Service Report

Ship: Juvel
Job: Top-end
Engine/Gear: CAT 3508
Location: Frederikshavn
Date: January 2018
Project no.: 2177365-1

VMS Group A/S

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REPORT
Project number: 2177365-2

Installation: Juvel
Location: Frederikshavn
Ordered by: Frode Utgård Date: 13-09-2017
Work performed by: Tommy Svenningsen, Kim Borregård Date started: 23-12-2017
Date finished: 5-1-2018

Reported by: Tommy Svenningsen Date: 18-02-2018

Attention: Frode Utgård
VMS project manager: Emil Skytte
Vessel IMO Number : 9256664
Reason for the visit CAT 3508 – Major overhaul

Engine No. Model # Use Speed kW Hours Date

3DM00282 CAT 3508 AUX 1800 968 20518 23-12-2017

Work summary
Cat 3508 major overhaul.
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Ordered / Conducted

Cylinder head:
Cylinder head exchanged with recon cylinder covers.

Rocker arms/shaft visually inspected.

Valve clearance adjusted.

Tightening specification:
1. step: 200 Nm
2. step: 200 Nm
3. step: 180 °

Yoke and valves adjusted:

Inlet: 0,5 mm
Exhaust: 1,0 mm

New cylinder heads ready for installation New gaskets mounted

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Ordered / Conducted

Fuel injection valve:

Fuel injector exchanged with recon / new.

Fuel timing setting adjusted.

Fuel timing is 64,34mm

New injector installed New injector calibrated

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Ordered / Conducted

Piston:
Piston standard overhauled acc. to encl. VMS procedure / measurement record.

Piston exchanged with new / recon.

Old piston New piston installed

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Ordered / Conducted

Connecting rod:
Connecting rod standard overhauled acc. to encl. VMS procedure / measurement record.

Connecting rod exchanged with new / recon.

Gudgeon pin bush renewed.

Big end bearing inspected.

Big end bearing exchanged.

Tightening specification:
1. step: 90 Nm
2. step: 90 °

Free movement inspected: OK

Old connecting rod. New connecting rod

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Ordered / Conducted

Cylinder liner:
Cylinder liner exchanged with new.

Spacer plate exchanged with new / recon.

Old liner Old liner

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Ordered / Conducted

Engine block:
Engine block cleaned and visually inspected for corrosion / pitting.

Landing surfaces cleaned and visually inspected.

Oil pan tightening checked.

Oil sump cleaned and inspected.

Cleaned oil pan Cleaned block

Cleaned belt Cleaned belt

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Ordered / Conducted

Camshaft:
Camshaft visually inspected.

Camshaft exchanged with new.

Roller visually inspected.

Right Cam cyl. no. 3 Right cam cyl. no. 7

Left cam cyl. no. 2 Left cam cyl. no. 6

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Ordered / Conducted

Crankshaft:
Crankshaft journals visually inspected.

Big-end bearing journal polished.

Axial clearance/ end play measured.

Front and rear crankshaft seal exchanged with new.

Axial clearance:
After: 0,38 mm

Axial clearance measured Big end polished

Front seal fitted Main journal inspected

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Ordered / Conducted

Main bearing:
Main bearing inspected.

Main bearing exchanged.

Tightening specification:
1. step: 190 Nm
2. step: 180 °

New bearings Old bearing no. 2

Old bearing no. 5 Old bearing no. 4

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Ordered / Conducted

Idler gear(s):
Front gear wheels visually inspected.

Idler gear crankshaft Idler gear crankshaft

Idler gear Idler gear

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Ordered / Conducted

Fuel feed pump(s):

Fuel feed pump overhauled.

Fuel priming pump exchanged with new.

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Ordered / Conducted

Lubricating oil pump:

Pump exchanged with new / recon.

Pump overhauled.

New bushing mounted New relief valve

Old bushing Pump after overhaul

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Ordered / Conducted

Cooling water pump(s):

HT water pump overhauled.

LT water pump overhauled.

Impeller exchanged do to corrosion HT pump vacuum tested

Old shaft to LT pump New parts ready to be mounted

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Ordered / Conducted

Coolers:
Charge air cooler cleaned and pressure tested.

Oil cooler exchanged with new.

Test pressure:
Charge air cooler: 4,5 Bar

Aftercooler under pressure Oilcooler front picture

Oilcooler rear picture Aftercooler before cleaning

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Ordered / Conducted

Thermostatic elements:
HT thermostat exchanged with new.

LT thermostat exchanged with new.

Thermostatic housing cleaned and reassembled with new gaskets and seals.

Cleaned and ready to install New Regulators installed

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Ordered / Conducted

Turbo:
Turbo charger exchanged with recon / new.

New turbo installed

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Ordered / Conducted

Miscellaneous
Fuel lines:
Fuel lines visually inspected for leaks and damages.

Fuel hoses exchanged with new.

Lubricating oil lines:

Lub. oil lines visually inspected for leaks and damages.

Oil hoses exchanged with new.

Water lines:
Water lines visually inspected for leaks and damages.

Water lines overhauled with new seals and gaskets.

Water hoses exchanged with new.

Exhaust lines:
Exhaust lines visually inspected for leaks and damages.

Exhaust insulation exchanged with new.

Alarm / Shut down system:

Alarms tested.

Shut downs function tested.