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International Journal of Solids and Structures 94–95 (2016) 112–124

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International Journal of Solids and Structures


journal homepage: www.elsevier.com/locate/ijsolstr

2D mesoscale model for concrete based on the use of interface


element with a high aspect ratio
Eduardo A. Rodrigues a, Osvaldo L. Manzoli b,∗, Luís A.G. Bitencourt Jr. a,
Túlio N. Bittencourt a
a
University of São Paulo, Av. Prof. Luciano Gualberto, Trav. 3 n. 380, CEP 05508-010 São Paulo, SP, Brazil
b
São Paulo State University, UNESP/Bauru, Av. Eng. Luiz Edmundo C. Coube 14-01, CEP 17033-360 Bauru, SP, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: The mesostructure of concrete plays a very important role in the process of initiation and propagation of
Received 1 October 2015 cracks. Microcracks tend to start in the Interfacial Transition Zone (ITZ) and propagate toward the mortar
Revised 7 April 2016
matrix until a macrocrack formation. Seeking to better understand the influence of the concrete meso-
Available online 12 May 2016
scopic structure, translated macroscopically in the form of loss of stiffness and energy dissipation, this
Keywords: work proposes a 2D mesoscale model in which the concrete is modeled as a heterogeneous three-phase
2D mesoscale analysis material composed of coarse aggregates, mortar matrix and ITZ. The coarse aggregates are generated
Interfacial transition zone from a grading curve and placed into the mortar matrix randomly. Interface solid finite elements with
Interface solid finite elements a high aspect ratio are used to represent the ITZ and the crack process based on a mesh fragmentation
Tension damage model technique. These interface elements present the same kinematics as the Continuum Strong Discontinuity
Concrete crack analysis Approach (CSDA), which allows the use of a continuum constitutive relation to describe their behavior.
Thus, an appropriate continuum tension damage model is adopted to describe the complex nonlinear
behavior of concrete due to the crack phenomenon. Initially, the proposed mesoscale approach is ap-
plied in uniaxial tensile tests to study the influence of the size, volume and distribution of the coarse
aggregates within the mortar matrix. Then, three-point bending beams are simulated in mesoscale and
the results compared with the experimental ones. The results showed that the proposed 2D mesoscale
model presents the same kinds of characteristics that real 3D concrete shows, considering the effects of
the mesostructure constituents.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction properties with the corresponding macroscopic response (López


et al., 2008).
Concrete is a composite material made of coarse aggregate, Due to the recognized great influence of the internal structure
sand (fine aggregate), cement and water. Nowadays, some addi- on the mechanical behavior of heterogeneous materials, allied to
tives are also included in the mixture. Therefore, concrete presents the increased computational resources available nowadays, many
a highly heterogeneous microstructure, which leads to a complex numerical models have been proposed to study the concrete ma-
structural behavior and cracking process, even for a simple exter- terial at a mesoscopic level. Several models have been developed
nal load condition. based on lattice models (Grassl and Jirásek, 2010; Schlangen and
As is well known, the mesostructure affects the macroscopic re- Garboczi, 1997; Schlangen and van Mier, 1992), in which the ma-
sponse of concrete and its internal structure plays a very important terial is represented by a discrete system of structural elements
role in the process of initiation and propagation of cracks. Hence, (simple truss or beam elements) conveniently positioned, allowing
numerical models in which concrete is assumed to be a homoge- for the assignment of different mechanical properties for elements
neous material are insufficient to rigorously establish the cause- failing in the mortar matrix, aggregates or ITZs. Other approaches
effect link between the geometrical characteristics and physical have been based on particle models (Bolander Jr. and Saito, 1998;
Cusatis et al., 2006; 2011; D’Addetta and Ramm, 2006; Zubelewicz
and Bažant, 1987). From the numerical analysis point of view,
these models are similar to the lattice models, also involving a dis-

Corresponding author. Tel.: +55 11 310360 0 0. crete system of structural elements, but they are computationally
E-mail address: omanzoli@feb.unesp.br, oslmanzoli@gmail.com (O.L. Manzoli). more efficient due to the reduced number of unknowns. However,

http://dx.doi.org/10.1016/j.ijsolstr.2016.05.004
0020-7683/© 2016 Elsevier Ltd. All rights reserved.
E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124 113

the calibration of the parameters that describe the interaction be- an appropriate continuum constitutive model, as can be seen in
tween particles is a very difficult task. Continuum FEM models, the recent successful applications for modeling of formation and
characterized by the explicit representation of the mesoscopic con- propagation of crack networks induced by shrinkage in drying soils
stituents, have also been proposed (Häfner et al., 2006; Unger and (Sánchez et al., 2014), cracks in quasi-brittle materials (Manzoli
Eckardt, 2011; Wang et al., 1999; Wriggers and Moftah, 2006). In et al., 2016), as well as for modeling of bond slip behavior of re-
these models, when the goals of the research are focused on the inforcing bars embedded in concrete (Rodrigues et al., 2015). In
fracture process, discontinuities are introduced to the problem, us- this work, the behavior of these elements (i.e. crack initiation and
ing for example, special elements, such as zero-thickness interface propagation) is described by a tension damage model. Finally, this
elements (Caballero et al., 20 07; 20 06; Carol et al., 2001; López constitutive model is integrated using an implicit-explicit (IMPL-
et al., 2008), or finite elements for capturing strong discontinuities EX) integration scheme to avoid problems of convergence dur-
by means of elemental (E-FEM) (Oliver et al., 2015; Roubin et al., ing the analysis, commonly found in problems involving multiple
2015) or nodal enrichments (X-FEM) (Du et al., 2014). cracks (Oliver et al., 20 06; 20 08). In order to generate and place
In this paper, a 2D mesoscale model for concrete based on a the coarse aggregates into the mortar matrix, an efficient method
continuum FEM approach is proposed. The development of this based on Monte Carlo’s simulation is employed. Thus, a grading
model involves two important tasks: generation of coarse aggre- curve is used during the generation of aggregates, which are placed
gates and discretization of the created mesoscopic model in 2D fi- into the mortar matrix randomly, so that no intersection between
nite elements (FEs). aggregates is allowed, as proposed by Wriggers and Moftah (2006).
Regarding the generation of coarse aggregates, the existing al- Moreover, for the sake of simplicity, regular geometry (octagon) for
gorithms commonly take into account the shape, volume fraction the coarse aggregates was chosen, since the intention was only to
and distribution of the particles within the sample. The shape de- describe the new strategy developed for modeling concrete using
pends on the aggregate type and, according to Wang et al. (1999), a a mesoscale approach.
rounded shape can be used for gravel aggregates while the geom- The remainder of this paper is outlined as follows. In Section 2,
etry of crushed stone aggregates can be approximated by an an- the proposed mesoscale model for concrete is detailed. Attention is
gular shape. For the sake of simplicity, regular geometries, such given to the strategy used for modeling the coarse aggregates and
as circular and elliptical shapes, are widely used (Bazant et al., the presentation of the mesh fragmentation technique. The formu-
1990; Eliáš and Stang, 2012; Grassl et al., 2012; Grassl and Pearce, lation of the interface solid finite element and the continuum ten-
2010; Leite et al., 2004; Mier and Vliet, 2003; Wang et al., 2015). sion damage model used to describe its behavior are described in
Other researchers have also adopted arbitrary polygonal shapes Sections 3 and 4, respectively. In Section 5, numerical examples to
(López et al., 2008; Wang et al., 1999). Kim and Al-Rub (2011) have validate the technique are performed. Finally, the main conclusions
investigated five different types of aggregate shapes in order to are drawn in Section 6.
study the influence of the shape on the material behavior. Re-
garding the aggregate size distribution, two techniques are often
used: grading curves and sieve analysis. Most researchers use the 2. Proposed mesoscale model for concrete
Fuller curve when a grading curve is adopted (Bazant et al., 1990;
Carpinteri et al., 2004; Eliáš and Stang, 2012; Lilliu and van Mier, In the proposed mesoscale model for concrete, the coarse ag-
2003; Schlangen and van Mier, 1992; Wittmann et al., 1993). Lastly, gregate particles, mortar matrix and ITZ are modeled in 2D as
the aggregates are placed within the sample by means of several separate constituents. Initially, the coarse aggregate particles are
techniques, such as: take-and-place method (Häfner et al., 2006; generated and placed within the domain of the sample using
Wriggers and Moftah, 2006); divide-and-fill method (De Schut- the “take-and-place” method proposed by Wriggers and Moftah
ter and Taerwe, 1993); Voronoi/Delaunay tessellations (Caballero (2006). Then, the FE mesh is generated and a mesh fragmentation
et al., 2006; Niknezhad et al., 2015); stochastic-heuristic algorithm procedure is applied to represent the ITZ and to define all the po-
(Leite et al., 2004) and random particle drop method (Mier and tential crack paths. The model is completed by adopting a tension
Vliet, 2003). More recently, image processing techniques, such as damage model to describe the initiation and propagation of cracks
scanning electron micrograph (Schlangen and Garboczi, 1997) or under quasi-static loading.
X-ray computed tomography (Garboczi, 2002; Huang et al., 2015; The main characteristics of this mesoscale model are: (i) the
de Wolski et al., 2014) have been applied in order to obtain a ITZ is modeled explicitly by the use of interface elements with a
more realistic representation of the shape and distribution of the high aspect ratio and its mechanical properties can be defined sep-
particles. arately; (ii) the use of fine meshes is not necessary to describe
The representation of the ITZ is the main challenge during the the ITZ; (iii) multiple arbitrary cracks can be simulated without
FE mesh generation process. In addition, the application of an ap- the need of tracking algorithms; and (iv) the model is developed
propriate strategy is essential due to the great influence of this entirely in the continuum framework, composed of standard finite
region on the initiation of cracks in concrete. As pointed out by elements, usually available in FEM codes, and continuum constitu-
Monteiro et al. (1985), this region presents a very small thickness, tive models.
which requires a fine mesh along the ITZ. The so-called aligned
mesh approaches, in which the ITZ are explicitly represented, have
been used by several authors (Wang et al., 1999; Wittmann et al., 2.1. Modeling of coarse aggregate
1993; Wriggers and Moftah, 2006).
In this work an alternative model for modeling the concrete For the sake of simplicity, coarse aggregate particles are
behavior using a mesoscale approach is proposed. The concrete is geometrically represented by regular octagons. The efficient “take-
considered a three-phase material consisting of coarse aggregates, and-place” method proposed by Wriggers and Moftah (2006) is
mortar matrix, and ITZ. The main novelty of the approach pro- employed to generate the aggregate sizes from a grading curve,
posed is the use of standard low-order solid finite elements with and to locate each particle in the mortar matrix randomly, so that
a high aspect ratio, developed recently by Manzoli et al. (2012), to intersection between aggregates is avoided. In addition, the grad-
represent the ITZ and propagation through the mortar matrix by ing curve may be constructed based on an experimental sieving
means of a mesh fragmentation technique (Manzoli et al., 2016). process. Thus, for an interval [ds , ds+1 ] defined by two sequential
These elements are able to represent discontinuities by employing sieve opening sizes, ds and ds+1 , the passing percentage is defined
114 E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124

Fig. 1 illustrates the main steps of the mesh fragmentation tech-


nique. First, a regular (initial) FE mesh is generated (Fig. 1(a)).
Then, the finite elements are separated by duplicating the com-
mon nodes and reducing their sizes, so that very narrow gaps are
created between the modified regular elements (Fig. 1(b)). Finally,
to fill these very thin gaps, pairs of three-node triangular elements
with a high aspect ratio are inserted (Fig. 1(c)).
Note that for this simple example, in which the original mesh
is composed of four three-node triangular finite elements and five
nodes (see Fig. 1(a)), the fragmentation procedure requires the ad-
dition of seven extras nodes (p, q, r, s, t, u and v), as can be seen
in Fig. 1(b). Hence, eight interface elements are inserted: IE1 =
Fig. 1. Mesh fragmentation technique: (a) generation of the standard FE mesh to {m, l, p}, IE2 = { p, l, q}, IE3 = { p, n, r}, IE4 = {r, n, s}, IE5 = {r, o, t },
be fragmented, (b) separation of the finite elements by introducing gaps in between
IE6 = {t, o, u}, IE7 = {t, v, m} and IE8 = {m, v, k}, as can be observed
them, and (c) insertion of pairs of interface elements.
in Fig. 1(c). Also note that the interface elements are defined based
on the nodes of the modified regular elements and their thick-
according to the equation: ness are with an exaggerated scale factor for clarity. Usually, a very
small thickness (approximately 0.01 mm) is adopted.
P (ds+1 ) − P (ds ) Concrete with normal strength is assumed for the problems ad-
Vp [ds , ds+1 ] = .Vagg (1)
P (dmax ) − P (dmin ) dressed in this paper. Hence, only the FE mesh of the mortar ma-
where dmin and dmax are the minimum and maximum particle trix and ITZ are fragmented, as illustrated in the Fig. 2 for a sample
sizes, respectively, and Vagg is the total volume fraction of coarse with one coarse aggregate particle. Note in this figure that distinct
aggregate particles assumed for the concrete. It is important to material models can be easily used to describe the failure behavior
note that, within this interval, the diameter of the aggregate can of the ITZ and the fracture process in the mortar matrix.
be defined randomly, assuming values between ds and ds+1 .
Alternatively, the grading of aggregate particles may be defined 3. Interface solid finite element
by the Fuller curve, which gives an optimal packing of aggregates.
The Fuller curve can be expressed by the following equation: The interface solid finite element proposed by Manzoli et al.
 n (2012) corresponds to a standard three-node triangular finite ele-
di ment with a height h tending to zero (h → 0), as depicted in Fig. 3.
Pi = 100 (2) Thus, to understand the behavior of this element, it is appropri-
dmax
ate to divide the FE approximation of the strain field, ε, as follows
where Pi and di are the percent passing and opening size of the (Manzoli et al., 2012):
ith sieve, respectively, dmax is the maximum particle size and the
1
exponent n assumes value between 0.45 and 0.70. ε = ε˜ + εˆ = ε˜ + (n  [[u]] )S (3)
h  
2.2. The fracture representation in the mortar matrix and ITZ εˆ
where εˆ collects the components that depend on the height h, and
The most important step in the development of the approach ε˜ contains the rest of the components. The notation (•)S refers to
proposed is the application of a mesh fragmentation technique. the symmetric part of (•),  denotes a dyadic product, n is the
This technique is based on the use of standard low-order solid fi- unit vector normal to the element base and [[u]] is a vector that
nite elements with a high aspect ratio to describe discontinuity by contains the components of the relative displacement between the
means of a continuum constitutive relation, as recently proposed node (1) and its projection on the element base (1 ).
by Manzoli et al. (2012). Thus, these interface elements are used Note that, in the Eq. (3), when h tends to zero, the component ε˜
in this work to represent the ITZ and to define all potential crack remains bounded, while the εˆ component is no longer bounded. As
paths. a consequence, the element strains are related almost exclusively

a b c

Fig. 2. Mesh fragmentation technique for a sample with one embedded aggregate: (a) original mesh, (b) introduction of gaps between all the matrix–matrix and matrix-
aggregate (ITZ) elements, and (c) insertion of interface elements.
E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124 115

Fig. 3. Triangular interface finite element with a high aspect ratio.

to the relative displacement [[u]], which becomes the measure of (2006) is used to integrate the tension damage model. Recently,
a displacement discontinuity (strong discontinuity), and the struc- this scheme has been used in several types of applications, for ex-
ture of the strain field in Eq. (3) corresponds to the typical kine- ample for elastoplasticity problems (Oliver et al., 2008; Prazeres
matics of the Continuum Strong Discontinuity Approach (CSDA). et al., 2016) and those described by damage mechanics (Oliver
Details regarding the equivalence between the strain field of the et al., 2008). The idea behind of this strategy is to combine the
interface finite elements and the strong discontinuity kinematics stability offered by explicit methods with the precision of the im-
can be found in Manzoli et al. (2012). plicit ones. The result is the guarantee of convergence with only
Therefore, based on the same concepts of the CSDA, it can one iteration per load step and the positive definite character of
be stated that bounded stress can be obtained from unbounded the algorithmic tangent operator. Despite its large advantages from
strains by means of a continuum constitutive relation. In the fol- computational point of view, there is an error associated to the use
lowing section, the continuum tension damage model used to de- of this integration scheme, which can be reduced (or controlled) by
scribe the behavior of the interface elements is described. decreasing the load step length.
Fig. 4 shows a flowchart detailing the integration of the ten-
4. Tension damage model sion damage model at the current pseudo-time tn+1 , which can be
briefly described by the following steps:
A constitutive model based on the Continuum Damage Mechan-
1. Evaluate the effective stress tensor σ̄ (n+1 ) ;
ics Theory (CDMT) is used to describe the complex phenomenon of
2. Implicit computation of the internal strain-like variable r(n+1 ) ;
crack initiation and propagation through the interface solid finite
3. Computes an explicit linear extrapolation of the internal strain-
elements. The formulation of this model is based on the effective
like variable in terms of the implicit values obtained in the pre-
stress field associated with a scalar damage variable, which varies
vious time steps, r˜(n+1 ) r˜(n ) , r˜(n−1 ) ;
from d = 0 (undamaged material) to d = 1 (totally damaged mate-
4. Evaluate the damage variable as function of the extrapolated
rial). The damage criterion is based on the component of the stress
strain-like variable d(n+1 ) r˜(n+1 ) ;
component normal to the base of the element, σ̄nn . The damage
5. Compute the nominal stress tensor σ˜ (n+1 ) ;
variable degrades all the components of the effective stress tensor tang
(σ̄ ) to calculate the nominal stress tensor (σ ). Thus, the proposed 6. Evaluate the effective algorithmic tangent operator C˜ (n+1 ) .
model is able to describe the crack propagation process controlled Note that the integration procedure is performed in a closed
by a prevalent mode I. form, in which, from the given current strain tensor, εn+1 , the
Table 1 summarizes all the equations of the tension damage stress tensor, σ˜ n+1 , is evaluated explicitly and used to fulfill the
model, where C is the fourth order elastic tensor, ε is the strain balance equation and to compute the effective algorithmic tangent
tensor, r is the strain-like internal variable, ft is the material ten- operator. The first two steps correspond to the implicit stage and
sile strength, h is the element’s thickness and A is the softening the others to the explicit stage.
parameter, which is related to the fracture energy Gf . More details
regarding the relation between the continuum and discrete consti- 5. Numerical examples
tutive equations, in the context of CSDA, can be found in Manzoli
et al. (2016). The proposed mesoscale model for concrete is applied in two
numerical examples. First, in order to study the effects of the ag-
4.1. IMPL-EX Integration scheme gregate parameters (size, volume fraction and distribution) on the
material response, several uniaxial tension tests are performed. Af-
To increase the stability and the robustness of the solution ter, three-point bending beams are numerically analyzed and the
strategy, the IMPL-EX integration scheme proposed by Oliver et al. results are compared with the experimental ones to investigate the
capability of the strategy to simulate structural members.
Table 1 Concrete with normal strength is assumed for all the examples.
Equations of the tension damage model. Thus, aggregate particles are described by linear elastic behavior
Effective stresses σ̄ = C : ε and the material nonlinear response is given exclusively by the
Equivalent stress τ̄ = σ̄nn cracks represented by the mesh fragmentation technique. In ad-
Damage criterion φ̄ = τ̄ − r dition, the tensile strength for the ITZs is assumed to be 50% of
Evolution law for the strain-type variable r (t ) = max[σ̄nn (s ), ft ] the tensile strength of the mortar matrix. This assumption induces
s∈[
0,t ]
Ah 1− r crack initiation along the ITZs. A thickness of 0.01 mm was adopted
Damage evolution d (r ) = 1 − frt e ft

Constitutive relation σ = (1 − d )σ̄


for the interface finite elements used to represent both the ITZs
and crack paths in the mortar matrix.
116 E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124

Fig. 4. Flowchart of the IMPL-EX integration scheme for the tension damage model.

5.1. Uniaxial tension tests can be seen in Manzoli et al. (2016). The parameters adopted for
each phase of the material are summarized in Table 2.
Several specimens with square cross section (150 mm × In the following sections, the effects of size, volume fraction
150mm) under uniaxial tension load are analyzed. The analyses are and distribution of coarse aggregate particles on the failure pro-
performed in plane stress condition with an out-of-plane thickness cess of concrete under tension are investigated. For all these cases
of 150 mm. Fig. 5(a) shows the test setup, including the bound- studied, the particles are generated and placed randomly within
ary conditions. As can be seen, the specimen is loaded by impos- the specimen using the method described in Section 2.1. For all of
ing an increasing prescribed vertical displacement along the upper them, Fuller’s grading curve is employed with n = 0.45.
face, while vertical displacements with value equal to zero are pre-
scribed to all nodes of the lower face. The FE mesh after fragmen- 5.1.1. Effect of aggregate size
tation procedure is depicted in Fig. 5(b). Note that interface solid As a first case of study, four specimens were simulated for max-
elements are inserted between all the elements of the mortar ma- imum aggregate diameter of 10, 20, 30 and 40 mm, maintaining a
trix and between this region and the aggregate particles. However, constant aggregate volume fraction of 40% and minimum aggregate
as the ITZ is the weakest part of the material, different mechanical diameter of 4.75 mm.
properties are adopted to describe the crack initiation along these The vertical normal stress and crack propagation process for
thin interfaces. Following the recommendations of some authors the case with maximum aggregate diameter of 30 mm are illus-
(Huang et al., 2015; Kim and Al-Rub, 2011), the elastic modulus trated in Fig. 6, which can be better understood with the aid of
adopted for the ITZ is a little smaller than the mortar matrix. It is the graph plotted in Fig. 7. Thus, a first load stage can be character-
also important to mention that this small reduction has very little ized by a linear elastic response, until about 60% of the peak-load
influence on the mechanical response of the interface element, as (Fig. 7– stage I), and where no damage is observed in the sample
E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124 117

a b

Fig. 5. Specimen under tension load: (a) geometry and boundary condition and (b) close-up showing the details of the fragmented mesh.

Table 2
Material parameters for the uniaxial tension tests.

Materials Elastic modulus Poisson’s ratio Fracture energy Tensile strength

Coarse aggregate Eagg = 37.0 GPa νagg = 0.2 – –


Mortar matrix Em = 20.0 GPa νm = 0 . 2 – –
Matrix–matrix interface Emi = 20.0 GPa νmi = 0 G fmi = 0.03 N/mm ftmi = 2.6 MPa
ITZ Eitz = 18.0 GPa νitz = 0 G fitz = 0.02 N/mm ftitz = 1.3 MPa

a b

Fig. 6. Vertical normal stress and crack pattern for the case with maximum aggregate diameter of 30 mm: (a) stage I: non-damaged material (scaling factor of 300), (b)
stage II: microcracks at the ITZs (scaling factor of 300) and (c) stage III: macrocrack formation due to the microcracks coalescence (scaling factor of 50).

(Fig. 6(a)). Above this load, the damage starts and a number of mi- merical results (see detail of the Fig. 6(c)), where the aggregate or
crocracks are simultaneously formed, predominantly perpendicular part of the matrix is superimposed by cracking (interlocking aggre-
to the load direction at the ITZs, as can be seen in Fig. 6(b). In the gate or overlapping crack segments), transmitting loading between
structural response, this distributed damage configuration repre- their faces and contributing to residual force exhibited in the curve
sents the transition from the linear to nonlinear regime before the depicted in Fig. 7. Moreover, the superposition of cracks may be
peak-load (Fig. 7– stage II). Then, with increasing load, some mi- responsible for a significant increase of the fracture energy, since
crocracks propagate through the mortar matrix, while at the same the bridging mechanism may remain active during the macrocrack
time, others are being unloaded or even closed. At this final stage, propagation and can contribute significantly to the deviation of the
the microcracks coalesce resulting in a predominant crack located macrocrack formation, consequently increasing the fracture surface
at a narrow region of the specimen (Fig. 6(c)), corresponding to the area, as already reported in previous works (Landis and Bolander,
softening behavior of the structural curve (Fig. 7– stage III). 2009; van Mier and Nooru-Mohamed, 1990).
The bridging mechanisms between cracks observed in experi- Final crack patterns for the four cases studied are shown in
ments (van Mier, 1991; 1997) could also be observed in the nu- Fig. 8. As can be seen in this figure, the crack pattern depends
118 E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124

16

14
Stage I - Elastic regime
12
Stage II - Hardening
10

Load (kN)
Stage III - Softening
8

0
0 0.05 0.1 0.15 0.2
Displacement (mm)
Fig. 7. Different stages of load-displacement response for the specimen with maximum aggregate diameter of 30 mm.

a b 16

14 dmax=10mm dmax=20mm

12
Load (kN) dmax=30mm dmax=40mm
10

c d 4

0
0 0.05 0.1 0.15 0.2
Displacement (mm)
Fig. 9. Load-displacement curves for the four specimens with maximum aggregate
diameter of 10, 20, 30 and 40 mm.

Fig. 8. Final crack patterns obtained for different maximum aggregate diameters: in the remainder of this work the interface elements are no longer
(a) d = 10 mm (showing the IE), (b) d = 20 mm (showing the IE), (c) d = 30 mm shown since the crack paths are clearer without them.
(without showing the IE) and (d) d = 40 mm (without showing the IE). (figures with
a scaling factor of 50).
5.1.2. Effect of aggregate volume fraction
Specimens with coarse aggregate volume fractions of 20, 30,
40 and 50% were numerically simulated for the same aggregate
gradation (aggregate diameter varying the between dmin = 5 mm
on the aggregate size. This effect becomes clear by observing the and dmax = 10 mm). The results obtained in terms of crack patterns
graphs in Fig. 9, in which it can be noted that increasing the aggre- are depicted in Fig. 10 and their corresponding load-displacement
gate size leads to a significant peak resistance reduction and a pro- curves are plotted in Fig. 11. As shown, the crack paths for the
nounced variation of the amount of dissipated energy for the same four cases are distinct. A lower aggregate volume fraction leads to
aggregate volume fraction. The less pronounced softening branch a higher peak-load. Similar results were obtained in previous nu-
shown can be explained by the bridging or other form of crack face merical studies (Kim and Al-Rub, 2011; López et al., 2008; Wang
interaction that tends to increase the residual strength and, conse- et al., 2015).
quently, the area under the curve and so also the dissipated en- Since the behavior of the coarse aggregates is described by a
ergy. These same qualitative and quantitative behaviors have been linear elastic response, the results obtained consolidate the fact
observed by some authors in numerical studies (Du et al., 2014; that the ITZ plays a very important role in the concrete structural
Kim and Al-Rub, 2011; López et al., 2008) and experimental inves- behavior under tension load. As reported by Landis and Bolan-
tigations, for samples subjected to direct tension (Hordijk, 1992) or der (2009), a high percentage of aggregate can induce coupling
three-point bending tests (Zhang et al., 2010). between interfaces, forming paths conducive to the formation of
To clearly illustrate the detailed crack initiation and propagation crack (percolation of interfaces zones) which can contribute to re-
processes, the deformed meshes of the specimens are showed in ducing the tensile strength of concrete.
Fig. 6 by adopting different scaling factors. Furthermore, the inter-
face solid elements may or may not be shown in the post-process, 5.1.3. Effect of aggregate distribution
as illustrated in Fig. 8(a) and (b), showing the deformed interface Four random generations of aggregates are performed to study
elements, or in Fig. 8(c) and (d), without showing them. However, the effect of aggregate distribution for a constant volume fraction
E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124 119

a b a b

c d c d

Fig. 10. Final crack patterns for different aggregate volume fractions: (a) Vagg = 20%, Fig. 12. Final crack patterns for different random realizations of coarse aggregate:
(b) Vagg = 30%, (c) Vagg = 40% and (d) Vagg = 50% (scaling factor of 50). (a) realization 1, (b) realization 2, (c) realization 3 and (d) realization 4 (scaling
factor of 50).

of aggregate equal to 40% and for the same aggregate gradation localization occurs at the weakest zone, which is dependent on
with minimum and maximum diameter of aggregate equal to their constituent material arrangements.
dmin = 5 mm and dmax = 10 mm, respectively. As expected, the The results obtained in these numerical simulations are in good
final crack patterns obtained for the four cases are distinct, as agreement with those obtained by other researchers (Kim and Al-
can be seen in Fig. 12. Furthermore, it is possible to note in the Rub, 2011; Wang et al., 2015).
load-displacement curves illustrated in Fig. 13 that the randomly
aggregate distribution affects only the post-peak structural re-
sponse of the numerical simulations. Thus, it is reasonable to state 5.2. Three-point bending tests
that for this case study, the aggregate distribution has a negligible
influence on the mechanical properties of concrete until the A series of three-point bending tests were experimentally per-
peak-load. Furthermore, the slightly different softening branches formed by Grégoire et al. (2013). In that research, notched and
can be justified by the distinct crack paths obtained (see Fig. 12). unnotched beams with different length/depth ratio for a constant
According to Tejchman and Bobiński (2013), this may explain the out-of-plane thickness of 50mm were tested in order to study size
difficulty in finding a representative volume for random heteroge- effect. The experimental tests were carried out applying a quasi-
neous material like concrete, for which the process zone of strain static vertical loading at the top of the beams and by controlling

16
Vagg = 20%
14
Vagg = 30%
12
Vagg = 40%
Load (kN)

10
Vagg = 50%
8

0
0 0.05 0.1 0.15 0.2
Displacement (mm)
Fig. 11. Load-displacement curves for the specimens with different aggregate volume fractions.
120 E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124

16

14 Realization 1 Realization 2

12 Realization 3 Realization 4
10

Load (kN)
8

0
0 0.05 0.1 0.15 0.2
Displacement (mm)
Fig. 13. Load-displacement curves for the specimens with different random realizations of coarse aggregate.

Fig. 14. Geometry, boundary conditions and FE mesh of the beam B1.

Table 3
Material parameters for the beams.

Materials Young’s modulus Poisson’s ratio Fracture energy Tensile strength

Coarse aggregate Eagg = 50.0 GPa νagg = 0.2 – –


Mortar matrix Em = 30.2 GPa νm = 0 . 2 – –
Matrix–matrix interface Emi = 30.2 GPa νmi = 0 G fmi = 0.1 N/mm ftmi = 5.2 MPa
ITZ Eitz = 30.2 GPa νitz = 0 G fitz = 0.05 N/mm ftitz = 2.6 MPa

the crack mouth opening displacement (CMOD) at the bottom, as of aggregate equals to Eagg = 50 GPa, Young’s modulus of mortar
illustrated in Fig. 14. matrix was predicted using an inverse analysis based on the rule
The so-called fifth-notched beams (with notch-to-depth ratio of mixture, as proposed by Counto (1964). Then, the same value
of 0.2) are chosen to be numerically analyzed with the proposed was adopted for Young’s modulus of the interface elements.
mesoscale approach. The beams of this group are classified ac- The tensile strength of the matrix–matrix interface elements
cording to their depth as: B1 (D = 50 mm), B2 (D = 100 mm), B3 and for the interface elements of the ITZ were calculated, so
(D = 200 mm) and B4 (D = 400 mm), from smallest to largest beam that the average value is equivalent to that obtained experimen-
size. Fig. 14 shows the standard geometry, boundary conditions tally by Grégoire et al. (2013) for the concrete (mean value of
and the FE mesh adopted for the beam B1. As can be seen in this 3.9 MPa obtained by the splitting tensile test of standard cylin-
figure, the entire domain of the problem is discretized by generat- ders experimentally analyzed), with a ratio between them of
ing computational models with 16,017; 27,174; 107,779 and 428,709 2, i.e. ftmi / ftitz = 2. In addition, the same strategy were applied
finite elements for the corresponding four beam sizes. for the fracture energy parameters, G fmi + G fitz /2 = GC , keeping
The aggregate particles are placed into the mortar matrix one G fmi /G fitz = 2, where GC is the concrete fracture energy and its as-
by one randomly, using the experimental particle size distribution sumed value is 0.075 N/mm, similar to that chosen numerically by
provided by Grégoire et al. (2013) and illustrated in Fig. 15, consid- Grassl et al. (2012) (see Table 3).
ering a volume fraction of 40% and varying the aggregate diameter The numerical analyses are carried out applying an incremental
from dmin = 5 mm to dmax = 10 mm. vertical load at the top mid-point of the beams using the displace-
The material properties adopted for each constituent of the ment control method, controlling the vertical displacement of the
mesoscale models are listed in Table 3. However, it is important to point where the load is applied.
mention that only Young’s modulus of concrete (Ec = 37GPa) was Fig. 16 shows the crack pattern obtained for the four beams.
provided by the experiments. Thereby, adopting a Young’s modulus As expected, the strains are practically all concentrated in those
E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124 121

100

Average sieve passage (%)


80

60

40

20

0
0 5 10 15 20 25 30
Average grain size (mm)
Fig. 15. Experimental grading curve of aggregate provided by Grégoire et al. (2013).

Fig. 16. Numerical crack patterns obtained for the beams: (a) B1, (b) B2, (c) B3 and (d) B4.
122 E.A. Rodrigues et al. / International Journal of Solids and Structures 94–95 (2016) 112–124

14
Experimental D=50mm
12 Numerical D=50mm

Experimental D=100mm
10
Numerical D=100mm

Force (kN)
8 Experimental D=200mm

Numerical D=200mm
6
Experimental D=400mm
4 Numerical D=400mm

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
CMOD (mm)
Fig. 17. Comparison between numerical and experimental results: Force-CMOD curves.

interface elements near of the central cross section, following a is reduced and the dissipated energy decreases. When the volume
dominant vertical crack propagation (in mode I) from the notch, fraction increases the peak load also decreases and, regarding the
with a zigzag path induced by the weakest ITZ and imposed by load x displacement curves, the results were similar until the peak
the FE mesh of the mortar matrix. load, followed by different softening branches that tend to con-
Note that, although the crack patterns are very similar for the verge to a fixed residual strength.
four cases analyzed, the aggregate distribution directly influences Then, to investigate the capability of the strategy to simulate
the crack path. The same observation was reported by other refer- structural members, three-point bending beams were numerically
ences (Grégoire et al., 2013; Hordijk, 1992; Zhang et al., 2010). It is analyzed and the results were compared with the experimental
also important to note that the geometry of the notch was defined ones obtained by Grégoire et al. (2013). The results demonstrated
before the generation of the aggregates (see Fig. 16), which would that the mesoscale model was able to predict the size effect phe-
be equivalent to a cast-in notch. The results would have been more nomenon. Moreover, for the four geometrically similar notched
realistic if the notch had gone through the aggregates. beams, the numerical results were in good agreement with those
The numerical load-CMOD curves are compared with those obtained experimentally.
obtained experimentally by Grégoire et al. (2013). As shown in The results showed that the proposed model presents the same
Fig. 17, the numerical and experimental results are in good agree- kinds of characteristics that real 3D concrete shows, predicting the
ment for the beams B1, B2 and B3, while the numerical result macroscopic response of concrete, considering the effects of coarse
obtained for the beam B4, underestimates the peak-load and the aggregate, mortar matrix and ITZ individually. It is important to
softening branch. However, it is important to note in the graphs note that the strategy was formulated integrally in the framework
that the numerical model is capable of representing the size effect. of the continuum mechanics and multiple arbitrary cracks could
The results present the same tendency described in previous works be simulated without the need of a tracking algorithm. In addi-
(Grassl et al., 2012; Grégoire et al., 2013; Skarżyński and Tejchman, tion, the introduction of this technique to existing FE code is very
2010), in which the peak load increases and the softening branches simple, since only a few implementations in the pre-process stage,
become more pronounced as the beam size increases. related to the mesh fragmentation technique, are necessary.
In future works the authors intend to extend the formulation
6. Summary and conclusions presented here to 3D, in which the main challenge is the compu-
tational effort necessary to solve this type of problem, since the
This paper presents an alternative 2D mesoscale model, in 3D mesh fragmentation technique could increase dramatically the
which the concrete is considered as a heterogeneous three-phase number of finite elements. Thus, multiscale analysis based on
material composed of coarse aggregates, mortar matrix and ITZ. the use of coupling finite elements (Bitencourt Jr. et al., 2015) will
The main novelty of the proposed approach is the use of interface also be addressed.
solid finite elements developed by Manzoli et al. (2012) to repre-
sent the complex ITZ and crack propagation process based on a Acknowledgments
mesh fragmentation technique (Manzoli et al., 2016).
The shape of the coarse aggregates was represented by regu- The authors wish to acknowledge the financial support of
lar octagons and an efficient “take-and-place” method, proposed by the National Council for Scientific and Technological Development
Wriggers and Moftah (2006), was used to generate and randomly (CNPq), Coordination for the Improvement of Higher Education
place the aggregates within the sample. This technique is very ap- Personnel (CAPES) and Sao Paulo Research Foundation (FAPESP).
pealing since the aggregate size can be generated from an grading
curve. Studies including irregular aggregate could lead to interest-
ing results and this issue will be addressed in a future paper. References
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