outlets, function check feeder cubicle and confirm

9
operation of remote controls / shutdowns
DB
Circuit MCB RCCD No of Polarity E/loop RCCD/EFR
Circuit
Description Rating Rating Sockets Check Impedance Trip Results
No
A mA Ω mS
mA
No N. Page : 2/2
COMMISSIONING
EL-8-SOCKET WELDING OUTLET CIRCUIT

Test Equipment Used

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/4
COMMISSIONING
EL-9-ELECTRIC HEATER
Equipment
Description
Sub-System
Description

Drawing

Reference
Enclosure
/ Power Rating
Type/IP rating
Initial / Punch list

No. Description of Check / Action to be made Results
Signature item No.
1 Confirm fuse / MCB ratings at switchboard feeder cubicle are

correct
Check continuity and confirm destination of feeder cable to heater
2
is correct
3 Check the integrity of all cable terminations and idents are correct
Carry out IR and continuity tests on heater element and associated
4
circuits. Record on sheet 2
5 Confirm control equipment is operating correctly

Confirm correct function of high temperature alarms and trips
6
Record results:
7 Confirm low air flow trip functions correctly

8 Confirm external trips function correctly (i.e. PSD/PCS etc.)
Prior to energisation liaise with Operation to confirm system is safe
9
to power up
10 Energise main heater circuit. Record results on sheet 2

No N. Page : 2/4
COMMISSIONING
Confirm heater response is satisfactory over temperature control
range
11
Record results:
For SCR controlled heaters confirm mode of operation of thyristors:

12
Single Cycle Burst Firing
13 Confirm anti-condensation heater operational
14 Check all covers and guards are installed and no bolts missing
16 Make heater safe and isolate supplies at source

Remarks/Comments:
No N. Page : 3/4
COMMISSIONING
Test Results
Description Test Voltage Continuity-Ohms IR - Mohms Current Amps

Feeder Power cable
continuity
Feeder Power cable IR
Heater Element continuity

Main Heater Element IR
Main Heater Element current
(Cold)
Main Heater Element current
(Hot)
Anti-condensation heater
continuity
Anti-condensation heater IR
Anti-condensation heater load
current
Test Equipment Used

Remarks/Comments:
No N. Page : 4/4
COMMISSIONING
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-10-MISCELLANEUS EQUIPMENT
Equipment
Description
Sub-System
Description

Drawing

Reference
Area
/ Power Rating
Classification/IP
rating
Punch
Initial /
Signature
No.
1 Confirm Vendor Documentation Available
Confirm incoming fuse / MCB ratings and equipment earthing are

2
correct
Confirm fuse / MCB ratings at switchboard feeder cubicle are correct

3
Function check switchboard feeder cubicle inclusive of remote / local

4
controls
6 Confirm correct scale and operation of local ammeter if fitted
7 Confirm local indicators operate correctly
Carry out energised operational checks and prove that internal logic
8
and interlocks function as per design philosophy
9 Energise anti-condensation heaters and confirm operation
10 Red Line’ mark up complete

No N. Page : 2/2
COMMISSIONING
EL-10-MISCELLANEUS EQUIPMENT
Test Equipment Used

Remarks/Comments:
Company
Signature
Date
No N. Page : 1/4
COMMISSIONING
EL-11A-LIGHTING&SMALL POWER CIRCUIT
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference
DB No. Circuit No.
Punch
Initial /
Signature
No.
Confirm lighting / small power circuit is complete and installed in

1
accordance with layout drawings and schedules.
Measure IR of complete connected circuit to earth at 500V (not

between phases).
2
Record value
Ω
MΩ
Lighting circuit – Energise circuit, confirm polarity and that all fittings
are illuminated.
3
Record load current
Amps
Check end of Lighting circuit voltage and confirm volt drop is not
greater than 2 % of supply volts at panel.
4
Record volt drop
No N. Page : 2/4
COMMISSIONING

For 3 phase Small Power circuit – Energise circuit and confirm phase
rotation and voltage is correct at the consumer. (If applicable)
Record voltage at consumer

5
Volts
Record load current
Amps
For single phase Small Power circuit – Energise circuit and confirm
voltage and polarity are correct at consumer.
Record voltage
6 Volts
Record load current
Amps
Check all light fittings with self contained battery packs are charging
7
correctly
8 Check operation of equipment cover interlock switches, If applicable
9 With reference to loop diagrams compile data on sheet 2 of 2

No N. Page : 3/4
COMMISSIONING

Remarks / Comments :
NOTE: Illumination levels and battery duration tests are carried out during commissioning
Equipment Data for Circuit Tested

Equipment Type Description Equipment
Quantity Comments
N Emergency Safety Rating
o
No N. Page : 4/4
COMMISSIONING
Test Equipment Used

Company
Signature
Date
No N. Page : 1/3
COMMISSIONING
EL-11B-HEAT TRACING CIRCUIT
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference
Tape Type Circuit Rating
Punch
Initial /
Signature
No.
1 Confirm cladding installation is complete
2 Visually inspect equipment for external damage
3 Confirm entry kit has been correctly installed
Confirm warning labels have been fitted on cladding as per

4
manufacturer's recommendations
5 Confirm continuity of heater element is satisfactory
6 Carry out IR test on circuit ( min 10 MΩ ) MΩ
7 Confirm rating of each MCB / RCCD against design drawings
8 Disconnect circuit, close MCB and confirm RCCD test button trips MCB
9 Energise circuit and record load current
10 Carry out ‘live’ circuit earth loop impedance test at circuit extremities
Connect RCCD tester at circuit extremities and confirm RCCD trip times
11
as per manufacturers data
12 Confirm thermostat controls are correctly functioning
13 Verify surface temperature of tape is within specification limits

No N. Page : 2/3
COMMISSIONING

14 Make safe tape and lock off supply at source until circuit required
Remarks/Comments:
No N. Page : 3/3
COMMISSIONING
Test Results
RCC
MCB Post
D Element Earth loop RCCD Load Current Tape
cladding
Ratin
Ratin Continuity Impedance trip time Amps Temp deg C
g IR
g
A mA MΩ Ω Ω mA mS Start-up 1 Hour 1 Hour
Test Equipment Used

Remarks/Comments
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
EL-12-NEUTRAL EARTHING RESISTOR
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference
System Voltage IP Rating

Ground Fault
Resistance
Current/time
Punch
Initial /
Signature
No.
1 Ensure neutral earthing resistor is installed as drawings.
Confirm appropriate ITR B sheet has been completed for the

2
associated Transformer/Generator
Check continuity and confirm main earth cable is connected correctly

3
(disconnect for following IR test)
Disconnect main earth and neutral cable and check insulation

resistance of NER
4
record value MΩ
Check continuity of main neutral cable - record value

5
Ω
Check resistance of NER and verify nameplate details are correct

6
record value Ω
No N. Page : 2/2
COMMISSIONING
EL-12-NEUTRAL EARTHING RESISTOR

Carry out CT and associated protection relay injection tests: attach
7
results
Check IR of anti-condensation heater if applicable and energise

8
Record current Amps
9 Reconnect all cables and fit covers
Test Equipment Used

Company
Signature
Date
No N. Page : 1/4
COMMISSIONING
EL-13-PROTECTION RELAY CIRCUIT / LOAD SHEDDING SYSTEM (LSS)
Equipment
Description
Sub-System
Description

Drawing
Drawing
Date Printed
Reference
Switchboard
Voltage Rating
No/Cubicle No
Equipment Type Power Rating
Initial / Punch
No Result
Description of Check / Action to be made Signatur list item
. s
e No.
1. For Current Transformers
Confirm relevant vendor factory tests are complete and
1.1
documentation available
1.2 Confirm all connection are correct, secure and CT mounted correctly
1.3 Confirm CT class and ratio is correct to design data
1.4 Confirm CT primary polarity is correct ( P1 / P2 )
1.5 Confirm CT secondary connections are correct ( S1 / S2 )
Prove CT polarity ( Flick Test ) if applicable and carry out ratio checks to
1.6
confirm CT tolerance
1.7 Confirm all secondary wiring is connected and there no open circuits
No N. Page : 2/4
COMMISSIONING
2. For Voltage Transformers

Confirm relevant vendor factory tests are complete and documentation
2.1
available
2.2 Confirm primary and secondary fuses are correctly rated
2.3 Check earthing and confirm continuity of scraping earth
Carry out 1 kV IR test on VT windings ( min value 10 M )

2.4
HV - LV,E M LV - HV,E M
2.5 Confirm winding continuity HV  LV 
2.6 Energise VT and confirm VT ratio / phasing
3. For Protection Relays

Confirm relevant vendor factory tests are complete and documentation
3.1
available
3.2 Confirm all connection are correct, secure and there are no open circuits
3.3 Confirm relay identification is correct to design schedule
Confirm relay type and settings are correct to latest revision of design
3.4
schedule
Carry out appropriate primary injection tests and confirm satisfactory

3.5 operation of protection and lockout relays ( Electrical commissioning
engineer/Vendor to confirm individual test procedures and attach results)
On completion of tests, confirm that all wiring has been re-instated, all
3.6
overrides/links removed and relay settings re-set to design schedule
3.7 Confirm all relay front covers have been re-instated and seals attached
4
Punch List Raised
5
Compile Test Data as per table below
No N. Page : 3/4
COMMISSIONING

CT
Tag Serial Relay VT Relay Primary Relay
Relay
Type Ratio
Description
No No Rating Ratio Setting Injection Operation
/ Class
Over Current
Earth Fault
Restricted
Earth Fault
Differential
Reverse
Power
Negative
Phase
Sequence
Rotor Earth
Fault
Over Voltage
Under Voltage
Lockout
Timer
Multifunction
Thermal
Test Equipment Used

No N. Page : 4/4
COMMISSIONING

Remarks/Comments:
Company
Signature
Date
Page 59 of 62
17.2.2 Instrument & Automation
IN 1-A Instrument Loop

IN 1-B Fire and Gas Loop
IN 1-C Control Loop Logic
IN 2-A Valves (ESD, BDV, ON/OFF)
IN 2-B Inspection & Calibration of Pressure Relief Valve
IN 2-C Control Valve - Analogue Output
IN 3-A Digital input-output check
IN 3-B Analogue Input
IN 3-C Serial Communication test
IN 4-A HVAC damper
IN 5-A Motor control
IN 6-A Vendor Instrument Package
IN 7-A Cause & Effect Matrix Tests
IN 8-A Instruments calibration record

No N. Page : 1/2
COMMISSIONING
IN-1-A INSTRUMENT LOOP FUNCTION CHECKS
Tag Number System No.
Technical Data Sheet
Loop Diagram Sheet
Location:
Loop No:
Initial / Punch List
No. Description of Check / Action to be made Results
Signature (Y/N)
1 Confirm all relevant inspection and calibration checks complete.
2 For I.S. circuits conform installation is in accordance with loop diagram(s) and vendor data sheet(s)
3 Confirm that all relevant installation checks are complete
4 Confirm that Piping hydrotest reinstatement associated with Loop is complete
5 Confirm that all valve stroke times are all acceptable and as per data sheet.
Function test all instrumentation associated with the complete loop and ensure signal and control output to associated Systems are also
6
function checked.
7 Compile for the Instrument Loop all the required data and measurements as listed on sheet 2 of 2 of this form.
8 Record any additional checks that may have been performed as requested within the system TCP procedure.
Following successful completion of all above checks and any relevant TCP procedure checks together with any functional testing of the unit,
9
carry out a final Punchlist for the installed equipment, and roll-up all outstanding items into one composite list for System TCP Acceptance.
10 Update latest issue of design drawings for "As Built" Information.

No N. Page : 2/2
COMMISSIONING
IN-1-A INSTRUMENT LOOP FUNCTION CHECKS
Graphic Alarm Object Loop Loop SDV Stroke

Device Device Configuration Trend Set Point
Point Listing Display Response Response Time Set Point Falling
Tag No Type Correct Correct Rising
Correct Correct Correct Rising Falling (Sec's)
Remarks / Comments:
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-1-B FIRE AND GAS LOOP

Loop Diagram Sheet
Loop No.
F&G Location Drawing
Detector type? (HC gas, H2s, MAC, Smoke, Heat, Flame etc…
Visual check for damage OK N N/A Verify correct device location Y N N/A
Open/short circuit
List loop device tags below Device tested ok?
test ok?
EOL resistor fitted?
Toxic gas test - ppm Y N N/A ppm Y N N/A

Flammable gas test - % LEL Y N N/A % LEL Y N N/A
Verify DCS graphic display Y N N/A Verify ESD graphic display Y N N/A
Verify DCS point display Y N N/A Verify alarm recording & text Y N N/A
Drawings, documents are as-built and attached Y N N/A
Test equipment Used Serial No Calibration Expiry Date
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-1-C CONTROL & SAFETY LOOP LOGIC
Loop Diagram Sheet
Location:
LoopNo.
Loop Description
Relevant individual ICSS / ESD/F&G loops have been checked and test sheets completed Y N NA
Control function
Loop Components System (ICSS/ESD/F&G) Signal Type (DI/DO/AI/AO)
OK
Y N NA
Y N NA
Y N NA
Y N NA
Automatic / Manual function is tested and OK? Y N NA
Action of output to valve is correct for purpose (direct or reverse) Y N NA
Motor/Pump starts and stops at correct set-points. (Enter set points below) Y N NA
SP1: SP2: SP3: SP4:
DCS displays and alarms are correct and conform to control functions. Y N N/A
Remarks:
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-2-A VALVES (ESD,BDV,ONOFF)
Location:
Drawing Reference
Verify Installation Correct To Hook-ups: Y N Orientation Correct: Y N
Visual Check For Damage: Y N Valve spec’ conforms to data sheet Y N
Verify Operation Of Valve via Solenoid Valve, Tag No: Y N
Verify operating of local control panel, manual override and partial stroke (when required) Y N
Air Supply Setting :
Valve Failure Action On Loss Of Air supply: Fail Open Fail Closed Stay put
Valve Failure Action On Loss Of Elec. Signal: Fail Open Fail Closed Stay put
Valve ‘Open’ Time: sec. Valve ‘Close’ Time: sec.
Verify ‘Open’ Limit Switch: Y N N/A Verify ‘Closed’ Limit Switch: Y N N/A
Validate Loop Against P&ID: Y N N/A Verify Travel Fault Alarm : Y N N/A
Remarks:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-2-B INSPECTION AND CALIBRATION OF SAFETY RELIEF VALVES
Location:
Drawing Reference
Description of Check / Action to be made Results Punch

Initial /
No. List
Signature
(Y/N)
1. Verify equipment correct to data sheets / drawings / documentation
Carry out calibration and recording of all data for the PRV/PSV as
2. requested below and add any remarks / comments on sheet 2 of 2 this
form.
3. Following satisfactory completion ensure that the PRV/PSV is installed
at correct location on plant.
4 Confirm that flange gaskets and bolting for inlet and outlet flanges are
correct to piping specification
5 Ensure that calibration certificate is safely stored for future traceability.
Ensure Lead seals / wire locking of the PSV / PRV is completed and
6 during installation on plant is not damaged / removed. (if tag is
removed during transport /installation then retesting of PSV is
required.
7 Required Data to be Noted:
Serial No. Body material………………………… Type / detail:

Type and size Bellows material……………………… Type / detail
Orifice size Pilot or spring operated……………… Confirm:
Spring No. Tagging and Location correct Yes / No
Cold set pressure Bar g
Back pressure Bar g
Data sheet setting Bar g

Operating temperature Deg C
8 Cold Setting Pressure : 9 Leak Test :

Test medium Leak test Pressure Bar g
No N. Page : 2/2
COMMISSIONING
IN-2-B INSPECTION AND CALIBRATION OF SAFETY RELIEF VALVES

Cold Set Pressure Bar g Duration Min. / Hour
Lifting Pressure Bar g Leak rate (Bubbles / Min)
Reset Pressure Bar g
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-2-C CONTROL VALVE – ANALOGUE OUTPUT
Location:
Drawing Reference
Air Supply Setting BarG
Rising % Falling %
0 25 50 75 100 75 50 25 0
DCS Output
Valve Position
Valve Stroke: mm
Valve Failure Action FO FC SP Time to Open: sec. Time to Close: sec.
Confirm operation of valve ancillaries Y N N/A
Verify manual override Y N N/A
Remarks:
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-3-A DIGITAL INPUT-OUTPUT CHECK

Item Description
Location:
Drawing Reference
Loop No.
Model No
System DCS ESD Visual check for damage Y N N/A
Input Check
Switch 1 Tag No Switch 2 Tag No
Switch Contacts N/O N/C N/A Switch Contacts N/O N/C N/A
Setting (units) Switch Cont. Setting (units) Switch Cont.
Switch. Inc. / Dec. Open / Closed Switch. Inc. / Dec. Open / Closed
Reset Open / Closed Reset Open / Closed
Output Check
Output Signal On Off Field Device / LCP / etc signal received Y N
Verify DCS point display Y N N/A Verify Alarm recording & text Y N N/A
Test Equipment Used Serial Number Certificate Number Dated
Remarks
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-3-B ANALOGUE INPUT

Item Description
Sub-System Description
Location:
Loop No.
Model No
Input Range (Units) Indication Range (Units)

Rising % Falling %
0 25 50 75 100 75 50 25 0
Input Signal
DCS Indication
Trip/Alarm Setting Actual trip/alarm point OK N N/A
HI HI Trip
HI Alarm
LO Alarm
LO LO Trip
Verify shutdown and maintenance override function OK N N/A
Remarks:
No N. Page : 2/2
COMMISSIONING
IN-3-B ANALOGUE INPUT
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-3-C SERIAL COMMUNICATION TEST
Item Description
Drawing Reference
Initial / Punch
Description of Check / Action to be made Result
Signature List (Y/N)
Communication and synchronization between DCS and package works
properly
Communication between package and ESD/F&G system works properly
Redundancy of communication link is correct
Signals have been tested

Remarks:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-4-A HVAC DAMPER

Item Description
Location: :
Drawing Reference
Electrical Schematic
Verify installation correct to hook-ups Y N Visual Check for damage OK PL

1 Confirm damper has fusible link or plug as part of release mechanism. Y N N/A
2 Confirm damper opens / closes on actuation of extinguishing gas release. Y N N/A
3 Confirm damper opens / closes from local hand switch & check local indication Y N N/A
4 Confirm damper opens / closes from HVAC panel operation switch. Y N N/A
5 Confirm damper open / closes from F&G/ESD system Y N N/A
6 Confirm F&G/ESD reset function opens closed dampers. Y N N/A
7 Confirm damper position indication correct at DCS & F&G console. Y N N/A
8 Confirm damper position indication correct on HVAC panel Y N N/A
Remarks:
No N. Page : 2/2
COMMISSIONING
IN-4-A HVAC DAMPER
Company
Signature
Date
No N. Page : 1/1
COMMISSIONING
IN-5-A MOTOR CONTROL

Item Description
Location:
Drawing Reference
Electrical Schematic
MCC unit should be in TEST position, field emergency stops out and field local/remote switch in remote
Signal From Signal To
I/O Type
Tag Number Function Description (ICSS, ESD, (ICSS, ESD, Check OK
(DI, DO, S)
MCC) MCC)
Y N NA
Y N NA
Y N NA
Y N NA
Y N NA
Y N NA
Y N NA
Y N NA
Verify ICSS graphic display Y N N/A Verify ESD graphic display Y N N/A
Verify ICSS point display Y N N/A Verify alarm recording & text Y N N/A
Remarks:
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-6-A VENDOR INSTRUMENTS PACKAGE
Item Description
Location:
Drawing Reference
Punch
Initial /
Description of Check / Action to be made Result List
Signature
(Y/N)
Package Equipment is free from damage
Power supplies and grounding are in accordance with project specification
Package Control and Safety loops have been checked and test sheets
completed
Package controls have been checked in accordance with vendor
commissioning instructions
Package instruments have been checked in accordance with vendor
commissioning instructions
Package Site Acceptance Test (SAT) has been completed in accordance with
vendor SAT procedure
Communication link is established and signals are correct

Package equipment and location has been prepared for power-up and
operation
Vendor and Project Drawings, documents are as-built.
Remarks:
No N. Page : 2/2
COMMISSIONING
IN-6-A VENDOR INSTRUMENTS PACKAGE
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-7-A CAUSE & EFFECT MATRIX TESTS
Shutdown Level System No.

Drawings Reference
Cause and Effect No.
Shutdown Level
Description
Relevant individual ESD/F&G loops have been checked and test sheets completed Y N N/A
ESD Cause Tag No System (ESD/F&G) Trip Function OK Overide Function OK Reset Function OK
Y N N/A Y N N/A Y N N/A
Satisfactory number of causes have been tested and all effects are in accordance with
Y N N/A
cause & effect matrix
Master cause & effect matrix is marked up showing extents of test Y N N/A
ESD system displays are correct and conform with test Y N N/A
Remarks:
No N. Page : 2/2
COMMISSIONING
IN-7-A CAUSE & EFFECT MATRIX TESTS
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
IN-8-A INSTRUMENTS CALIBRATION RECORD
Data Sheet
Equipment Description
Location:
Drawing Reference
1. Required Data
Function Range
Type / Model Serial No.
Service Manufacturer accuracy (±) %
Manufacturer
Test equipment used
Test fluid
Test pressure
2. Calibration Results
Actual Input Output I Error Valve Failure Action

% Input
Rising Falling Rising Falling Rising Falling FO
0% FC
25%
50%
75%
100%
Set point R Rising ( ) Falling ( )
Reset point Rising ( ) Falling ( )

No N. Page : 2/2
COMMISSIONING
IN-8-A INSTRUMENTS CALIBRATION RECORD
3.Test equipment
Serial Expiry
Make Model
No date
Remarks:
Company
Signature
Date
Page 60 of 62
17.2.3 Telecommunication
TC1-A PA Loudspeaker Loop

TC1-B PA Flashing Beacon Loop
TC1-C PA Control Unit and Aces Unit to MDF
TC1-D PA Main Equipment
TC2-A Telephone loop
TC2-B Driller's Selective Intercom
TC2-C Driller's Interphone Station
TC2-D Driller's sound powered Telephone
TC2-E Inter Control Room and Internal Control
TC2-F Telephone PABX
TC3-A Radio Remote Control Units
TC3-C Line of Sight Radio Link
TC3-D HF/SSB equipment
TC3-E Paging slave transmitter
TC3-F UHF/FM marine station
TC3-G UHF base station
TC3-H Crane radio base station
TC3-I VHF/UHF handportables
TC4-A Message Switching Terminals
TC4-B Message Switch
TC5-A CCTV Cameras
TC5-B CCTV Television set
TC5-C CCTV Recorder
TC5-D CCTV Remote trasmission
TC6-A Meteorological Display Units
TC6-B Meteorological Main Equipment
TC7-A Entertainment Terminal and Accessories
TC7-B Entertainment source racks
TC8-A Fac Simile equipment
No N. Page : 1/2
COMMISSIONING
TC-1-A PA ADDRESS LOUDSPEAKER LOOP
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
Description of Check / Action to be made Results Initial / Punch list
No.
Signature item No.
1 Ensure coverage of the dedicated area is udible
2 Measure the losses in the loop due to the cables, JB and LS

transformers, and alarm signal attenuation.
3 Confirm that all relevant construction check sheets are complete
4 Confirm that all temporary cables have been removed.
5 Confirm that identification numbers and all labeling are correct
Insert tag numbers for each item of equipment tested on this ITR form (Note use separate sheet if
required)
** Tag
Description
Number
No N. Page : 2/2
COMMISSIONING
TC-1-A PA ADDRESS LOUDSPEAKER LOOP
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-1-B PA FLASHING BEACON LOOP
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 To check relay box AC power protection is adequate, confirmation and
testing of the dedicated circuit breaker is required.
2 Check MDF line fuse protection is adequate.
3 Confirm that all relevant construction check sheets are complete
4 Ensure operation of the relay box dedicated to the loop by simulating

the appropriate input signal.
5 When flashing lights are powered check flashing rate is adequate.
No N. Page : 2/2
COMMISSIONING
TC-1-B PA FLASHING BEACON LOOP
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-1-C PA CONTROL UNIT AND ACCESS UNIT TO MDF
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 Check power supply voltage.
2 Simulate a system fault (open or short circuited loudspeaker loop)..
3 By pressing one by one the "zone select" pushbuttons, check the right
zone or group of zones are properly addressed.
4 Check the operation of the overriding positions.
5 Check the "Prepare to abandon platform alarm".
6 Check the "General platform alarm".
7 Check the "Emergency Speech".
8 Check operation of "system healthy" and "system engaged" light

indications.
9 Ensure AF output from consoles is correct (reference will be made to
external AF source).
10 On Override Control Units only.
11 Check Zener Barriers are operative.
12 Check Audio path timers are properly set up.

No N. Page : 2/2
COMMISSIONING
TC-1-C PA CONTROL UNIT AND ACCESS UNIT TO MDF
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-1-D PA MAIN EQUIPMENT
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 Test power supplies and protectors.
2 Measure audio output power, signal/noise ratio, short circuit protection.
3 Check grouping of loudspeakers lines.
4 Test the line sensor function.
5 Verify input levels of override and control units (remote and local).
6 Test chime alarms tones.
7 Check light indicators and keys.
required)
** Tag
Description
Number
No N. Page : 2/2
COMMISSIONING
TC-1-D PA MAIN EQUIPMENT
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-2-A TELEPHONE LOOP
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 Telephone sockets. Loop resistance will be checked on a random basis
(1/10) and compared with pre-commissioning figures.
2 Telephone instruments. To ensure each DTMF dial is operating
satisfactorily:
3 Check class of service against restriction access plan.
4 Check recall function.
5 Ensure speech communication with all areas is satisfactory.
6 Check bell operation and level set up.
7 On "exploitation proof" instrument only, check the operation.
8 External Bells. Check operation and power supply protection.
9 Check flash rate and operation of the flashing lights.
10 Check power supply protection.
11 Check line over voltage protection and lightning protection.

No N. Page : 2/2
COMMISSIONING
TC-2-A TELEPHONE LOOP
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-2-B DRILLER SELECTIVE INTERCOM
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 check power supply voltage and protection
ensure all station features (keys, led) are working properly: "Busy",
"Clear" leds
2 Signal tone level
"Lamp test", "Call tone" keys.

No N. Page : 2/2
COMMISSIONING
TC-2-B DRILLER SELECTIVE INTERCOM
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-2-C DRILLERS INTERPHONE STATION
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 check "Busy", "Supply on", "Clear" leds and features
3 measure the signal tone level
4 verify the operation of keys (call tone, clear, station, etc.).

No N. Page : 2/2
COMMISSIONING
TC-2-C DRILLERS INTERPHONE STATION
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-2-D DRILLERS SOUND POWERED TELEPHONE
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 establish two way communication between stations
3 confirm sound powered broadcasts is possible when the stations are de-
energized.
No N. Page : 2/2
COMMISSIONING
TC-2-D DRILLERS SOUND POWERED TELEPHONE
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-2-E INTER CONTROL ROOM AND INTERNAL CONTROL
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1
Selective Calling Units directly linked to MUX (Multiplexer)
2
measure RX and TX AF levels
3
measure Power supply voltage and protection
4
check earthing
5
Selective Calling Unit linked to MUX via Bridges and Attenuator
6 Pads
measure Power supply and protection for each type of equipment
7
check earthing
8 measure for each port Rx and TX AF levels from Selective Calling
Unit input to Attenuator Pads output
9
check monitoring facilities on the Attenuator Pads
No N. Page : 2/2
COMMISSIONING
TC-2-E INTER CONTROL ROOM AND INTERNAL CONTROL
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/3
COMMISSIONING
TC-2-F TELEPHONE PABX
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
check implementation is done in accordance with installation
1 pocedures and
VENDOR documentation.
2
check and measure the power supplies and outputs of converter
3
initiate Main Processor Self-test
4 insert Main Control Sub-system cards
perform system test as detailed in manual:

5 Main Control Sub-System test
- Disk interface card testing, etc.
program:
6 - System configuration
- Circuit option
- Access codes.
No N. Page : 2/3
COMMISSIONING
program the circuit assignment:

- Station service
7 - Hunt group
- Pick up group
- Telephone directory
- Call re-routing.
8 check call handling facilities, functions of the operator keys.
9
check monitoring facilities on the Attenuator Pads
required)
** Tag
Description
Number
No N. Page : 3/3
COMMISSIONING
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-A RADIO REMOTE CONTROL UNITS
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 Measure audio input and output levels.
2 Verify controls and command features (signalling).
3 Measure the output audio performance.

No N. Page : 2/2
COMMISSIONING
TC-3-A RADIO REMOTE CONTROL UNITS
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-C LINE OF SIGHT RADIO LINK
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1
check the power supplies
2 check the wiring insulators and main voltages
3 test the antenna matching
4 measure RF power, frequency, deviation and spurious
5 measure sensitivity, signal to noise ratio and receiver mute
6 record and check the functioning of the alarms
7 measure receiver output level, frequency response and pilot level
8 test change over operation and meter readings
9 measure channel levels, signalling, crosstalk and pilot level
To test local Engineering order wires, Post and Telephone

10
administration engineering order wires and supervisory
No N. Page : 2/2
COMMISSIONING
TC-3-C LINE OF SIGHT RADIO LINK
Insert tag numbers for each item of equipment tested on this ITR form (Note use separate sheet if required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-D HF/SSB EQUIPMENT
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1 check power supply and protection
2 check earthing
check electrical characteristics of the equipment against specifications for

all modes and types (
3
TX output power
TX Frequency
check all front panel functions
check RCU functions
check Automatic Tuning unit by measuring the reflected power at different

points covering the full frequency range
No N. Page : 2/2
COMMISSIONING
TC-3-D HF/SSB EQUIPMENT
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-E PAGING SLAVE TRANSMITTER
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 check earthing
check electrical characteristics of the equipment against specifications

for all modes and types (
TX output power
3
TX Frequency
TX Deviation
4 check all front panel functions
5 check encoder AF output level
6 check charching storage rack function and power supply
7 Check RCU functions

No N. Page : 2/2
COMMISSIONING
TC-3-E PAGING SLAVE TRANSMITTER
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-F UHF/FM MARINE STATION
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 check earthing
check electrical characteristics against specification :
TX output for all equipped channels
TX reflected power for two channels only (the lowest and the highest
frequencies)
TX output power high/low for one channel only
3 TX frequency for all channels
Deviation
Spurious
RX sensitivity for all equipped channels
RX Audio power.
4 check all functions of the front panel.

No N. Page : 2/2
COMMISSIONING
TC-3-F UHF/FM MARINE STATION
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-G UHF BASE STATION
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 check earthing
check electrical characteristics against specification :
TX power/frequency
TX reflected
TX output power high/low for one channel only

3
TX frequency for all channels
Deviation
Spurious
RX sensitivity for all equipped channels

No N. Page : 2/2
COMMISSIONING
TC-3-G UHF BASE STATION
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-H CRANE RADIO BASE STATION
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
2 check earthing
check electrical characteristics of both VHF and UHF transceiver

against specification :
TX output power/frequency
TX reflected power
3
TC deviation
TX Spurious
RX sensitivity
RX audio output and distortion.
7 check operations of stem Mic/headset and footswitch.

No N. Page : 2/2
COMMISSIONING
TC-3-H CRANE RADIO BASE STATION
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-3-I VHF-UHF HAND PORTABLE
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
Check RX sensitivity, squelch, operation
1
Check Tx and Rfoutput power, frequency deviation and audio distortion

2
on all channels
3 Check battery voltage of equipment under test.

No N. Page : 2/2
COMMISSIONING
TC-3-I VHF-UHF HAND PORTABLE
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-4-A MESSAGE SWITCHING TERMINALS
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
check check
1
- The power supply voltage and protection
2 check Electrical characteristics of each item against specifications
3 Display format
4 Variable intensity line underscore
5 Data rate and automatic fallback facility
6 Transmission modes
7 Editing controls
Machine functions - Key functions. Control/key combinations.

8
Control/shifts combinations
9 Keyboard indicator lamps
10 Control panels
11 Port facilities
Optional terminal configuration (software) and main switching equipment:
- Terminal check
12 - Routing
Telex handling
-Telex addressing
No N. Page : 2/2
COMMISSIONING
TC-4-A MESSAGE SWITCHING TERMINALS
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-4-B MESSAGE SWITCH
Drawing Reference Date Printed:

No.
Signature item No.
1 check the power supply and protection
perform:
- Terminal and printer checks
- Routing functions (multi-group-inlet card/mix addressing, re-

transmission)
2
- Telex Handling (delivery, reception, telex units, delayed delivery, etc.)
- Telex Addressing (wild telex, group addressing, Flexigroup, etc.)
- Message Handling (priority, code conversion, Personalized Address,

Auxiliary, etc.)
check:
- Message format and validation
- User facilities (message acknowledgement, line edger)

3
- Operational report (Message status, statistics report, balling report, etc.)
- Storage control (Memory salutation)
- Miscellaneous (Pilot lines, reject message, services messages)

No N. Page : 2/2
COMMISSIONING
TC-4-B MESSAGE SWITCH
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-5-A CCTV CAMERAS
Sub-System
Description

No.
Signature item No.
check operation of the Camera
1
2 check pan tilt zoom functions

No N. Page : 2/2
COMMISSIONING
TC-5-A CCTV CAMERAS
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-5-B CCTV TELEVISION SET
Sub-System
Description

No.
Signature item No.
1 adjust Television set
2 To check operation of the basic function

No N. Page : 2/2
COMMISSIONING
TC-5-B CCTV TELEVISION SET
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-5-C CCTV RECORDER

No.
Signature item No.
1
check operation of the recorder
2 check the various possibilities of the recorder (selection,

sequencing, etc.).
No N. Page : 2/2
COMMISSIONING
TC-5-C CCTV RECORDER
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-5-D CCTV REMOTE TRANSMISSION

No.
Signature item No.
1
check operation of the remote transmission.
2
adjust the different parameters.
No N. Page : 2/2
COMMISSIONING
TC-5-D CCTV REMOTE TRANSMISSION
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-6-A METEROROLOGICAL DISPLAY UNITS

No.
Signature item No.
1
Display selected function.
2 Check display according to test on the processor unit in the main

equipment.
3
Verify levels on the input/output of the modem.
No N. Page : 2/2
COMMISSIONING
TC-6-A METEROROLOGICAL DISPLAY UNITS
Insert tag numbers for each item of equipment tested on this ITR form (Note use separate sheet if required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-6-B METEOROLOGICAL MAIN EQUIPMENT

No.
Signature item No.
1 verify power supply and processor tests: control panel, leds,

keys..
test the display switch function:

- Barometer display
2
- Air temperature display
- Processed wind data display
- Wind data display
3
perform simulated input tests
test the sensors to display system:

4 - Barometric Pressure: calibration
- Air Temperature: calibration, humidity, whirling hygrometer
anenometer.
5
verify Meteorological Data Recording
6
test the waves processor and display
No N. Page : 2/2
COMMISSIONING
TC-6-B METEOROLOGICAL MAIN EQUIPMENT
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-7-A ENTERTAINMENT TERMINAL AND ACCESSORIES

No.
Signature item No.
1 test the function of audio channels via loudspeakers and
headphones.
2 carry-out listening and measurements test for cross talk between
channels.
3
test the functions of volume control, clock and alarm.
No N. Page : 2/2
COMMISSIONING
TC-7-A ENTERTAINMENT TERMINAL AND ACCESSORIES
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-7-B ENTERTAINMENT SOURCE RACKS
Equipment
Description
Sub-System
Description
Drawing
Date Printed:
Reference
No.
Signature item No.
1
Physical inspection, wiring, enclosures, fixing supports.
2 measure gain and frequency response of the AM Distribution

Amplifier matched onto his transformer.
3 measure the AM receiver performance: first and second outer

modulation..
measure the cross modulation of the AM receiver.
check the performance of the UHF modulation or on every

channel:
- Vision modulator
- Sound modulator
- Overall response.
No N. Page : 2/2
COMMISSIONING
TC-7-B ENTERTAINMENT SOURCE RACKS
required)
** Tag
Description
Number
Company
Signature
Date
No N. Page : 1/2
COMMISSIONING
TC-8-A FAC SIMILE EQUIPMENT
Sub-System
Description

No.
Signature item No.
1
check power supply voltage and protection
2
check earthinghis transformer
3 check electrical characteristics of the equipment against

specifications
4
check all indications and functions on front panel
No N. Page : 2/2
COMMISSIONING
TC-8-A FAC SIMILE EQUIPMENT
required)
** Tag
Description
Number
Company
Signature
Date
Page 61 of 62
17.3 PRE-START UP ACTIVITIES
PA01 Leak test report

PA02 Chemical cleaning report
PA03 Dry-out report
PA04 Chemical loading report
PA05 Inerting report
PA01
LEAK TEST REPORT
Subsystem/Circuit: Location:
Equipment Nb : Sketch Nb:
P&ID Nb : Date:
INFORMATION AND INSPECTION

Operational Flow Medium Test Pressure Bar
Design Pressure (MAWP) Bar G Pressure Variation tolerance
Design temperature C Recording means:
Duration of test Hrs. Adhesive tape (Y/N):
Test Medium Soap solution (Y/N):
Test temperature C He tracing (Y/N):
Date of test
Attachments:
Test procedure (Y/N):

Sketches & drawings (Y/N):
Pressure records (Y/N):
Test results and comments:
Completed By Approved By Accepted By
Company
Signature
Print name
Date of signing
PA02
CHEMICAL CLEANING REPORT
Subsystem : Location:
P&ID Nb : Date:
TYPE OF CHEMICAL CLEANING

Product Quantity Proportion
OPERATION DESCRIPTION:
Effluent disposal:
Temporary equipment:
Procedure attached (Y/N):
SAFETY PRECAUTIONS:
RESULTS AND COMMENTS:
Company
Signature
Print name
Date of signing
PA03
DRY OUT REPORT
P&ID Nb : Date:
INFORMATION AND INSPECTION

DRYING – OUT METHOD:
Temporary means:
ATTACHMENTS:

Sketches & drawings (Y/N):
Pressure records (Y/N):
SAFETY PRECAUTIONS:
Company
Signature
Print name
Date of signing
PA04
VESSELS CHEMICAL LOADING
P&ID Nb : Date:
MATERIAL TO LOAD
Type:
Product reference:
Wheight to load:
Volume to load
Support material 1: Quantity:
Support material 2: Quantity:
Samples (Y/N):
LOADING PROCEDURE:
Temporary means:
ATTACHMENTS:

Drawings (Y/N):
Analysis (Y/N):
SAFETY PRECAUTIONS:
Company
Signature
Print name
Date of signing
PA05
PROJECT
INERTING REPORT
Subsystem: Location:
Equipment Nb: Sketch Nb:
P&ID Nb: Date:
INERTING METHOD:
Fluid:
Criterion:
Volume:
ATTACHMENTS:
Procedure (Y/N):
Sketches & Drawings (Y/N):
RESULTS
Location O2 Content Location O2 Content
COMMENTS:
Name Date Signature

COMMISSIONING
Page 62 of 62
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eni spa

exploration & production division

0 Issue RINA/TECO TECO F. Cadelli 02/11/2011

ENGINEERING COMPANY STANDARD

This document is property of Eni S.p.A. Exploration & Production Division.

Rev. 0 November 2011

This document cancels and replaces the specifications:

06570.COO.AVV.FUN – Mechanical Completion & Precommissioning

1. SCOPE AND PURPOSE ......................................................................................................... 6

3. ACRONYMS AND ABBREVIATIONS .................................................................................... 8

4. HSE PRINCIPLES ................................................................................................................... 9

5. COMMISSIONING APPROACH ........................................................................................... 10

6. COMMISSIONING AND START UP PREPARATION.......................................................... 12

8. COMMISSIONING PRELIMINARY CHECKS ....................................................................... 15

9. FUNCTIONAL TESTS ........................................................................................................... 20

10. OPERATIONAL TESTS OF UTILITIES AND PROCESS SYSTEMS PRIOR TO

10.3.3 Test preparation ..................................................................................................................... 25

11. PRE-START UP ACTIVITIES................................................................................................ 33

12. READY FOR START UP (RFSU).......................................................................................... 52

13. START UP & COMMISSIONING OF PROCESS SYSTEMS WITH WELL HC.................... 53

14. WITNESSING GENERAL PRINCIPLES ............................................................................... 54

15. COMMISSIONING SUPPORT SERVICE.............................................................................. 55

16. INTEGRATED COMPLETION DATABASE.......................................................................... 56

1. SCOPE AND PURPOSE

[1] SVI.TMS.GL.0016.000_A01 – Best Practice for Facilities Construction, Installation and

3. ACRONYMS AND ABBREVIATIONS

Particulalry, the following will have to be ensured:

The following is defined related to systems and relevant completion milestones:

Figure 5.1 Facilities Completion Process

Four punch list priority levels should be considered:

6. COMMISSIONING AND START UP PREPARATION

CONTRACTOR shall also carry out the following:

Detailed planning of commissioning activities is of paramount importance, in order to safely achieve

As for Start Up preparation, Contractor shall issue:

6.1 OPERATIONAL TEST PROCEDURES

8. COMMISSIONING PRELIMINARY CHECKS

CONTRACTOR shall verify the blind list included in the MC dossier:

o “Date installed” plus signature

8.3 SAFETY EQUIPMENT

8.4 ROTATING EQUIPMENT

and on other miscellaneous mechanical equipment:

8.6 INSTRUMENT & AUTOMATION

8.6.2 Control & Safety Systems

9.1.2.2 Functional testing

9.1.3 Tests reporting

9.1.4 Test equipment

9.2 ELECTRICAL FUNCTIONAL TESTING

9.2.1 Specific Safety Precautions

9.2.2 Equipment Isolation

9.2.3 Medium Voltage Testing

9.2.4 Portable Electrical Equipment

9.3 INSTRUMENT & AUTOMATION FUNCTIONAL TESTING

Nevertheless, at least the following general activities shall be carried out:

Logic Function checks:

9.3.1 Case of software modifications

9.4 TELECOMMUNICATION FUNCTIONAL TESTING

10. OPERATIONAL TESTS OF UTILITIES AND PROCESS SYSTEMS PRIOR TO WELL HC

10.1 SCOPE OF THE SPECIFICATION

10.2 DEFINITION AND PURPOSE OF OPERATIONAL TESTS

10.3.1 Operational Test fluids

10.3.2 Operational Test phases

10.3.3 Test preparation

10.3.3.2 Subsystem preparation