RUMAILA PROJECT

CPS 6 & 7 Upgrade

Document
Rev 06
Number: 0276RP-124865-D06-0001
Document
Title: INSTRUMENT DATA SHEETS
Equipment
Description: 16 X 6" Angle Choke Valves
CP06-453-HV0051; CP06-453-HV0052; CP06-453-HV0053; CP06-453-HV0054; CP06-453-HV0055;
Tag No’s CP06-453-HV0056; CP06-453-HV0057; CP06-453-HV0058; CP06-453-HV0059; CP06-453-HV0060;
CP06-453-HV0061; CP06-453-HV0062; CP06-453-HV0063; CP06-453-HV0064; CP06-453-HV0065;
(if applicable) CP06-453-HV0066

Supplier: SEVERN UNIVAL LTD

Supplier
Rev 06
Document No: 225489-EDS

Signature Date

1 - Reviewed & accepted as final &

certified. Manufacture may proceed.

2 - Reviewed & accepted as marked.

Revise & resubmit. Manufacture may
proceed.

3 - Reviewed & returned. Correct &

resubmit. Manufacture shall not proceed.

4 - Review not required. For information

only. Manufacture may proceed

06 Issued for approval 29/03/2019 JG GM VR

05 Issued for approval 19/03/2019 JG GM VR
04 Issued for approval 14/02/2019 JG GM VR
03 Issued for approval 17/01/2019 JG GM VR
02 Issued for approval 04/01/2019 JG GM VR
01 Issued for approval 13/12/2018 JG GM VR
Rev. Revision Description Date Originate By Review By Approve By
 D06 - INSTRUMENT DATA SHEET

ITEM NUMBER TAG NUMBER

225489-01 CP06-453-HV0051

225489-02 CP06-453-HV0052

225489-03 CP06-453-HV0053

225489-04 CP06-453-HV0054

225489-05 CP06-453-HV0055

225489-06 CP06-453-HV0056

225489-07 CP06-453-HV0057

225489-08 CP06-453-HV0058

225489-09 CP06-453-HV0059

225489-10 CP06-453-HV0060

225489-11 CP06-453-HV0061

225489-12 CP06-453-HV0062

225489-13 CP06-453-HV0063

225489-14 CP06-453-HV0064

225489-15 CP06-453-HV0065

225489-16 CP06-453-HV0066
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 1
Tag Nos. CP06-453-HV0051 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-01 Unique No U-80210
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection Yes I
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 2
Tag Nos. CP06-453-HV0052 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-02 Unique No U-80219
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 3
Tag Nos. CP06-453-HV0053 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-03 Unique No U-80236
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 4
Tag Nos. CP06-453-HV0054 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-04 Unique No U-80246
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 5
Tag Nos. CP06-453-HV0055 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-05 Unique No U-80249
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 6
Tag Nos. CP06-453-HV0056 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-06 Unique No U-80253
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 7
Tag Nos. CP06-453-HV0057 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-07 Unique No U-80260
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 8
Tag Nos. CP06-453-HV0058 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-08 Unique No U-80262
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 9
Tag Nos. CP06-453-HV0059 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-09 Unique No U-80264
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 10
Tag Nos. CP06-453-HV0060 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-10 Unique No U-80267
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 11
Tag Nos. CP06-453-HV0061 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-11 Unique No U-80268
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 12
Tag Nos. CP06-453-HV0062 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-12 Unique No U-80271
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 13
Tag Nos. CP06-453-HV0063 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-13 Unique No U-80275
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 14
Tag Nos. CP06-453-HV0064 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-14 Unique No U-80281
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 15
Tag Nos. CP06-453-HV0065 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-15 Unique No U-80291
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I
 CONTROL VALVE
SEVERN GLOCON GROUP SPECIFICATION SHEET
SEVERN GLOCON - SEVERN UNIVAL Program Version
6.62SL / EnqRep67
Customer SVSI (BP Roo - Rumalia Operating) Quotation No Q159589
Enquiry Ref. ESV1158 RFQ PR133640 SG / SUL Order No. 225489
Order No. POTP01-ESV1158-MP-SVS (OR124865) Item No. 16
Tag Nos. CP06-453-HV0066 OEM / OEM Serial No. Severn
Application Source Water Injection Flow lines Solution Type New
Project Title CPS 6 & 7 Upgrade SGL / SUL Serial No. 225489-16 Unique No U-80298
1 FLUID Source Water / Liquid CRITICAL PRESSURE B 220 bar(g)

UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF

2 FLOW RATE m3/hr 200.0 200.0 132.0 132.0 20.0 20.0

3 INLET PRESSURE Bar(g) 185.00 189.00 185.00 189.00 185.00 189.00 238 Bar
4 OUTLET PRESSURE Bar(g) 184.00 188.00 184.00 188.00 184.00 188.00
5 INLET TEMPERATURE °C 20 40 20 40 20 40
PROCESS DATA

6 SPECIFIC GRAVITY 1.01 1.01 1.01 1.01 1.01 1.01

7 VAPOUR PRESSURE Bar(a) 0.07 0.07 0.07 0.07 0.07 0.07
8 VISCOSITY Cp 0.67 0.67 0.67 0.67 0.67 0.67
9
10
11 CALCULATED Cv Cv 234.20 234.20 154.60 154.60 23.42 23.42
12 STEM TRAVEL % 81 81 67 67 23 23
13 SPL AT 1 METRE dBA <75 <75 <75 <75 <75 <75
14 INLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
15 OUTLET VELOCITY m/s 3.8 3.8 2.5 2.5 0.4 0.4
16
17 IN PIPE SIZE / SCH 8 ins / 160 ACTUATOR TYPE Manual Multi-Turn Gearbox Handwheel 46
PIPE

18 OUT PIPE SIZE / SCH 8 ins / 160 ACTUATOR MODEL Rotork IB5 (6:1 Ratio) 47
19 INSULATION NA SIZE / SPRING ~ / ~ 48

ACTUATOR & POSITIONER

20 DESIGN PRESSURE 238 Bar(g) FAIL ACTION Not Applicable 49
21 DESIGN TEMP. MIN/MAX -2°C / 85°C SUPPLY / SET AT Not Applicable 50
22 VALVE MODEL NO. 5535 TRAVEL 3 ins A 51
23 BODY SIZE (IN / OUT) 6 ins / As Inlet POSITIONER MANF / MODEL None 52
BODY

24 VALVE RATING (IN / OUT) ANSI 1500 / As Inlet SIGNAL ACTION ~ 53

25 BODY STYLE Angle 54
26 BODY MATERIAL S.Duplex A182 F55 HANDWHEEL Yes (Diameter = 300 mm) A 55
27 END CONN. IN / OUT Tapped Conn. / As Inlet TRAVEL STOPS Not Applicable 56
28 END FINISH / PREP. 6" ANSI 1500 RTJ (See Note 14) OPEN / CLOSE / TRIP TIME ~ / ~ / ~ 57
29 BONNET TYPE Standard TUBING None 58
30 BONNET MATERIAL S.Duplex A182 F55 B FITTINGS None 59
31 EXTENSION DIMS. None AIRSET MANF / MODEL 60
BONNET

32 SEAL BOOT FLG None POSITION TRANSMITTER None 61

33 BONNET BOLTING B7M / 2HM (HDG) - Note 3 LIMIT / PROXIMITY SWITCH ~ 62

ACCESSORIES
34 GASKET MATERIAL S.Duplex & Graphite (SW) VOLUME BOOSTERS None 63
35 GLAND PACKING High Integrity Gland (Moontown) PILOT / SPOOL VALVES None 64
36 WETTED PARTS NACE ISO15156 AIRLOCK VALVE None 65
37 SEAT BORE / TYPE 5.25 ins 1CC IP CONV'TR MANF/MODEL None 66
38 CV 300 SOLENOID MODEL None 67
39 CHARACTERISTIC Equal Percentage SOLENOID ACTION ~ 68
40 BALANCING PTFE Seal VOLUME TANK etc None 69
TRIM

41 FLOW DIRECTION Over PED / CE CERTIFICATION Not Applicable 70

42 TRIM MATERIAL (Note 7) UNS32760 & Full Stellite ELECTRICAL CERTIFICATION Not Applicable 71
MISC

43 CARBIDE LEVEL None PAINT FINISH (Vlv / Actuator) See Note 6 / Manu std 72
44 SEAT LEAKAGE ANSI Class V COLOUR (Valve / Actuator) Unpainted / Manuf Standard F 73
45 STEM SIZE 1.5 ins 74
Notes Revisions
75 1 DPE-Body/Bnt Castings/Forgings to ASME B16.34 Rev By Date
76 2 Ultrasonic-Body/Bnt to ASME B16.34 PO AW 22/11/18
77 3 A193Gr B7M Bolt/A194Gr 2HM Nut C/Steel + Hot Dip Galvanised to ASTM F2329 A RF 27/11/18
78 4 Testing to be as per Approved Inspection & Test Plan B RF 02/01/19
79 5 Material of Construction of Handwheel to be Solid Rim Steel C RF 03/01/19
80 6 Painting of actuator only, to Rotork Manufacturers standard G C D CR 04/01/19
F
81 Valve to be left unpainted, as per spec Doc Ref: 0000RP-C-G0-G000-ML-SPC-0002-B04 E RF 17/01/19
82 7 Valve Design shall be as per API 6A F RF 22/01/19
83 8 Material and NDE requirements shall be PSL 2 of API 6A / Testing requirements PR1 as per table 86 of API 6A G RF 13/02/19
84 9 Pressure Temperature Compliance shall be as per ASME B16.34 H RF 14/02/19
85 10 Material compliance shall be as per ASME B16.34 I SGW 28/03/19
85 11 PMI shall be done on alloy components (Body/Bonnet / trims)
87 12 Fugitive Emission Class B packing shall be provided
88
89 13 Material Certificates BS EN 10204 3.2 for Pressure Parts (Body,Bonnet,Stud Nuts,Trims, INSPECTION INFORMATION
90 ie. Plug stem, Cage, Seat, Plug Head) - SUL to appoint TPI Customer Inspection I Yes
91 14 Alloy 625 Overlay shall be done on RTJ groove. Minimum groove hardness shall be HB 180 E Hydrotest Pressure 5625 psi (g)
92 15 Padlock provisions shall be provided for Handwheel Seat Leakage Pressure 3450 psi (g)
93 16 Manual Multi-Turn Gearbox - Standard Mechanical Rotation is Clockwise to Close H Allowable Seat Leakage D 9.186 cc/min
94 Gas Shell Test Pressure N/A
QA.02.06-SUL / I