You are on page 1of 86

WIRING MANUAL

mEagle

MAN-00047
Rev 1

914xxxR010109EN-WM

RELEASED BY -

TECHNICAL PUBLICATION CELL


MAHINDRA & MAHINDRA LTD.
www.teknetmahindra.com Rev1 – JANUARY 2009

All information contained in this manual is most up-to-date at the time of publication. However, specifications and procedures
are subject to change without notice. This manual is strictly meant for restricted internal circulation within M&M Authorized
dealer service centers.

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.
ABOUT THE WIRING MANUAL

The wiring manual outlines complete electrical network plan of the Mahindra XYLO mEagle vehicle.

Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.
Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual
defines as to how the various systems are integrated and works, functions and operates. All the electrical
components are shown, including their locations, colors of connecting wires and connectors.

The manual is structured as below –

Component locations – Indicates schematically the location of the crucial components like fuses,
relays and controllers (ECUs)

In-vehicle communication network – Details the data communication network within various
controllers in the vehicle.

Harness Layout – Indicates the physical layout of the wiring harness across the topography of the
vehicle. It also indicates the connectors and their codes/locations.

Inter-harness Connectors – Specifies the code, locations and pin-out view of the connectors in
between separate wiring harnesses.

Terminal Connectors –Specifies the code, locations and pin-out view of the major connectors which
terminate at controllers (ECUs)

Ground Points – Specifies the locations of the various grounding points across the vehicle body/chasis.

Circuit Plans – Specifies the circuit diagram of individual circuits, function wise.

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.
Good electrical/electronic troubleshooting process

When troubleshooting any problem related to electrical/electronic system, follow the 5-step
process –

STEP 1 – Verify the customer complaint

• Turn on all the component/functions in the problem circuit to check accuracy of the
customer complaint.
• Replicate the customer complaint
• Note down the symptoms
• Do not begin disassembly or testing unless you have narrowed down the probable causes.

STEP 2 – Read and analyze the wiring diagrams

• Locate the specific circuit diagram of the problem circuit


• Understand how the circuit is supposed to work by tracing the circuit from power source
through components on to ground.
• Check other circuits which share components/fuse/ground/switch with this circuit.
• Isolate the circuit/component with problem.

STEP 3 - Inspect circuit/component with problem isolated

• Make a circuit test to check the diagnosis


• Narrow down the probable causes using troubleshooting charts/diagnosis charts

STEP 4 – Repair the problem

• Make necessary repairs as authorized

STEP 5 – Re-check the circuit

• Repeat the system check to ensure that the problem is eliminated


• Check related circuits
• Ensure that the customer symptom is eliminated

© 2009 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without
the written permission of Mahindra & Mahindra Ltd.
CONTENTS

About the Wiring Manual


Good Electrical/Electronic Troubleshooting Process
How to read the wiring manual

1. CONTROLLERS/FUSES/RELAYS – LOCATIONS 2

ENGINE COMPARTMENT FUSE/RELAY BOX - EC21 3


MAIN FUSE /RELAY BOX – P31 4
AUXILLARY/CRDe FUSE/RELAY BOX - E4 5

2. IN-VEHICLE COMMUNICATION NETWORK 6

3. INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe) 7


MAHINDRA BOY FUNCTION MODULE (MBFM) 9
IMMOBILISER 12
HVAC CIRCUIT 13
REAR HVAC 14
FRONT WASH/WIPE 15
AUDIO 16
REMOTE/CENTRAL LOCKING SYSTEM 17
CHARGING CIRCUIT 18
DRIVER INFORMATION SYSTEM 19
FRONT/REAR FOG LAMP 20
FUEL LID OPENER 21
HEAD LAMPS 22
HEADLAMP LEVELLING CIRCUIT 23
HORN 24
INSTRUMENT CLUSTER 25
INTERIOR LAMPS CIRCUIT 26
OIL PRESSURE CIRCUIT 28
OUTSIDE REAR VIEW MIRROR 29
PARK LAMP CIRCUIT 30
CIGAR LIGHTER/POWER OUTLET 31
POWER WINDOW 32
DEMISTER 34
REVERSE LAMP 35
REVERSE PARKING ASSISTANT 36
STARTING CIRCUIT 37
STOP LAMP CIRCUIT 38
TANK UNIT CIRCUIT 39
TURN SIGNAL & HAZARD 40
REAR WIPE/WASH 41
4. WIRING HARNESS LAYOUT

P - INSTRUMENT PANEL HARNESS 42


EC - ENGINE COMPARTMENT HARNESS 44
F - FLOOR HARNESS 46
E - ENGINE HARNESS 48
RO - ROOF – FRONT HARNESS 50
RA - ROOF – REAR HARNESS 50
I - DIS HARNESS 52
S - RPASS HARNESS 52
D - DRIVER DOOR HARNESS 54
C - CO-DRIVER DOOR HARNESS 56
R - REAR DOOR – LEFT HARNESS 58
RR - REAR DOOR – RIGHT HARNESS 60
T - TAIL GATE HARNESS 62
A - AMPLIFIER/ANTENNA HARNESS 62
H - HMSL HARNESS 62

5. INTER-HARNESS CONNECTORS – LOCATION/PINS/VIEWS 63


6. TERMINAL CONNECTORS – MAJOR - LOCATION/PINS/VIEWS 69
7. INSTRUMENT CLUSTER 71
8. GROUND SCHEME 72

9. APPENDIX
Symbols and nomenclature 75
Wire Colour coding chart 81
HOW TO READ THE WIRING MANUAL
Component Signal Types
V - Voltage
Signal type I – Input
O - Output
Wire cross-section in mm2
G – Ground
Wire Colour

Connector No

Pin No Inter-harness connector


Splice/Joint Fuse with Rating
IC1 – IC no
and direction of
1 – Pin no
flow

This is a sample circuit


LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS

CONTROLLERS/FUSE/RELAYBOX LOCATIONS
FUSES & RELAY BOXES ECUs/CONTROLLERS RELAYS/OTHERS
1 ENGINE COMPARTMENT FUSE BOX - EC21 4 ENGINE CONTROLLER (CRDe) 8 GLOW PLUG RELAY
2 MAIN FUSE/RELAY BOX - P31 5 MAHINDRA BODY FUNCTION MODULE 9 REAR BLOWER - SPEED1
3 AUX FUSE/RELAY BOX - E4 6 RPAS CONTROLLER 10 REAR BLOWER - SPEED2
7 IMMOBILISER CONTROLLER 11 REAR BLOWER - SPEED3
12 REAR BLOWER - SPEED4

P31 9 10 11 12

5
7

E
4
EC21 8 4 6

MAN-00047
Rev 1/Jan 2009 Page 2
ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION – LEFT FENDER


EC21
60A 60A 60A 30A
1 2 3 4 HEAD LAMP HORN
HIGH BEAM 20 A
100A 20 A
12

HEAD LAMP FRONT


LOW BEAM FOG
30A 15A 25A 15A 15A 15A
5 6 7 8 9 10 11 20 A 20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


FUSE FUSE FUSE FUSE
COLOUR CIRCUIT COLOUR CIRCUIT
No RATING No RATING
1 60A YELLOW MAXI FUSE 1 7 25A WHITE ABS
2 60A YELLOW MAXI FUSE 2 8 15A BLUE HEADLAMP - HIGH
3 60A YELLOW MAXI FUSE 3 - GLOW PLUG/ABS 9 15A BLUE HEADLAMP - LOW
4 30A PINK MAXI FUSE 4 - CRDe ECU 10 15A BLUE HORN
5 30A GREEN REAR BLOWER 11
6 15A BLUE FRONT FOG 12 100A BLUE CHARGING SYSTEM

MAN-00047
Rev 1/Jan 2009 Page 3
MAIN FUSE/RELAY BOX

LOCATION – RH SIDE OF INSTRUMENT PANEL (After opening driver door) P31


MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS
FUSE FUSE FUSE FUSE
COLOUR CIRCUIT COLOUR CIRCUIT
No RATING No RATING
1 20A YELLOW POWER WINDOW(ANTI-PINCH) 12 15A BLUE FRONT WIPER MOTOR
2 20A YELLOW CONDENSER FAN 13 10A RED REAR WIPER MOTOR
3 5A BROWN DIS/IMMOBILISER 14 5A BROWN OUTSIDE REAR VIEW MIRROR
4 10A RED PARK LAMP/REAR FOG 15 10A RED COMPRESSOR CLUTCH
5 20A YELLOW MBFM/CENTRAL DOOR LOCKING 16 10A RED AUDIO SYSTEM
6 10A RED INTERIOR LAMP 17 20A YELLOW 4WD ECU
7 5A BROWN DIAGNOSTICS 18 10A RED ABS
8 15A BLUE MBFM/HAZARD 19 10A RED RPAS/INSTRUMENT CLUSTER
9 15A BLUE DEFOGGER 20 20A YELLOW CRDe ECU K28
10 5A BROWN MBFM 21 40A GREEN POWER WINDOW
11 15A BLUE CIGAR LIGHTER 22 40A GREEN BLOWER

1 2 3 4 5 6 7 8 9 10 A/C
20A 20A 5A 10A 20A 10A 5A 15A 15A 5A COMPRESSOR
20A
(YELLOW)
21 22
40A
PULLER 40A

REAR
20 19 18 17 16 15 14 13 12 11 DEFOGGER
20A 10A 10A 20A 10A 10A 5A 10A 15A 15A 20A
(BLACK)

MAN-00047
Rev 1/Jan 2009 Page 4
AUX. FUSE/RELAY BOX

LOCATION – BEHIND GLOVE BOX E4

MAIN
RELAY CONDENSOR REAR FRONT
CRDe FAN BLOWER BLOWER
30 A 40 A 40 A 40 A

10A
1

15A AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS


2 FUSE FUSE
COLOUR CIRCUIT
15A No RATING
3 1 10A RED CRDe ECU SUPPLY - K01
15A 2 15A BLUE CLUSTER LAMPS
4 3 15A BLUE CRDe ECU SUPPLY - K05

10A 4 15A BLUE EGR/BRAKE SWITCH


5 5 10A RED HFM SENSOR

10A 6 10A RED COMPRESSOR/AC RELAY


6

MAN-00047
Rev 1/Jan 2009 Page 5
IN-VEHICLE COMMUNICATION NETWORK
XYLO mEagle
DIS Local Information
Network
(MBFM to DIS)

Local Information
MBFM
Network
(EMS ECU to DIS)- K-Line

Engine
Diagnostic (EMS
(EMS ECU)
ECU)
K-
Connector Line
(DLC) CAN

IMMOBILIZE
R
SMART Tester (ICU)

Note – To connect SMART tester, the K-line need to be freed of DIS communication. Refer to the
MAN-00047manuals for procedure.
diagnostic
Rev 1/Jan 2009 Page 6
MAN-00047
Rev 1/Jan 2009 Page 7
MAN-00047
Rev 1/Jan 2009 Page 8
MAN-00047
Rev 1/Jan 2009 Page 9
MAN-00047
Rev 1/Jan 2009 Page 10
MAN-00047
Rev 1/Jan 2009 Page 11
MAN-00047
Rev 1/Jan 2009 Page 12
MAN-00047
Rev 1/Jan 2009 Page 13
MAN-00047
Rev 1/Jan 2009 Page 14
MAN-00047
Rev 1/Jan 2009 Page 15
MAN-00047
Rev 1/Jan 2009 Page 16
MAN-00047
Rev 1/Jan 2009 Page 17
MAN-00047
Rev 1/Jan 2009 Page 18
MAN-00047
Rev 1/Jan 2009 Page 19
MAN-00047
Rev 1/Jan 2009 Page 20
MAN-00047
Rev 1/Jan 2009 Page 21
MAN-00047
Rev 1/Jan 2009 Page 22
MAN-00047
Rev 1/Jan 2009 Page 23
MAN-00047
Rev 1/Jan 2009 Page 24
MAN-00047
Rev 1/Jan 2009 Page 25
MAN-00047
Rev 1/Jan 2009 Page 26
MAN-00047
Rev 1/Jan 2009 Page 27
MAN-00047
Rev 1/Jan 2009 Page 28
MAN-00047
Rev 1/Jan 2009 Page 29
MAN-00047
Rev 1/Jan 2009 Page 30
MAN-00047
Rev 1/Jan 2009 Page 31
MAN-00047
Rev 1/Jan 2009 Page 32
MAN-00047
Rev 1/Jan 2009 Page 33
MAN-00047
Rev 1/Jan 2009 Page 34
MAN-00047
Rev 1/Jan 2009 Page 35
MAN-00047
Rev 1/Jan 2009 Page 36
MAN-00047
Rev 1/Jan 2009 Page 37
MAN-00047
Rev 1/Jan 2009 Page 38
MAN-00047
Rev 1/Jan 2009 Page 39
MAN-00047
Rev 1/Jan 2009 Page 41
(P) IP HARNESS
FRONT

MAN-00047
Rev 1/Jan 2009 Page 42
Location - Instrument Panel
Harnesses - IP (P)
Code Descritpion Located in (Harness) Type Code Descritpion Located in (Harness) Type
G7 GROUND INSTRUMENT PANEL GND P11 TERMINATING RESISTOR INSTRUMENT PANEL CON
G8 GROUND INSTRUMENT PANEL GND P12 COMBINATION SW - LAMP INSTRUMENT PANEL CON
IC1 IC ENGINE WH 34P INSTRUMENT PANEL IC P13 IMMOBILIZER INSTRUMENT PANEL CON
IC3 IC ENGINE WH 1P INSTRUMENT PANEL IC P14 COMBI SW-WIPER INSTRUMENT PANEL CON
IC4 IC ENGINE ROOM 6P INSTRUMENT PANEL IC P15 IGNITION SW INSTRUMENT PANEL CON
IC5 IC ENGINE ROOM 22P INSTRUMENT PANEL IC P16 CLUTCH SW INSTRUMENT PANEL CON
IC6 IC DIS & HAZARD 21P INSTRUMENT PANEL IC P17 DIODE (DOOR AJAR) INSTRUMENT PANEL CON
IC10 IC CO DRIVER DOOR WH 14P INSTRUMENT PANEL IC P18 INSTRUMENT CLUSTER 20F INSTRUMENT PANEL CON
IC12 IC DRIVER DOOR 20P INSTRUMENT PANEL IC P19 INSTRUMENT CLUSTER 32F INSTRUMENT PANEL CON
IC19 IC ROOF 6P INSTRUMENT PANEL IC P20 BRAKE SW INSTRUMENT PANEL CON
IC20 IC FLOOR 21P INSTRUMENT PANEL IC P21 FLWI DIODE INSTRUMENT PANEL CON
IC21 IC FLOOR 20P INSTRUMENT PANEL IC P22 FOR RF ANTENNA INSTRUMENT PANEL CON
IC23 IC HVAC 2P INSTRUMENT PANEL IC P23 ACC PEDAL SENSOR INSTRUMENT PANEL CON
IC24 IC HVAC 7P INSTRUMENT PANEL IC P24 MBFM 22P
MBFM-22P INSTRUMENT PANEL CON
P1 COND FAN RELAY INSTRUMENT PANEL CON P25 MBFM-12P INSTRUMENT PANEL CON
P2 RR BLOWER RELAY INSTRUMENT PANEL CON P26 MBFM-16P INSTRUMENT PANEL CON
P3 BLOWER FAN RELAY INSTRUMENT PANEL CON P27 MBFM-26P INSTRUMENT PANEL CON
P4 GLOVE BOX LAMP INSTRUMENT PANEL CON P28 FUEL LID SW INSTRUMENT PANEL CON
P5 RADIO SPEAKER INSTRUMENT PANEL CON P29 HEAD LAMP LEVELLING SW INSTRUMENT PANEL CON
P6 RADIO SUPPLY INSTRUMENT PANEL CON P30 ORVM SW INSTRUMENT PANEL CON
P7 AUDIO JASO PIN INSTRUMENT PANEL CON P31 FUSE BOX INSTRUMENT PANEL CON
P8 ACC POINT INSTRUMENT PANEL CON P32 AC COMP/DEMISTER RELAY INSTRUMENT PANEL CON
P9 TEMP/HUMIDITY SENSOR INSTRUMENT PANEL CON P33 SMB CONNECTOR INSTRUMENT PANEL CON
P10 DIAGNOSTIC INSTRUMENT PANEL CON
IC - IInterconnector
t t ; CON - C
Connector
t ; GND - Ground
G d ; TER - Terminal
T i l

MAN-00047
Rev 1/Jan 2009 Page 43
(EC) ENGINE COMPARTMENT HARNESS

MAN-00047
Rev 1/Jan 2009 Page 44
Location - Engine Compartment
Harnesses - Engine Compartment (EC)
Code Descritpion Located in (Harness) Type Code Descritpion Located in (Harness) Type
EC1 SIDE MARKER RHS ENG COMPARTMENT CON EC17 HEAD LAMP LEVELLING LHS ENG COMPARTMENT CON
EC2 WIPER MOTOR FRONT ENG COMPARTMENT CON EC18 FRONT FOG IP ENG COMPARTMENT CON
EC3 FLWI SWITCH ENG COMPARTMENT CON EC19 TO FUSE BOX 1 ENG COMPARTMENT CON
EC4 SIREN ENG COMPARTMENT CON EC20 TO BATTERY ENG COMPARTMENT CON
EC5 PRESSURE SW ENG COMPARTMENT CON EC21 FUSE BOX ENG COMPARTMENT CON
EC6 PARK LAMP RHS ENG COMPARTMENT CON EC22 HEAD LAMP LHS ENG COMPARTMENT CON
EC7 HEAD LAMP RHS ENG COMPARTMENT CON EC23 PARK LAMP LHS ENG COMPARTMENT CON
EC8 TURN RH ENG COMPARTMENT CON EC24 FRONT WASHER MOTOR ENG COMPARTMENT CON
EC9 FR FOG LAMP RH ENG COMPARTMENT CON EC25 SIDE MARKER LHS ENG COMPARTMENT CON
EC10 HEAD LAMP LEVELING RH ENG COMPARTMENT CON G2 GROUND ENG COMPARTMENT GND
EC11 HOOD SWITCH ENG COMPARTMENT CON G3 GROUND ENG COMPARTMENT GND
EC12 HORN RHS ENG COMPARTMENT CON IC4 IC IP 6P ENG COMPARTMENT IC
EC13 HORN LHS ENG COMPARTMENT CON IC5 IC IP 22PF ENG COMPARTMENT IC
EC14 CONDENSOR FAN MOTOR ENG COMPARTMENT CON IC7 IC ABS 4P ENG COMPARTMENT IC
EC15 FR FOG LAMP LHS ENG COMPARTMENT CON IC18 IC ENGINE 2P ENG COMPARTMENT IC
EC16 TURN LHS ENG COMPARTMENT CON
IC - Interconnector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 45
(F) FLOOR HARNESS

MAN-00047
Rev 1/Jan 2009 Page 46
Location - Passenger Compartment
Harnesses - Floor (F)
Code Descritpion Located in (Harness) Type
F1 SMB CONNECTOR(TO ANTENNA AMPLIFIER) FLOOR CON
F2 SEAT BELT FLOOR CON
F3 PARK BRAKE SWITCH FLOOR CON
F4 POWER POINT FLOOR CON
F5 FUEL TANK FLOOR CON
F6 RR DOOR SW -LHS FLOOR CON
F7 FR DOOR SW - LHS FLOOR CON
F8 FRONT DOOR SWITCH FLOOR CON
F9 REAR DOOR SWITCH - RHS FLOOR CON
F10 IC RR AC 7P FLOOR CON
F11 TAIL LAMP LHS FLOOR CON
F12 RPASS ECU FLOOR CON
F13 FUEL LID ACTUATOR FLOOR CON
F14 SMB CONECTOR (ANTENNA AMPLIFIER) FLOOR CON
F15 TAIL LAMP RHS FLOOR CON
G4 GROUND FLOOR GND
G5 GROUND FLOOR GND
G6 RPASS GROUND FLOOR GND
IC8 IC RPASS 6P FLOOR IC
IC9 IC REAR DOOR LHS FLOOR IC
IC14 IC TAIL GATE 14P FLOOR IC
IC20 IC IP 21P FLOOR IC
IC21 IC IP 20P FLOOR IC
IC22 IC RR BLOWER SWITCH 8P FLOOR IC
IC25 IC REAR DOOR RHS FLOOR IC
IC26 IC ROOF 4P FLOOR IC
IC27 IC RPASS 2P FLOOR IC
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 47
(E) ENGINE HARNESS

MAN-00047
Rev 1/Jan 2009 Page 48
Location - Engine/Passenger Compartment
Harness - Engine (E)
Code Descritpion Located in (Harness) Type Code Descritpion Located in (Harness) Type
E1 ECU A ENGINE CON E20 ECU SUPPLY IP ENGINE CON
E2 ECU K ENGINE CON E21 FL BOX BUS BAR ENGINE CON
E3 ECU RELAY ENGINE CON E22 WATER IN FUEL ENGINE CON
E4 ECU FUSE ENGINE CON E23 FUEL TEMP SENSOR ENGINE CON
E5 RAIL PRESSURE SENSOR ENGINE CON E24 FUEL METERING UNIT ENGINE CON
E6 INJECTOR 4 ENGINE CON E25 CAM PHASE SENSOR ENGINE CON
E7 INJECTOR 3 ENGINE CON E26 COOLANT TEMP SENSOR ENGINE CON
E8 INJECTOR 2 ENGINE CON E27 ALTERNATOR ENGINE CON
E9 INJECTOR 1 ENGINE CON E28 ALTERNATOR B+VE ENGINE CON
E10 STARTER SOLENOID ENGINE CON E29 AC CLUTCH ENGINE CON
E11 OIL PRESSURE SWITCH ENGINE CON E30 AIR MASS SENSOR - HFM ENGINE CON
E12 CRANK POSITION SENSOR ENGINE CON E31 IC GLOW PLUG 1P ENGINE IC
E13 REV LIGHT SWITCH - 1 ENGINE CON G1 BATTERY -VE ENGINE GND
E14 REV LIGHT SWITCH - 2 ENGINE CON IC1 IC IP 34P ENGINE IC
E15 VEHICLE SPEED SENSOR ENGINE CON IC3 IC IP 1P ENGINE IC
E16 ABS POSITIVE SUPPLY ENGINE CON IC16 IC GLOW RELAY ENGINE IC
E17 GLOW PLUG RELAY ENGINE CON IC17 IC ECU K ENGINE IC
E18 EGR MODULATOR ENGINE CON IC18 IC ENG COMP 2P ENGINE IC
E19 GLOW PLUGS ENGINE CON

MAN-00047
Rev 1/Jan 2009 Page 49
(RO)ROOF HARNESS ‐ FRONT
(RA)ROOF HARNESS ‐ REAR

MAN-00047
Rev 1/Jan 2009 Page 50
(I) DIS HARNESS
(S) RPAS HARNESS

MAN-00047
Rev 1/Jan 2009 Page 51
Location - Passenger Compartment/Rear Bumper
Harnesses - DIS(I),
DIS(I) RPAS(S)
Code Descritpion Located in (Harness) Type
I1 HAZARD SWITCH DIS CON
I2 DRIVER INFORMATION SYSTEM DIS CON
IC27 IC FLOOR 2P RPAS IC
IC6 IC IP 21P DIS IC
IC8 IC FLOOR 6P RPAS IC
S1 REAR FOG LAMP RHS RPAS CON
S2 RPS RHS RPAS CON
S3 RPS CENTRE RPAS CON
S4 RPS LHS RPAS CON
S5 REAR FOG LAMP LHS RPAS CON
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 52
(D) DRIVER DOOR HARNESS

MAN-00047
Rev 1/Jan 2009 Page 53
Location - Driver Door
Harnesses - Driver Door (D)
Code Descritpion Located in (Harness) Type
D1 SPEAKER DRIVER DOOR CON
D2 POWER WINDOW DRIVER DOOR CON
D3 POWER WINDOW MOTOR DRIVER DOOR CON
D4 PUDDLE LAMP DRIVER DOOR CON
D5 MASTER ACTUATOR DRIVER DOOR CON
G11 GROUND DRIVER DOOR GND
IC12 IC IP 20P DRIVER DOOR IC
IC13 IC ORVM (8P) DRIVER DOOR IC
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 54
(.C) CO‐DRIVER DOOR HARNESS

MAN-00047
Rev 1/Jan 2009 Page 55
Location - Co-Driver Door
Harnesses - Co-Driver
Co Driver Door (C)
Code Descritpion Located in (Harness) Type
C1 SPEAKER CO DRIVER DOOR CON
C2 POWER WINDOW SWITCH CO DRIVER DOOR CON
C3 POWER WINDOW MOTOR CO DRIVER DOOR CON
C4 PUDDLE LAMP CO DRIVER DOOR CON
C5 DOOR LOCK CO DRIVER DOOR CON
G10 GROUND CO DRIVER DOOR GND
IC10 IC IP 14P CO DRIVER DOOR IC
IC11 IC ORVM CO DRIVER DOOR IC
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 56
(.R) REAR LEFT DOOR HARNESS

MAN-00047
Rev 1/Jan 2009 Page 57
Location - Rear Left Door
Harnesses - Rear Door - Left (R)
Code Descritpion Located in (Harness) Type
IC9 IC 10P (FLOOR) REAR DOOR - LEFT IC
R1 SPEAKER REAR DOOR - LEFT CON
R2 POWER WINDOW MOTOR REAR DOOR - LEFT CON
R3 POWER WINDOW SUB SWITCH REAR DOOR - LEFT CON
R4 PUDDLE LAMP REAR DOOR - LEFT CON
G9 GROUND REAR DOOR - LEFT GND
R5 DOOR LOCK REAR DOOR - LEFT CON
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 58
(.RR) REAR RIGHT DOOR HARNESS

MAN-00047
Rev 1/Jan 2009 Page 59
Location - Rear Right Door
Harnesses - Rear Door - Right (RR)
Code Descritpion Located in (Harness) Type
IC25 IC 10P (FLOOR) REAR DOOR - RIGHT IC
RR1 SPEAKER REAR DOOR - RIGHT CON
RR2 POWER WINDOW MOTOR REAR DOOR - RIGHT CON
RR3 POWER WINDOW SUB SWITCH REAR DOOR - RIGHT CON
RR4 PUDDLE LAMP REAR DOOR - RIGHT CON
G14 GROUND REAR DOOR - RIGHT GND
RR5 DOOR LOCK REAR DOOR - RIGHT CON
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 60
(T) TAILGATE HARNESS
(H) HMSL HARNESS
(A) ANTENNA/AMPLIFIER HARNESS

MAN-00047
Rev 1/Jan 2009 Page 61
Location - Tail Gate
Harnesses - Tail gate(T), HMSL(H), Antenna/Amplifier(A)
Code Descritpion Located in (Harness) Type
A1 SMB CONNECTOR AMPLIFIER CON
A2 AMPLIFIER SUPPLY AMPLIFIER TER
A3 DEMIST +VE AMPLIFIER TER
A4 SMB CONNECTOR AMPLIFIER CON
G12 GROUND TAIL GATE GND
G13 GROUND DEMISTER CABLE NEG GND
H1 HMSL HMSL CON
IC2 IC TAIL GATE 2P HMSL IC
IC14 IC FLOOR 14P TAIL GATE IC
IC15 IC TAIL GATE 2P AMPLIFIER IC
M1 DEMIST NEG DEMISTER CABLE NEG TER
T1 REG PLATE LAMP TAIL GATE CON
T2 REG PLATE LAMP TAIL GATE CON
T3 REAR WIPER MOTOR TAIL GATE CON
T4 REAR WASH MOTOR TAIL GATE CON
T5 DOOR LOCK TAIL GATE CON
IC - Interconnector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 62
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

ENGINE (E) to IP (P) IC1 34

HMSL(H) to TAILGATE(T) IC2 2

ENGINE(E) to IP (P) IC3 1

IP(P) to ENGINE
COMPARTMENT(EC) IC4 6

MAN-00047
Rev 1/Jan 2009 Page 63
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

IP(P) to ENGINE
COMPARTMENT(EC) IC5 22

IP(P) to DIS(I) IC6 21

ABS to ENGINE
COMPARTMENT(EC) IC7 6

FLOOR(F) to RPAS(S) IC8 6

FLOOR(F) to REAR DOOR


('R) IC9 10

MAN-00047
Rev 1/Jan 2009 Page 64
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

IP(P) to CO-DRIVER
DOOR(C) IC10 14

ORVM to CO-DRIVER
DOOR('C) IC11 8

IP(P) to DRIVER DOOR(D) IC12 20

ORVM to DRIVER
DOOR(D) IC13 8

FLOOR(F) to TAIL
GATE(T) IC14 14

MAN-00047
Rev 1/Jan 2009 Page 65
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

TAIL GATE(T) to
AMPLIFIER(A) IC15 2

ENGINE
COMPARTMENT(EC) to IC18 2
ENGINE(E)

IP(P) to ROOF(RO) IC19 6

FLOOR(F) to IP(P) IC20 21

FLOOR(F) to IP(P) IC21 20

MAN-00047
Rev 1/Jan 2009 Page 66
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

FLOOR(F) to REAR
HVAC(RA) IC22 8

IP(P) to HVAC IC23 2

IP(P) to HVAC IC24 7

FLOOR(F) to REAR DOOR


(L) IC25 10

ROOF(RO) to FLOOR(F) IC26 4

MAN-00047
Rev 1/Jan 2009 Page 67
INTER-HARNESS CONNECTORS (IC) - XYLO mEAGLE
Note - IC (Inter-harness Connector) connectes 2 separate wiring harnesses in the vehicle. The various wiring
harnessses and their codifications, in Xylo mEAGLE vehicle, are :
DESCRIPTION
IC No PINS CONNECTOR VIEW
(Harness to Harness)
1. E - Engine wiring harness 10. C - Co-driver door wiring harness
2. EC - Engine Compartment wiring
11. D - Driver door harness
harness
3. P - IP wiring harness 12. RR - Rear RH Door harness
4. I - DIS wiring harness 13. R - Rear LH Door harness
5. S - RPAS wiring harnes 14. RA - Roof Rear A/c harness
6. F - Floor wiring harness 15. H - HMSL harness
7. RO - Roof wiring harness 16. Battery Negative
8. T - Tail Gate wiring harness 17. Battery Positive
9. A - Antenna/Amplifier wiring 18. Demister Negative

FLOOR(F) to RPAS(S) IC27 2

MAN-00047
Rev 1/Jan 2009 Page 68
MAJOR TERMINAL CONNECTORS - XYLO mEAGLE
DESCRIPTION CON No PINS CONNECTOR VIEW

Engine ECU - K
Connector E2 94

Engine ECU - A
Connector E1 60

MBFM - 22P P24 22

MBFM - 12P P25 12

MBFM - 16P P26 16

MAN-00047
Rev 1/Jan 2009 Page 69
MAJOR TERMINAL CONNECTORS - XYLO mEAGLE
DESCRIPTION CON No PINS CONNECTOR VIEW

Instrument Cluster -
20P P18 20

Instrument Cluster -
32P P19 32

Immobiliser ICU - 8P P13 8

MAN-00047
Rev 1/Jan 2009 Page 70
INSTRUMENT CLUSTER – XYLO mEAGLE
3
1 2
4 5 6 7 8 9 10 11 12

21 20 19 17 15 14 13
30 29 28 27 26 25 23 22
24 18 16

1. LEFT TURN INDICATOR 9. AIR BAG WARNING 17. LOW OIL PRESSURE WARNING 25. 4WD HIGH
2. CHECK ENGINE LAMP 10. TIMING BELT WARNING 18. BATTERY CHARGE WARNING 26. SPEEDOMETER
3. WATER IN FUEL WARNING 11. HIGH ENGINE TEMPERATURE 19. HIGH BEAM 27. BRAKE FLUID/
4. DOOR OPEN 12. RIGHT TURN INDICATOR 20. SEAT BELT WARNING PARK BRAKE
5. REAR FOG 13. FUEL GAUGE 21. GLOW PLUG 28. TACHOMETER
6. ABS WARNING LAMP 14. LOW FUEL WARNING 22. TRIP A/B/AC METER 29. EBD
7. ANTI-THEFT SYSTEM 15. TEMEPRATURE GAUGE 23. ODO METER 30. CHOKED AIR FILTER
8. OBD LAMP 16. MODE/SET KNOB 24. 4WD LOW
MAN-00047
Rev 1/Jan 2009 Page 71
GROUND SCHEME

G14
G11

G5
G8
G2 G12

G4
G1 G0
G3 G13
G7 G6

G10 G9

MAN-00047 XYLO mEAGLE


Rev 1/Jan 2009 Page 72
MAN-00047
Rev 1/Jan 2009 Page 73
MAN-00047
Rev 1/Jan 2009 Page 74
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

Wire with colour

Y- Base Colour ; R - Tracer Colour


Y-R (Refer colour chart for colour codes)

Thickness of Wire (in mm 2)

Wires- Not Joined

Wires - Joined(Splice)

Shielded Wire

Twisted Pair Wire

Inter-harness Connector
IC19 - Connector No
5 - Pin No

Terminal Connector
P13 - Terminal Connector No
7 - Pin No

MAN-00047
Rev 1/Jan 2009 Page 75
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

Electronic Controller
22 Pin connector
Pin No 11

Antenna

Earth/Ground

Ground on Conponent

Power Source - Battery

Power Source - DC

Power Source - AC

Fuse with direction of current flow &


Rating. The darkended face is the current
entry side

Coil /Inductor

Resistance/Resistor

MAN-00047
Rev 1/Jan 2009 Page 76
Location - Passenger Compartment
Harnesses - Roof(.R), Roof/Rear A/c (RA)
Code Descritpion Located in (Harness) Type
IC19 IC IP 6P ROOF IC
IC22 IC FLOOR 8P ROOF/REAR AC IC
IC26 IC FLOOR 4P ROOF IC
RA1 READING LAMP - 1 ROOF/REAR AC CON
RA2 READING LAMP - 2 ROOF/REAR AC CON
RA3 ROOF LAMP REAR (+ve) ROOF/REAR AC CON
RA4 ROOF LAMP REAR (-ve) ROOF/REAR AC CON
RA5 REAR BLOWER SWITCH ROOF/REAR AC CON
RO2 ROOF LAMP ROOF CON
RO3 FRONT ROOF LAMP ROOF CON
RO4 REAR PARK DISPLAY ROOF CON
RO5 VANITY MIRROR LAMP ROOF CON
IC - Inter-harness connector ; CON - Connector ; GND - Ground ; TER - Terminal

MAN-00047
Rev 1/Jan 2009 Page 77
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

Variable Resistance/Rheostat

Potentiometer

Switch - Push to make

Switch - Toggle

Switch - Push to break

Switch - ON/OFF

Capacitor

Variable capacitor

Lamp

Indicator Lamp

Motor

MAN-00047
Rev 1/Jan 2009 Page 78
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

Thermal Cut-out

Diode

Zenner Diode

Light Emitting Diode (LED)

Transistor (NPN)

Transistor (PNP)

4 - Point Relay - NO (Normally Open)

4 - Point Relay with diode- NO (Normally


Open)

MAN-00047
Rev 1/Jan 2009 Page 79
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM
SYMBOL EXPLANATION

Solenoid

Electronic Circuitry

Ignition Switch

Pressure Sensor

Temperature Sensor

MAN-00047
Rev 1/Jan 2009 Page 80
WIRE COLOUR CODES
WIRE CODE WIRE COLOUR
B BLACK
Br BROWN
BL BLUE
SB SKY BLUE
G GREEN
Gr GRAY
O ORANGE
P PINK
R RED
V VIOLET
W WHITE
Y YELLOW

MAN-00047
Rev 1/Jan 2009 Page 81

You might also like