Rack conveyor dishwashers

Technology and Harmony

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Colged rack conveyor dishwashers

Efficiency and Rapidity

Colged presents a complete range of rack conveyor dishwashers offering a choice of
different throughputs, dimensions and configurations, to provide the optimal dishwashing
solution for users of all types, ranging from a large company canteen to a small health
facility.
The IsyTech range offers single-rinse dishwashers with one or two wash tanks and
throughputs of up to 270 racks/hour; the ProTech range is comprised of machines with
double or triple rinse cycles, with recirculation and throughputs of up to 320 racks/hour;
the dishwashers of the prestigious TopTech range feature very low water consumption,
with multiple rinse and rinse optimisation system as standard.
Whichever model you choose, it will have all the special features for which the COLGED
brand is renowned: dual-flow pumps, spray arms with directional nozzles and concentrated
washing action to obtain the best possible results and productivity; rinse systems designed
to deliver significantly lower operating costs by reducing the consumption of water and
detergent; double-skin construction, fully-moulded wash tanks integral dual strainers,
counterbalanced doors that open to their full width for easy cleaning access; an intuitive
user interface that is simple and easy to operate.

High production
DuoFlow
This tried and tested technology is exclusive to Colged and guarantees that
the electrical power supplied to the pump is converted into mechanical
washing action in the most efficient way possible. Conventional pumps
have one inlet and one outlet, the pressurised output flow is distributed to
supply the upper and lower spray arms through a Tee joint; DuoFlow has
instead one inlet and two tangential outlets, each of which is connected
directly to the spray arms. By removing the Tee joint from the circuit, we
have eliminated the main source of pressure loss, thereby ensuring better
results for lower power consumption. To put it simply, with DuoFlow,
the electrical power is used for washing dishes, not lost pushing water
through elbow fittings!
3
IdroWash
And then there is the special design of Colged spray arms, with convex
dimples and large number of nozzles. This design creates more stable
water jets, which reach the dishes when they at maximum force, before
they divide into droplets and their energy is dissipated. Each spray arm has
12 nozzles, compared with the 5-7 of the competition and, thanks to the
stability of the jets produced, the arms can be positioned closer together.
This creates a volume of water comprised of numerous separate jets,
similar to the bristles of a scrubbing brush, that produces an outstanding
washing action.
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High production
Pre-wash XL
It is a heavy module with length of 820 mm, with a complete IdroWash system with 3 arms. Most of the dirt is
removed here and the most consistent fraction is collected by a drawer filter, which can then be emptied in just a
few seconds without opening the door. A second separation takes place in the ProStrainer surface filter, which
is shaped in a way to convey the dirt into a removable basket. A third filter is found on pump suction.
Pre-wash XXL
It is a very heavy module with length of 1.150 mm, with a complete IdroWash system with 5 arms. Most of the
dirt is removed here and the most consistent fraction is collected by a drawer filter, which can then be emptied in
just a few seconds without opening the door. A second separation takes place in the ProStrainer surface filter,
which is shaped in a way to convey the dirt into a removable basket. A third filter is found on pump suction. In
the pre-wash phase it is crucial that the temperature of the water remains constant; not too hot to prevent the
residues of starch or cheese from drying on the tableware and not too cold to prevent the effectiveness of the
detergent from decreasing. For this reason an active thermostatic adjuster is present, which uses a separate
cold water entrance and a 10.500 W heating element to maintain the temperature of the bath at the desired
value (default 55°).

ProWind Drying
It uses air at 70 °C, withdrawn from the outside and heated by a 6 or 9 kW heat exchanger. A 550 W radial
turbo fan sends a flow of 1.400 m3/hour to two upper outlets; a shaped conveyor sends the air upwards again.
Drying is optimised for plates but also for the glasses and concave objects that must receive air from below.
The air blades also have the effect of maintaining the steam inside; there is a dripping area between rinsing and
drying. The use of dry air at a relatively low temperature allows to treat even the most delicate glasses or plastic
materials safely, which would risk melting if dried in a conventional dryer. The neutral dripping area between
rinsing and drying allows the larger drops to fall naturally due to gravity before reaching the real drying area,
where a relatively dry environment is maintained.
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DuoWind heavy-duty drying module
It has an overall length of 1.150 mm and has two inspection doors and residual water collection system. It
uses two 550 W fans that force 2.500 m3/h of hot air over the racks through a sequence of 3 funnel shaped
deflector systems. This allows effective mechanical removal of water droplets without the need to use elevated
air temperatures that could damage glassware and create unnecessary discomfort for operators.
The air is heated by an 6+6 kW or 6+9 kW electrical system.
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Lower operating cost
UltraRinse3 Multiple Rinse
It re-uses the final rinse water several times to carry out an intermediate
double rinse and preliminary rinse at the end of the wash area. The
preliminary rinse removes most of the detergent present on the tableware,
keeping it in the wash tank. The double intermediate rinse completes
removal and the final rinse distributes rinse aid onto the thoroughly clean
tableware and promotes drying. This multiple and differentiated use
reduces specific water consumption to very low values, with a saving
of 36% with respect to the already excellent previous generation Colged
machines and by over 60% with respect to the average of competitor
products.
ProPortional Flow Change Device
Allows to change the water flow rate distributed through the rinse arm in
a way to adapt and optimise consumption according to the advancement
speed. This gives rise to a saving in water; depending on the program
used it can reach 20% with consequent savings also in terms of energy,
detergent and rinse-aid consumption.
ProPortional Flow Change Device
plus
Allows to change the water flow rate distributed through a rinse arm in a
way to optimise consumption according to the advancement speed and
the type of object to be washed. There are two positive effects:
Less water used: depending on the program used, up to 26%.
Optimisation: the rinse is distributed according to the type of object to
be washed and avoiding waste, thus guaranteeing the best result. For
example, the glasses receive more water from below than above and
plates more water from above than below.

DuoRinse
A sequential dual rinse system designed to offer maximum performance
in heavy-duty applications and with infrequent changes of the water in
the wash tanks. The system is comprised of two separate boilers, each
of which feeds a pair of rinse arms, with the water flow pressurised by
a dedicated rinse pump. This ensures excellent results independently of
the water supply pressure, and the wash tanks receive sufficient water to
ensure that dirt is adequately diluted.
ProChem Detergent Management
It reduces the consumption of detergent from 20 to 60% depending
on the program used. Not all of the rinse water reaches the wash tank,
where detergent must be added, but just a fixed 100 lt/hour. The excess
is introduced into the pre-wash, diluting the dirt in the most critical area
of the entire dishwasher. The dishwashers are usually supplied without
detergent and rinse aid dispensers; electronically-controlled peristaltic
pumps are available as optionals, with assembly inside the machine and
direct adjustment from the control panel.
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HiTech Rinse Arms
Manufactured in ProComposit composite material (matrix in resin
with an isotropic load of glass fibre and micro-granules of talc); they are
injection moulded and welded with vibration technology. Complex ducting
is obtained, which promotes the flow of fluid, thus reducing pressure
drops. There are a different number and type of stainless steel spray
nozzles, obtained from precision mechanical machining, depending on
the type of rinse. The composite arms are lighter, safe to handle, easy to
clean and with longer duration over time with respect to the traditional
steel arms.
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Lower operating cost
ProHeat heat recovery system
This device condenses the water vapour inside the dishwasher, and uses
the latent heat of the steam to heat the water before it enters the boiler,
thereby allowing the installed power to be reduced by 5 kW. It uses an
extractor fan to aspirate the steam and two heat exchanger coils with
a total surface area of 26 m2; the standard heat exchangers are made
of copper, but for applications using osmotic water, special stainless
steel heat exchangers are available. In the TopTech rack conveyor, the
standard heat recovery system is controlled electronically, being switched
on and off according to the temperature of the water supply.
ProHeat heat recovery system
plus
An evolution of the standard system, this modular system has three heat
exchangers that work either in series or in parallel depending on the
version, so as to achieve the maximum thermal efficiency. This leads to
energy savings of up to 8 kWh per hour of operation.
Heat pump
A system with high thermodynamic efficiency that heats the water before
it enters the boiler, using heat gained from condensing the steam present
inside the wash tank.
It is able to recover thermal energy equivalent to 3,7 times the electrical
energy consumed, and allows the installed power to be reduced by a good
8 kW. The most important advantage that this system has over a normal
recovery system, and one which justifies the higher purchase cost, is that
the air emitted is not hot and humid but cool and dry, thereby making
it much easier to maintain a good quality working environment in the
dishwashing zone.

AutoTimer modules
The timer controlled washing system reduces energy consumption during
stand-by periods by progressively switching off all the electrical loads
except for the heating elements of the wash tank and the boiler, which
are controlled by their respective thermostats, so that the dishwasher is
ready to resume work at any time. The machine re-starts when a rack is
inserted.
RinsEconomizer
In any dishwasher, most of the power, water and chemical products are
consumed during rinsing. For this reason, our rack conveyors are fitted as
standard with a device that stops rinsing if there is no rack present. This
electro-mechanical system is simple, effective and reliable.
9
Management of the ProActive
The various modules of the dishwasher are only activated if there are
dishes to be rinsed. The system detects the positions of the racks inside
the dishwasher and sends this information to the electronic control card,
which activates the relative zones accordingly. This is an evolution of the
Thermostop and Rinse Economizer systems that can provide significant
savings in cases where the machine is used intermittently. In addition, the
system manages sequential startup of the various zones after a shutdown,
so as to avoid current surges that could damage the system.
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User-friendliness
C4I Interface
It uses a 6’’ touch screen and two capacitive buttons,
one with changing colour for immediate understanding
of the appliance status. The interface allows to select a
wash program from the many available and to display
the status of each individual area, from the entry of the
water to drying. Advanced self-diagnosis that includes
a log of the alarms intervened and a troubleshooting
function to identify possible solutions to problems
encountered. The information is provided via icons
and text messages in one of the pre-set languages.
Display of daily and total operating hours. A series of
menus with protected access allow the technicians
to adjust each individual operational parameter,
from the language to the advancement speed of the
tableware, from the wash and rinse temperatures to
the combination of pumps and arms to be activated.
The connectivity is assured by an optional plug-in
module that allows to access all functions through a
PC connected via USB cable.
Programs
The dishwashers are fitted with a series of specific programs for the different conditions of use. The programs
differ regarding temperature and power of the wash, the contact time, the temperature, flow rate and rinse
distribution. Therefore, differently from most competitor products, limits are not given to just going “quicker” or
“slower” but the percentage breakdown of the elements that contribute to washing are really changed, optimising
the process in a way to wash greater quantities of tableware more effectively in a shorter period of time.
ProSmart Interface C4I ProSmart
It uses a LED screen with 4 digits and two variable STANDARD PROGRAMS SP
colour side bars. The interface allows to select a wash Plates
program from the many available. The tank and boiler High capacity
for fresh, light dirt.
temperatures and the number of operating hours are Plates
demonstrated on request; advanced self-diagnosis High capacity
for fresh, light dirt.
that includes an archive of alarms intervened.
Plates
The information is provided via codes and brief General purpose
messages. A series of menus with protected access program for general use.
Plates
allows the technicians to adjust each individual General purpose
operating parameter, the advancement speed of the for fresh, light dirt.
tableware to the washing and rinsing temperatures. Plates
Prolonged contact
assures a contact time of 120” in
compliance with the DIN 10634 Standard. ADVANCED PROGRAMS AP
Plates Plates
Intensive Prolonged contact
for difficult to remove dirt, with washing assures a contact time of 120” in
temperature taken to 63 °C. compliance with the DIN 10534 Standard.
Glasses Glasses
requires the use of relevant 50x50 cm requires the use of relevant 50x50 cm
baskets, rinse at 65 °C. When this baskets, rinse at 65 °C. When this
program is selected, a system that lowers program is selected, a system that lowers
the boiler temperature to 65 °C is started the boiler temperature to 65 °C is started
automatically when the first basket of automatically when the first basket of
glasses transits under the rinse. glasses transits under the rinse.
There are no stand-by times. There are no stand-by times.

Accessibility
All modules have fully opening counter-balanced doors
that allow easy access to any point of the washing
chamber. This is also valid for the integrated wash and
dry module with unique surface; exclusive to Colged.
The electric and hydraulic components are accessed
for maintenance by removing the front panelling, thus
obtaining a completely free surface also in this case.
Construction
Fully-moulded self-cleaning wash tank, wash
chamber without internal piping, doors with insulated
and counter-balanced double walls that are very light
to lift. Easy to remove and replace wash and rinse
arms, module separation curtains in plastic for use
with foodstuffs which can be removed without the aid
of tools. Construction with full double wall to reduce
environment noise pollution to less than 70 db.
ProStrainer
The filter is comprised of a flat surface that tilts
towards the exterior of the machine, so that solid
waste slides into the collection basket, which is
positioned where it can be easily accessed by the
operator and emptied in just a few seconds. The filter
is either made from composite material or stainless
steel, depending on the model.
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ProGressive*
The pre-wash module and the washing module have a
drawer pre-filter that collects the excess dirt eliminated
by the “hydraulic brush”, before it reaches the wash
tank. The filter can be extracted without opening the
door and can be emptied in just a few seconds. Its
construction prevents dirty water dripping onto the
floor during extraction. The organic waste does not
end up in the drain but can be collected and re-cycled.
In the machines with pre-wash, the second pre-filter
with dense mesh network progressively filters the dirt,
ProGressive, system and keeps the water in the wash
tank extremely clean, with obvious advantages when
washing glasses and particular tableware.
* optional for IsyTech and ProTech.
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Operational flexibility
Modular construction
The dishwashers are available with and without pre-wash and with one
or two wash tanks. They all have drying and heat recovery as standard.
Versions can also be provided with corner pre-wash and drying for better
adaptation to the conformation of the wash area, while the other elements
available on request with surcharge complete the possibility of adapting
the dishwasher to the user’s needs.
Simplified assembly
The modules are joined by an innovative system that makes the dividing
and re-assembly operations very fast. The electric and hydraulic plants
are also developed to greatly simplify these operations. In this way, no
entrance is so narrow to not allow installation of a dishwasher.
A particular joint strengthening and centring system (patent pending) is
used in the connection, which means silicone or other sealants do not
have to be used.
Basket conveyor
500 W advancement motor, conversion of movement via eccentric or
oscillating slide. Basket guide with double lateral track to leave the
central area of the basket completely free for the passage of the water;
very thick stainless steel oscillating fingers. The oscillating slide moves
on anti-friction plastic rolling material. Useful dimensions of the basket
passage mouth: 500 x 450 mm. Anti-slip safety with oscillating arm and
without friction disks in order to prevent any damage to the conveyor
system in the event of accidental blockage of the basket. Set-up for
connection with end run stop microswitch.
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Large actual aperture

The new rack conveyor dishwashers have an actual aperture of 45 cm, which allows
easy loading using specific baskets, oven trays, Gastronorm trays, heat-insulated trays
for distribution of food, plates also with large diameter, tall and valuable glasses, pans
and various utensils.
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IsyTech
These machines are characterised by their compact external dimensions, thanks
to the rinsing system being incorporated in the wash module. The user interface
is the acclaimed LED ProSmart, which provides simple and intuitive control of
machine functions. Another fundamental feature is the low water consumption,
which on some machines is as low as 1,1 litres per rack. All models are
equipped as standard with the autotimer and rinse economizer, as well as
integral steel filters in the wash tank. A wide choice of optional accessories,
tables and rollerways means that the machine can be adapted perfectly to any
installation requirements.

The range is divided into two types, according to the rinse technology used:

31-10 with mains water supply pressure (we recommend installing a pressure
regulator with a pressure gauge, in cases where the supply pressure is not
constantly equal to or greater than 2 bar).

31-11 with a boiler pressurised by a dedicated pump and water supplied via a
steel break tank. In this case, water consumption is always constant regardless
of the mains supply pressure, thereby allowing the full potential of the washing
system to be used.

31-10.1 31-11.1 31-10.2 31-11.2 Electrical power supply 31-10.1 31-11.1 31-10.2 31-11.2

Program 1 racks/hour 120 160 210 270 Power with 15°C water supply W 28.500 32.700 45.000 45.200
Program 2 racks/hour 60 120 110 200 Power with heat recovery system W 24.700 26.900 37.700 37.900
Program 3 racks/hour 60 110 Power with 50°C water supply W 22.000 23.200 30.000 30.200
Program 4 (glassware) racks/hour 80 135
Wash temperature °C 60 60 60 60
Rinse temperature °C 80 80 80 80
Glassware program rinse temperature °C 65 65
IsyRinse rinse system • •
ProRinse rinse system • •
Break tank and rinse pump • •
ProPortional adaptive flow system • •
Maximum economy obtainable % 20 25
Maximum water consumption litres/hour 150 220 300 320
Minimum specific consumption litres/rack 1,3 1,4 1,4 1,2
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FEATURES 31-10.1 31-11.1 31-10.2 31-11.2

Full double wall construction • • • •

Double-skin insulated door • • • •
Fully moulded wash tanks • • • •
Wasch chambers without internal piping • • • •
Integral tank strainers ProStrainer • • • •
Stainless steel integral tank filter • •
Prefilter in each tank with ProGressive sequential filtering ¢ ¢ ¢ ¢
Pump suction line safety filters • • • •
Heavy duty prewash XL • •
DuoFlow pre-wash pump W 1.500 1.500
Corner prewash ¢ ¢
Wash module with integrated rinsing • • • •
DuoFlow wash pump W 1.500 1.500 1.500 1.500
Side rack rails • • • •
Dryer ProWind ¢ ¢ ¢ ¢
Dryer DuoWind ¢ ¢ ¢ ¢
Corner dryer ¢ ¢ ¢ ¢
Stainless steel rinse arms • • • •
Heat recovery ProHeat ¢ ¢ ¢ ¢
Heat pump ¢ ¢ ¢ ¢
Rinse economizer • • • •
AutoTimer timer controlled washing • • • •
LED interface ProSmart • • • •
Fully adjustable • • • •
Advanced self diagnostic • • • •
Built-in USB connection ¢ ¢ ¢ ¢
Pressure reducer with manometer ¢ ¢
Emergency stop switch ¢ ¢ ¢ ¢
Travel limit microswitches ¢ ¢ ¢ ¢
Detergent and rinse aid dispensers ¢ ¢ ¢ ¢

• Standard - o Optional
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ProTech
These high-performance models represent the very heart of the Colged
range, with separate rinsing and washing and 5 spray arms with 60 nozzles
per module. Simplicity itself to use, thanks to the ProSmart LED interface;
cleaning is just as easy with wide inspections doors, extending even to the
rinse module.
Models are available with one, two or three wash tanks, and can clean up to
320 racks/per hour and water consumption as low as 0,8 litres per rack.

The machines come in two types for different usage types, depending on the
rinse technology used, but both types are equipped with the ProRinse rinse
system:

31-20 with DuoRinse technology, designed for particularly heavy duty use,
where a high water turnover rate in the wash modules is crucial to maintaining
perfect results without having to resort to intermediate water changes during
the wash cycle.

31-21 with UltraRinse technology, destined for users who are particularly
concerned about reducing energy and water consumption, environmental
impact and operating costs. Savings, particular in conditions of variable usage,
are boosted by the ProPortional adaptive flow system, which can save up to
25% of rinse water in intermediate cycles.

31-20.1 31-21.1 31-20.2 31-21.2 31-20.3 31-21.3 Electrical power supply 31-20.1 31-21.1 31-20.2 31-21.2 31-20.3 31-21.3

Program 1 racks/hour 200 200 270 270 320 320 Power with 15°C water supply W 40.900 29.000 46.400 34.400 64.400 52.400
Program 2 racks/hour 150 150 200 200 250 250 Power with heat recovery system W 35.600 25.100 40.600 28.600 59.100 47.100
Program 3 racks/hour 95 140 160 Power with plus heat recovery system W 34.100 23.600 39.100 27.100 57.600 45.600
Program 4 (glassware) racks/hour 95 140 160 Power with 50°C water supply W 26.900 21.000 30.900 25.000 43.900 38.000
Wash temperature °C 60 60 60 60 60 60
Rinse temperature °C 80 80 80 80 80 80
Glassware program rinse temperature °C 65 65 65
DuoRinse rinse system • • •
UltraRinse3 rinse system • • •
Break tank and rinse pump • • • • • •
ProPortional adaptive flow system • • •
Maximum economy obtainable % 20 25 25
Maximum water consumption litres/hour 300 160 400 220 490 320
Minimum specific consumption litres/rack 1,5 0,8 1,5 0,8 1,5 1,0
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FEATURES 31-20.1 31-21.1 31-20.2 31-21.2 31-20.3 31-21.3

Full double wall construction • • • • • •

Double-skin insulated door • • • • • •
Fully-moulded 70-litre tanks • • • • • •
Wasch chambers without internal piping • • • • • •
Integral tank strainers ProStrainer • • • • • •
Stainless steel integral tank filter • • • • • •
Prefilter in each tank with ProGressive sequential filtering ¢ ¢ ¢ ¢ ¢ ¢
Pump suction line safety filters • • • • • •
Heavy duty prewash XL • • • •
DuoFlow pre-wash pump W 1.500 1500 1.500 1.500
Corner prewash ¢ ¢ ¢ ¢
First wash module • •
DuoFlow first wash pump W 1.500 1.500
Main wash pump • • • • • •
DuoFlow wash pump W 1500 1500 1.500 1500 1.500 1.500
“Hydraulic brush” operation • • • • • •
Rinse module with inspection door • • • • • •
Side rack rails • • • • • •
Dryer ProWind ¢ ¢ ¢ ¢ ¢ ¢
Dryer DuoWind ¢ ¢ ¢ ¢ ¢ ¢
Corner dryer ¢ ¢ ¢ ¢ ¢ ¢
HiTech rinse arms • • • • • •
Stainless steel final rinse arms • • • • • •
Power management ProPower • • • • • •
Heat recovery ProHeat ¢ ¢ ¢ ¢ ¢ ¢
Heat recovery ProHeat plus ¢ ¢ ¢ ¢ ¢ ¢
Heat pump ¢ ¢ ¢ ¢ ¢ ¢
Rinse economizer • • • • • •
AutoTimer timer controlled washing • • • • • •
LED interface ProSmart • • • • • •
Fully adjustable • • • • • •
Advanced self diagnostic • • • • • •
Built-in USB connection • • • • • •
Main on-board switch ¢ ¢ ¢ ¢ ¢ ¢
Emergency stop switch ¢ ¢ ¢ ¢ ¢ ¢
Travel limit microswitches ¢ ¢ ¢ ¢ ¢ ¢
Detergent and rinse aid dispensers ¢ ¢ ¢ ¢ ¢ ¢

• Standard - o Optional
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TopTech
The models with the most advanced technology and innovation content of the
entire Colged range are characterised by very low water consumption, down to
0,6 litres per basket, and an impressive range of standard features: integrated
drying in the rinse module with drip zone, heat recovery system, adaptive
power management, dynamic control of different wash zones, triple filtering
with removable drawer-type filters which can be removed without opening the
doors of the dishwasher, inverter for speed control, advanced electronics with
touch-screen interface, and much more.

Their most distinguishing feature is, however, the ProPortionalplus system,

the only such system available on the market, which not only regulates rinse
water consumption according to the speed of the rack conveyor, but also
allows the distribution of rinse water to be varied to suit the type of items
being washed: mainly from the top for plates and cutlery, mainly from below
for glasses and containers, equal distribution top and bottom for mixed item
loads. Rinse water is distributed more effectively and more efficiently than with
any other rinse system on the market, making for improved performance and
reduced operating costs.

31-22.1 31-22.2 31-22.3 Electrical power supply 31-22.1 31-22.2 31-22.3

Program 1 racks/hour 210 270 300 Power with 15°C water supply W 37.400 44.100 46.800
Program 2 racks/hour 160 210 250
Program 3 racks/hour 120 165 230
Program 4 (glassware) racks/hour 120 160 160
Program 5 racks/hour 95 180 210
Wash temperature °C 60 60 60
Rinse temperature °C 80 80 80
Glassware program rinse temperature °C 65 65 65
UltraRinse3 rinse system • • •
Break tank and rinse pump • • •
ProPortional plus adaptive flow system • • •
Maximum economy obtainable % 25 25 25
Maximum water consumption litres/hour 160 200 200
Minimum specific consumption litres/rack 0,7 0,6 0,6
 19

FEATURES 31-22.1 31-22.2 31-22.3

Double-skin insulated door • • •

Fully moulded wash tanks, volume 70 lt • • •
Wasch chambers without internal piping • • •
Integral tank strainers ProStrainer • • •
Stainless steel integral tank filter • • •
Prefilter in each tank with ProGressive sequential filtering • • •
Pump suction line safety filters • • •
Ultra heavy duty prewash XXL • •
DuoFlow pre-wash pump W 2.700 2.700
Corner prewash ¢ ¢
First wash module •
DuoFlow first wash pump W 2.700
Main wash pump • • •
DuoFlow wash pump W 2.700 2.700 2.700
“Hydraulic brush” operation • • •
Rinse module with inspection door • • •
Traino cesti con guide laterali • • •
Rack speed controlled via electronic inverter • • •
Heavy duty dryer ProWind with door • • •
Corner dryer ¢ ¢ ¢
HiTech rinse arms • • •
Stainless steel final rinse arms • • •
Detergent saving device ProChem • • •
Power management ProPower • • •
Heat management ProSteam • • •
Heat recovery ProHeat • • •
Active modules’ management ProActive • • •
Rinse economizer • • •
AutoTimer timer controlled washing • • •
LCD touch screen interface C4I • • •
Fully adjustable • • •
Advanced self diagnostic • • •
Built-in USB connection • • •
Main on-board switch ¢ ¢ ¢
Emergency stop switch ¢ ¢ ¢
Travel limit microswitches ¢ ¢ ¢
Detergent and rinse aid dispensers ¢ ¢ ¢
• Standard - o Optional
20

Adaptation options

Corner pre-wash In-line drying Corner drying

Replaces the in-line pre-wash allowing to save space in the L and C-shaped This optional module measuring 600 mm is developed to house the It replaces in-line drying, allowing to save space in the L or C-shaped
installations. ProWind drying system; refer to the detailed description for information. installations.

Sequential drying Heat recovery system ProHeat heat recovery system

plus
This optional 1.150 mm long module is recommended for items that It uses the highly efficient ProHeat system to reduce the quantity of An evolution of the standard system, this modular system has three heat
require a larger air flow and longer drying time. steam emitted, condensing it and using the latent heat recovered to heat exchangers that work either in series or in parallel depending on the
the water feed to the boiler. version, so as to achieve the maximum thermal efficiency.
 21

Heat pump Neutral zone module Neutral zone entry module

A system with high thermodynamic efficiency that heats the water before
it enters the boiler, using heat gained from condensing the steam present
inside the wash tank.
(wash and rinse zone) for ProTech and TopTech
550 mm long, this module is equipped with an inspection door and is 300 mm long, this module can be ordered in combination with machines
recommended for applications where continuous washing of longer items of any model.
up to 600 mm in length, to avoid the possibility of the washing water
mixing with the rinse water.

Detergent and rinse aid dosing devices Emergency switches Pressure reducer with pressure gauge Isolating switch on the machine
Peristaltic with electronic adjustment, mounted inside The manual reset type; they are positioned in inlet or For the 31-10 family only, it is essential when the feed Installed in an easily accessible position, it allows
the machine. outlet according to the layout of the washing area. pressure is not constant and deviated greatly from the physical disconnection from the electric power supply
optimal value of 2 bar. at the end of the day.
22

Dimension

TopTech 31-22.1 IsyTech 31-10.1_31-11.1

2278 2515 1750 1964

1139 1139 1139 562 814 1150 1150 600 1150 814

770

770
770

880
880
Corner Asc. Corner
drying drying

TopTech 31-22.2 IsyTech 31-10.2_31-11.2

3406 3643 1968 2568 2782

1139 1128 1139 1139 1128 562 814 829 1139 829 1139 600 829 1139 814

770

770
770

880
880

Corner Prewash Prewash Drying Prewash Corner

drying drying

TopTech 31-22.2 corner prewash IsyTech 31-10.2_31-11.2 corner prewash

3096 3333 1968 2568 2782

829 1128 1139 829 1128 562 814 829 1139 829 1139 600 829 1139 814

Corner Corner Drying Corner

990

990

990
Corner Corner Corner Corner
990

990

prewash prewash drying prewash prewash prewash drying

TopTech 31-22.3
4534 4771

1139 1128 1128 1139 1139 1128 1128 562 814

770

880

Corner
drying

TopTech 31-22.3 corner prewash

4224 4461

829 1128 1128 1139 829 1128 1128 562 814

Corner Corner
990

990

Corner
prewash prewash drying
 23

ProTech 31-20.1_31-21.1
1701 2301 2515

1139 562 1139 562 600 1139 562 814

770

770

880
Drying Corner
drying

ProTech 31-20.2_31-21.2
2519 3119 3333

829 1128 562 829 1128 562 600 829 1128 562 814
770

770

880
Prewash Prewash Drying Prewash Corner
drying

ProTech 31-20.2_31-21.2 corner prewash

2519 3119 3333

829 1128 562 829 1128 562 600 829 1128 562 814 Large aperture
Corner Corner Drying Corner Corner
990

990

990

prewash prewash prewash drying 770

ProTech 31-20.3_31-21.3
3348 3948 4162

829 829 1128 562 829 829 1128 562 600 829 829 1128 562 814
770

770

880

Prewash Prewash Drying Prewash Corner

2088±30
450
drying

1615±30
ProTech 31-20.3_31-21.3 corner prewash
3348 3948 4162
509
829 829 1128 562 829 829 1128 562 600 829 829 1128 562 814

875
Corner Corner Drying Corner Corner
990

990

990

195±30
prewash prewash prewash drying
design: Studio Rindi adv _ photo: Roberto Giunchiglia

Warning: The consumption and performance data indicated refer to machines installed and operating in ideal conditions and may vary according to installation conditions.
The technical data furnished in this catalogue are for guidance purposes only and may be modified in accordance with the continuous technological development of our products.

06.2018
FOOD EQUIPMENT GROUP

EUROTEC s.r.l - divisione COLGED

Via Provinciale Romana, 6 - 55010 Badia Pozzeveri, LUCCA
Tel. +39 0583 2783 - Fax +39 0583 276506 - www.colged.eurotecgroup.com - info_colged@itweurotec.it
 31-22.1 _ 31-22.2 _ 31-22.3
Technology and Harmony
Rack conveyor dishwashers
2

TopTech rack conveyor dishwashers

Efficiency and rapidity

Colged proposes an innovative generation of tunnel dishwashers intended to represent A compact but perfectly articulated range such as TopTech, allows each type of user to
the new reference standard of the sector in terms of advantages for the users and price find its own ideal dishwasher, foe maximum washing efficiency, as quickly as possible and
performance ratio. with minimum installation and operating costs.
The TopTech rack conveyor dishwashers are available in a unique 31-22 set-up level,
including heat recovery device and in-line drying tunnel, characterised by very advanced
technology and extremely reduced consumption, up to 0.6 lt. per basket.
 3

The Benefits
The TopTech rack conveyor dishwashers by Colged are developed from years
of experience and know-how acquired by producing over 10,000 machines with
automatic advancement, installed worldwide.
They incorporate a long series of advanced systems and technologies, many of which
that are patented or patent pending, which positively affect all aspects of use:

• PRODUCTION • EASY CLEANING

• OPERATING COSTS • OPERATIONAL FLEXIBILITY
• USER-FRIENDLINESS • SAFETY AND QUALITY

The result of design without compromise, the TopTech machines are exclusively in
the full-equipment version because technologies like the adaptive multiple rinse, the
high-efficiency wash with double entry pump, the electronic speed management and
the any others that provide real operational, environmental and economic benefits
cannot be considered “optionals”. This teaches the “Useful innovation” product
philosophy that characterises Colged’s more than fifty year presence on the market.

The standard features Safety and quality

• FULL DOUBLE WALL
• MOULDED TANKS
• TANK DOUBLE FILTERS
• PROGRESSIVE TRIPLE DRAWER FILTERS
• HIGH EFFICIENCY WASHING
• DOUBLE ENTRY PUMPS
• ULTRA-INTENSE PRE-WASH
• MULTIPLE RINSE
• ADDITIONAL RINSE
• HEAT RECOVERY DEVICE
• ENERGY FLOW OPTIMISER
• AREAS ACTIVATION OPTIMISER
• SOAP ECONOMIZER
• DRYING TUNNEL
• TOUCH SCREEN INTERFACE
• 5 WASHING PROGRAMS
• SPEED ELECTRONIC ADJUSTMENT
• HOT OR COLD WATER SUPPLY
The dishwashers are manufactured in an establishment with ISO 9001 certification, with respect to the environment according to
ISO 14001 certification. The system has CE marking and the water supply system is compliant with the WRC Standard.
There are many safety systems that intervene to protect the integrity of the operator and dishwasher if:
• One of the doors is opened • The plates exiting are not removed
• A drawer filter is extracted • If an over-voltage or over-heating of a main electrical component should occur.
• The belt or drive jams • One or more heating elements operate in air
Re-armable emergency stop switches positioned in the proximity of the entrance and/or exit work positions; very low voltage user
interface (24 V); set-up for installation of the isolating switch on the machine (option with surcharge).
4
High production
IdroWash2
Based on the 2.7 kW DuoFlow double outlet pump, equivalent to a
3.5 kW traditional pump, which feeds 60 IdroWash2 directional nozzles,
positioned on 5 arms measuring only 50 cm. With this concentration of
mechanical washing power, the tableware undergoes a sort of “hydraulic
brushing”, which removes the dirt efficiently. The nozzles have positive
impression which makes the jet very narrow and stable. The energy of
the water is very concentrated when it strikes the dirt and the mechanical
washing action is maximum. The many, closely positioned nozzles, ensure
perfect coverage. Very hot water is used: 60 °C in the standard programs
and 63 °C in the intensive programs; the constant temperature is ensured
by an armoured heater in the tank.
Pre-wash XXL
It is a very heavy module with length of 1150 mm, with a complete
IdroWash2 system with 5 arms. Most of the dirt is removed here and
the most consistent fraction is collected by a drawer filter, which can then
be emptied in just a few seconds without opening the door. A second
separation takes place in the ProStrainer surface filter, which is shaped
in a way to convey the dirt into a removable basket. A third filter is found
on pump suction. In the pre-wash phase it is crucial that the temperature
of the water remains constant; not too hot to prevent the residues of
starch or cheese from drying on the tableware and not too cold to prevent
the effectiveness of the detergent from decreasing. For this reason an
active thermostatic adjuster is present, which uses a separate cold water
entrance and a 10.500 W heating element to maintain the temperature of
the bath at the desired value (default 55°).
ProWind Drying
It uses air at 70 °C, withdrawn from the outside and heated by a 9 kW
heat exchanger. A 550 W radial turbo fan sends a flow of 1.400 m3/hour
to two upper outlets; a shaped conveyor sends the air upwards again.
Drying is optimised for plates but also for the glasses and concave objects
that must receive air from below. The air blades also have the effect of
maintaining the steam inside; there is a dripping area between rinsing and
drying. The use of dry air at a relatively low temperature allows to treat
even the most delicate glasses or plastic materials safely, which would risk
melting if dried in a conventional dryer. The neutral dripping area between
rinsing and drying allows the larger drops to fall naturally due to gravity
before reaching the real drying area, where a relatively dry environment
is maintained.
 5

Lower operating cost

Colged dishwashers have very high washing efficiency and use technologies,
many of which are patented and which reduce minimum consumption to
0.6 lt of water per basket, with respect to the average of dishwasher tunnels
present on the market. This means a reduction in consumption of around
60%. Reducing water consumption means also reducing the consumption of
electricity and chemical products. Other technologies and equipment act on
all factors that generate operating costs.
Environmental impact is also largely reduced: less electricity means less
introduction of carbon dioxide into the atmosphere, less chemical products
mean the drain water purification plants have to work less, less heat and less
steam emitted from the dishwasher mean a lower load on the kitchen air
conditioning system and a better work environment.

An adaptive product TopRinse ProPortional

Water consumption adapts to production and the type of object to be
washed: to rinse plates the water must be from above, for glasses and
containers the water must originate from below. If normal rinsing is used
with identical upper and lower flow rate, it is evident that part of the water
used is completely useless. The extraordinary capacity of the TopRinse
of differentiating the flow rate between the upper and lower arms, allows
to eliminate this useless waste without affecting performance. The electric
power absorbed varies with production, the type of objects to wash and
the power supply conditions. The result is that the machine operating
cost is, moment by moment, that strictly necessary to obtain the washing
results and maintain hygiene. The operation of the different areas of the
machine finally adapt to the way in which the tableware is loaded.
It integrates different technologies to increase the efficiency of the use of
water and reduce consumption of the same, also adapting it to conditions
of use. It is supplied through a system with break tank in compliance with
the WRC Standards. Heating takes place via two independent boilers, each
with two Incoloy 800 alloy heating elements. Each boiler feeds a final rinse
arm through the ProPortionalplus flow change device. The final rinse
water is recovered and re-used several times by the UltraRinse3 system.
The use of a double boiler allows to obtain higher energy efficiency with
respect to the more economic single boiler circuit, lower thermal inertia
and improved isolation; this is obtained thanks to a special synthetic
material covering with microscopic closed cell structure.
plus
Flow Change Device
Allows to change the water flow rate distributed through a rinse arm in a
way to optimise consumption according to the advancement speed and
the type of object to be washed. There are two positive effects:
Less water used: depending on the program used, up to 26%.
Optimisation: the rinse is distributed according to the type of object to
be washed and avoiding waste, thus guaranteeing the best result. For
example, the glasses receive more water from below than above and
plates more water from above than below.
6
UltraRinse3
Multiple Rinse
It re-uses the final rinse water several times
to carry out an intermediate double rinse and
preliminary rinse at the end of the wash area.
The preliminary rinse removes most of the
detergent present on the tableware, keeping it
in the wash tank. The double intermediate rinse
completes removal and the final rinse distributes
rinse aid onto the thoroughly clean tableware and
promotes drying. This multiple and differentiated
use reduces specific water consumption to very
low values, with a saving of 36% with respect to
the already excellent previous generation Colged
machines and by over 60% with respect to the
average of competitor products.
HiTech Rinse Arms
Manufactured in ProComposit composite material (matrix in resin with an isotropic load of glass
fibre and micro-granules of talc); they are injection moulded and welded with vibration technology.
Complex ducting is obtained, which promotes the flow of fluid, thus reducing pressure drops. There
are a different number and type of stainless steel spray nozzles, obtained from precision mechanical
machining, depending on the type of rinse. The composite arms are lighter, safe to handle, easy to clean
and with longer duration over time with respect to the traditional steel arms.
ProChem
Detergent Management
It reduces the consumption of detergent from 20 to 60% depending
on the program used. Not all of the rinse water reaches the wash
tank, where detergent must be added, but just a fixed 100 lt/hour.
The excess is introduced into the pre-wash, diluting the dirt in
the most critical area of the entire dishwasher. The dishwashers
are usually supplied without detergent and rinse aid dispensers;
electronically-controlled peristaltic pumps are available as optionals,
with assembly inside the machine and direct adjustment from the
control panel.
 7

ProSteam Steam Flow ProPower Management of the

ProHeat Heat Recovery Device Management power management ProActive modules
The latent heat of the steam is used to heat the water before it enters
the boiler, with an energy saving which can reach up to 8 kW. It uses
a centrifugal extractor that forces the steam through two copper heat
exchangers with aluminium fins; total exchange surface 26 m2, each
of which supplies an individual boiler in parallel. The system starts
automatically when the temperature of the supply water drops below
32 °C. As well as the energy saving advantage, the humidity introduced
into the environment is greatly reduced, allowing the use of smaller
external extractor systems. The heat recovery device stops automatically
over 32 °C as condensation no longer takes place efficiently and
the effect of recovery is practically annulled. Whenever water filtered
through a reverse osmosis device is used, which irreparably corrodes
some metals, among which copper, the copper/aluminium heat
exchangers must be replaced by others in stainless steel, available on
request with a surcharge.
Normally, the steam moves from the pre-wash
towards the exit, practically from the cold areas to
the hot areas, cooling the route of the tableware
and walls. ProHeat generates an overpressure
in the drying area and a negative pressure at
the start of the pre-wash area; the steam and
the heat it transports, move in this way from the
hot to the cold areas, heating the route of the
tableware and the walls. At the end, the steam
is conveyed into the recovery device. A further
advantage is that the operators in the dishwasher
entrance and exit area work in a healthier and
with less relative humidity.
The machines are designed to be fed with cold
water, with the possibility of converting them to
hot water feed directly from the control panel. On
request they can be manufactured with optimised
functioning for operation with hot water and the
possibility of conversion to cold water feed via
software.
It activates the different modules only if they
contain the tableware to be treated. A system
detects the position of the baskets inside the
dishwasher and transmits the information to the
control circuit board that activates or deactivates
the areas of interest. It is an evolution of the
traditional Thermostops and Rinse Economizers,
which allow a great energy saving in the case of
intermittent work. Moreover, the system manages
the sequential start-up of the different areas after
stopping, in a way to prevent dangerous voltage
peaks that could damage the electric plant.
8

User-friendliness

Large actual aperture

The new TopTech rack conveyor dishwashers have an actual aperture of 45 cm, which
allows easy loading using specific baskets, oven trays, Gastronorm trays, heat-insulated
trays for distribution of food, plates also with large diameter, tall and valuable glasses,
pans and various utensils.
 9

High capacity
Plates for fresh, light dirt.

General purpose
Plates program for general use.

Prolonged contact
assures a contact time of 120”
Plates in compliance with the
DIN 10634 Standard.

Intensive
for difficult to remove dirt,
Plates with washing temperature taken
C4I Interface Programs to 63 °C.

requires the use of relevant 60x60

It uses a 6’’ touch screen and two capacitive buttons, one with changing
colour for immediate understanding of the appliance status. The interface
allows to select a wash program from the many available and to display
the status of each individual area, from the entry of the water to drying.
Advanced self-diagnosis that includes a log of the alarms intervened
and a troubleshooting function to identify possible solutions to problems
encountered. The information is provided via icons and text messages in
one of the pre-set languages. Display of daily and total operating hours. A
series of menus with protected access allow the technicians to adjust each
individual operational parameter, from the language to the advancement
speed of the tableware, from the wash and rinse temperatures to the
combination of pumps and arms to be activated. The connectivity is assured
by an optional plug-in module that allows to access all functions through a
PC connected via Bluetooth, WiFi or USB cable.
The dishwashers are fitted with a series of specific cm baskets, rinse at 66 °C. When
programs for the different conditions of use. The
Glasses this program is selected, a system
programs differ regarding temperature and power of that lowers the boiler temperature
the wash, the contact time, the temperature, flow rate to 66 °C is started automatically
and rinse distribution. Therefore, differently from most when the first basket of glasses
competitor products, limits are not given to just going transits under the rinse. There are
“quicker” or “slower” but the percentage breakdown no stand-by times.
of the elements that contribute to washing are really
changed, optimising the process in a way to wash
greater quantities of tableware more effectively in a
shorter period of time.
10
Operational flexibility
Water supply
Optimised for cold water between 16 and 40 °C. It is possible to select
the supply method of the hot water between 40 and 60 °C with power
absorbed reduced by approx. 10% directly from the control panel. If the
temperature of the supply water drops, (if possible) the machine positions
itself on a slower advancement speed with lower consumption in order
to guarantee hygiene without stopping operation. Below 32 °C the heat
recovery device starts to work (ProSafe System).
Basket conveyor
600 V advancement motor, conversion of movement via eccentric or
oscillating slide. Basket guide with double lateral track to leave the
central area of the basket completely free for the passage of the water;
very thick stainless steel oscillating fingers. The oscillating slide moves
on anti-friction plastic rolling material. Useful dimensions of the basket
passage mouth: 600 x 430 mm. Anti-slip safety with oscillating arm and
without friction disks in order to prevent any damage to the conveyor
system in the event of accidental blockage of the basket. Set-up for
connection with end run stop microswitch.
Speed adjustment
The advancement speed of the tableware, both on the belt and in basket,
can be adjusted to any value between 0.6 and 2.6 m/min. (between
60 and 300 baskets/hour) thanks to a frequency controlled electronic
inverter. In the case of breakdown, the inverter can be disconnected (the
machine operates temporarily at just one speed).

Modular construction
The dishwashers are available with and without pre-wash and with one
or two wash tanks. They all have drying and heat recovery as standard.
Versions can also be provided with corner pre-wash and drying for better
adaptation to the conformation of the wash area, while the other elements
available on request with surcharge complete the possibility of adapting
the dishwasher to the user’s needs.
11
Simplified assembly
The modules are joined by an innovative system that makes the dividing
and re-assembly operations very fast. The electric and hydraulic plants
are also developed to greatly simplify these operations. In this way, no
entrance is so narrow to not allow installation of a TopTech dishwasher.
A particular joint strengthening and centring system (patent pending) is
used in the connection, which means silicone or other sealants do not
have to be used.
12
Easy to clean
Accessibility
All modules have fully opening counter-balanced doors that allow easy
access to any point of the washing chamber. This is also valid for the
integrated wash and dry module with unique surface; exclusive to Colged.
The electric and hydraulic components are accessed for maintenance by
removing the front panelling, thus obtaining a completely free surface
also in this case.
Construction
Fully-moulded self-cleaning wash tank, wash chamber without internal
piping, doors with insulated and counter-balanced double walls that
are very light to lift. Easy to remove and replace wash and rinse arms,
module separation curtains in plastic for use with foodstuffs which can
be removed without the aid of tools. Construction with full double wall to
reduce environment noise pollution to less than 70 db.

ProStrainer built-in filters
The filter is made up from a flat surface that tilts towards the outside, thus
to facilitate the running of solid waste collected and from a basket into
which the waste flows; positioned in a way that it can be easily accessed by
the operator and emptied in just a few seconds.
Drawer filters
The pre-wash module and the washing module have a drawer pre-filter
that collects the excess dirt eliminated by the “hydraulic brush”, before it
reaches the wash tank. The filter can be extracted without opening the door
and can be emptied in just a few seconds. Its construction prevents dirty
water dripping onto the floor during extraction.
13
The organic waste does not end up in the drain but can be collected and
re-cycled. In the machines with pre-wash, the second pre-filter with dense
mesh network progressively filters the dirt, ProGressive, system and
keeps the water in the wash tank extremely clean, with obvious advantages
when washing glasses and particular tableware.
14

Adaptation options
Corner Corner
pre-wash drying
Replaces the in-line pre-wash in 31-22.2 and 31-22.3 Replaces the in-line drying in 31-22.2 and 31-22.3
models, allowing to save space in the L and C-shaped models, allowing to save space in the L and C-shaped
installations. installations. In this case, rinsing and drying are two
distinct modules.

Detergent and rinse Communication Isolating switch Emergency

aid dosing devices module on the machine switches
Peristaltic with electronic adjustment, mounted inside Allows to communicate with the circuit board in WiFi, Installed in an easily accessible position, it allows The manual reset type; they are positioned in inlet or
the machine. Bluetooth mode or via USB cable. physical disconnection from the electric power supply outlet according to the layout of the washing area.
at the end of the day.
 Wash Rinse Capacity Rinse Rinse Repart. Total TopTech TopTech TopTech
temperat. temperat. consumpt. consumpt. sup/inf Power
Features 31-22.1 31-22.2 31-22.3

°C °C racks/hr lt/hr lt/rack % cold feed kW Modular Construction ProMont • • •

Entry clearance 45 cm • • •
Full double wall construction • • •
TopTech 31-22.1 400 V - 50 Hz - 3 ph
Fully insulate double wall doors • • •
High capacity 63 82 210 140 0,7 57/43 37,4 Deep drawn tanks • • •
General purpose 60 82 160 120 0,8 50/50 37,4 Wasch chambers without internal piping • • •
Prolonged contact * 60 82 95 120 1,3 50/50 37,4 Integral tank strainers ProStrainer • • •
Intensive 63 82 120 160 1,3 50/50 37,4 Drawer-like additional strainer in each tank • • •
Glasses 60 65 120 140 1,2 43/57 37,4 Progressive water filtering ProGressive • • •
Safety filters on pumps’ intake • • •
TopTech 31-22.2 400 V - 50 Hz - 3 ph
Ultra heavy duty prewash XXL - • •
High capacity 63 82 270 170 0,6 59/41 44,1 Corner prewash - o o
General purpose 60 82 210 150 0,7 53/47 44,1 Thermostatic control of pre-wash temperature - • •
Prolonged contact * 60 82 165 150 0,9 53/47 44,1 Switchable pre-wash - • •
Intensive 63 82 180 200 0,9 50/50 44,1 Heavy duty wash module • • •
Glasses (prelavaggio off) 60 65 160 180 1,1 44/56 44,1 Second heay duty wash module - - •
Double flow pumps DuoFlow • • •
TopTech 31-22.3 400 V - 50 Hz - 3 ph Wash arms IdroWash2 • • •
Hydraulic brush cleaning system • • •
High capacity 63 82 300 170 0,6 59/41 46,8
Side rack rails • • •
General purpose 60 82 250 170 0,7 59/41 46,8
Rack speed controlled via electronic inverter • • •
Prolonged contact * 60 82 230 150 0,7 53/47 46,8
Intensive 63 82 210 200 0,9 50/50 46,8 Accessible rinse area • • •
Glasses (prelavaggio off) 60 65 160 180 1,1 44/56 46,8 Integrated rinse TopRinse • • •
Constant rinse ProRinse • • •
* 2’ acc. DIN spec 10534 Cold feed= 15 - 40 °C Water feed via break tank according to WRAS regulation • • •
Non-binding technical data
Rinse pump • • •
Overall dimension drawings Adaptive rinse ProPortionalplus • • •
2278 2515 Multiple rinse UltraRinse3 • • •
1139 1139 1139 562 814 Double rinse boiler • • •
TopTech 31-22.1 Rinse arms HiTech • • •
770

Corner
880

drying Detergent saving device ProChem • • •

3406 3643
Power management ProPower • • •
1139 1128 1139 1139 1128 562 814 Heat management ProSteam • • •
Heat recovery ProHeat • • •
TopTech 31-22.2
770

880

Corner
drying Active modules’ management ProActive • • •
3096 3333 Heavy duty dryer ProWind • • •
829 1128 1139 829 1128 562 814 Corner dryer o o o

TopTech 31-22.2 Easy to clean accessible dryer • • •

Corner Corner Corner
990

990

corner prewash prewash prewash drying

LCD touch screen interface C4I • • •
4534 4771 Five wash programs • • •
1139 1128 1128 1139 1139 1128 1128 562 814 Fully adjustable • • •
TopTech 31-22.3 Advanced self diagnostic • • •
770

880

Corner
drying Built-in USB connection • • •
Advanced connectivity via Wi-Fi or Bluetooth o o o
4224 4461

829 1128 1128 1139 829 1128 1128 562 814 Detergent and rinse aid pumps o o o
Built-in main switch o o o
TopTech 31-22.3 Emergency switch o o o
990

Corner Corner Corner

990

corner prewash prewash prewash drying

• Standard - o Optional
 design: Studio Rindi adv
Warning: The consumption and performance data indicated refer to machines installed and operating in ideal conditions and may vary according to installation conditions.
The technical data furnished in this catalogue are for guidance purposes only and may be modified in accordance with the continuous technological development of our products.

09.2016
FOOD EQUIPMENT GROUP
WareWashing ITALIA

EUROTEC s.r.l - divisione COLGED

Via Provinciale Romana, 6 - 55010 Badia Pozzeveri, LUCCA
Tel. +39 0583 2783 - Fax +39 0583 276506 - www.colged.eurotecgroup.com - colged@itweurotec.it
 31-10.1 _ 31-10.2
31-11.1 _ 31-11.2
Practicality and sturdiness
Rack conveyor dishwashers
2

IsyTech rack conveyor dishwashers

Efficiency and rapidity

Colged proposes an innovative generation of tunnel dishwashers intended to represent A compact but perfectly articulated range such as IsyTech, allows each type of user to
the new reference standard of the sector in terms of advantages for the users and price find its own ideal dishwasher, foe maximum washing efficiency, as quickly as possible and
performance ratio. with minimum installation and operating costs.
The IsyTech rack conveyors are available in two set-up levels:
31-10 - entrance version with remarkable performance and consumption among the
lowest in its category, to 1.3 lt/basket, offered with a highly favourable performance/
price ratio.
31-11 - version with most complete equipment, it allows 23% lower consumption
with respect to the 31-10, to 1.2 lt/basket, it has greater versatility of use and higher
production, thanks to the very advanced adaptive rinse system.
 3

The Benefits
The IsyTech rack conveyor dishwashers by Colged are developed from years of
experience and know-how acquired by producing over 10,000 machines with
automatic advancement, installed worldwide. These have been designed following the
Company’s “Useful Innovation” policy, meaning pushing the technological innovation
content to maximum in those aspects that imply real benefits to the activity of those
using our products every day for years and years:

• PRODUCTION • VERSATILE USE

• OPERATING COSTS • EASY CLEANING
• USER-FRIENDLINESS • SAFETY AND QUALITY

The standard features Safety and quality

• FULL DOUBLE WALL
• INSULATED DOORS
• MOULDED TANKS
• TANK DOUBLE FILTERS
• PROGRESSIVE TRIPLE DRAWER FILTERS
• HIGH EFFICIENCY WASHING
• DOUBLE ENTRY PUMPS
• INTENSIVE PRE-WASH
• CONSTANT RINSING The dishwashers are manufactured in an establishment with ISO 9001 certification, with respect to the environment according to
• ADDITIONAL RINSE ISO 14001 certification. The system has CE marking and the water supply system is compliant with the WRC Standard.
There are many safety systems that intervene to protect the integrity of the operator and dishwasher if:
• TIMED WASH
• RINSE ECONOMIZER • One of the doors is opened • The plates exiting are not removed
• DRYING TUNNEL • A drawer filter is extracted • If an over-voltage or over-heating of a main electrical component should occur.
• LED SMART INTERFACE • The belt or drive jams • One or more heating elements operate in air
• 4 OR 2 WASHING PROGRAMS Re-armable emergency stop switches positioned in the proximity of the entrance and/or exit work positions (options with surcharge);
• SPEED ELECTRONIC ADJUSTMENT very low voltage user interface (24 V); set-up for installation of the isolating switch on the machine (options with surcharge).
4

Lower operating cost

Colged dishwashers have very high washing efficiency and use
technologies, many of which are patented and which reduce minimum
consumption to 1.2 lt of water per basket (1.3 for the 31-10 series),
with respect to the average of dishwasher tunnels present on the market.
This means a reduction in consumption of around 40%. Reducing water
consumption means also reducing the consumption of electricity and
chemical products. Other technologies and equipment act on all factors
that generate operating costs.

An adaptive product ProRinse ProPortional Flow Change Device

The water consumption adapts to the production and the type of objects
to wash; the electric power absorbed with the production; the type of
objects to wash and the supply conditions. The result is that the machine
operating cost is, moment by moment, that strictly necessary to obtain the
washing results and maintain hygiene.
It integrates different technologies to increase the efficiency of the use of
water and reduce consumption of the same, also adapting it to conditions
of use. It is supplied through a system with break tank in compliance with
the WRC Standards. Heating takes place via a boiler with three Incoloy 800
alloy heating elements, which feeds a pair of final rinse arms through the
ProPortional flow change device.
Allows to change the water flow rate distributed through the rinse arm in
a way to adapt and optimise consumption according to the advancement
speed. This gives rise to a saving in water; depending on the program
used it can reach 20% with consequent savings also in terms of energy,
detergent and rinse-aid consumption.

HiTech Rinse Arms
Manufactured in ProComposit composite material (matrix in resin with an isotropic load of glass fibre and
micro-granules of talc); they are injection moulded and welded with vibration technology. Complex ducting is
obtained, which promotes the flow of fluid, thus reducing pressure drops. There are a different number and type
of stainless steel spray nozzles, obtained from precision mechanical machining, depending on the type of rinse.
The composite arms are lighter, safe to handle, easy to clean and with longer duration over time with respect to
the traditional steel arms.
5
ProHeat Heat Recovery Device
The latent heat of the steam is used to heat the water before it enters the boiler, with an energy saving which can
reach up to 8 kW. It uses a centrifugal extractor that forces the steam through two copper heat exchangers with
aluminium fins, total exchange surface 50 m2. As well as the energy saving advantage, the humidity introduced
into the environment is greatly reduced, allowing the use of smaller external extractor systems. Whenever water
filtered through a reverse osmosis device is used, which irreparably corrodes some metals, among which copper,
the copper/aluminium heat exchangers must be replaced by others in stainless steel, available on request with
a surcharge.
6
High production
IdroWash2
Based on the 1.5 kW DuoFlow double outlet pump,
equivalent to a 2.0 kW traditional pump, which feeds
36 IdroWash2 directional nozzles, positioned on 3
arms measuring only 40 cm. With this concentration of
mechanical washing power, the tableware undergoes
a sort of “hydraulic brushing”, which removes the dirt
efficiently. The nozzles have positive impression which
makes the jet very narrow and stable. The energy of the
water is very concentrated when it strikes the dirt and
the mechanical washing action is maximum. The many,
closely positioned nozzles, ensure perfect coverage.
Very hot water is used: 60 °C in the standard programs
and 63 °C in the intensive programs; the constant
temperature is ensured by an armoured heater in the
tank.
Pre-wash XL
It is a heavy module with length of 820 mm, with a
complete IdroWash2 system with 3 arms. Most
of the dirt is removed here and the most consistent
fraction is collected by a drawer filter, which can then
be emptied in just a few seconds without opening
the door. A second separation takes place in the
ProStrainer surface filter, which is shaped in a way
to convey the dirt into a removable basket. A third filter
is found on pump suction.
ProWind Drying
It uses air at 70 °C, withdrawn from the outside and
heated by a 6 kW heat exchanger (optional 9 kW). A
550 W radial turbo fan sends a flow of 1.400 m3/hour
to two upper outlets. The air blades also have the effect
of maintaining the steam inside the machine; drying is
installed on a cantilever-mounted module with length of
60 mm. The use of dry air at a relatively low temperature
allows to treat even the most delicate glasses or plastic
materials safely, which would risk melting if dried in a
conventional dryer.
Basket conveyor
500 W advancement motor, conversion of movement
via eccentric or oscillating slide. Basket guide with
double lateral track to leave the central area of
the basket completely free for the passage of the
water; very thick stainless steel oscillating fingers.
The oscillating slide moves on anti-friction plastic
rolling material. Useful dimensions of the basket
passage mouth: 500 x 430 mm. Anti-slip safety with
oscillating arm and without friction disks in order to
prevent any damage to the conveyor system in the
event of accidental blockage of the basket. Set-up
for connection with end run stop microswitch. The
electronically-controlled double winding motor makes
four advancement speeds possible.

Easy to clean
Accessibility
All modules have fully opening counter-
balanced doors that allow easy access
to any point of the washing chamber. The
electric and hydraulic components are
accessed for maintenance by removing
the front panelling, thus obtaining a
completely free surface also in this case.
Construction
Fully-moulded self-cleaning wash tank,
wash chamber without internal piping,
doors with insulated and counter-balanced
double walls that are very light to lift.
Easy to remove and replace wash and
rinse arms, module separation curtains
in plastic for use with foodstuffs which
can be removed without the aid of tools.
Construction with full double wall to
reduce environment noise pollution to less
than 70 db.
ProStrainer
The filter is made up from a flat surface that tilts towards the
outside, thus to facilitate the running of solid waste collected and
from a basket into which the waste flows; positioned in a way that
it can be easily accessed by the operator and emptied in just a
few seconds.
7
Drawer filters
The pre-wash module and the washing module have a drawer
pre-filter that collects the excess dirt eliminated by the “hydraulic
brush”, before it reaches the wash tank. The filter can be
extracted without opening the door and can be emptied in just a
few seconds. Its construction prevents dirty water dripping onto
the floor during extraction. The organic waste does not end up
in the drain but can be collected and re-cycled. In the machines
with pre-wash, the second pre-filter with dense mesh network
progressively filters the dirt, ProGressive, system and keeps the
water in the wash tank extremely clean, with obvious advantages
when washing glasses and particular tableware.
8

User-friendliness

Large actual aperture

The new IsyTech rack conveyor dishwashers have an actual aperture of 45 cm, which
allows easy loading using specific baskets, oven trays, Gastronorm trays, heat-insulated
trays for distribution of food, plates also with large diameter, tall and valuable glasses,
pans and various utensils.
 9

Programs
The dishwashers are fitted with a series of specific programs for the different conditions of use. The programs differ regarding
temperature and power of the wash, the contact time, the temperature, flow rate and rinse distribution. Therefore, differently from
most competitor products, limits are not given to just going “quicker” or “slower” but the percentage breakdown of the elements that
contribute to washing are really changed, optimising the process in a way to wash greater quantities of tableware more effectively in a
shorter period of time.
They are divided into:

STANDARD PROGRAMS SP

High capacity
Plates for fresh, light dirt.

ProSmart Interface General purpose

Plates program for general use.
It uses a LED screen with 4 digits and two variable colour side bars. The interface
allows to select a wash program from the many available. The tank and boiler
temperatures and the number of operating hours are demonstrated on request;
advanced self-diagnosis that includes an archive of alarms intervened. The ADVANCED PROGRAMS AP
information is provided via codes and brief messages. A series of menus with
protected access allows the technicians to adjust each individual operating
parameter, the advancement speed of the tableware to the washing and rinsing Prolonged contact
temperatures. Plates assures a contact time of 120” in compliance with the DIN 10534 Standard.

requires the use of relevant 50x50 cm baskets, rinse at 65 °C. When this program
Glasses is selected, a system that lowers the boiler temperature to 65 °C is started
automatically when the first basket of glasses transits under the rinse.
There are no stand-by times.
10

Adaptation options

Corner pre-wash In-line drying Corner drying Heat Recovery Device

Replaces the in-line pre-wash in 31-10.2 and 31-11.2 This optional module measuring 600 mm is developed It replaces in-line drying, allowing to save space in the It uses the high-efficiency ProHeat system; refer to
models, allowing to save space in the L and C-shaped to house the ProWind drying system; refer to the L or C-shaped installations. the detailed description for information.
installations. detailed description for information.

Detergent and rinse Emergency Pressure reducer

aid dosing devices switches with pressure gauge
Peristaltic with electronic adjustment, mounted inside The manual reset type; they are positioned in inlet or For the 31-10 family only, it is essential when the feed
the machine. outlet according to the layout of the washing area. pressure is not constant and deviated greatly from the
optimal value of 2 bar.
 11

Wash Rinse Capacity Rinse Rinse Total Total Total IsyTech IsyTech IsyTech IsyTech
temperat. temperat. consumpt. consumpt. Power Power Power
Features 31-10.1 31-10.2 31-11.1 31-11.2
cold feed • • • •
hot feed cold feed Modular Construction ProMont
°C °C racks/hr lt/hr lt/rack heat recovery
kW kW Entry clearance 45 cm • • • •
kW
Full double wall construction • • • •
IsyTech 31-10.1 400 V - 50 Hz - 3 ph Fully insulate double wall doors • • • •
Deep drawn tanks • • • •
High capacity 60 82 120 160 1,3 22,0 24,7 28,5 Wasch chambers without internal piping • • • •
Prolonged contact * 60 82 60 160 2,7 22,0 24,7 28,5 Integral tank strainers ProStrainer • • • •
Drawer-like additional strainer in each tank - - • •
IsyTech 31-10.2 400 V - 50 Hz - 3 ph Progressive water filtering ProGressive - - • •
Safety filters on pumps’ intake • • • •
High capacity 60 82 200 270 1,4 29,5 34,2 41,0
Prolonged contact * 60 82 110 270 2,5 29,5 34,2 41,0 Heavy duty prewash XL - • - •
Corner prewash - o - o

IsyTech 31-11.1 400 V - 50 Hz - 3 ph Heavy duty wash module • • • •

Double flow pumps DuoFlow • • • •
High capacity 63 82 160 200 1,2 22,2 24,9 31,7 Wash arms IdroWash2 • • • •
General purpose 60 82 120 140 1,2 22,2 24,9 31,7 Hydraulic brush cleaning system • • • •
Prolonged contact * 63 82 60 140 2,3 22,2 24,9 31,7 Side rack rails • • • •
Heavy duty dryer ProWind o o o o
Glasses 60 65 80 200 2,5 22,2 24,9 31,7
Corner dryer o o o o

IsyTech 31-11.2 400 V - 50 Hz - 3 ph Integrated rinse IsyRinse • • • •

Integrated rinse ProRinse - - • •
High capacity 63 82 270 320 1,2 29,7 34,4 41,2 Water feed via break tank according to WRAS regulation - - • •
General purpose 60 82 200 240 1,2 29,7 34,4 41,2 Rinse pump - - • •
Prolonged contact * 63 82 110 240 2,2 29,7 34,4 41,2 Adaptive rinse ProPortional - - • •
Glasses (prelavaggio off) 60 65 135 320 2,5 29,7 34,4 41,2 Rinse arms HiTech • • • •
* 2’ acc. DIN spec 10534 Cold feed= 15 - 40 °C Heat recovery ProHeat o o o o
Hot feed= 40 - 60 °C
Non-binding technical data
Rinse economizer • • • •
Time controlled wash AutoTimer • • • •
Overall dimension drawings
LED interface ProSmart • • • •
1750 1964
Two wash programs • • - -
IsyTech 31-10.1 1150 1150 600 1150 814
Four wash programs - - • •
31-11.1 Fully adjustable • • • •
770

770

Drying
880

Corner
drying
Advanced self diagnostic • • • •
1968 2568 2782
Built-in USB connection • • • •
IsyTech 31-10.2 829 1139 829 1139 600 829 1139 814
Advanced connectivity via Wi-Fi or Bluetooth o o o o
31-11.2 Pressure reducer with manometer o o • •
770

770

880

Prewash Prewash Drying Prewash Corner

drying
Emergency switch o o o o
1968 2568 2782
End limit switch o o o o
IsyTech 31-10.2 829 1139 829 1139 600 829 1139 814
Detergent and rinse aid pumps o o o o
31-11.2 Corner Corner Drying Corner
990

990

990

Corner
corner prewash prewash prewash prewash drying

• Standard - o Optional
 design: Studio Rindi adv
Warning: The consumption and performance data indicated refer to machines installed and operating in ideal conditions and may vary according to installation conditions.
The technical data furnished in this catalogue are for guidance purposes only and may be modified in accordance with the continuous technological development of our products.

09.2016
FOOD EQUIPMENT GROUP
WareWashing ITALIA

EUROTEC s.r.l - divisione COLGED

Via Provinciale Romana, 6 - 55010 Badia Pozzeveri, LUCCA
Tel. +39 0583 2783 - Fax +39 0583 276506 - www.colged.eurotecgroup.com - colged@itweurotec.it